Energy Balance for Integrated Steel Plant

13.0 Gcal/h BFG Coal & Coal fines14.8 Gcal/h

21.4 Gcal/h BFG
Coke Breeze
(17,382 Nm3/h) Char 9.6 Gcal/h
(28,535 Nm3/h) 36.8 Gcal/h

3.8 MW Sinter Plant

BFG Fired Boiler AFBC Boiler BFG Fired Boiler

Char
9.6 Gcal/h
Steam 21 tph Steam 42 tph Steam 34 tph

Coke
Steam 70 tph
182.1 Gcal/h Coal
Steam 146 tph 3.0 Gcal/h BFG
48.6 Gcal/h
DRI Kilns PCI (4,058 Nm3/h)
TG Set TG Set

1.1 Gcal/h BFG

0.5 MW 3.5 MW (1,458 Nm3/h)

2.6 MW 7.1 MW
31.5 MW 67.7 Gcal/h BFG 0.7 Gcal/h BFG
4.5 MW GCP Flare
Blast Furnace & PCM (90,234 Nm3/h @ 100-250⁰C) (902 Nm3/h)

28.4 Gcal/h BFG

(37,898 Nm3/h)
36.0 MW

BF Stoves
32.6 MW MAIN
From
Grid SUB-STATION

SMS
17.3 MW
11.0 MW

SMS

11.5 MW Oxygen Plant

Reheating 16.8 Gcal/h FO Reheating Furnace

Furnace 9.8 Gcal/h FO

4.8 MW
3.0 MW Other Central
Utilities

Rebar Mill
(Induction Heater, 7.5 MW Wire Rod Mill
Rebar Mill, (Wire Rod Mill,
Auxiliaries) Auxiliaries) Legends/Considerations
Coal/Coke BFG CV 750 Kcal/Nm3
BFG in Gcal/h & Nm3/h
Coal CV 7100 Kcal/kg
Power in MW
Steam in tph Coke CV 7400 Kcal/kg

FO in Gcal/h FO CV 9600 Kcal/kg