Self Diagnostic AVEO

14/5/2019 Service Manual2006 Lacetti AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
Lacetti
SECTION 7D
AUTOMATIC TEMPERATURE CONTROL HEATING,

VENTILATION, AND AIR CONDITIONING SYSTEM
Caution : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment
could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and
damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
SPECIFICATIONS
Fastener Tightening Specifications
Application N•m Lb-Ft Lb-In

Blower Motor Resistor Screws 1.2 - 11
Control Assembly Retaining Screws 2 - 18
SCHEMATIC AND ROUTING DIAGRAMS

HVAC - Full Automatic Temperature Control
Power, Ground and Sensor
https://www.autocats.ws/manual/chevrolet/tis1209/cis/Documents/Kalos-MY-2006/start_Aveo.html 1/39
A/C Compressor Control - Sirius D42
A/C Compressor Control - HV240
A/C Compressor Control - MR140
Blower and Air Delivery
DIAGNOSIS
GENERAL A/C DIAGNOSTICS
Refer to Section 7B, Manual Control Heating, Ventilation, and Air Conditioning System for details of the following procedures:
A/C Performance Test.

Insufficient Cooling "Quick Check" Procedure.
Insufficient Cooling Diagnosis.
Leak Testing the Refrigerant System.
Low- and High-Side Pressure Relationship Chart.
Pressure Test Chart (R-134a System).
Pressure-Temperature Relationship of R-134a.
Testing the Refrigerant System.
V5 SYSTEM AIR CONDITIONING AND AUTOMATIC TEMPERATURE CONTROL (ATC)
Self-Diagnostic Circuit Check

The GMDAT fully automatic temperature controller (FATC) contains a self-diagnosis function to aid in finding any problem with the
system. To enter the diagnostic mode, perform the following procedure:
1. Turn the ignition to ON.

2. Set the temperature control to 26°C (79°F).
3. In the state of pushing the "AUTO". Push the "OFF" more than 3 times within 3 seconds.
4. After Self-Diagnosis, if there is no error, the controller displays "00". When the controller indicates an error code, proceed to the
table for that code.
5. Push the OFF switch to return the controller to its normal functions.
Automatic Temperature Controller Does Not Operate When Ignition Is ON
Step Action Value(s) Yes No

Check the fuse F19.
1 -
Is fuse F19 blown? Go to Step 2 Go to Step 3
Replace fuse F19.
2 -
Is the repair complete? System OK -
1. Remove the controller.
3 2. Measure the voltage between connectors B2 and B3. 11-14 v
Is the voltage within the specified value? Go to Step 4 Go to Step 5
1. Check the controller for damage.
4 2. Replace the controller if it is damaged. -
Check the voltage between terminal B13 and ground.
5 0v
Is this voltage as specified? Go to Step 6 Go to Step 7
1. Check the wiring harness between fuse F19 and the
terminal B2 for damage.
6 2. Replace the wiring harness if it is damaged. -

1. Check the wiring harness between terminal B3 and ground
G203 for damage.
7 2. Repair the wiring harness, or ground connection as -
required.
No Hot Air From Blower

Check the coolant level.
1 -
Is the coolant level correct? Go to Step 3 Go to Step 2
Add coolant as needed.
2 -
Is the heater operating? System OK Go to Step 3

3 2. Observe the temperature indication screen of the controller. -
Does the digit flash on and off? Go to Step 4 Go to Step 5
Run a self-diagnosis circuit check. Go to the table for
4 Does the display indicate a defect code? - the code that
flashes Go to Step 7
Observe the blower motor operation. Go to "Blower
5 Is the blower motor functioning at all? - Motor Does Not
Go to Step 6 Run at All"
Use the blower push switch to cycle the blower through its Go to "Blower
6 different speeds. - Motor Does Not
Does the motor function at different speeds? Go to Step 7 Run At All"
1. Run the blower and operate the MODE push switch
manually.
7 2. Check for airflow out the various outlets. -
Does the air flow from the different outlets as it should? Go to Step 9 Go to Step 8
1. Remove the heater outlet and check for obstructions.
8 2. Remove any obstructions found. -
Observe the air mix door (AMD) motor while changing the
temperature setting from 18 to 32°C (64 to 90°F) and then from
9 -
32 to 18°C (90 to 64°F). Go to "Code 4 - Air
Is the AMD motor functioning properly? Go to Step 10 Mix Door Error"
Check the coolant hoses for leaks or kinks.
10 -
Are the coolant hoses in good condition? Go to Step 12 Go to Step 11
Repair any problem with the coolant hoses.
11 -
Check the surge tank cap.
12 -
Is the surge tank cap in good condition? Go to Step 14 Go to Step 13
Repair or replace the surge tank cap as needed.
13 -

1. Set the A/C switch to OFF.
2. Set the temperature control to 32°C (90°F).
3. Set the blower motor speed to full high (all segments
illuminated on the display).
14 4. Remove the surge tank cap. -
5. Start the vehicle and run the engine at idle.
6. Watch for the flow of the coolant when the thermostat
opens.
Does the coolant flow? Go to Step 16 Go to Step 15

1. Check for
A faulty thermostat.
A failed coolant pump impeller.
15 A restriction in the cooling system. -
2. Make repairs as needed.

Check the temperature of the heater inlet and outlet hoses by
16 feel. -
Is the heater inlet hose hot and the outlet hose warm? Go to Step 18 Go to Step 17
Back flush or replace the heater core.
17 -
Check the vehicle for cold air leaks at the
Dash.
18 Heater cases. -
Vents.
Are any leaks found? Go to Step 20 Go to Step 19

Repair any cold air leaks.
19 -
Check the coolant temperature sensor using the tests in "Code 3
- Coolant Temperature Sensor Error."
20 -
Is there a problem indicated in the sensor, the sensor wiring, or
the controller? Go to Step 21 Go to Step 22
Repair or replace the sensor, the wiring, or the controller as
21 required. -

Check the in-car sensor using the tests in "Code 1 - In-Car
Sensor Error."
22 -
23 required. -
Check the ambient air temperature sensor using the tests in
"Code 2 - Ambient Air Temperature Sensor Error."
24 -
25 required. -
Check the sun sensor using the tests in "Code 5 - Sun Sensor
Error."
26 -
27 required. -
Replace the ATC controller.
28 -
No Cool Air From Blower

Does the digit flash on and off? Go to Step 2 Go to Step 3
flashes. Go to Step 7
Observe the blower motor operation. Go to "Blower
3 Is the blower motor functioning at all? - Motor Does Not
Go to Step 4 Run at All"

Use the blower push switch to cycle the blower through its Go to "Blower
4 different speeds. - Motor Does Not
Does the motor function at different speeds? Go to Step 5 Run At All"
1. Run the blower and operate the MODE push switch
manually.
5 2. Check for airflow out the various outlets. -
Does the air flow from the different outlets as it should? Go to Step 7 Go to Step 6
1. Remove the heater outlet and check for obstructions.
6 2. Remove any obstructions found. -
Observe the air mix door motor (AMD) while changing the
temperature setting from 18 to 32°C (64 to 90°F) and then from
7 -
32 to 18°C (90 to 64°F). Go to "Code 3 - Air
Is the AMD motor functioning properly? Go to Step 8 Mix Door Error"
Perform the checks found in "Insufficient Cooling Diagnosis."
8 -
Is the system operating normally now? System OK Go to Step 9
Place the controller in the AUTO mode.
9 -
Is smoke taken into the intake port of the in-car sensor? Go to Step 12 Go to Step 10
Check the intake hose for the in-car sensor.
10 -
Is the hose in good condition? Go to Step 12 Go to Step 11
Repair or replace the intake hose.
11 -
Check the in-car sensor using the tests in "Code 1 - In-Car
Sensor Error."
12 -
13 required. -
Check the ambient air temperature sensor using the tests in
"Code 2 - Ambient Air Temperature Sensor Error."
14 -

Repair or replace the sensor, the wiring, or the controller, as
15 required. -
Check the sun sensor using the tests in "Code 5 - Sun Sensor
Error."
16 -
17 required. -
Perform the coolant temperature sensor test.
18 -
Is the coolant temperature sensor malfunctioning? Go to Step 19 Go to Step 20
Replace the coolant temperature sensor.
19 -
20 -
Blower Motor Does Not Run At All

Does the digit go on and off? Go to Step 2 Go to Step 3
flashes. -

1. Turn the ignition switch to ON.
2. Measure the voltage between ground and terminal 2 of the
3 blower motor. 11-14 v

Measure the voltage between ground and terminal B12 (Brown)
4 at the FATC switch. 11-14 v
Repair any problem found in terminal 2 at the blower motor
5 circuit or ground G203. -
Measure the resistance between the connector terminals on the
6 blower motor. ≈5Ω
Does the resistance match the specified value? Go to Step 8 Go to Step 7
Replace the blower motor.
7 -
Turn the ignition switch to OFF.
Measure the resistance of circuit between terminal 1 of the
8 ≈0Ω
blower motor and terminal 2, 1 of the power transistor.
Repair the problem in circuit.
9 -
Measure the resistance of circuit from terminal 2 of the power
10 transistor connector to ground. ≈0Ω
1. Trace circuit from terminal 2 of the power transistor
connector and ground G203.
11 2. Repair any problem found in the wiring, ground G203. -

12 -
the repair complete? System OK -
DIAGNOSTIC TROUBLE CODES
Code 1 - In-Car Sensor Error

This code will set if the output of the in-car sensor indicates a probable short circuit or an open in the sensor or the associated wiring
harness, or a malfunction of the ATC controller.
Code 1 - In-Car Sensor Error

1. Disconnect the in-car sensor connector from the ATC
controller.
2. Examine the wiring from the sensor to the connector and
the connector for any signs of damage.
1 3. Measure the resistance between the in-car sensor 2.2KΩ ± 3%
connector terminals.
Is there any sign of damage in the wiring or connector, or is the

resistance outside the specified value at 25°C (77°F)? Go to Step 2 Go to Step 3
Repair the damaged wiring or the connector, or replace the in-car
2 sensor as required. -
2. Measure the voltage between the two connector terminals
3 on the controller housing. 2.2 v
Is the voltage equal to the value specified at 25°C (77°F)? Go to Step 7 Go to Step 4
Check the terminals on the in-car sensor connector.
4 -
Is any problem found with the connector? Go to Step 5 Go to Step 6
Repair the connector terminals or replace the in-car sensor or
5 ATC controller as required. -
1. Reconnect the in-car sensor to the controller.
6 3. Observe the temperature display area. -
Does this display indicate the continuing presence of a code 1
condition? Go to Step 7 System OK

7 -
Code 2 - Ambient Air Temperature Sensor Error

This code will set if the output of the ambient air temperature sensor indicates a probable short circuit or an open in the sensor or the
associated wiring harness, or a malfunction of the ATC controller.
Code 2 - Ambient Air Temperature Sensor Error

1. Disconnect the ambient air sensor connector from the front
bumper harness.
1 2. Measure the resistance between the ambient air sensor 2.2KΩ ± 3%
Is the resistance equal to the specified value at 25°C (77°F)? Go to Step 5 Go to Step 2
1. Remove the ambient air sensor from behind the front
bumper.
2 2. Examine the wiring for any open or short and examine the -
connector for any damage.
Is there a problem with the wiring or the connector? Go to Step 3 Go to Step 4

Repair the problem found in the ambient air sensor wiring or the
3 connector. -
Replace the ambient air sensor.
4 -
2. Measure the voltage between the two terminals in the
5 ambient air sensor connector on the front bumper harness. 2.2 v
Is the voltage equal to the value specified at 25°C (77°F)? Go to Step 7 Go to Step 6
1. Reconnect the in-car sensor to the controller.

1. Pull the ATC controller from the instrument panel, leaving
the wiring harness connected.
7 2. Measure the voltage between terminals A9 and A20 by 2.2 v
backprobing the connectors.
Is the voltage equal to the value specified? Go to Step 8 Go to Step 9

Replace the ATC Controller.
8 -
1. Trace the wiring for the ambient air sensor from the ATC
controller, through connectors C207 and C217 to the
ambient air sensor connector on the front bumper harness.
9 2. Repair any open or high resistance condition in the wiring -
or a connector terminal.
Code 3 - Water Sensor Error

This code will set if the output of the coolant sensor indicates a probable short circuit or an open in the sensor or the associated wiring
Code 3 - Water Sensor Error

1. Disconnect the coolant temperature sensor connector from
the ATC harness.
examine the connector for any signs of damage.
1 3. Measure the resistance between the coolant temperature 2.2KΩ ± 3%
sensor connector terminals.
Is there any sign of damage in the wiring or the connector, or is

the resistance outside the specified value at 25°C (77°F)? Go to Step 2 Go to Step 3
Repair the damaged wiring or the connector, or replace the
2 coolant temperature sensor as required. -
2. Measure the voltage between the two coolant temperature 40°C (104°F) →
sensor connector terminals on the ATC harness. 3.7 v
3
50°C (122°F) →
Is the voltage equal to the specified value at 40°C (104°F) and 2.9 v
50°C (122°F)? Go to Step 7 Go to Step 4
Check the terminals on the coolant temperature sensor
4 connector. -
Repair the connector terminals or replace the coolant
5 temperature sensor or ATC controller as required. -

1. Reconnect the coolant temperature sensor to the ATC
harness.

the wiring harness connected. 40°C (104°F) →
2. Measure the voltage between terminals A16 and A20 by 3.7 v
7
backprobing the connectors. 50°C (122°F) →
2.9 v
1. Trace the wiring from controller terminals A13 and B9 to the
coolant temperature sensor connector terminals on the
ATC harness connectors.
8 2. Repair any open or high resistance found in the wiring or -

9 -
Code 4 - Air Mix Door Error

This code will set if the output of the mix door indicator indicates that the door opening angle is out of range or does not change value
when the door should be moving. This would indicate a short circuit or an open in the sensor or the associated wiring harness, a door
motor that is not operating, or a malfunction of the ATC controller.
Code 4 - Air Mix Door Error

1. Disconnect the I/P wiring harness connector from the air
mix door (AMD) motor.
2. Use an ohmmeter to measure the resistance between Open = ∞,
1 terminals 1 and 2 on the AMD motor. Short = 0 Ω
Does the measured resistance indicate an open or a shorted
condition? Go to Step 4 Go to Step 2
Measure the voltage between terminals 1 and 2 on the AMD
2 motor. 13.5 v
Measure the voltage between terminals 3 of AMD and terminals
3 A15 on the ATC. 6.0 ± 0.5 v
Replace the AMD motor.
4 -
Check the connector terminals at the AMD motor and the wiring
in the ATC harness.
5 -
Is there a problem with any terminal on either the harness
connector or the motor connector or the wiring? Go to Step 6 Go to Step 7
Repair the problem found with a connector terminal or the wiring,
6 or replace the motor as required. -

1. Remove the ATC controller from the instrument panel.
2. Disconnect the harness connectors from the ATC
controller.
3. Examine the connector terminals on the harness
7 -
connectors and the controller connectors and the harness
wiring.
Is there a problem with any of these connectors or the wiring? Go to Step 8 Go to Step 9
Repair the problem found with a connector terminal or wiring.
8 -
Check continuity in the harness between the controller
connectors and the AMD motor connector.
9 Controller terminal B8 to motor terminal 1. ≈0Ω

Controller terminal A15 to motor terminal 3.
Does the continuity equal the specified value? Go to Step 10 Go to Step 1

Repair the continuity problem.
10 -
Code 5 - Sun Sensor Error

This code will set if the output of the sun sensor indicates a probable short circuit or an open in the sensor or the associated wiring
Caution : Sm sensor error (05 code) should be examined under sun load (Outside bulding) or using red lamp inside building
(Sensor should be lighted by Red Lamp)
Code 5 - Sun Sensor Error

1. Lift the sun sensor from the top of the dashboard.
2. Secure the ATC harness below the sun sensor connector
so it cannot fall through the opening in the top of the
dashboard.
3. Disconnect the sun sensor connector from the ATC
harness.
1 4. Examine the wiring from the sensor to the connector, and ≈0Ω
examine the connector for any signs of damage.
5. Measure the resistance between the sun sensor connector
terminals.
Is there any sign of damage in the wiring or connector or does

the resistance equal the value specified? Go to Step 2 Go to Step 3
Repair the damaged wiring or the connector, or replace the sun
2 sensor as required. -
2. Measure the voltage between the two sun sensor
3 connector terminals on the ATC harness. 2.5 v ~ 4.8 v
Is the voltage equal to the specified value? Go to Step 7 Go to Step 4

Check the terminals on the sun sensor connector.
4 -
Repair the connector terminals or replace the sun sensor or ATC
5 controller as required. -

1. Reconnect the sun sensor to the ATC harness.
3. Observe the temperature display area.
6 -
the wiring harness connected.
7 2. Measure the voltage between terminals A19 and A20 by 2.5 v ~ 4.8 v
backprobing the connectors.

1. Trace the wiring from controller terminals A19 and A20 to
the sun sensor connector terminals on the ATC harness
connectors.
8 2. Repair any open or high resistance found in the wiring or -

9 -
Code 8 - Intake Sensor Error

This code will set if the output of the in-car sensor indicates a probable short circuit or an open in the sensor or the associated wiring
Code 8 - Intake Sensor Error

1. Disconnect the intake sensor connector from the ATC
controller.
the connector for any signs of damage.
1 3. Measure the resistance between the in-car sensor 8KΩ ± 1%
Is there any sign of damage in the wiring or connector, or is the

resistance outside the specified value at 1°C (33.8°F)? Go to Step 2 Go to Step 3
Repair the damaged wiring or the connector, or replace the
2 intake sensor as required. -
2. Measure the voltage between the two connector terminals
3 on the controller housing. 6v

Check the terminals on the intake sensor connector.
4 -
Repair the connector terminals or replace the intake sensor or
5 ATC controller as required. -
Code 10, 11 - Intake/Mode Door Error

This code will set if the output of the mix door indicator indicates that the door opening angle is out of range or does not change value
when the door should be moving. This would indicate a short circuit or an open in the sensor or the associated wiring harness, a door
motor that is not operating, or a malfunction of the ATC controller.
Code 10, 11 - Intake/Mode Door Error

1. Disconnect the I/P wiring harness connector from the
intake/mode door (AMD) motor.
2. Use an ohmmeter to measure the resistance between Open = ∞,
1 terminals 1 and 2 on the AMD motor.
Short = 0 Ω
Does the measured resistance indicate an open or a shorted
condition? Go to Step 4 Go to Step 2
Measure the voltage between terminals 1 and 2 on the AMD
2 motor. 13.5 v
Measure the voltage between terminals 3 of AMD and terminals
3 A15 on the ATC. 6.0 ± 0.5 v
Replace the AMD motor.
4 -
Check the connector terminals at the AMD motor and the wiring
in the ATC harness.
5 -
Is there a problem with any terminal on either the harness
connector or the motor connector or the wiring? Go to Step 6 Go to Step 7
Repair the problem found with a connector terminal or the wiring,
6 or replace the motor as required. -

1. Remove the ATC controller from the instrument panel.
2. Disconnect the harness connectors from the ATC
controller.
7 3. Examine the connector terminals on the harness -
connectors and the controller connectors and the harness
wiring.
Is there a problem with any of these connectors or the wiring? Go to Step 8 Go to Step 9
Repair the problem found with a connector terminal or wiring.
8 -
Check continuity in the harness between the controller
connectors and the AMD motor connector.
9 Controller terminal B8 to motor terminal 1. ≈0Ω

Controller terminal A15 to motor terminal 3.
Does the continuity equal the specified value? Go to Step 10 Go to Step 1

Repair the continuity problem.
10 -
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14/5/2019 Service Manual2006 Lacetti AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM

AUTOMATIC TEMPERATURE CONTROL HEATING,

Application N•m Lb-Ft Lb-In

SCHEMATIC AND ROUTING DIAGRAMS

Power, Ground and Sensor

A/C Compressor Control - Sirius D42

A/C Compressor Control - HV240

A/C Compressor Control - MR140

Blower and Air Delivery

A/C Performance Test.

V5 SYSTEM AIR CONDITIONING AND AUTOMATIC TEMPERATURE CONTROL (ATC)

Self-Diagnostic Circuit Check

1. Turn the ignition to ON.

Automatic Temperature Controller Does Not Operate When Ignition Is ON

Step Action Value(s) Yes No

Is the repair complete? System OK -

Is the repair complete? System OK -

No Hot Air From Blower

Step Action Value(s) Yes No

Step Action Value(s) Yes No

Step Action Value(s) Yes No

Does the coolant flow? Go to Step 16 Go to Step 15

Is the repair complete? System OK -

Are any leaks found? Go to Step 20 Go to Step 19

Step Action Value(s) Yes No

No Cool Air From Blower

Step Action Value(s) Yes No

Step Action Value(s) Yes No

Step Action Value(s) Yes No

Blower Motor Does Not Run At All

Step Action Value(s) Yes No

Step Action Value(s) Yes No

Is the voltage within the specified value? Go to Step 4 Go to Step 6

Is the repair complete? System OK -

DIAGNOSTIC TROUBLE CODES

Code 1 - In-Car Sensor Error

Code 1 - In-Car Sensor Error

Step Action Value(s) Yes No

Is there any sign of damage in the wiring or connector, or is the

Step Action Value(s) Yes No

Code 2 - Ambient Air Temperature Sensor Error

Code 2 - Ambient Air Temperature Sensor Error

Step Action Value(s) Yes No

Is there a problem with the wiring or the connector? Go to Step 3 Go to Step 4

Step Action Value(s) Yes No

Is the voltage equal to the value specified? Go to Step 8 Go to Step 9

Is the repair complete? System OK -

Code 3 - Water Sensor Error

Code 3 - Water Sensor Error

Step Action Value(s) Yes No

Is there any sign of damage in the wiring or the connector, or is

Step Action Value(s) Yes No

Does this display indicate the continuing presence of a code 3

Is the repair complete? System OK -

Code 4 - Air Mix Door Error

Code 4 - Air Mix Door Error

Step Action Value(s) Yes No

Step Action Value(s) Yes No

9 Controller terminal B8 to motor terminal 1. ≈0Ω

Does the continuity equal the specified value? Go to Step 10 Go to Step 1

Code 5 - Sun Sensor Error

Code 5 - Sun Sensor Error

Step Action Value(s) Yes No

Is there any sign of damage in the wiring or connector or does