Case# ORCME03DEC18b

Description: 22K A-1016-8" -1C3AS3-N

08/08/2019
Design Calculations From Engineering Assessment
Owner Contact DiamondWrap® Contact
Q Atar GAS Citadel Middle East Minimum Yield Strength - 165 Mpa
Hanley Thomas Pipe Diameter - 219 mm
Store 16, Building 26 Operating Pressure - 8.10 bar
Mussfah, Abu Dhabi Design Pressure - 10.35 bar
Q atar United Arab Emirates Operating Temperature - 60 C
97156488264 Design Temperature - 90.0 C
hthomas@cittech.com Original Wall Thickness - 3.760 mm
Remaining Wall Thickness - 0.000 mm
% wall loss - 100%
Defects: I nternal corrosion

Calculations have taken into consideration all information provided on the Engineering Assessment, are the property of Citadel Technologies, and are
subject to Citadel Technologies' Terms and Conditions. The following calculations only apply to Citadel Technologies' products and may only be used for
the purposes desginated by Citadel Technologies.

0.939 -mm

(P*D)/2= 113.3588603
s*ts= 0
(P*D)/2-s*ts= 113.3588603
1/(ec*Ec)= 0.00828
Design repair thickness (trepair)= 0.939 mm
Tensile Modulus for the composite laminate in the circumferential direction (E c): 20,122 -Mpa
External Pipe Diameter: D
Internal Pressure: P
SMYS (Specified Minimum Yield Strength): s
Minimum remaining wall thickness of the pipe: ts
Allowable circumferential strain (%): e0.6
c

Ply thickness of the composite repair material (inch): tlayer = 0.3937 mm

trepair
n= = 4 layers L over = 51 -mm
tlayer AA cloth
Standard epoxy Minimum length of repair: 101 -mm

Material Recommendation:

(1) DW-0804S-16LM-SB (8-inch DiamondWrap® Standard 4-Ply 16 linear m. Spiral Special Build kit)
(4) CMF-1-C (C-sized Standard CMF putty)

Installation Instructions:

Use the CMF putty to smooth any sharp geometries and/or fill in severe corrosion pits.

Apply spiral kit as true spiral. The fabric should maintain 50% overlap of the fabric width while spiraling. Each pass supplies a 2 ply repair, make 2
pass(es) for a full 4 ply repair.

This repair is designed to contain the following defects:

• Wall loss of 100%.
• Through wall defect with a diameter of 7.5 mm.

Note: A 10 year warranty can be offered for this year repair under the above conditions.. Repair must be installed by a trained and certified installer to be
compliant with ASME PCC2 Article 4.1. Citadel Technologies' products are not designed to stop crack propagation. Proper surface preparation is required
to ensure adequate bond strength to the substrate.
Project? (Yes/No): Reviewed by: Date:
Revision log:

Calc rev # 2017.12.030

 Wrap calculations have taken into consideration all information provided on the Engineering Assessment and are subject to Clock Spring' Terms and Conditions.
The following calculations apply only to Clock Spring' products.

Case #: ORCME03DEC18b
Description: 22K -1016-8" -1C3S3-N
Diamond Wrap® Contact Owner Conctact
Citadel Middle East Company Q ATAR GAS
Hanley Thomas Name
Store 16, Building 26 Address
Mussfah, Abu Dhabi City, State
United Arab Emirates Country Q ATAR
97156488264 Phone
hthomas@cittech.com Email

= User Input
= Material Properties
Desired Pressure 10.35 bar
Material
Maximum Temp. 90°C Used: AA
Enter cloth types: AA, BA, CA, CB, or
Temp. Derating Factor: ƒ T 0.6 HY
Number of
Service Factor: ƒ 0.333 Plies = 4
Enter number of plies until pressure
Poisson's Ratio: ν 0.092 rating is satisfied.

Modulus: E ac 20,122 Mpa

Epoxy type Standard
Repair Thickness: t min 1.57 mm OD of Pipe, D 219.08 mm
Diameter of Defect, d 7.5 mm Nominal Pipe Wall, t 3.760 mm
Composite Modulus in
Shear Modulus: G 936 Mpa Axial Direction E a 20,122 Mpa
2
Toughness Parameter, γ 88 N-m/m Lap Shear Strength , τ 6.89 Mpa
Allowable Axial Strain in
Composite ε a 0.00280

ASME PCC2 Equation (13):

P= 12.8 Bar

Equation (17): 2.5 Dt / 2 = 51 mm

Eae atrepair
L over = 51 mm = 13 mm
t

This repair requires 4 plies of material and should extend a minimum of

50.74 mm from the defect on all sides.