RBC – BIOETHANOL PROCESS FLOW

Lab.
Lamellar Clarifier Process
2ndMixer
Culture
84-86OBx Process Water
st MUD CV2
1 Mixer Water
O
26-28 Bx
O pH=4.2-4.5
80 C(min) @33-36OC
40-42OBx CV3
Dynamic 1st Static 2nd Static
Decanter Decanter Decanter
Molasses YCC=180x106cells/mL (min)
6 kg Bar PRE- PRE-
Daily Receiver FERMENTER FERMENTER CV5
CV4 TBC=100x106cells/mL (max)
1 2 Viability=50% (min)
Mud
Budding=20% (min)
Box

CST

16OBx(max)
pH=4.2-4.5
9-11%Alc. Buffer Fermenter 5 Fermenter 4 Fermenter 3 Fermenter 2 Fermenter 1
34-36OC
2.0%R.S.(max) Tank SLUDGE
@80-95%Lvl

90% (min)
Purity=99.5% (min)
To alcohol
75OC (min.) Soft water 60-65OC
-0.10 - -0.24Bar 112-116OC Moisture=0.5% (max) daily
-0.20 - -0.40Bar =3-5m3/hr
2.6-3.0Bar receiver
80m3/hr (max)
50-85OC Top=90-120OC
PRIMARY DEALDEHYDE PRC 3500-7200 LPH RECOVERY
90% (min) Mid=95-135 OC
MSDH MSDH
COLUMN COLUMN COLUMN COLUMN
Bottom A B DAILY
100-145 OC RECIEER
-0.5 – 1.5 Bar

90OC (min.) 90OC (min.) 130-145OC

-0.10 - -0.24Bar Alc.=20% (max) -0.10 - -0.24Bar 3.0-3.4Bar 3000-5000Kg/hr

SPENTLEES
0.5% (max)
SPENT WASH
0.5%(max.) MOLASSES FERMENTATION ETHANOL
TREATMENT PROCESS PROCESS