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Engineering Process Mgt.
Engineering Process Mgt.
Evaluation
1.Attendance 5%
2.Presentation 10%
3.Class Test 15%
4.Assignment 30%
5.Final Exam 40%
Chapter 7 : Design
To achieve the :
-Safety
-Environmental Protect
-Equipment Protect
-Smooth Operation
-Product Quality
-Profit
-Monitoring and Diagnosis
F= Flow
L= Level
P= Pressure
T= Temperature
Examples:
• Cholesterol level
• Height
• Age
• Number of students late for class
• Time to complete a homework assignment
Examples:
• Hair color
– blonde, brown, red, black, etc. blonde, brown, red, black, etc.
• Opinion of students about riots
– ticked off neutral happy ticked off, neutral, happy
• Smoking status
– smoker, non-smoker
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Central Limit Theorem
The Central Limit Theorem states that the sampling distribution of the
sample means approaches a normal distribution as the sample size gets
larger — no matter what the shape of the population distribution.
This fact holds especially true for sample sizes over 30. All this is saying
is that as you take more samples, especially large ones, your graph of
the sample means will look more like a normal distribution.
1.Control limit calculations begin with the Center Line (the average or
median of the data.)
2.Next calculate sigma. The formula for sigma depends on the type of
data.
3.From the center line, lines are drawn at ± 1 sigma, ± 2 sigma and ± 3
sigma. + 3 sigma = Upper Control Limit (UCL)
If issues are raised at this stage, the factory can immediately take actions
and avoid delays.
2. First-off inspection: The items produced in the first production run are
inspected and examined with respect to specifications.
Standard deviation
99.74%
Process
distribution
Mean
Process
distribution
Mean
Lower Upper
control control
limit limit
UCL
LCL
1 2 3 4
Sample number
-Tangible assets (such as plant and machinery, land and buildings, office
equipment’s)
◦ Processing step
◦ Decision point
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Operations Measures of Flowtime, Inventory and Throughput
Process Data:
machining: Set up 80 min. 4 min per unit
processing. Batch size 200. Identical lines.
assembly: Manual by two workers (no set up). Each
hammer requires 40 min processing. 34 workers
available.
pack and ship: 30 min set up, 2 min per unit
processing. Lot sizes of 100. © 2018 ATC All Rights Reserved
Hammer process: what is the capacity?
Assembly 25.50
Assembly is
the
bottleneck!
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© 2018 ATC All Rights Reserved
© 2018 ATC All Rights Reserved
© 2018 ATC All Rights Reserved
© 2018 ATC All Rights Reserved
© 2018 ATC All Rights Reserved
© 2018 ATC All Rights Reserved
© 2018 ATC All Rights Reserved
Bottleneck Analysis
Bottleneck Analysis to understand imbalances within a process, which
cause delays, inventory build-up’s, process stoppages.
Steps:
1. Identification of bottlenecks (through indicators)
2. Analysis of the causes of such bottlenecks
3. Identification of solutions
4. Implementation plan
5. Monitoring and evaluation plan
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Identify Bottleneck
Graphs are created which provide a visual representation of the
indicators for each determinant of supply, demand and quality. Generally
they should reveal a cascade from supply, to demand and quality
(depending on indicators and denominators used) as each determinant
is limited by the one before.
Stakeholders undertake an analysis and interpretation of the
determinants of coverage, identifying:
• Priority/most critical bottleneck(s) from the supply side (the supply
determinant/s with the lowest percentage/s) – HR in this example
• Priority/most critical bottleneck from the demand / quality side by
assessing the variation between utilisation, continuity and quality –
continuity of services in this example
What is planning?
What is control?
Control deal with changes that happens in the scheduled pelan.
Control makes adjustments which allow the operation to achieve its
objectives. © 2018 ATC All Rights Reserved
A Good Planning and Control System
Inventory Planning
• The process of determining the optimal quantity and timing of Inventory
for the purpose of aligning it with sales and production capacity .
•Inventory planning has direct impact a company's cash flow and profit
margins especially for smaller businesses that rely upon a quick turnover
of goods or materials.
Customer Satisfaction
Forecasting Needs
Controlling Costs
Successful Storage
Total
cost
Cost
Cost of
service
Cost of waiting
Process capacity
Servers Servers