机柜空调用户手册

CABINET AIR CONDITIONER

USER MANUAL

[产品型号/MODEL: DC0500X1]

※ please read the manual before using the air conditioner.

※ please keep the manual safe after reading.
DC0500X1 User Manual

Contents/目录
1 Introduction ................................................................................................................ 5
1.1 Preface .................................................................................................................................................. 5
1.2 Product summary.................................................................................................................................. 5
1.3 Working principle ................................................................................................................................. 5
1.4 Standards .............................................................................................................................................. 6

2 Product function ......................................................................................................... 6

2.1 Cooling.................................................................................................................................................. 6
2.2 Air supply ............................................................................................................................................. 7
2.3 Self-inspection ...................................................................................................................................... 7

3 Product parameters ..................................................................................................... 7

3.1 Product technology parameters ............................................................................................................ 7
3.2 Product dimension drawing .................................................................................................................. 8

4 Installation preparation .............................................................................................. 8

4.1 Packing diagram ................................................................................................................................... 8
4.2 Disassemble packing and inspect ......................................................................................................... 8
4.3 Packing list ........................................................................................................................................... 9

5 Product installation cut size diagram .......................................................................... 9

5.1 Installation diagram .............................................................................................................................. 9
5.2 Installation diagram ............................................................................................................................ 10
5.3 Preparation before installation............................................................................................................ 10
5.4 Mechanical installation....................................................................................................................... 10
5.5 Electrical installation .......................................................................................................................... 11

6 Interface ................................................................................................................... 12
6.1 Interface diagram................................................................................................................................ 12
6.2 Operation instruction .......................................................................................................................... 13
6.3 Parameter set ...................................................................................................................................... 14

7 Product running........................................................................................................ 15
7.1 Check before product running ............................................................................................................ 15
7.2 Product running .................................................................................................................................. 15

8 Fault analysis and handling ...................................................................................... 15

8.1 Fault alarm content and actions .......................................................................................................... 15
8.2 Common fault analysis and handling ................................................................................................. 16
DC0500X1 User Manual

9 Check and maintenance ............................................................................................ 17

9.1 Regular inspection .............................................................................................................................. 17
9.2 Regular maintenance .......................................................................................................................... 18

10 After-sale service and warranty ................................................................................ 18

10.1 Warranty period .................................................................................................................................. 18
10.2 Warranty range ................................................................................................................................... 18
10.3 Disclaimer .......................................................................................................................................... 18

Appendix: Electrical Diagram ............................................................................................... 19

1 简介 .......................................................................................................................... 20
1.1 前言 .................................................................................................................................................... 20
1.2 产品概述 ............................................................................................................................................ 20
1.3 工作原理 ............................................................................................................................................ 20
1.4 符合标准 ............................................................................................................................................ 21

2 产品功能 ................................................................................................................... 21
2.1 制冷 .................................................................................................................................................... 21
2.2 送风 .................................................................................................................................................... 21
2.3 自检 .................................................................................................................................................... 21

3 产品参数 ................................................................................................................... 22
3.1 产品技术参数 .................................................................................................................................... 22
3.2 产品外形尺寸图 ................................................................................................................................ 23

4 安装准备 ................................................................................................................... 23
4.1 包装示意图 ........................................................................................................................................ 23
4.2 拆除包装及检查 ................................................................................................................................ 23
4.3 装箱清单 ............................................................................................................................................ 24

5 产品安装 ................................................................................................................... 24
5.1 机柜开孔尺寸图 ................................................................................................................................ 24
5.2 安装示意图 ........................................................................................................................................ 25
5.3 安装前准备 ........................................................................................................................................ 25
5.4 机械安装 ............................................................................................................................................ 26
5.5 电气安装 ............................................................................................................................................ 26

6 人机界面 ................................................................................................................... 27
6.1 界面示意图 ........................................................................................................................................ 27
6.2 操作说明 ............................................................................................................................................ 27
DC0500X1 User Manual

6.3 参数设置 ............................................................................................................................................ 28

7 产品运行 ................................................................................................................... 29
7.1 产品运行前检查 ................................................................................................................................ 29
7.2 产品运行 ............................................................................................................................................ 29

8 故障分析与处理 ........................................................................................................ 30
8.1 故障告警内容及响应动作 ................................................................................................................ 30
8.2 常见故障分析与处理 ........................................................................................................................ 30

9 维护与保养 ............................................................................................................... 32
9.1 定期检查 ............................................................................................................................................ 32
9.2 定期维护 ............................................................................................................................................ 32

10 售后服务与保修 ........................................................................................................ 32
10.1 保修期 ............................................................................................................................................ 32
10.2 保修范围 ........................................................................................................................................ 32
10.3 免责声明 ........................................................................................................................................ 32

附录：电气原理图 .............................................................................................................. 33
 DC0500X1 User Manual

1 Introduction
1.1 Preface
This manual introduces the important methods to use cabinet air conditioner. Please read carefully the
manual before using and following the usage and note to make sure use the cabinet air conditioner safely and
correctly. After reading, please keep the manual safe for reference at any time.

1.2 Product summary

The air conditioner is one kind of refrigeration product self-developed for communication cabinet. It is
applicable in the place where the cabinet internal heat is very large, the internal electronic equipment is sensitive
to the environment temperature and which should be isolated internally and externally completely. This product
has multiple functions, high reliability, and has the feature that it can start to work without complex debugging
after powering.

1.3 Working principle

After powering on, the low pressure steam from the refrigerant in the refrigeration system is inhaled by
compressor, compressed into high pressure steam and then discharged to the condenser. Meanwhile, the air
inhaled by external fan goes through condenser and takes away the heat given off by refrigerant and makes
high pressure refrigerant steam condensed into high pressure liquid. High pressure liquid is sprayed into
evaporator by throttle device and evaporated under the corresponding low pressure and absorbs the heat
around. Meanwhile, the fan in cabinet makes air heat exchange by evaporator fins and sends the cooled air into
cabinet. By so, the air in cabinet can cycle to achieve the purpose of lowering the temperature.

Condensor
Compressor

Heat Heat

Evaporator

throttling valve

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1.4 Standards
No. Standard No. Standard Name
01 GB 4208 Enclosure Protection Class
Rubber vulcanized-Method for determination of
02 GB/T 13936 strength properties of adhesive to metal in shear
by tension loading
03 GB/T 17758-2010 Unitary air conditioners
04 GB/T 4857.5、9、10、11、16 Packaging-Basic tests for transport packages
Electrical and electronic products environmental
05 GB/T 2423.1、2、3、8、10、17、38
test
Information technology equipment--Radio
06 GB9254-1998 disturbance characteristics--Limits and methods
of measurement
Mechanical refrigerating systems Used for
07 GJB150-86
cooling and heating--Safety requirements
Electromagnetic compatibility-Testing and
08 GB/T17626.8 measurement techniques--Power frequency
magnetic field immunity test
09 EN 55022:2006+A1:2007 Conducted Emission and radiation test
10 EN 61000-3-2:2006+A2:2009 Harmonic Current
11 EN 61000-3-3:2008 Voltage Fluctuation and Flicker
12 EN 61000-4-2:2009 ESD
13 EN 61000-4-3:2006 Radiation disturbance Immunity Test
14 EN 61000-4-4:2004 Electrical Fast Transient Burst
15 EN 61000-4-5:2006 Surge
16 EN 61000-4-6:2009 Conduction disturbance Immunity Test
17 EN 61000-4-11:2004 Voltage dips and short interruptions

2 Product function
2.1 Cooling

Air conditioner can be set parameters by display or backend software: refrigeration starting temperature
and refrigeration stopping temperature. When the temperature inside cabinet is higher than refrigeration starting
temperature, it s tarts refrigerating; when the temperature inside cabinet is lower than refrigeration stopping
temperature, it stops refrigerating.
Refrigerating Parameter Set

Parameter Default value Set Scope Unit

Refrigeration starting
30 [20～40] ℃
temperature
Refrigeration stopping
25 [15～35] ℃
temperature
Note: Refrigeration starting temperature≥ Refrigeration stopping temperature+3℃ and above

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2.2 Air supply

Air conditioner can make the temperature inside cabinet uniform by air supply and avoid partial
overheating. When cabinet inside cabinet is lower refrigeration starting temperature, the air supply function
starts automatically.

2.3 Self-inspection
By interface’s function key, enter into self-inspection menu and system starts self inspection.
Function key: Prg/mute enter key: Set
Self inspection process logic as following:
(1) Inspect sensor for 2s；
(2) Internal fan runs 20s under full speed;
(3) External fan and compressor run 30s;

(4) Quit self inspection function, Icon stop, internal, external fan and compressor continue to
run for 150s;
(5) Then Judge refrigeration conditions.
3 Product parameters
3.1 Product technology parameters

Item Unit Parameter

Working environment temperature ℃ -15 ～ +55

Rated DC input voltage VDC -48

Rated DC input power W 160

Rated DC input current A 3.3

Refrigerating capacity(L35/L35) W 550

Body outline dimension (width*height*depth ) mm 320*550*171

Outline dimension including
mm 353*583*171
flange(width*height*depth )
Net weight Kg 16

Installation method — Embedding slightly

The largest sound pressure level noise (1.5m far and
dB(A) 60
1.2m high from the air conditioner)
IP grade — IP55

Refrigerant — R134a/130g

Life Years >10

Surface treatment — Electrostatic coating

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3.2 Product dimension drawing

4 Installation preparation
4.1 Packing diagram
The packing includes the bottom pallet, top protection plate, wrapping film and packing belt. The packing
diagram is as following:

4.2 Disassemble packing and inspect

1. Prepare tools to disassemble: protective gloves, scissors and knives;
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2. Wear protective gloves, remove wrapping film and packing belt;

3. Take air conditioner and make OBA: check whether the air conditioner model is right and the
appendix is complete;
4. Please read carefully the 5.3 article-Preparation before installation in the manual in order to finish
installation successfully.

4.3 Packing list

No. Name Qty Note

1 Cabinet air conditioner 1
2 Manual 1
3 DC power wire 1 5m
4 Alarming wire 1 5m

5 Product installation cut size diagram

5.1 Installation diagram

338 14-CLS-M5-1
210

583(height of flange)
552(height of hole)

The shade area

432
568

350

should be cut off

322(width of hole)
353(width of flange)

Note: the installation diagram is just for reference. It depends on the site condition to install.

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5.2 Installation diagram

Note: the installation diagram is just for reference. It depends on the site condition to install.

5.3 Preparation before installation

a) Installation notes:
 Keep air conditioner vertical during installation, the inclination is less than 3°;
 When moving, handle with care and avoid collision in case of scratching the surface coating;
 After removing package, check whether the cosmetic is good, if damaged or deformed, please
contact professional personnel to check and repair;
 Count the accessory according to the appendix list and prepare installation tools;
 When choosing installation place, make sure the ventilation is good, keep the distance from air-out
side to equipments inside cabinet more than 30cm, otherwise, it may cause short circuit and bad heat
exchange effect;
 The mechanical and electrical installation should be operated by professional person strictly referring
the manual;
 Check whether air conditioner drainage loop is smooth, in case that drainage is blocked;
 To build clean and environmental installation site, please recycle the package after installation.
b) Preparation installation tools
No. Name Qty Note
1 Cross screwdriver 1 M5
2 Slotted point screwdriver 1 M3

3 Multimeter 1

4 Wire stripper 1

5 Wire crimper 1

6 Tape 1

5.4 Mechanical installation

 Choose cut location on cabinet door according to cabinet cut size, remove the shadow area and make
the corresponding air conditioner installation hole.
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 Place air conditioner at the cut location as installation diagram, make air conditioner flange close to
cabinet door, fix it with M5 stainless steel screwdriver.
 Check whether air conditioner is installed levelly, firmly and finish the mechanical installation.

5.5 Electrical installation

DC power supply input port, I/O port, RS485 communication port
（1） DC power supply input port

DC power supply input port Definition

0V DC power supply+
-48V DC power supply-
PE Earth wire
（2） I/O port

I/O port Definition Note

Dry contact output Close during normal running, disconnect
NC
normally closed port during alarm or power failure
Dry contact output
COM Dry contact alarm output common port
common port
Dry contact output
NO Reserved
normally open port
SW1
Alarm input Reserved
SW2
OUT1
Alarm output Reserved
OUT2

（3） RS485communication port

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RS485communication port Definition

1、4 485+(A)
2、5 485-(B)
3、6、7、8 Backup port

6 Interface
6.1 Interface diagram

No. 图标 Function Function explanation

1 Refrigerating running Shows whether refrigerating runs

2 Heating running Shows whether heating runs

3 Alarming Shows whether air conditioner alarms

4 Starting running Shows whether air conditioner is on or not

5 Fan running Shows whether fan runs

Shows temperature value or fault mark

6 -8.8.8 Temperature/fault
contents

7 Function selection key or backspace key（from

Prg/mute Function key
low level menu to high level menu）
8 Set enter key Select function and enter parameter set

9 ▲ Up key Increase value, page up

10 ▼ Down key Decrease value, page down

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6.2 Operation instruction

6.2.1. Standby
Under standby status, no press any key for 1 minute to enter into power saving mode and turn off

LED, show mark. Press any key to quit power saving mode and turn on LED.
Under running status, the ’-8.8.8 ’ in the main interface shows the temperature value outside
cabinet.The unit is ℃.

6.2.2. Switch on/off

Under off status, press Up key：▲ for 5s to start refrigeration system. Under on status, press down
key ▼ 5s to stop refrigeration system.

6.2.3. Function selection

Under standby status, press Prg/mute, function mark will shown at ’-8.8.8 ’ area.
Function key：Prg/mute Up key：▲ or Down key：▼

Press Up key：▲ or Down key：▼, it w ill show ’ ’、 ’ ’、 ’ ’、 ’ ’

successively, press Prg/mute again back to main interface.

6.2.4. Self-inspection
Start self-inspection function by the below methods：
Function key：Prg/mute enter key：Set

The Mark shows the self inspection starts.

6.2.5. Sensor temperature inquiry

The sensor temperature can be inquired by following methods:
Function key：Prg/mute enter key：Set Up key：▲ or Down key：▼

Press Up key：▲ or Down key：▼, it will show 1、 2、 3、 4successively and

several seconds later, the temperature sensor value can be shown. Press Function key:
Prg/mute back to the main interface.

Code Fault name Note

1 Temperature in cabinet NTC1

2 Condenser middle part temperature NTC2
3 Working temperature NTC3
4 Evaporator middle part temperature NTC4

6.2.6. Fault alarm inquiry

When there is alarm, the mark is on. The fault alarm can be inquired by follow methods:
Function key：Prg/mute enter key：Set Up key：▲ or Down key：▼

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Fault alarm code will be shown at ’-8.8.8 ’ area. If several alarms one time, they will be shown
successively at ’-8.8.8 ’ area. Press Function key：Prg/mute back to the main interface.
Fault Fault
Fault name Fault name
code code

cabinet temperature sensor fault E1 System high pressure alarm E7

Evaporator middle part temperature sensor fault E2 Evaporator freezing up E8

Condenser middle part temperature sensor fault E3 Fan fault E9

Environment temperature sensor fault E4 Heater fault E10

voltage is too high or too low E5 Compressor fault E11

Temperature in cabinet is too high or too low E6 Inverter communication fault E12

6.3 Parameter set

Function key：Prg/mute Enter key：Set，enter into the interface for

password input.
6.3.1. Password input
a) under this interface, press Function key：Prg/mute to return to main interface, without
saving parameter;
b) Press enter key：Set to numerical shift;
c) Press Up key：▲ or Down key: ▼ to increase or decrease value.
Name Value Unit Default Note

User password 123 -- -- User parameter set

6.3.2. User set

Function key：Prg/mute enter key：Set Up key：▲ or Down key：▼
enter key：Set，enter into user set interface.
After entering user set interface, press Up key：▲ or Down key：▼ to shown S1、S2……S6
successively. Choose the corresponding code to enter and set parameter. After setting, save it. Press
Function key：Prg/mute back to the main interface.
Code Name Value Unit Default Definition
Air conditioner running starting
S1 Refrigeration starts 20～40 ℃ 30
temperature
Air conditioner running
S2 Refrigeration stops 15～35 ℃ 25
stopping t emperature
High temperature High temperature alarm
S3 30～60 ℃ 40
alarm temperature
Low temperature Low temperature alarm
S4 -45～10 ℃ 0
alarm temperature
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7 Product running
7.1 Check before product running
 Check whether air conditioner is installed as direction in installation diagram and is not installed
upside down;
 Check whether air conditioner structure is complete, installation is stable or not;
 Check whether air conditioner input power, dry contact alarm output and communication cable are
installed as electrical installation requirement and whether connector is plugged wrong or loss;
 Check whether cabinet input power voltage and frequency meets the requirement of air conditioner.
 After checking, prepare to run.

7.2 Product running

After air conditioner is powered on, it will start self inspection. Please refer to the 2.3 in the manual for
the self inspection process. After self inspection, if there is no system alarm, air conditioner will automatically
judge whether it meets the running logic according to the inspected internal recycling air outlet temperature. If
there is alarm, please refer the 8.1 in the manual to judge the exact alarm and analyze and handle as the 8.2 in
the manual. Then handle by self or contact vendor to repair.

8 Fault analysis and handling

8.1 Fault alarm content and actions

Default Whether output

Fault status Reset mode
value from dry contact
Temperature sensor fault in the middle part of
— Automatic No
condenser
Temperature sensor fault outside cabinet — Automatic No
Temperature sensor fault in the middle part of
— Automatic No
evaporator
Temperature sensor fault inside cabinet — Automatic No
System high pressure alarm — Automatic Yes
Evaporator freezing up — Automatic Yes
Temperature in cabinet is too high 40 ℃ Automatic Yes

Temperature in cabinet is too low 0 ℃ Automatic No

DC voltage is too high 62V Automatic No

DC voltage is too low 36V Automatic No

Compressor fault — Automatic No

Power fail alarm — Automatic Yes

Internal fan fault — Automatic No

External fan fault — Automatic No

Inverter communication fault — Automatic No

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8.2 Common fault analysis and handling

Fault status Cause analysis Fault handling

Temperature
1. sensor fault broken down or
sensor fault in 1. Check sensor circuit;
short circuit;
the middle part 2. Change sensor.
2.Sensor damaged
of condenser
Temperature 1. sensor fault broken down or
1. Check sensor circuit;
sensor fault short circuit;
2. Change sensor.
outside cabinet 2.Sensor damaged
Temperature
1. sensor fault broken down or
sensor fault in 1. Check sensor circuit;
short circuit;
the middle part 2. Change sensor.
2.Sensor damaged
of evaporator
Temperature 1. sensor fault broken down or
1. Check sensor circuit;
sensor fault short circuit;
2. Change sensor.
inside cabinet 2.Sensor damaged
1. Regularly clean condenser heat exchanger;
1. Condenser is jammed or
2.Check/change condensing fan;
scaled;
3. External cover air inlet and outlet should
2. External fan fault;
be separated well, make sure there is no
3.external air recycling short
shade at front;
circuit or shaded;
System high 4. Ask professional person to repair and add
4. Add too much refrigerant
pressure alarm proper refrigerant by nameplate
when repairing;
requirement;
5. Working temperature is too
5. Reduce working temperature properly, or
high;
add s hading device;．
6. False alarm by sensor in
6. Change sensor in the middle part of
the middle part of condenser;
condenser;
1. make sure there is some distance from
1. Internal air recycling short
internal recycling air inlet to equipments in
circuit;
cabinet and
2. Air inlet and outlet is not
Add partition;
smooth；
Evaporator 2. Make sure internal recycling air inlet and
3. Internal fan fault;
freezing up outlet smooth and no serious block;
4. refrigeration system cannot
3. Change internal fan;
be turned off;
4. Check refrigeration system main control
5. False alarm by sensor in the
board and related electric;
middle part of evaporator;
5. Change temperature sensor
1. Condenser is jammed or
1. Regularly clean condenser heat exchanger;
Temperature in scaled;
2. Reduce working temperature properly, or
cabinet is too 2. Working temperature is too
add s hading device;．
high high;
3. Ask professional personnel to inspect and
3. Refrigeration system fault;
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4. New equipment with large repair;

heating capacity; 4. Re-evaluate heating capacity and adjust;
5.Temperature is set 5. Re-evaluate temperature set value and
improperly; deviation;
6. False alarm by temperature 6. Change temperature sensor
sensor in cabinet
1. Temperature is set
1. Re-evaluate temperature set value and
improperly;
Temperature in deviation;
2. Refrigeration system cannot
cabinet is too 2. Check whether refrigeration system main
be turned off;
low control board and relay contact are adjoined;
3.False alarm by temperature
3. Change temperature sensor
sensor in cabinet
1. DC voltage spec-out;
2. DC power off; 1. Check DC power or voltage;
voltage is too 3. Voltage deviation module 2. Re-power on
high or too low damaged; 3. Change voltage deviation module;
4. Internal circuit 4. Check circuit
disconnecting

1. Condenser is jammed or
Compressor 1.Regularly clean condenser heat exchanger;
scaled;
fault 2. Move vertically and handle with care;
2. Rough handling impact ;

Internal fan 1. Internal fan stalls;

Change internal fan
fault 2. Internal fan damaged
External fan 1. External fan stalls;
Change external fan
fault 2. External fan damaged.
1. Check communication wire and change it
Inverter 1. Communication wire does
if necessary;
communication not connect properly or break
2. Check inverter and main PCB, and change
fault 2. Inverter or main PCB breaks
them if necessary

9 Check and maintenance

9.1 Regular inspection
 Check whether cabinet air conditioner power supply wire and communication wire is Ok or not;
 Check whether cabinet air conditioner running is normal, whether the air inlet and air outlet mouth
temperature difference is obvious when starting refrigeration system;
 Check whether fan and compressor work normally and whether there is obvious noise or shake;
 Check whether mechanical structural parts are damaged or deformed;
 Check whether air conditioner inner and outer circulation air inlet and outlet, cabinet
outer protective cover air inlet and outlet screen are jammed;
 According to the actual air quality, please arrange maintenance personnel to inspect
cabinet air conditioner every 3-6 months;

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9.2 Regular maintenance

During air conditioner running, dust may cover on the fins of heat exchanger, which may affect the heat
exchange and even cause degradation of air conditioner performance seriously. It is suggested to clean and
maintain heat exchanger each 3-6 months. The cleaning and maintaining interval depends on the air pollution
and running time in different regions. When cleaning, do not use hot water or gasoline and other organic solvent

10 After-sale service and warranty

10.1 Warranty period
Under the condition using cabinet air conditioner correctly, the contracted warranty period shall prevail.

10.2 Warranty range

During warranty period, manufacture will repair for free the quality faults caused by product
itself and customer should provide the S/N. But the faults under below conditions are out of
warranty for free:
 Warranty period expire;
 S/N cannot be provided;
 Faults caused under abnormal condition or circumstance, or caused by improper installation,
maintenance or other operations;
 Faults not caused by air conditioner itself, such as the user's equipment, software and others;
 Damaged caused by replacing or disassembling by user, or by unauthorized repairing service
persons;
 Faults caused by majeure force such as fire, earthquake, flood and others.

10.3 Disclaimer
The warranty is only for the delivered products. Air conditioner manufacturer is responsible for any loss
which is derived from equipment fault.

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Appendix: Electrical Diagram

Temperature Sensor

Thermal Inverter
Switch Communication Port

LED

Interior
Exterior

Evaporator
Reserved Input
Condensor
INVERTER Communication Wire

Inverter
communication port
P-

P+

LED Wire

Exterior Fan
Interior Fan
Reserved Output
Alarm

DC 48V
ALARM

FG1
FG2
PWM
GND
COM

48VDC W V U
NO

RJ45
COMP
Thermal
switch
lightning
EMI Filter protection PCB
COM

OUT

PE
NO
NC

LOAD

LINE
48VDC FILTER SPD 0V
-48V

Int Fan Ext Fan

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1 简介
1.1 前言

本用户手册介绍了机柜空调正确使用的重要方法，请在使用之前务必详细阅读本用户手册，并遵守
其中的使用方法和注意事项，确保您能安全、正确的使用机柜空调。阅读后请妥善保管本用户手册，以
备随时查阅。

1.2 产品概述

本空调是专为通讯机柜冷却而自主研发的一款制冷产品，适用于机柜内部发热量较大、内部电子设
备对环境温度敏感，而且内外需要完全隔离的应用场所。本产品功能齐全，具有可靠性高、安装简单、
通电后即可工作、无需复杂调试等特点。

1.3 工作原理

空调通电后，制冷系统内制冷剂的低压蒸汽被压缩机吸入并压缩为高压蒸汽后排至冷凝器，同时柜
外风扇吸入的空气流经冷凝器，带走制冷剂放出的热量，使高压制冷剂蒸汽凝结为高压液体。高压液体
经过节流装置后喷入蒸发器，并在相应的低压下蒸发，吸取周围的热量。同时柜内风扇使空气不断通过
蒸发器的翅片进行热交换，并将放热后变冷的空气送向柜内。如此柜内空气不断循环流动，达到降低温
度的目的。

冷凝器
压缩机

散热 吸热

蒸发器

节流装置

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1.4 符合标准

序号 标准编号 标准名称
01 GB 4208 外壳防护等级
02 GB/T 13936 硫化橡胶与金属粘接拉伸剪切强度测定方法
03 GB/T 17758-2010 单元式空气调节机
04 GB/T 4857.5、9、10、11、16 包装 运输包装件 运输包装件基本试验
05 GB/T 2423.1、2、3、8、10、17、38 电工电子产品环境试验
06 GB9254-1998 信息技术设备的无线电骚扰限值和测量方法
07 GB 9237-2001 制冷和供热用机械制冷系统安全要求
08 GB/T17626.8 电磁兼容试验和测量技术工频磁场抗扰度试验
09 EN 55022:2006+A1:2007 传导骚扰和辐射骚扰
10 EN 61000-3-2:2006+A2:2009 谐波电流
11 EN 61000-3-3:2008 电压波动和闪烁
12 EN 61000-4-2:2009 静电放电
13 EN 61000-4-3:2006 辐射骚扰抗干扰度
14 EN 61000-4-4:2004 电快速瞬变脉冲群
15 EN 61000-4-5:2006 浪涌
16 EN 61000-4-6:2009 传导骚扰抗干扰度
17 EN 61000-4-11:2004 电压暂降和短时中断

2 产品功能
2.1 制冷

空调可以通过显示屏或后台软件设置参数：制冷开启温度和制冷停止温度。当机柜内温度高于制冷
开启温度时，开始制冷；当机柜内温度低于制冷停止温度时，停止制冷。
制冷参数设置点

参数 缺省值 设置范围 单位

制冷开启温度点 30 [20～40] ℃

制冷停止温度点 25 [15～35] ℃

提示：制冷开启温度点≥制冷停止温度点+3℃以上

2.2 送风

空调可通过送风功能来实现机柜内温度分布均匀，避免机柜内发生局部过热的现象。当机柜内温度
低于制冷开启温度，就自动开启送风功能。

2.3 自检

通过人机界面的按键，进入系统自检菜单，系统开始自检。

功能键 Prg/mute 确认键 Set

自检程序逻辑如下：

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(1) 检查传感器 2S；

(2) 内风机全速运行 20S 后；
(3) 外风机和压缩机运行 30S；

(4) 退出自检功能， 图标停止闪动，内外风机和压缩机继续运行 150S 后。

(5) 再进行制冷运行条件判定。

3 产品参数
3.1 产品技术参数

项目 单位 参数
工作环境温度 ℃ -15 ～ +55
额定直流输入电压 VDC -48
额定直流输入功率 W 160
额定输入电流 W 3.3
制冷量(L35/L35) W 550
箱体外形尺寸(宽*高*深) mm 320*550*171
含法兰外形尺寸(宽*高*深) mm 353*583*171
净重 Kg 16
安装方式 — 微嵌
最大声压级噪音(距离空调 1.5m 远，1.2m 高) dB(A) 60
防水防尘等级 — IP55
制冷剂 — R134a/130g
寿命 Years >10
表面处理 — 静电喷涂

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3.2 产品外形尺寸图

4 安装准备
4.1 包装示意图

产品的包装包括底部栈板、顶部防护板、整体缠绕膜和打包带，产品的包装示意图请看下图：

4.2 拆除包装及检查

1. 准备好拆除包装的工具：防护手套、剪刀、美工刀；
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2. 戴好防护手套，将缠绕膜和打包带拆除；
3. 取下一台空调，进行开箱抽检：查看包装箱内空调型号是否符合要求，附件是否完整；
4. 仔细阅读本用户手册第 5.3 安装前准备章节的内容，以便顺利地完成空调安装。

4.3 装箱清单

序号 名称 数量 备注

1 机柜空调 1

2 用户手册 1

3 直流电源线 1 5m

4 干结点告警线 1 5m

5 产品安装
5.1 机柜开孔尺寸图

338 14-CLS-M5-1
210

阴影部份切除
432
568

350

583
552

322
353

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5.2 安装示意图

注意：安装示意图仅供参考，应根据现场实际使用环境情况进行安装。
5.3 安装前准备

5.3.1 安装注意事项
 请确保空调在安装的整个过程中处于竖立状态，倾斜角度小于 3°；
 设备搬运或移动时，小心轻放，请勿碰撞，以免刮伤设备表面喷涂；
 拆除包装后，检查空调外观是否良好，如有破损或变形，请联系专业人员进行检修；
 根据附件清单清点随机附件，并准备好安装工具；
 选择安装位置时，应确保空调周围通风良好，使进出风侧与机柜内的设备保持 30cm 以上，否
则容易引发回风短路、换热效果不良等现象；
 空调的机械安装及电气安装必须由专业人员严格参照本用户手册的相关规定来操作；
 检查空调排水回路是否顺畅，避免出现在安装过程中堵塞空调排水口的情况；
 为了营造环保干净的施工现场，安装完成后，请将空调的包装整理回收利用。

5.3.2 准备安装工具
序号 名称 数量 备注

1 十字槽螺丝刀 1 M5

2 一字槽螺丝刀 1 M3

3 万用表 1

4 剥线钳 1

5 压线钳 1

6 卷尺 1

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5.4 机械安装

 根据机柜开孔尺寸图，在机柜的门上选定开孔的位置，切除阴影部分面积并打好相应的空调安
装孔。
 按照安装示意图将空调整体放置于机柜门板开孔处，将空调法兰与机柜门板紧贴，然后用 M5
不锈钢十字盘头螺丝紧固空调。
 检查空调是否安装平整、坚固，完成空调的机械安装。

5.5 电气安装

直流电源输入端口、I/O 端口、RS485 通讯端口。

（1） 直流电源输入端口

交流电源输入端口 定义
0V 直流电源+
-48V 直流电源-
PE 地线
（2） I/O 端口

IO 端口 定义 说明
NC 干接点输出常闭端 正常运行时闭合，有告警或掉电断开
COM 干接点输出公共端 干接点告警输出公共端
NO 干接点输出常开端 预留
SW1
告警输入 预留
SW2
OUT1
告警输出 预留
OUT2
（3） RS485 通讯端口

RS485 通讯端口 定义
1、4 485+(A)
2、5 485-(B)
3、6、7、8 备用接口

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6 人机界面
6.1 界面示意图

序号 图标 功能 功能说明

1 制冷运行 表示制冷是否运行

2 制热运行 表示制热是否运行

3 报警动作 表示空调是否出现告警

4 开机运行 表示空调是否开机

5 风机运行 表示内风机是否运行

6 -8.8.8 温度/故障显示 表示温度数值或故障符号的显示内容

7 Prg/mute 功能选择键或后退键（从低级菜单后退到高
功能键
级菜单）

8 Set 确认键 对功能选择、参数设置进行确认

9 ▲ 上升键 对数值增加、向上翻页。

10 ▼ 下降键 对数值增加、向下翻页。

6.2 操作说明

6.2.1 待机
在待机状态下，1 分钟没有按任意键时，显示器进入省电模式，关闭 LED 背光，显示 图标
当再次按任意键时，显示器退出省电模式，开启 LED 背光。
在运行状态下，主界面的’-8.8.8 ’显示的为实时机柜内温度值，单位为℃。

6.2.2 开关机
在关机状态下，长按上升键 ▲ 5 秒，开启制冷系统；在开机状态下，长按下降键 ▼ 5 秒，
关闭制冷系统。

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6.2.3 功能选择
在待机状态下，按功能键 Prg/mute 将在显示器在’-8.8.8 ’区域显示功能符号。
功能键 Prg/mute 上升键 ▲或下降键 ▼
按上升键 ▲或下降键 ▼依次显示 ’ ’、 ’ ’、 ’ ’、 ’ ’等，再次按功能键
Prg/mute 返回主界面。

6.2.4 自检
通过如下方式开启自检功能：
功能键 Prg/mute 确认键 Set

屏幕闪烁显示 图标，表示自检功能已开启。

6.2.5 传感器温度查看
如需对传感器温度进行查看，通过如下方式可进入查询界面：
功能键 Prg/mute 确认键 Set 上升键 ▲或下降键 ▼
按上升键 ▲或下降键 ▼依次显示 1、 2、 3、 4 等，在显示以上代码时等待几秒
即可显示该温度传感器的数值。按功能键 Prg/mute 返回主界面。

代码 故障名称 备注

1 柜内温度
2 冷凝器中部温度
3 环境温度
4 蒸发器中部温度

6.2.6 故障告警内容查看
当发生故障告警时，显示器左下角的图标 常亮，如需对故障告警内容进行查看，可通过
如下方式进入查询界面：
功能键 Prg/mute 确认键 Set 上升键 ▲或下降键 ▼
显示器在’-8.8.8 ’区域显示故障告警代号，如果同时发生多种故障告警，则按顺序在’-8.8.8 ’
依次进行显示提示。按功能键 Prg/mute 返回主界面。

故障名称 故障代码 故障名称 故障代码

柜内温度传感器故障 E1 系统高压报警 E7
蒸发器中部温度传感器故障 E2 蒸发器冻结 E8
冷凝器中部温度传感器故障 E3 风机故障 E9
环境温度传感器故障 E4 加热器故障 E10
电压过高或过低 E5 压缩机故障 E11
柜内温度过高或过低 E6 变频器通讯故障 E12

6.3 参数设置

功能键 Prg/mute 确认键 Set，进入密码输入界面。

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6.3.1 密码输入
a) 在此界面下再次按下功能键 Prg/mute 返回到主界面，不保存数值；

b) 按确认键 Set 进行数值移位；

c) 按上升键 ▲或下降键 ▼进行数值加减。

名称 数值 单位 缺省 意义

用户密码 123 -- -- 进入用户级设置设备运行的参数

6.3.2 用户级设置
功能键 Prg/mute 确认键 Set 上升键 ▲或下降键 ▼ 确认键 Set，

进入用户级设置界面。

进入用户级设置界面后，按上升键 ▲或下降键 ▼依次显示 S1、S2……S4 等，选择相应的符

号并按确认键 Set，则进入参数修改界面，设置完成后按确认键 Set 进行参数保存。按功能键

Prg/mute 返回主界面。

代号 名称 数值 单位 缺省 意义

S1 制冷开启 20～40 ℃ 30 空调开始运行温度

S2 制冷停止 15～35 ℃ 25 空调停止运行温度

S3 高温告警 30～60 ℃ 40 高温报警温度设定点

S4 低温告警 -45～10 ℃ 0 低温报警温度设定点

7 产品运行
7.1 产品运行前检查

 检查空调是否按照安装示意图方向组装，无上下颠倒安装；
 检查空调结构是否完整、安装是否稳固，无晃动；
 检查空调输入电源、干接点告警输出和通讯线缆是否按照电气组装的要求进行组装，查看接线
端子是否错插、漏插；
 检查机柜输入电源的电压和频率是否符合空调的要求。
 检查完成后，准备开始试运行。

7.2 产品运行

空调上电后，自动进行自检，自检顺序请查看本用户手册第 2.3 项内容，自检结束后，如果系统没

有告警，则空调会根据目前检测到的内循环回风口的温度自动判断是否符合空调运行逻辑；如果有告警，
请参考本用户手册第 8.1 项内容进行查看，初步判定空调的具体告警内容，并请参考本用户手册第 8.2
项内容进行故障分析与处理；然后请自行处理或及时联系厂家专业人员进行检修。
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8 故障分析与处理
8.1 故障告警内容及响应动作

是否从
故障状态 缺省值 复位方式
干接点输出

冷凝器中部温度传感器故障 — 自动 否

柜外温度传感器故障 — 自动 否
蒸发器中部温度传感器故障 — 自动 否
柜内温度传感器故障 — 自动 否
系统高压报警 — 自动 是
蒸发器冻结 — 自动 是
柜内温度过高 40℃ 自动 是

柜内温度过低 0℃ 自动 否

直流电压过高 62V 自动 否

直流电压过低 36V 自动 否

压缩机故障 — 自动 否

掉电告警 — 自动 是

内风机故障 — 自动 否

外风机故障 — 自动 否

变频器通讯故障 — 自动 否

8.2 常见故障分析与处理

故障状态 原因分析 故障排除方法

冷凝器中部温 1．传感器损坏断落或者短路； 1．检查传感器线路连接；

度传感器故障 2．传感器损坏。 2．更换传感器。
柜外温度传感 1．传感器损坏断落或者短路； 1．检查传感器线路连接；
器故障 2．传感器损坏。 2．更换传感器。
蒸发器中部温 1．传感器损坏断落或者短路； 1．检查传感器线路连接；
度传感器故障 2．传感器损坏。 2．更换传感器。
柜内温度传感 1．传感器损坏断落或者短路； 1．检查传感器线路连接；
器故障 2．传感器损坏。 2．更换传感器。
1．冷凝器堵塞或者结垢 1．定时清洁冷凝换热器；
系统高压报警 2．外风机故障； 2．检修/更换冷凝风机；
3．外部循环空气短路或受到 3．外部面罩的进风口与出风口之间必须良好隔
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遮挡； 离，并确保现场机柜安装时正前方无近距离遮挡
4．维修时充入过多冷媒； 物；
5．环境温度过高； 4．请专业人员维修，按铭牌要求加入适量冷媒；
6．冷凝器中部传感器误报警。 5．适当降低环境温度，或增加遮阳装置；
6．更换冷凝器中部传感器。
1．要保证内循环进风口与柜内设备之间有一定
1．内部空气循环短路；
的距离，并增加中间隔板；
2．柜内进风或出风不畅；
2．保证内循环进出风口空气流通顺畅，无严重
3．内风机故障；
蒸发器冻结 堵挡；
4．制冷系统不能够关闭；
3．更换内风机；
5．蒸发器中部温度传感器误
4．检查制冷系统主控板及相关电气；
报警。
5．更换温度传感器。
1．冷凝器堵塞或者结垢；
1．定时清洁冷凝器换热器；
2．环境温度过高；
2．适当降低环境温度，或增加遮阳装置；
3．制冷系统出现故障；
3．请专业人员进行检查维修；
柜内温度过高 4．柜内增加了发热量较大的
4．重新评估发热量并做调整；
设备；
5．重新评估温度设定值及偏差；
5．温度设置不恰当；
6．更换温度传感器。
6．柜内温度传感器误报警。

1．温度设定不恰当； 1．重新评估温度设定值及偏差；
柜内温度过低 2．制冷系统不能够关闭； 2．检查制冷系统主控板及继电器触点是否粘连；
3．柜内温度传感器误报警。 3．更换温度传感器。

1．直流电压超过规定范围。 1．检查直流电源或电压。
电压过高或过 2．直流电断电。 2．重新来电或上电。
低 3．电压偏离模块损坏。 3．更换电压偏离模块。
4．内部线路脱落。 4．检查线路连接。

1．冷凝器堵塞或者结垢； 1．定时清洁冷凝器换热器；
压缩机故障 2．野蛮搬运机器时本体受到 2．尽可能垂直搬运，轻拿轻放；
较大冲击；

1．内风机失速；
内风机故障 更换内风机
2．内风机损坏。
1．外风机失速；
外风机故障 更换外风机
2．外风机损坏。
变频器通讯故 1. 变频器与主控板通讯线 1. 检测通讯线接触是否良好，必要时更换；

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障 连接不良或损坏； 2. 检测变频器和主控板，必要时更换。
2. 变频器或主控板损坏。

9 维护与保养
9.1 定期检查

 检查机柜空调的电源接线及通讯接线是否正常；
 检查机柜空调器运行是否正常，制冷系统启动时柜内柜外进出风口温差是否存在明显温差；
 检查系统运行时风机、压缩机是否工作正常，有无明显异响或抖动；
 检查机械结构部分有无损伤变形；
 检查空调的内外循环进出风口、机柜外防护罩的进出风口网筛是否有堵塞现象；
 根据实际使用环境的空气质量，请安排检修人员每 3-6 个月对机柜空调进行巡查。

9.2 定期维护

机柜空调运行的过程中灰尘会覆盖在换热器的翅片上，造成热阻影响热交换的性能，严重时会导致
空调性能的下降，建议每 3-6 个月对换热器进行清洁和维护，维护间隔视不同地区的空气污染程度及运
行时间确定，清洁时请勿使用热水或汽油等有机溶剂清洗。

10 售后服务与保修
10.1 保修期

在正确使用机柜空调的情况下，以合同约定的保修期为准。

10.2 保修范围

空调在保修期内，凡属于产品本身质量问题而导致故障的，生产厂商将为您免费维修，客户执行保
修条款时须提供产品编号，但是由以下原因造成的故障不属于免费维修范围：
 已超过保修期限；
 不能提供产品出厂编号；
 由于在异常条件或环境下运行，或者由于不恰当方式安装、维护或其他操作导致的故障；
 非空调本身造成的故障，比如由用户的设备、用户的软件等造成的故障；
 用户自行更换或拆装产品零部件造成损坏，或由非授权维修服务者拆修而造成损坏；
 诸如火灾、地震、洪水等不可抗拒力造成的故障。

10.3 免责声明

保修仅限于已发送的产品，空调生产厂商对可能由设备故障衍生的任何损失不负责任。

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附录：电气原理图

温度传感器

热动开关 变频器通讯接口

LED

冷凝器

预留输入
柜外

柜内

蒸发器
通讯排线
INVERTER

压缩机
变频器通讯接口
P-

P+

LED显示屏排线

外风机
内风机
告警

预留输出

DC 48V
ALARM

FG1
FG2
PWM
COM

GND
NO

48VDC W V U

RJ45
COMP

热动开关

EMI滤波器 防雷板
OUT
COM

PE
NO
NC

LOAD

LINE
48VDC FILTER SPD 0V
-48V

Int Fan Ext Fan

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制造商：苏州海特温控技术有限公司

Suzhou Hayden Thermal Technology Co.,Ltd.

地址： 中国·苏州·相城区·阳澄湖镇田多里路9号

No.9 Tianduoli Road, Yangchenghu Town, Xiangcheng District, Suzhou, China

网址(Website)： www.blackshields.com.cn

电话(Tel)：0086 512 88180000

传真(Fax)：0086 512 88188628

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