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G120 Distr FU Box Equip Man 0618 en-US PDF
G120 Distr FU Box Equip Man 0618 en-US PDF
SINAMICS
SINAMICS G120
Distributed inverter box
Control cabinet for wall or floor mounting
Description 2
Mounting 3
SINAMICS
Connection 4
SINAMICS G120
Distributed inverter box 5
Diagnostics
Technical specifications 6
Manual
Dimension drawings 7
Circuit diagrams 8
Edition 06/2018
06/2018
A5E43491109B AB
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
1 Safety note...................................................................................................................................................5
2 Description....................................................................................................................................................7
3 Mounting.......................................................................................................................................................9
4 Connection.................................................................................................................................................11
4.1 Overview of the interfaces......................................................................................................11
4.2 Connecting the line supply and motor....................................................................................13
4.3 Connecting inputs and outputs...............................................................................................15
4.4 Cable entry.............................................................................................................................16
4.5 Connecting the 24 V power supply........................................................................................17
4.6 Connecting PROFINET..........................................................................................................18
4.7 Connecting encoders.............................................................................................................19
5 Diagnostics.................................................................................................................................................21
6 Technical specifications..............................................................................................................................23
7 Dimension drawings...................................................................................................................................25
8 Circuit diagrams..........................................................................................................................................29
Intermittent duty
The distributed inverter box is designed for S3 intermittent periodic duty.
Technical specifications (Page 23)
Figure 3-1 Floor mounting "With supporting foot" and wall mounting "With mounting brackets"
ุPP
ุPP ุPP ุPP
ุPP
ุPP
)URQWYLHZ 6LGHYLHZ
Figure 3-2 Mounting on profile bars, clearance for heat dissipation
3& ,23
352),1(7
;*(
;'/
-XGE1 Encoder
-XDL2 24 V power supply
/
/
/
3(
11 … 14 Not assigned
For the line connection, we recommend prefabricated cables made by Harting. The
prefabricated cables have an open end.
● Length 5 m, cross-section 10 mm2
Label K4/4 F 5G10 5m, Article No. 6188201071200
● Length 5 m, cross-section 6 mm2
Label K4/4 F 5G6 5m, Article No. 6188201071300
Other cable lengths are available from Harting.
352),1(7
b9SRZHUVXSSO\ (QFRGHU
Figure 4-2 Cable entry
9
9
Connecting a 24 V cable
Connect the 24 V cable to terminal -XDL2 as follows:
● -XDL2:10 → 24 V
● -XDL2:29 → 0 V
Permissible cross-sections of the 24 V cable: 0.14 mm² … 2.5 mm²
;'/
3(
9 9
&DEOHHQWU\
Figure 4-4 24 V connection
.)$
6&$/$1&(;3,57
)L[FDEOH
&DEOHHQWU\
Figure 4-5 Connecting PROFINET to SCALANCE
;*(
&DEOHHQWU\
Figure 4-6 Encoder connection to -XGE1
Diagnostics in detail
More detailed information about faults and warnings of the inverter can be obtained with the
following tools or accessories:
● STARTER and Startdrive PC tools
STARTER and Startdrive access the inverter via PROFINET.
● Operator Panel IOP-2
The IOP-2 is plugged into the CU250S-2 Control Unit.
You can find complete information about faults and warnings in the Internet:
CU250S-2 List Manual (https://support.industry.siemens.com/cs/ww/en/view/109482981)
You can find additional information about the PC tools and Operator Panel in the Internet:
STARTER videos (http://www.automation.siemens.com/mcms/mc-drives/en/low-voltage-
inverter/sinamics-g120/videos/Pages/videos.aspx)
Startdrive tutorial (http://support.automation.siemens.com/WW/view/en/73598459)
Operating instructions IOP-2 (https://support.industry.siemens.com/cs/ww/en/view/
109752613)
Property Value
Rated voltage 3-phase 400 V AC
Rated frequency 50 Hz
Rated input current 39.9 A
Rated output current 35.6 A
Duty cycle The distributed inverter box is designed for S3 intermittent duty
with the following duty cycle:
Operation 4 s, pause 56 s (≙ on-load factor 6.66%)
Rated voltage of control circuit 24 V DC
Rated current of control circuit 4A
Degree of protection IP54 complies with EN 60529
Installation Permanent indoor installation
No direct solar radiation
Ambient temperature 0 °C … 45 °C
Installation altitude Maximum 1 000 m
EMC compatibility The distributed inverter box complies with the limit values of cat‐
egory C3 according to EN 61800‑3
Ground 86 kg without supporting foot and without mounting bracket
PPsPP
PP
PP
PP
PP
PP
Mounting bracket
PP
PP
PP
PP
PP
Supporting foot
PP
PP
PPsPP
PPsPP
PP
/,1(
9$& 9'&
-U1 DECKEL
-XD0 1 2 3 PE
Circuit diagrams
-XDL1
1 2 3 PE1 PE2
GNYE
16 mm²
-U1
BK #
1,5 mm²
BK #
1,5 mm²
-U1 2 4
-XDL2 1 -XDL2 10 2 3
-FC1 29 32 33
L+ / 2.0
D 2A 1 3
-XDL2 31
-XDL2 M / 2.0
PE
21.3
-U1
BK
16 mm²
BK
16 mm²
BK
16 mm²
GNYE
16 mm²
BK
1,5 mm²
BK
1,5 mm²
1
-QA1 XLINE L1 L2 L3 PE1 XCU . -TB1 L1 N L2 SL SR GND -TA1 X200 . x XBOP . 31 32 PE -KFA1 1 2 3 4
22kW /2.1
M1
M2
L1+
L2+
CU IF
GND IN
+24V IN
3
BOP-2/IOP IF
SIEMENS MURR SIEMENS I U SIEMENS
6SL3225-0BE32-2AA0 50001 VECTOR 6SL3246-0BA22-1FA0 I/U AI 0 6GK5202-2BH00-2BA3
POWER MODULE IF
SINAMICS G120
POWER MODULE PM250-2
MURR
BRAKE RECTIFIER
. SERVO SINAMICS G120
CONTROL UNIT CU250S-2 PN
I
.
U
SCALANCE X202-2PIRT
MANAGED IE IRT SWITCH
MM-CARD
XMMC . I/U . AI 1
Rack X
BRAKE RELAY
DRIVE-CLIQ
SHIELD
T1 MOTOR
T2 MOTOR
PROFINET
PROFINET
PROFINET
PROFINET
PROFINET
PROFINET
Slot Y
B A
-WXDM1.3 WH BN -WKFA1
2x0,75 mm²
BK
16 mm²
BK
16 mm²
BK
16 mm²
BU
16 mm²
BK
1,5 mm²
BK
1,5 mm²
-XDM1 1 2 3 PE 11 12 13 14
SHEET 1
OF 2
29
8
30
Circuit diagrams
0 1 2 3 4 5 6 7 8 9
-XDL2 4 5 6 7
1.9/ L+
-XDL2 34 35 30 36 37 38
1.9/ M
-XDL2 -XDL2
PE PE PE PE
-U1 -U1 -U1 -U1
-TA1 28 69 2 64 65 66 5 6 7 8 9 16 17 40 67 41 42 43 44 10 11 1 3 13 4
/1.4
DI 0
DI 2
DI 4
DI 6
GND
GND
GND
AI 1-
AI 0-
DI 1-
DI 3-
DI 5-
DI 16
DI 17
DI 18
DI 19
AI 1+
AI 0+
DI 1+
DI 3+
DI 5+
DI COM3
DI COM 1
+24V OUT
+10V OUT
6SL3246-0BA22-1FA0
SINAMICS G120
CONTROL UNIT CU250S-2 PN
CLOCK+
CLOCK-
24V
24V
0V
Data-
Data+
DO 1 NO
DO 1 COM
DO 0 NC
DO 0 NO
DO 0 COM
DO 2 NC
DO 2 NO
DO 2 COM
DI/DO 24
DI/DO 25
DI/DO 26
DI/DO 27
GND
AO 0
AO 1
GND
A+
A-
B+
B-
1
21 22 18 19 20 23 24 25 51 52 53 54 50 12 26 27 70 71 72 73 SH 15 -X2100 2 3 4 5 7 14 15 SH
X1 X1
-PF1 -PF2
GN X2 RD X2
1.3
-WXGE1.1 BN WH YE GN -WXGE1.2
-XGE1 15 16 12 13 8 9 7 10 17 14 11
M23 17pol
5($'< )$8/7
(1&2'(5 (1&2'(5
+7/ 66,
SHEET 2
OF 2
Siemens AG
Digital Factory
Motion Control
Postfach 3180
91050 ERLANGEN
Germany