DOC: ITP/OHTL

CLIENT'S LOGO
INSPECTION AND TEST PLAN (ITP) REV:00
DATE: 27/07/19

PROJECT NAME:
CONTRACT NUMBER:
CLIENT NAME:
CONTRACTOR NAME: NATIONAL POWER CONSTRUCTION CORPORATION (NPCC)
INSPECTION AND TEST PLAN FOR: OVERHEAD TRANSMISSION LINE (OHTL)
WORK AREA:

H=HOLD W=WITNESS S=SURVEILLANCE R=REVIEW

INSPECTION ATTACHMENT
SR NO. DESCRIPTION OF ACTIVITIES INSPECTION FREQUENCY DOCUMENT RECORD METHOD
NPCC CLIENT
1. IFC DRAWINGS
Approved Drawing W/R

1.1 SUBMISSION OF IFC DRAWINGS AT EACH APPROVAL AND REVISION DTS STATUS H S DTS STATUS

DOC: FM.DRS.01 W
2. MATERIAL MANAGEMENT
DOC: QA/QC-RMI-FRM-21 H

Material Delivery Notes of specific material W

2.1 INSPECTION OF INCOMING MATERIAL FOR ALL MATERIAL H RMIs Status Log
Fat Reports of specific material W

Release For Shipment Certificate of specific materials W

2.2 MATERIAL RECEIVING ON EACH RECEIVING OF MATERIAL DOC: FM.ST.01 H S Material Receiving Reports

2.3
DELIVERY/TRANSFER OF MATERIAL FROM ON EACH DELIVERY/TRANSFER OF MATERIAL TO DOC: FM.ST.03 H S TOS SCAN FILE
STORE TO SITE WORK AREA

3. SURVEY WORK
3.1
CALIBRATION OF SURVEY TOOLS & FOR EACH TOOL & EQUIPMENT DOC: FM.CL.02 H H DOC: FM.CL.02
EQUIPMENT
DOC: FM.CW.DP.04 RFIs Status Log
3.2 TOWER STUBS SETTING AT EACH TOWER LOCATION H W
DOC: FM.CW.PC.05
4. EARTHWORK
4.1
SOIL SAMPLING FROM BOREHOLE FROM EACH BOREHOLE LOCATION 3rd Party Soil Sampling Report H S Borehole-Soil Sampling Log
LOCATIONS
DOC: QA/QC-RFI-FRM-21
4.2 SOIL SAMPLING OF BACKFILL MATERIAL FROM EACH BORROW PIT/EACH SAMPLE H W Backfill Material-Soil Samples Log
4.2 SOIL SAMPLING OF BACKFILL MATERIAL FROM EACH BORROW PIT/EACH SAMPLE H W Backfill Material-Soil Samples Log
DOC: FM.CW.SS.01
RFIs Status Log
DOC: QA/QC-RFI-FRM-21
4.3
LAYING AND COMPACTION OF BACKFILL ON EACH BACKFILL LAYER H W
MATERIAL
DOC: FM.CW.LCB.02
5. FOUNDATION WORK
DOC: QA/QC-RFI-FRM-21
5.1 CONRETE TRIAL MIX DESIGN AT EACH TRIAL MIX/EACH BATCHING PLANT H H Concrete Mix Design Log
3rd Party Formate (CONCRETE TRIAL MIX)
RFIs Status Log
DOC: QA/QC-RFI-FRM-21
5.2
DRILLING DIMENSIONS (PILE AT EACH LOCATION H W
FOUNDATION)
DOC: FM.CW.DP.04
RFIs Status Log
DOC: QA/QC-RFI-FRM-21
5.3
EXCAVATION DIMENSIONS (PAD & AT EACH LOCATION H W
CHIMNEY)
DOC: FM.CW.PC.05
RFIs Status Log
DOC: QA/QC-RFI-FRM-21
5.4 POURING OF LEAN CONCRETE AT EACH POURING H W
DOC: FM.CW.LC.03
RFIs Status Log
DOC: QA/QC-RFI-FRM-21

5.5 ASSEMBLY OF STEEL REBAR FOR EACH FOUNDATION DOC: FM.CW.DP.04 H S

DOC: FM.CW.PC.05
RFIs Status Log
DOC: QA/QC-RFI-FRM-21

5.6 INSTALLATION OF STEEL REBAR AT EACH LOCATION DOC: FM.CW.DP.04 H W

DOC: FM.CW.PC.05
RFIs Status Log
DOC: QA/QC-RFI-FRM-21

5.7 CONCRETE POURING AT EACH POURING DOC: FM.CW.DP.04 H W

DOC: FM.CW.PC.05
RFIs Status Log
DOC: QA/QC-RFI-FRM-21

5.8 CONCRETE DELIVERY AT SITE AT EACH DELIVERY OF CONCRETE TRANSIT MIXER DOC: FM.CW.DP.04 H S

5.9
MAKING OF CONCRETE SPECIMEN
(CYLINDERS OR CUBES) AT SITE
DOC: FM.CW.PC.05
ONE SET (5 CYLINDERS OR CUBES);
(i) PER 75CUM CONCRETE
(ii) PER PLANT
(iii) PER MIX/CLASSIFICATION 3rd Party Specimen making Report H S Freshly Mixed Concrete
(iv) PER DAY Record

RFIs Status Log

INSTALLATION OF GROUNDING MATERIAL DOC: QA/QC-RFI-FRM-21
5.10 (COPPER CLAD WIRE, GROUNDING RODS, AT EACH TOWER LOCATION H W
ETC) DOC: FM.CW.IGM.08
RFIs Status Log
FOUNDATION REPAIRING AND SURFACE DOC: QA/QC-RFI-FRM-21
5.11 PREPARATION PRIOR TO APPLY AT EACH TOWER LOCATION H S
PROTECTION COATING DOC: FM.CW.FR.06
RFIs Status Log
DOC: QA/QC-RFI-FRM-21
5.12 FOUNDATION PROTECTIVE COATING AT EACH TOWER LOCATION H W
 RFIs Status Log
5.12 FOUNDATION PROTECTIVE COATING AT EACH TOWER LOCATION H W
FM.CW.FPC.07

6. TOWER ASSEMBLY
RFIs Status Log
DOC: QA/QC-RFI-FRM-21
6.1 GROUND ASSEMBLY AT EACH TOWER LOCATION H W
DOC: FM.EW.GA.10

7. TOWER ERECTION
RFIs Status Log
DOC: QA/QC-RFI-FRM-21
7.1 COMMON BODY ERECTION AT EACH TOWER LOCATION H W
DOC: FM.EW.TE.11
RFIs Status Log
DOC: QA/QC-RFI-FRM-21
7.2 SUPER STRUCTURE ERECTION AT EACH TOWER LOCATION H W
DOC: FM.EW.TE.11
RFIs Status Log
DOC: QA/QC-RFI-FRM-21
7.3 TOWER TORQUE INSPECTION AT EACH TOWER LOCATION H W
DOC: FM.EW.TE.11

DOC: QA/QC-RFI-FRM-21
7.4 INSTALLATION OF PAL NUTS AT EACH TOWER LOCATION H W RFI Status Log
DOC: FM.EW.TE.11

8. OPGW-STRINGING
RFIs Status Log
DOC: QA/QC-RFI-FRM-21
8.1 PULLING AT EACH SECTION H W
DOC: FM.EW.OPO.15
RFIs Status Log
DOC: QA/QC-RFI-FRM-21
8.2 SAGGING TENSION TO TENSION TOWER H W
DOC: FM.EW.CSC.16
RFIs Status Log
DOC: QA/QC-RFI-FRM-21
8.3 SPLICING AT EACH SPLING POINT H W
Attach supporting document
RFIs Status Log
DOC: QA/QC-RFI-FRM-21 H W
8.4 CLIPPING AT SUSPENSION TOWERS
Attach supporting document H W

9. INSULATOR HOISTING
RFIs Status Log
DOC: QA/QC-RFI-FRM-21
9.1 INSULATOR HOISTING AT EACH TOWER LOCATION H W
Attach supporting document

10. AAAC/ ACAR CONDUCTOR-STRINGING

RFIs Status Log
DOC: QA/QC-RFI-FRM-21
10.1 PULLING AT EACH SECTION H W
 RFIs Status Log
10.1 PULLING AT EACH SECTION H W
DOC: FM.EW.CPO.12

DOC: QA/QC-RFI-FRM-21

10.2 SAGGING TENSION TO TENSION TOWER DOC: FM.EW.CS.13 H W RFIs Status Log

DOC: FM.EW.CSC.14
RFIs Status Log
DOC: QA/QC-RFI-FRM-21
10.3 CONDUCTOR MID SPAN JOINTING AT EACH MID SPAN JOINTING H W
DOC: FM.EW.CMSJ.17
RFIs Status Log
DOC: QA/QC-RFI-FRM-21
10.4 CONDUCTOR DEAD END JOINTING AT EACH DEAD END JOINING H W
DOC: FM.EW.CDEJ.18
RFIs Status Log
DOC: QA/QC-RFI-FRM-21
10.5 INSTALLATION OF SPACER DAMPER AT EACH SPAN & PHASE H W
Attach supporting document

11. TESTING
RFIs Status Log
DOC: QA/QC-RFI-FRM-21
11.1
COMPRESSIVE STRENGTH TEST OF AT EACH TRIAL MIX/EACH BATCHING PLANT H W
CONCRETE TRIAL MIX SPECIMEN
3rd Party Test Report

DOC: QA/QC-RFI-FRM-21
11.2 CHLORIDE PERMEABILITY TEST AT EACH TRIAL MIX/EACH BATCHING PLANT H W Summary of Chloride Permeability Test Reports
3rd Party Test Report

11.3
COMPRESSIVE STRENGTH TEST OF
CONCRETE SPECIMEN TAKEN AT SITE
11.4 SOIL RESISTIVITY MEASUREMENT
11.5
RESISTANCE MEASUREMENT
(TOWER GROUNDING)
11.6 FIELD DENSITY TEST (FDT)
11.7 END TO END TESTING
DOC: QA/QC-RFI-FRM-21
FOR EACH SET OF CYLINDERS OR CUBES @ 03DAYS. H W Summary of Compressive strength Test Reports
07DAYS & 28DAYS
3rd Party Test Report
RFIs Status Log
DOC: QA/QC-RFI-FRM-21
AT EACH TOWER LOCATION H W
3rd Party Test Report
RFIs Status Log
DOC: QA/QC-RFI-FRM-21
AT EACH TOWER LOCATION H W
DOC: FM.EW.GRT.09
AT EACH COMPACTED LAYER AS PER TESTING RFIs Status Log
FREQUANCY DEFINED IN STANDARDS AND DOC: QA/QC-RFI-FRM-21
APPROVEDDRAWING. H W
3rd Party Test Report
RFIs Status Log
DOC: QA/QC-RFI-FRM-21
SUB-STATION TO SUB-STATION AT DIFFERENT
WAVELENGTHS H W
Attach supporting document

12. INSTALLATION
RFIs Status Log
AT EACH INSTALLATION FOR A RANGE OF TOWER DOC: QA/QC-RFI-FRM-21
12.1 INSTALLATION OF LINE HARDWARE COVERED PER DAY OR DEFINED BY SITE H W
CONSULTANT Attach supporting document
 RFIs Status Log
INSTALLATION OF TOWER AT EACH INSTALLATION FOR A RANGE OF TOWER DOC: QA/QC-RFI-FRM-21
12.2 IDENTIFICATIONS PLATES, PHASE PLATES, COVERED PER DAY OR DEFINED BY SITE H W
DANGER SIGN PLATES AND AERIAL PLATES. CONSULTANT
Attach supporting document

REPONSIBILITY/AUTHORITY TO HOLD, WITNESS, SURVEILLENCE AND REVIEW SHALL BE CONFIRMED BETWEEN THE PARTIES INVOLED PRIOR TO COMMENCEMENT