RENER9885-02

COMPONENT LOCATIONS December 2008

Description
Part Machine Schematic FLUID POWER SYMBOLS
Number Location Location
BASIC COMPONENT SYMBOLS
Attachment
MAIN AUX
B LOCK 185 -0 488 1 C-2
PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
VALVE GP - LOAD CONTROL (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
270-5692 2 E-2 COMPENSATED)
(BOOM LOWER, MANUAL)
VALVE GP - LOAD CONTROL
(BOOM LOWERING, DRIFT REDUCTION, RELIEF)
263-1962
3
4
E-1
E-3
25 21 22 23 4 7 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
ATTACHMENT

COMPENSATED)
SCHEMATIC - MAIN 255-5867
VALVE ENVELOPES VALVES VALVE PORTS
Standard 330D
ACCUMULATOR - HYDRAULIC (PILOT OIL) NOTE B 4 A-5 19 20
CYLINDER GP - BOOM NOTE A 5 E-2 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CYLINDER GP - BUCKET NOTE A 6 E-7 CONTROL VALVES CHECK VALVES

AB A B
CYLINDER GP - STICK NOTE A 7 E-7
FILTER GP - OIL (CASE DRAIN) NOTE B 8 A-5 P T P T

6
BASIC SPRING SHUTTLE PILOT

FILTER GP - OIL (HYDRAULIC RETURN) NOTE B 9 A-6 11 26 8

NORMAL POSITION SHIFTED POSITION INFINITE POSITION

FLUID STORAGE RESERVOIRS

SYMBOL LOADED CONTROLLED

FILTER GP - OIL (PILOT) NOTE B 10 A-4

MANIFOLD GP - CONTROL (PILOT OIL) NOTE B 11
12
A-6 5
MOTOR GP - PISTON NOTE B A-7
18 330D and 336D Excavator
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MOTOR GP - SWING NOTE B 13 E-6 MEASUREMENT ROTATING SHAFTS

MOTOR GP - TRAVEL NOTE B 14 E-4 , E-5 3
PUMP GP - PISTON (HYDRAULIC FAN) NOTE B 15 B-3 Hydraulic System - Attachment
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
PUMP GP - PISTON (MAIN) NOTE B 16 B-2
SWIVEL GP NOTE B 17 D-4 12 2 330D: 336D: COMBINATION CONTROLS

VALVE GP - CHECK (OIL COOLER BYPASS) NOTE B 18 A-7 NBD1-UP J2F1-UP

VALVE GP - LOAD CONTROL
NOTE B 19 C-5 B6H1-UP PRF1-UP
(STICK DRIFT RED, RELIEF LINE) SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
L2K1-UP W3K1-UP OR MANUAL & PILOT PILOT OR MANUAL

VALVE GP - MAIN CONTROL NOTE B 20 C-2 MANUAL CONTROL SYMBOLS

VALVE GP - PILOT CONTROL (LEFT JOYSTICK) NOTE B 21 C-7
JLP1-UP KKT1-UP
VALVE GP - PILOT CONTROL (RIGHT JOYSTICK) NOTE B 22 C-6 14 29 MWP1-UP
VALVE GP - PILOT (TRAVEL) NOTE B 23 D-7 EDX1-UP PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

MEY1-UP RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

VALVE GP - PRESSURE REDUCING (BOOM,
SWING PRIORITY) NOTE B 24 B-4 17
25
VALVE GP - SHUTTLE NOTE B
26
B-4
1 4 24 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
VALVE GP - SOLENOID (HEAVY LIFT) NOTE B 27 A-4 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
VALVE GP - SWING CUSHION (FINE SWING)
VALVE GP - TRAVEL COUNTERBALANCE
NOTE B
NOTE B
28
29
E-6
E-4, E-5
27
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Note A: Refer to Parts Manual for your specific machine.

Note B: Part numbers are located on the main Hydraulic System Schematic accoring to
14 29 8 10 13 28 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
the effectivity of the machine.
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

Tap Locations
Pressure, Sampling, and Sensor 16 15 UNIDIRECTIONAL UNIDIRECTIONAL

Boom Lowering Control Valve FLOW IN ONE PARALLEL CROSS FLOW IN

Tap Schematic BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
Description DIRECTION
Number Location
AA Pilot Filter Pressure Test Port A-4 MACHINE COMPONENT LOCATIONS © 2008 Caterpillar, All Rights Reserved Printed in U.S.A.
BB Drive Pump Pressure Test Port B-2
CC Power Shift Pressure Test Port A-2
DD Idler Pump Pressure Test Port A-2
SOS Hydraulic Oil Sampling Port A-4

ELECTRICAL SYMBOLS TABLE

BB A B SOS AA 13 17
HYDRAULIC SYMBOLS (ELECTRICAL)

G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR

(Dimensions: 34 inches x 24 inches)

(FLUID) (GAS / AIR)

28

RENR9885-02
20 PRESSURE SWITCH PRESSURE SWITCH
(ADJUSTABLE)
TEMPERATURE
SWITCH
ELECTRICAL WIRE

1 19 ELECTRICAL SYMBOLS (ELECTRICAL)

VALVE GP - MAIN CONTROL MOTOR GP - SWING AND SWIVEL

T

PRESSURE TEMPERATURE LEVEL FLOW

SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

29 8 9 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”

C 12 D CC WIRE

16 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE

IDENTIFICATION COLOR 325-PK

Pump Compartment PREVIOUS STANDARD

(A) Delivery line (Drive Pump)
WIRE WIRE COLOR
(B) Delivery line (IdlerPump)
(C) Drive Pump 14 10
(D) Idler Pump 325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

IDENTIFICATION

PUMP GP - PISTON (MAIN) MOTOR GP - PISTON (TRAVEL) PILOT OIL FILTER GP

 7 6 5 4 3 2 1
SWING MOTOR TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) BOOM CYLINDER

PG MOTOR GP MOTOR GP
SWING TRAVEL
DR
BUCKET CYLINDER STICK CYLINDER R.C.V-C VALVE GP
LOAD CONTROL
MOTOR GP (BOOM LOWERING,
TRAVEL VALVE GP DRIFT REDUCTION,
MU
LOAD CONTROL AR4 RELIEF)
E (BOOM LOWERING, 263-1962 E
BG AG DRIFT REDUCTION,
Pp3 Pp3
RELIEF) CYL CYL
DR X
263-1962 X VALVE GP
B1 A1 T1 T1 LOAD CONTROL
T2 T2 (BOOM LOWER,
Dr MANUAL)
AL3 BL3 270-5692
AR3 BR3 Dr
VALVE GP
AG BG BG
SWING CUSHION AG
(FINE SWING) CV Pi T CV Pi T

TRAVEL BRAKE TRAVEL BRAKE

A B B A
VALVE GP VALVE GP
TRAVEL COUNTERBALANCE TRAVEL COUNTERBALANCE
B A
VALVE GP
PILOT (TRAVEL) BL2 AL2 BL1 AL1 BR1 AR1

SWIVEL GP
TP TT
D TRAVEL(L) TRAVEL(R)
D

BACK FWD FWD BACK

T1 T5 T4 T6 T3 BLOCK
T2
185-0488
aL1 bL1 bR1 aR1 VALVE GP
LOAD CONTROL BL3 AL3
(STICK DRIFT RED,
PRESSURE SWITCH PRESSURE SWITCH
RELIEF LINE) SP3 SPi SP2 BP3 BP2
SDr aL2 aL1
AR4
R.C.V-B
AL2 AL1 AR1 aR3 aR4
R.C.V-A
BL2 BL1 aR1 BR1 BR3 AR3
T AL4 aL4 SP1 ST aL3 Di4 Pi4 aR2 BR2 AR2 Pi1 aR5 R3
STICK DRIFT REDUCTION
VALVE GP
VALVE GP VALVE GP (UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR5 AR5 (IN) MAIN CONTROL
C PILOT CONTROL
C
PILOT CONTROL
(LEFT JOYSTICK) (RIGHT JOYSTICK)

JLP JLT JRP JRT

STICK SWING BUCKET BOOM

OUT IN R L OPEN CLOSE DOWN UP

TRAVEL(R)
JL1 JL3 JL2 JL4 JR4 JR3 JR1

BOOM(1)
JR2

TRAVEL(L)

STICK(2)
BUCKET
BOOM(2)

STICK(1)

ATCH
SWING
MAIN
RELIEF
(Dimensions: 34 inches x 24 inches)

(OUT) (R) (FWD) (OPEN) (UP) (OUT)

VALVE GP A1 A2 A3 A4 A5 A6 A7 A8 Di2 Pi2 Pi3 Di3 DS T Pi5 bR2 Di1 bR5

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
SHUTTLE bR1
PILOT PUMP OUTPUT
RENR9885-02

bL2 bL1 bR3 bR4 HR

HL bL4 bL3 PL PR
IMPLEMENT AND LEFT TRAVEL PUMP OUTPUT
HEAVY LIFT CONTROL CIRCUIT
FAN PUMP OUTPUT
POWER SHIFT CONTROL CIRCUIT
B SUPPLY LINE B
SHUTTLE VALVE CONTROL CIRCUIT
B1 B2 B3 B4 B5 B6 B7 B8 STICK CONTROL AND STICK CYLINDER CIRCUIT
Pi1 PUMP GP LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT
PISTON (MAIN) ATTACHMENT CONTROL CIRCUIT
PUMP GP HR SWING CONTROL AND SWING MOTOR CIRCUIT
DRAIN / RETURN LINE
PISTON
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 VALVE GP PR SWING BRAKE CONTROL CIRCUIT
(HYDRAULIC FAN) R.C.V.: RETURN IMPLEMENT AND RIGHT TRAVEL PUMP OUTPUT
A1 B2 A2 SHUTTLE PRESSURE CHECK VALVE
P2 Pi1 P-IN PSA2 DR1 PSA1 SENSOR TRAVEL SPEED CONTROL CIRCUIT
BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT
TRAVEL SPEED SWING L1
RIGHT TRAVEL CONTROL AND RIGHT TRAVEL MOTOR CIRCUIT
T-OUT2 DR2 VALVE GP L
R.C.V-C
PRIORITY
PRESSURE REDUCING
BB BOOM CONTROL AND BOOM CYLINDER CIRCUIT
(TRAVEL)

(SWING)

R.C.V-B PRESSURE SWITCH

(BOOM, SWING D0 Ps1 a4 DRIVE PUMP
C T
NO.1

NO.2

A PRIORITY) B a1 PRESSURE LINE PATTERNS

(LOCK)

H TEST PORT
C
NO.3

Y
T
D
M1 Pressure Line
B R I P1 P2 POWER SHIFT
G A V
PRESSURE
U A
D Pilot / Load Sensing Pressure
TEST PORT
A SLOW RETURN BYPASS L T
RIGHT
I I VALVE GP S Drain / Return Lines
C O
SOLENOID
PUMP Psv
R.C.V-A
VALVE GP
D E F P1 N
A
(HEAVY LIFT)
CC Component Group
16 Page,

CHECK (OIL FILTER GP PAC I a3 Attachment

PROPORTIONAL
COOLER BYPASS) OIL REDUCING VALVE
OIL COOLER
(HYDRAULIC DR3 DR4 Pi2 DR5 T-OUT1 DR6 ACCUMULATOR GP FILTER GP LEFT Air Line
T P M2
RETURN OIL (PILOT) PUMP
CALLOUTS
a2
A DR1 DR L3 L2
MANIFOLD GP FILTER GP OUT IN
A4 S1 D1 Ps2 a5
DD YY Taps (Pressure, Sampling, Sensor - by letter) A
Dr1
CONTROL (PILOT OIL) OIL
52 Components (By number)
(CASE DRAIN) P IDLER PUMP
I PRESSURE
L
PRESSURE TEST PORT
MOTOR GP T O SENSOR
T
PISTON RETURN
PL THIS SCHEMATIC IS FOR THE 330D AND 336D EXCAVATOR
PG PC
ATTACHMENT: BOOM LOWERING CONTROL VALVE
B A PILOT HYDRAULIC
HL MEDIA NUMBER: RENR9885-02
DRAIN
FILTER AA SOS OIL
PRESSURE SAMPLING PART NUMBER: 255-5867, CHANGE: 02, VERSION: HE
Pi2 Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1