Information to Operator by

Horizontal Deployment
Under implementation
Lot Monitoring

Target date missed

Responsibility
Target Date

Completed
Nature of
S Date Of Mode of Part Name & Complaint
Supplier Name Defect Process Root cause analysis Action to Be Taken
No. Occurance Complaint No. (New /
Repeated)
Month-1 Month-2 Month-3

REQ.LENGTH
Push Rod (078) 1. Lock nut to be provided on collet part stopper.
14.70 TO 15.30.BUT 1. Wrong offset during minor adjustment.
1 1/3/2019 By Phone (009-M40-078- Shakti Auto New
OBSERVED
Machining
2. Stopper disturbed during running production.
2. Quality alert displayed at relevent area. Complaint board 1/4/2019 Mr. Amit P
5) 3. Training provided to all concern inspectors.
15.90,15.95

Occ- New opertor deployed by forman without

training.

Housing 05.02.19
2 1/30/2019 By Phone Machined S.S Engg.Rok. New I.D UNCLEAN Machining Quality Alert 30.01.19 Mr. Amit
0571 11 000BX 31.01.19

Flow - sample size low at PDI

OCC- Flush pin gauge not Ok not calibrated by

RFL

Housing
FLUSH PIN Gauge
3 1/31/2019 By phone Machined AVR Engg. Rok. Machining
not ok
0571 09 000ax

Flow - checked by same gauge.

1. Program to be locked so that tool cutting depth can

In CNC turning, equal cut not defined. not depth.
2. Work instruction to be update.

Bush Center
4 2/16/2019 By phone
Stand
Shri Laxmi Automotive New I.D SIZE Undersize Machining Complaint board 2/21/2019 Mr. Sita Ram P

New inspector, no training provided to check the

training to be provided to all the inspectors.
part.

Occ- Grinding wheel dressing Frequency not

Dressing wheel work instruction made and displayed
defined
- Monitoring of Dressing wheel started on daily basis

CAM710
5 3/15/2019 By phone
S1111710
Shree Laxmi Automotive New OD Oversize Machining Communication 3/16/2019 P

Flow - sample size low during petroleum

inspection.

Occ- .wrong offset given by operator after insert

-- Training provided to operator and setter
change.
-- Work Instruction made and displayed

Push Rod Head Height

6 3/16/2019 By phone Shakti Auto New Machining
09-M40-121 Oversize

Flow - Operator not take aopproval after tool

change.
 Information to Operator by

Horizontal Deployment
Under implementation
Lot Monitoring

Target date missed

Responsibility
Target Date

Completed
Nature of
S Date Of Mode of Part Name & Complaint
Supplier Name Defect Process Root cause analysis Action to Be Taken
No. Occurance Complaint No. (New /
Repeated)
Month-1 Month-2 Month-3

MATERIAL RECEIVED FROM S.P ENGG.WILL BE

WRONG OFFSET GIVEN BY OPERATER.
SEGRIGATEDAT RFL END

GROOVE LENGTH MR.

7 5/28/2019 By phone PIN B S.PP ENGG. WORKS. New
O/S.
Machining Communication 5/29/2019
PARVEEN P

FLUSH PIN DIM.NG.. MATERIAL SEND TO AVR AUTOTECH FOR REWORK

HOUSING
FLUSH PIN Gauge
8 5/29/2019 By phone MACHINED AVR AUTOTECH. New
DIM Not Ok
Machining Communication 6/2/2019 DHANJAY P
(0571-11)

STOPPER DISTURBED DURING RUNNING

MATERIAL WILL BE SEGRIGATED BY A.V.R.
MACHINE

PIN BOLT A
9 6/25/2019 By phone
002-C46-086B
AVR AUTOTECH. New TRD DIA O/S. Machining Communication 6/28/2019 DHANJAY P

DRILL NOT SET BY THE OPERTER IN MATERIAL RECEIVED FROM S.R FASTNER WILL BE
PROPER WAY. SEGRIGATEDAT AT RFL END

BANJO BOLT SUNIL

10 7/18/2019 By phone
(NF110450)
S.R FASTNER. New LENGTH O/S. Machining Communication 7/20/2019
ROHILLA P

GIVE TRAINING TO NEW OPERTER FOR OFFSET ND TOLLING

WRONG OFFSET GIVEN BY OPERATER.
AWERNESS.

HOUSING
11 7/26/2019 By phone MACHINED AVR AUTOTECH. New O.D DIA U/S Machining Communication 7/28/2019 PARVEEN P
(0571-09)

CHECKING GAUGE NOT AVAILABLE. DIA CHECK WITH GAUGE.

FLAT MILLING DIA TARUN

12 7/24/2019 By phone BALL PIN 1955 JANGRA ENGG. WORKS New
U/S.
Machining Communication 7/25/2019
JANGRA P
 Information to Operator by

Horizontal Deployment
Under implementation
Lot Monitoring

Target date missed

Responsibility
Target Date

Completed
Nature of
S Date Of Mode of Part Name & Complaint
Supplier Name Defect Process Root cause analysis Action to Be Taken
No. Occurance Complaint No. (New /
Repeated)
Month-1 Month-2 Month-3

FLAT MILLING DIA TARUN

12 7/24/2019 By phone BALL PIN 1955 JANGRA ENGG. WORKS New
U/S.
Machining Communication 7/25/2019
JANGRA P

NO CHECK POINT ADDED IN INSPECTION

WHEEL DRESSING FREQ.SET IN INSPECTION.
STANDERED.

DOWEL PIN 9
13 7/31/2019 By phone
MM
R.G ENGG. New CLG DIA O/S. Machining Communication 7/31/2019 PARVEEN P

14

15

16
 Information to Operator by

Horizontal Deployment
Under implementation
Lot Monitoring

Target date missed

Responsibility
Target Date

Completed
Nature of
S Date Of Mode of Part Name & Complaint
Supplier Name Defect Process Root cause analysis Action to Be Taken
No. Occurance Complaint No. (New /
Repeated)
Month-1 Month-2 Month-3
 Quality Alert/ OPL

Drg. /PFD

PFMEA

Control plan
FOLLOWINGS

Inspection Std.
P

Work Instructions

Remarks
INSTITUTIONALISE THE PROBLEM WITH UPDATION OF
Quality Alert/ OPL

Drg. /PFD

PFMEA

Control plan
FOLLOWINGS

Inspection Std.

Work Instructions

Remarks
INSTITUTIONALISE THE PROBLEM WITH UPDATION OF
Quality Alert/ OPL

Drg. /PFD

PFMEA

Control plan
FOLLOWINGS

Inspection Std.

Work Instructions

Remarks
INSTITUTIONALISE THE PROBLEM WITH UPDATION OF
Quality Alert/ OPL

Drg. /PFD

PFMEA

Control plan
FOLLOWINGS

Inspection Std.

Work Instructions

Remarks
INSTITUTIONALISE THE PROBLEM WITH UPDATION OF