RADOME A/C

with Passport I/O

Installation, Operation & Maintenance Manual

L-2283 Revised: 9-29-04

 PREFACE
Congratulations on the purchase of your RADOME air conditioner. No matter which of the following
features was the reason for your purchase of this air conditioner, we are sure it will meet your needs and
will give you many years of efficient and trouble free use. The RADOME a/c unit is a self-contained direct
expansion air conditioner designed for custom applications incorporating the following features:

• High efficiency rotary compressors

• Raised lance fin designed evaporator coil
• Pre-charged and pre-wired systems for easy connections
• Charge Guard® ensured environmental protection and system integrity

The Passport I/O microprocessor based digital controller included with this unit offers the most
technologically advanced design, specifically made for the unique requirements of environmental control
systems. The controller has been designed with the following “user friendly” features:

• Non-volatile memory
• Low voltage display panel
• Face plate air sensor for accurate temperature control
• LED temperature displayed in Fahrenheit or Celsius
• Compressor pressure protection

This manual is intended to provide the information necessary to ensure proper installation, operation, and
maintenance of the unit. Improper installation or misunderstood operating procedures can result in
unsatisfactory performance and/or premature failure of these units, so before proceeding please read this
manual completely.

The RADOME a/c unit is covered under the warranty policy contained in this manual. In the interest of
product improvement, specifications and designs herein are subject to change without prior notice.

REVISION HISTORY
Literature Number: L-2283
Original Print: 10/97
Revised: 12/97, 5/98, 6/98, 10/98, 02/01, 07/03, 09/04

Copyright 2004 Dometic Corporation., All Rights Reserved - Every precaution has been taken in the preparation of this manual to insure its accuracy.
However, Dometic Corporation assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of this
product and information contained herein.

i
ENVIRONMENTAL AIR SYSTEMS, INC.

Environmental Air Systems, Inc. (EAS) is a manufacturer of air conditioning and refrigeration equipment
for the marine industry. EAS is committed to innovative technology, competitively priced products and
market leadership. The EAS team has many years of experience in the design, manufacture, application
and support of marine air conditioning and refrigeration. Our practical experience and design capability
allows our application engineers and sales representatives to offer optimum solutions for your
environmental control requirements. Environmental Air Systems, Inc. is part of Dometic Corporation.

UNPACKING AND INSPECTION

When the equipment is received, all items should be carefully checked against the packing list to ensure all
cartons have been received. Move units in the normal “up” orientation as indicated by the arrows on each
carton. Examine cartons for shipping damage, removing the units from the cartons if necessary. If the unit
is damaged, the carrier should make the proper notation on the delivery receipt acknowledging the damage.

CLEAN AIR ACT AMENDMENTS OF 1990 [TITLE VI - SECTION 608(C-1)]

“Effective July 1, 1992, it shall be unlawful for any person, in the course of maintaining, servicing,
repairing, or disposing of an appliance or industrial process refrigeration, to knowingly vent or otherwise
knowingly release or dispose of any Class I* or Class II** substance used as a refrigerant in such appliance
(or industrial process refrigeration) in a manner which permits such substance to enter the environment.
De minimis releases associated with good faith attempts to recapture and recycle or safely dispose of any
such substances shall not be subject to the prohibition set forth in the proceeding sentence.”
*Class I substances include CFC-12 **Class II substances include HCFC-22

HOW IT WORKS:

Your self contained air conditioner consists of four main components and a refrigerant gas circulating
through the system. The BLOWER draws warm interior air across the fins on the EVAPORATOR where
the heat from the air is transferred to the refrigerant in the evaporator coil. As the refrigerant evaporates
from a liquid into a gas it absorbs the heat from the warm air. The COMPRESSOR then compresses the
refrigerant gas and pumps it through the outer tube in the CONDENSER COIL. The heat from the
refrigerant is exchanged to the condenser and discharged out of the dome. The liquid refrigerant is then
passed through the EVAPORATOR COIL and the cycle repeats. Removing heat from the interior dome air
lowers its temperature. The cooled air is blown out the supply air grille which is mounted on the unit.

ii
 TABLE OF CONTENTS
INSTALLATION
Safety Considerations ...................................................................................................................1
Electrical .......................................................................................................................................2
OPERATION
Operations Checklist.....................................................................................................................2
Passport I/O Control .....................................................................................................................3
Display Panel ................................................................................................................................3
Modes of Operation ......................................................................................................................4
Programming the Passport I/O......................................................................................................4
Programmable Parameters ........................................................................................................ 5-6
Troubleshooting Guidelines ........................................................................................................7
MAINTENANCE
Condenser Coil & Return Air Filters............................................................................................8
Manufacturers Limited Warranty Agreement...............................................................................8
Distributor Listing ........................................................................................................................9
DRAWING APPENDIX
Wiring Diagrams:
E1010012 - HSA9K-C, 115VAC/50-60HZ/1Ph ........................................................................10
E1010011 - HSA9K-CZ, 230VAC/50-60HZ/1Ph......................................................................11
E1010009 - HSA16K-C/CZ/CZ50, 115-230VAC/50-60HZ/1Ph ..............................................12
E1010010 - HSAS16K-CZ/CZ50 (Split), 230VAC/50-60HZ/1Ph ............................................13
E1010013 - HSAS16K-Z/Z50 (Split) W/ELECTRIC HEAT, 230VAC/50-60HZ/1Ph.............14
E1010008 - HSA16K-C/CZ/CZ50 W/REMOTE DISPLAY, 115-230VAC/50-60HZ/1Ph ......15
Mechanical & Installation Drawings:
E1020011 - Radome - Mechanical Drawing ..............................................................................16
E1020012 - Split Radome - Mechanical Drawing......................................................................17
E1020006 - Remote Ductable Radome - Mechanical Drawing .................................................18
M9080003 - Radome - Mounting Template...............................................................................19
M9080005 - Split Radome - Mounting Template ......................................................................20
M9080001 - Radome - Mounting Instructions ...........................................................................21
M9080004 - Split Radome - Mounting Instructions...................................................................22
M9080002 - Hatchway Covers (use when applicable) ...............................................................23

iii
 INSTALLATION

SAFETY CONSIDERATIONS

Installation and servicing of this system can be hazardous due to system pressure and electrical
components. When working on this equipment, always observe precautions described in the literature, tags
and labels attached to the unit. Follow all safety codes. Wear safety glasses and work gloves and place a
fire extinguisher close to the work area. The following is a summary of safety considerations:

! DANGER
ELECTRICAL SHOCK HAZARD. DISCONNECT VOLTAGE AT MAIN PANEL OR POWER
SOURCE BEFORE OPENING ANY COVER. FAILURE TO COMPLY MAY RESULT IN INJURY
OR DEATH.

! WARNING
THIS COMPONENT DOES NOT MEET FEDERAL REQUIREMENTS FOR IGNITION
PROTECTION. DO NOT INSTALL IN SPACES CONTAINING GASOLINE ENGINES, TANKS,
LPG/CPG CYLINDERS, REGULATORS, VALVES OR FUEL LINE FITTINGS. FAILURE TO
COMPLY MAY RESULT IN INJURY OR DEATH

NOTICE
THIS COMPONENT IS CHARGED WITH HYDROCHLOROFLUOROCARBON (HCFC)
REFRIGERANT R22. EFFECTIVE JULY 1, 1992 IT SHALL BE UNLAWFUL FOR ANY
PERSON TO KNOWINGLY VENT OR OTHERWISE KNOWINGLY RELEASE ANY CLASS 1
(CFC) OR CLASS 2 (HCFC) SUBSTANCE AS A REFRIGERANT IN A MANNER WHICH
PERMITS SUCH SUBSTANCE TO ENTER THE ATMOSPHERE PER THE CLEAN AIR ACT
OF 1990. PUBLIC LAW 101-549 TITLE IV SECTION 608-C. FAILURE TO COMPLY MAY
RESULT IN SEVERE PENALTIES, INCLUDING FINES AND IMPRISONMENT.

! WARNING
TO MINIMIZE THE HAZARD OF ELECTRICAL SHOCK AND PERSONAL INJURY, THIS
COMPONENT MUST BE EFFECTIVELY GROUNDED. REFER TO THE INSTALLATION
GUIDELINES FOR FURTHER INFORMATION.

1
ELECTRICAL

All RADOME units with PASSPORT I/O have a terminal strip on the circuit board mounted in the electric
box. Remove the electric box panel in order to access the circuit board (see diagram). The terminal strip is
labeled for proper connections of the electrical supply and ground wires (see wiring diagram in drawing
appendix). The correct size circuit breaker should be used to protect the system as specified on the a/c
unit’s data plate label. All connections shall be made with solderless terminals. Turn off a/c power supply
circuit breaker before opening electric box. Each a/c unit installed requires its own dedicated circuit
breaker.

OPERATION
OPERATIONS CHECKLIST

Turn on the A/C circuit breaker.

Turn the system on by pressing the POWER button.
Set the temperature (set point) to 85ºF by using the UP or DOWN buttons.
Verify that there is steady airflow out of the supply air grille.
If the unit does not appear to be operating properly, refer to troubleshooting guidelines.

Note: Do not turn the unit off and immediately turn it back on. Allow at least 30 seconds for
refrigerant pressure equalization.

2
PASSPORT I/O CONTROL

POWER BUTTON: Press and release to turn unit on and off.

NOTE: To “press and release” a button, press and hold for one second and then release.

FAN BUTTON: NOT USED ON RADOME A/C.

UP & DOWN BUTTONS: Press and hold either button until desired temperature (set point) is displayed.
Press either button momentarily to show current set point. Radome a/c set point is 85ºF.

COOL LED: Lights when the compressor is running in cool mode or in automatic mode while cooling.

FAN LED: NOT USED ON RADOME A/C.

HEAT LED: NOT USED ON RADOME A/C.

DISPLAY WINDOW: Shows current temperature. Also used in viewing and setting program parameters.

AIR SENSOR: Dome temperature is detected by the face plate air sensor, located in the bottom edge of
the display.

BLANK DISPLAY FOR NIGHT TIME OPERATION: Press the FAN and DOWN buttons
simultaneously to blank the display for night time operation. The appropriate LEDs will remain lit during
cooling and heating. When the desired temperature has been achieved, the middle segment of the display
window will remain lit to indicate that the system is on. Press any button to return to normal display mode.

3
MODES OF OPERATION

COOL ONLY MODE: When the Passport I/O is configured for cool only mode, only cooling systems will
be operated as required.

HEAT ONLY MODE: NOT USED ON RADOME A/C.

AUTOMATIC MODE: NOT USED ON RADOME A/C.
HUMIDITY MODE: NOT USED ON RADOME A/C.
AUTOMATIC FAN MODE: NOT USED ON RADOME A/C.
MANUAL FAN MODE: NOT USED ON RADOME A/C.
CIRCULATION MODE (FAN ONLY): NOT USED ON RADOME A/C.

PROGRAMMING THE PASSPORT I/O

The program mode is used to adjust the systems operating parameters to suit the particular needs of
individual applications. The program mode is also used to tailor the system for the most efficient operation
within an installation. Variables such as, ducting, sensor location and system layout affect the system
operation. Passport I/O is shipped with factory default settings which are stored in permanent memory and
can be recalled at any time.

NOTE: All of the program parameter settings are factory configured for normal Radome operation
and should only be modified by qualified service personnel.

TO ENTER PROGRAM MODE: With the system off, press and hold the POWER button for five
seconds until the letter “P” appears in the display window. Release the button and the first parameter’s
setting appears followed by “P 1”.

TO SELECT PROGRAM PARAMETER: Press and hold the FAN button to scroll through the
parameters indicated by the program number. Programs are described in the following table.

TO CHANGE THE PROGRAM PARAMETER: Use the UP and DOWN buttons to select data or set
the desired limits. The range of parameter settings is listed in the following table.

TO RESET DEFAULT SETTINGS: With the system off, press and hold the POWER button for ten
seconds until the software version number (A##) appears in the display window.

TO LOCK NEW DEFAULT SETTINGS: Once the desired program changes have been made and before
exiting the program mode, simultaneously press and release the UP and DOWN buttons. Locking new
defaults will render the factory defaults obsolete. Make note of the new defaults in the following chart for
future reference.

TO EXIT PROGRAM MODE: There are two methods to exit the program mode. Press the power button
and the control will return to the off mode. Not pressing any buttons or attempting any program changes
for one minute will exit the program mode.

4
PROGRAMMABLE PARAMETERS:

There are 15 programmable parameters with their Factory Default Settings listed in this section. The table
below indicates what these parameters are, along with the permitted values and the original settings.
Program No. Description Default Range
0 = Auto
P-1 Operating Mode 1 1 = Cool Only
2 = Heat Only
P-2 High Fan Speed Limit (arbitrary units) 95 65 - 95
P-3 Low Fan Speed Limit (arbitrary units) 64 30 - 64
P-4 Compressor Staging Time Delay 135 5 - 135 seconds
P-5 Temperature Sensor Calibration Ambient Temp Ambient ± 10° F

0 = Minimum Protection
1 = Continuous - No Display
P-6 FAILSAFE 3
2 = Continuous with Display
3 = Four Failures, Reset Required
P-7 Reserved For Future Option
OFF
P-8 De-Icing Cycle OFF
1 to 3 Minutes
P-9 Reserved For Future Option
4 = Low
P-10 Display Brightness Control 9
13 = Maximum
°F = Fahrenheit Displayed
P-11 Display ° Fahrenheit or ° Celsius °F
°C = Celsius Displayed
Cycle Pump With Compressor or OFF = Cycle with Compressor
P-12 OFF
Continuous Pump On = Continuous Pump
nor = Normal Fan Operation
P-13 Reverse Fan Speeds During Heating Mode rEF
rEF = Reversed Fan In Heating
Continuous Fan or Cycle con = Continuous Fan Operation
P-14 con
Fan with Compressor CYC = Cycle Fan With Comp.
nor = Reverse Cycle Heating
P-15 Reverse Cycle Heating or Electric Heat nor
ELE = Electric Heater Installed
Fan motor type selection: SC for HSA16K SP = Shaded Pole Fan Motor
P-16
Shaded pole or split capacitor. SP for HSA9K SC = Split Cap. Fan Motor
rSt = Reset Defaults
P-17 Reset Memorized Programming Defaults Nor
nor = Normal

P-1: Operating Mode

Most Radome systems do not support heat mode operation, so this parameter should be set to "1", for
Cool Only mode. If your particular system has the electric heater option installed, this parameter can
then be set to "0" for Automatic mode, "1" for Cool Only mode, or "2" for Heat Only mode.

P-2: High Fan Limit - N/A

P-3: Low Fan Limit - N/A
P-4: Compressor Staging Time Delay - N/A

P-5: Temperature Calibration

Use this feature to calibrate the ambient sensor. Select P-5 and the ambient temperature appears in the
display. Use the up and down keys to set the correct reading. The temperature in the display will
increase or decrease as required.

5
P-6: Fail Safe Level
When a fault is detected Passport I/O will display one of the following Mnemonic fault codes:
“HPF”… Indicates high Freon pressure.
“LPF”… Indicates low Freon pressure.
“ASF”… Indicates failed air sensor.
There are four fail safe levels:
Failsafe Level 0: Only “ASF” detected and displayed. The control will shut down and will not restart
until the fault is repaired. Once the fault is repaired the control will restart.
Failsafe Level 1: All actions in level 0 plus all other faults detected but not indicated. The system shuts
down for two minutes or until the fault is cleared, whichever is longer. The system will restart if the
fault is cleared.
Failsafe Level 2: All actions same as level 0 and 1. Faults are indicated. The system shuts down for
two minutes or until the fault is cleared, whichever is longer.
Failsafe Level 3: All actions the same as level 0, 1 and 2. The system shuts down for two minutes or
until the fault is cleared, whichever is longer. The system will lockout after four consecutive “HPF”
or “LPF” faults. Pressing the Power Button once to Off Mode, and pressing again to On Mode,
clears the lockout.
NOTE: • “HPF” is not indicated and does not cause lockout in Heat Mode.
• “LPF” has a ten minute shut down delay.

P-7: Reserved for Future Option

P-8: De-Icing Cycle - N/A
P-9: Reserved for Future Option

P-10: Display Brightness Control

The display brightness can be adjusted from four (4) to thirteen (13). Four being is the dimmest and
thirteen the brightest.

P-11: Fahrenheit or Celsius Selection

The default setting is °F; select °C for Celsius readings displayed in tenths, i.e. 22.2°.

P-12: Cycle Pump with Compressor - N/A

P-13: Reverse Automatic Fan Speeds During Heating - N/A
P-14: Cycle Fan with Compressor - N/A

P-15: Reverse Cycle or Electric Heat

Most Radome systems do not support heat mode operation, so this parameter setting should remain at
the factory setting of “nor”. If your particular system has the electric heater option installed, then this
parameter should be set to "ELE" for Electric Heater Installed.

P-16: Fan Motor Selection

Model HSA(S)16K has a split capacitor fan motor (SC); HSA9K has a shaded pole fan motor (SP).

P-17: Reset Memorized Defaults

The default programming parameters can be reset by entering the program mode and selecting “rSt”.
This restores the programmable parameters to the default values. The default parameters listed in the
table may be altered by the installing dealer or end user. Once new defaults are entered (see dual button
functions) and memorized the factory defaults will be over written. The original factory program
parameters as listed in the table will have to be restored manually.

6
TROUBLESHOOTING GUIDELINES

FAULT POSSIBLE REASON CORRECTION

Will not start. A/C circuit breaker is off. Turn circuit breaker at the main panel.
Wrong wiring at terminal strip. Check wring diagram and correct if necessary.
Input line voltage is insufficient. Check power source for proper voltage. Check
wiring and terminals for proper sixes and
connections.
Passport I/O 8-pin display cable plugs are not With MAIN POWER OFF at the circuit
display panel making contact (unplugged, breaker, remove connector and inspect. If
is not lit. dirty, bent, or broken pins). damaged, replace connector or entire display
cable.
No cooling. Temperature set point is above Set point should be 85°F.
ambient temperature.
Passport I/O programmed for Reprogram parameter P-1 for cooling.
heat.
Obstructed condenser air flow. Check for obstructions at condenser air inlet.
Fan is not running. See below.
Coil is iced. See below.
“HPF” is displayed on panel. See below.
“LPF” is displayed on panel. See below.
No air flow. Air flow is blocked. Locate obstructions, clean return air filter and
grille.
Coil is iced. See below.
Coil is iced. Thermostat set point is too low. Set point should be 85°F.
Improper air flow. Clean return air filter or remove obstructions
from return air stream.
“HPF” is High pressure switch is open (in Condenser air stream may be blocked, verify
displayed on cooling) due to improper condenser operation.
Passport I/O. condenser air flow.
“LPF” is Low pressure switch is open due Check a/c unit for refrigerant oil leakage, call
displayed on to loss of refrigerant. service technician (see back of manual).
Passport I/O.
System runs Set point temperature is Set point should be 85°F.
continuously. programmed too low for cooling.
Port hole or hatch is open. Close all port holes and hatches.

7
 MAINTENANCE
Condenser Coil
Check the condenser coil for build-up of dust or soot. Wipe with a dry cloth.

Return Air Filters

Check the return air filter about once a month and clean as necessary. To clean the filter, remove it from
the unit, rinse with water, air dry, and reinstall.

MANUFACTURERS LIMITED WARRANTY AGREEMENT

The following warranty is extended to cover marine air conditioners manufactured or supplied by Environmental Air
Systems, Inc. (MAS), and is subject to qualifications indicated. Environmental Air Systems, Inc. warrants for the
periods set forth below that products manufactured or supplied by it will be free from defects in workmanship and
material, provided such products are installed, operated, and maintained in accordance with Environmental Air
Systems’ written instruction.

ALL IMPLIED WARRANTIES INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR

PURPOSE, ARE LIMITED TO THE TERMS AND PERIODS OF WARRANTY SET FORTH BELOW AND, TO
THE EXTENT PERMITTED BY LAW, ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED.

The Radome a/c unit and its components are warranted for a period of one (1) years from the date of installation, not
to exceed two (2) years from the date of manufacture. Labor is not covered.

Environmental Air Systems, Inc. will repair, or replace at its option, components found to be defective due to faulty
materials or workmanship, when such components, examined by an authorized service dealer or a factory service
representative, are found to have a defect for which the company is responsible. Replacement components are
warranted for the duration of the remaining warranty period in effect on the original component.

This limited warranty is extended in lieu of all other warranties, agreements or obligations, expressed or implied,
concerning Environmental Air Systems’ components. This warranty is extended only to the original purchaser and is
not transferable. This warranty shall be governed by the laws of the State of Florida and gives the original first end
user definite legal rights.

This warranty does not cover damages incidental and or consequential to the failure of Environmental Air Systems’
equipment including but not limited to; normal wear, accident, misuse, abuse, negligence or improper installation,
lack of reasonable and necessary maintenance, alteration, civil disturbance or act of God.

No person or dealer is authorized to extend any other warranties or to assume any other liabilities on Environmental
Air Systems’ behalf, unless made or assumed in writing by an officer of Environmental Air Systems, Inc.

8
DISTRIBUTOR LISTING
Alabama AER Marine Supply Delaware Ocean Options - Mid Atlantic
Arkansas 2301 Nasa Road One Maryland 7416 Edgewood Road
Colorado Seabrook, TX 77586 Pennsylvania Annapolis, MD 21403
Kansas Contact: Richard S. Miller Virginia Contact: Mike Bowden
Louisiana Tel: (800) 767-7606 Tel: (410) 268-9365
Mississippi (281) 474-3276 Fax: (410) 268-8199
Missouri Fax: (281) 474-2714 E-mail: Sales@oceanoptions.com
Nevada E-mail: rsmiller@aersupply.com Website: www.oceanoptions.com
New Mexico
Oklahoma
Texas New York Marine Specialists
Utah New Jersey 2231 5th Avenue, Unit 17
Ronkonkoma, NY 11779
Contact: Mike Budney
Georgia Beard Marine Savannah Tel: (631) 580-0545
North Florida 3101 River Drive Fax: (631) 580-0551
North Carolina Savannah, GA 31404 E-mail: Sales@marinespecialists.com
South Carolina Contact: Lynn Stork Website: www.marinespecialists.com
Tennessee Tel: (800) 286-2674
(912) 356-5222
Fax: (912) 692-1006 Connecticut Ocean Options
E-mail: beardsav@aol.com Maine 95 Riverside Drive
Website: www.beardmarine.com Massachusetts Tiverton, RI 02878
New Hamphsire Contact: Mike Bowden
Rhode Island Tel: (401) 624-7334
Illinois Midwest Marine Supply Vermont Fax: (401) 624-8050
Indiana 24300 Jefferson Avenue E-mail: Sales@oceanoptions.com
Iowa St. Clair Shores, MI 48080 Website: www.oceanoptions.com
Kentucky Contact: Dan Gruninger
Michigan Tel: (586) 778-8950
Minnesota Fax: (586) 778-6108 Arizona Southern California Marine
N. Dakota California Enterprises
Ohio Hawaii 1214 Rosecrans Street
S. Dakota Mexico San Diego, CA 92106
Wisconsin Tel: (888) 657-1606
Fax: (619) 226-0496
Idaho American Marine Contractors E-mail: sales@southerncalmarine.com
Montana 8313 46th Place West Website: www.southerncalmarine.com
Oregon Mukilteo, WA 98275
Washington Contact: Gene Lawing
Wyoming Tel: (206) 660-2240
Fax: (425) 740-0246
E-mail: glawing@earthlink.net

INTERNATIONAL
Please contact us for international dealers & distributors.
Dometic Corporation
Environmental Systems
2000 N. Andrews Ave. Ext. • Pompano Beach, FL 33069-1497 USA
Phone: 954-973-2477 • Facsimile: 954-979-4414
Fleets Industrial Estate • 26 Willis Way • Poole, Dorset BH15 3SU, England
Phone: +44(0)870 3306101 • Facsimile: +44(0)870 3306102
Website: www.marineair.com • Email: sales@marineair.com L-2283