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Final Thesis-Muffins
Final Thesis-Muffins
MASTER OF TECHNOLOGY
IN
DAIRY TECHNOLOGY
BY
BHOPAL SINGH
B. TECH. (FOOD TECHNOLOGY )
% Percent
~ Equals to
: Ratio
$ Dolar
aw Water activity
a* Redness
@ At the rate
BV Biological Value
b* Yellowness
cm Centimetre
°C Degree Celsius
DE Dextrose Equivalent
df Degree of freedom
EU European Union
g Gram
h hour
H+ Hydrogen ion
hp Horsepower
i.e. That is
L* Lightness
Mal Maltitol
MD Maltodextrin
mg Milligram
ml Millilitre
mm Millimetre
OA Overall Acceptability
PD Polydextrose
s Second
Sor Sorbitol
SSL Sodium stearoyl-2-lactylate
WP Whey Protein
Muffins are sweet, high-calorie baked products which are appreciated by consumers due to
their good taste and soft spongy texture. In muffin formulation, besides wheat flour, egg and
sugar too play important role. Egg is a multi-functional ingredient as it performs thickening,
gelling, emulsifying, foaming, colouring, and flavouring properties and contributes to the texture
and sensory characteristics of cake, muffins and related products. Although egg possesses
excellent functional properties, there is need for its omission from muffin formulations because
of its high cholesterol content, possible source of Salmonella spp. and religious taboos
associated with its consumption. It is known that excessive consumption of sugar increases
the energy intake which in turn, can lead to chronic diseases like diabetes, obesity etc.
Therefore, there is a need for substitutes of egg as well as sugar. Ingredients levels selection
and processing parameters were done on the basis of sensory evaluation and instrumental
analysis –colour and texture profile. The levels of both flour and sugar was optimized as 24%
and among fat levels for preparation of eggless muffins, significant (P<0.05) differences were
found in overall acceptability and texture attributes of the product when butter and shortening
different levels (25, 50, 75, 100%) were tried, therefore 16% shortening level was selected.
Egg was replaced by combination of 6% WPC-70 and 2% SMP. Among minor ingredients-
cake gel 0.5%, flavour 0.4% and baking powder 1.2% has been selected. Muffins were
prepared by sugar batter method at 1800C. Combination of milk proteins and sugar replacer
(sucralose along with bulking agent) was used for development of reduced calorie eggless
muffins. Different levels of sucralose and bulking agents (polydextrose, sorbitol and maltitol)
were used for selection of highly acceptable sugar replacer. 50 percent sucralose along with
polydextrose was selected for preparation of eggless muffins. The proximate composition of
optimized eggless muffins having 17.43, 6.06, 1.62 and 50.58% fat, protein, ash and
carbohydrate respectively. The fat, protein, ash and carbohydrate content in reduced calorie
eggless muffins were 16.10, 6.01, 1.63 and 53.53% respectively. The calorific value of eggless
muffin and reduced calorie eggless muffin were 383.45 and 347.06 kcal/100g respectively. The
calorie content has been reduced 21.08% in reduced calorie eggless muffins compared to
muffins prepared with egg.
कम उ मांक युक्त अंडामुक्त मिफ स के िवकास के िलए प्रिक्रया
1. INTRODUCTION
Cereal based bakery products are one of the most important segment of
processed food industry. Bread, biscuits, cakes and muffin are essential part of our
diet as these are considered as impulse food items and mostly consumed to satiate
the palate. Bakery products are considered products of mass consumption primarily
due to their richness in nutrients and lower price. Rapid economic growth,
establishment of food chains and changing eating habits have created huge
popularity among masses. Indian bakery industry though still in unorganized sector,
ranks third in terms on revenue generation among the processed food sector. The
market size of bakery industry was US$ 4.7 billion in 2010, which is expected to
reach US$ 7.6 billion (researchandmarkets.com). The branded packaged segment in
bakery sector is estimated to be around Rs. 17000 crore in 2012 and expected to
grow @ of 13-14 percent in next 3-4 years. The major share among the bakery
products is of biscuits followed by bread and cakes. The per capita consumption of
bakery products in India is around 1- 2 kg per annum which is comparatively much
lower than 10-50 kg per annum in developed nations. With upsurge in economy and
establishment of eating joints demand for bakery products such as bread, buns,
pizza base, cakes, muffins, cookies etc. has increased tremendously. A significant
proportion of Indian population comprises of children and youths, who prefer to eat
away from home and fond of products like burgers, pizza, muffins, frozen desserts
and beverages. Therefore, the demand for these products is increasing day by day.
Health and nutritional virtues have become the focal point in new product
development due to increasing consumer awareness who desire to remain healthy
and fit and also increasing number of persons suffering with diet related ailments.
Last decades has witnessed the upsurge in population of people suffering with life-
style associated diseases namely diabetes, coronary heart disease (CHD), cancer
and arthritis. The epidemic of diabetes around the world continues to deteriorate,
currently estimated 336 million people suffering from diabetes. Mortality from this
disease is 4.6 million per year cost and health to be incurred to reach 465 dollar
annually. (Source: IDF, diabetes atlas, 4th edition, 2011, National diabetes fact sheet,
2011). With an estimated population of 50.8 million diabetics, India is considered as
1 Introduction
“capital of diabetics”. Another major concern among medical practitioners, dieticians
and food formulators is the rapidly growing child obesity. Increasing incidences of
child obesity and diabetics could be attributed to consumption of high calorific diet
particularly rich in sugar, physical inactivity, obesity and partly related to genetics.
The growing consumer interest in health and in relationship with diet has led to
considerable rise in the demand for foods mainly the low sucrose and low fat
products (Martinez et al., 2012). Eighty percent of type II diabetes is preventable by
changing diet, increasing physical activity and improving the living environment
(Anon, 2012).
Muffins are characterized by a typical porous structure and high volume which
confer a spongy texture (Martinez et al., 2012). A muffin batter is a complex mixture
of interacting ingredients; which is consisted of high level of sugar and variable levels
of fat, flours, eggs and baking powder. Other minor or optional ingredients are
emulsifiers, preservatives and milk powders. For getting a desired spongy texture,
stable batters containing many small air bubbles are required. The bubbles are
produced during the mixing process, which will act as nuclei and grow in size when
the carbon dioxide generated by the baking powder leavens the product during
baking. Egg solids, particularly egg white to a lesser extent, milk proteins are
important foam stabilizers, slowing down the coalescence of air bubble. Shortening
and oil are used to give a softer structure and avoid a dry mouthful. During the
baking of muffins, starch present in flour gets gelatinized and denaturation of
proteins set the structure of cake (Baixauli et al., 2003).
Among all the ingredients egg and sugar play important role. Egg is a multi-
functional ingredient because its thickening, gelling, emulsifying, foaming, colouring,
and flavouring properties contribute to the texture and sensory characteristics of
foods. In bakery products, both egg white and yolk proteins contribute towards the
formation and stabilization of the aerated structure (Kiosseoglou and
Paraskevepoulou, 2005). Although egg possesses excellent functional properties, it
suffers from some disadvantages such as high cholesterol content and susceptibility
to microbial contamination specially the Salmonella spp. Furthermore, certain
individuals are allergic to egg proteins (Avidin) and religious taboo also prohibits
consumption of products containing egg or egg components. Such issues have led
to a research for suitable egg replacer and egg extenders (Rossi et al., 2010). Egg
2 Introduction
also adds to the increase in the production cost and it is estimated that 50 percent
cost in cake formulation belongs to egg solids. Whey protein concentrates (WPC)
are used in a wide range of food applications not only because of their nutritional
value but also because of their functional properties, such as the ability to form heat-
induced gels. WPC are used as functional ingredients in many foods, such as
processed meat, bakery and dairy products (Haeva et al., 2006).
Sugar imparts softness and sweetness and also helps in development of
adequate crust colour, helps in rising of dough and in producing a typical
caramelized flavour. Sugar assist in incorporation of air cells while creaming,
provides good grain structure, flavour and texture of the products. It aids in retention
of moisture, prolongs freshness and promotes good crust colour (Nip, 2007; Manisha
et al., 2012). It is known that excessive well consumption of sugar amounts
increases the energy intake which, in turn, can lead to chronic diseases like
diabetes, obesity etc. Therefore there is a need for substitutes for egg as well as
sugar. Eggs can be replaced by using Whey Protein Concentrate (WPC), Skim Milk
Powder (SMP) or Soy proteins. Sugar can be replaced with artificial sweeteners and
bulking agents. Emulsifiers like glycerol monostearate (GMS), sodium stearoyl-2-
lactylate (SSL), polysorbate-60, lecithin, diacetyl tartaric acid esters of
monoglycerides (DATEM) are used in the manufacture of bakery products
particularly to improve textural quality and check staling, one of the major issue
related to their storage stability. In cake making, emulsifiers aid the incorporation and
subdivision of air into the liquid phase to promote uniform dispersion of fat that
contain entrapped air cells, thereby providing more sites for the expansion of gas,
resulting in greater volume and soft texture(Manisha et al., 2012 ).
3 Introduction
textural problems in processed food products. Maltitol is a sweetener used specially
in confectionary and bakery products (Calorie Control Council, 2005). Its sweetness
value is 70-80 percent that of sugar and its energy content is only 2.1Kcal/g. Kanto
(2002) develop a formula for reduced calorie flaky Chinese pastry to achieve a
minimum 25% calorie content reduction. Physical and sensory characteristic
including the nutritional quality were determined in the study. Polydextrose which can
be used as a sugar and fat replacer is a cross linked, partially metabolized glucose
polymer that adds body and texture to reduced-calorie foods (Xyrofin, 1997; Kocer at
el., 2007). It has very low calorie content (1 kcal/g). Since polydextrose has shown
not to increase serum glucose values or create insulin demand in diabetics, it would
appear to a suitable component of special foods meant for diabetics (Martinez et al.,
2012). Hicsasmaz et al., (2003) studied the effect of polydextrose substitution on a
high-ratio-cake system and found that a higher sugar replacement level resulted in a
crack-like cells and an increase in small sphere-like cells, it caused a significant
decrease in cake volume.
Muffins are generally eaten for breakfast and liked by peoples of all age
groups. Few low calorie bakery products have emerged in recent days in Indian
market mainly cookies and biscuits that have been appreciated by the consumers.
Dairy ingredients specially the milk protein preparations are endowed with numerous
functional properties which could be effectively utilized in formulations of low calorie
bakery products. Egg replacement by whey protein concentrate (WPC) has already
been attempted successfully, but the cost of WPC is quite high and moreover these
products suffer with certain quality defects. Therefore, there is need to apply WPC in
combination with other ingredients to develop eggless muffins. Sugar replacement
may pose many inherent problems related to flavour, texture as well as storage
stability of muffins. However, no work has been done on egg replacement followed
by sugar replacement in any category of bakery products. Moreover, the role of dairy
ingredients in these products has also not been evaluated. Hence, there is need to
4 Introduction
evaluate various sugar replacers (High intensity sweeteners and bulking agent) in
eggless muffins. In view of the above justification the present study entitle “Process
Development For Reduced Calorie Eggless Muffins” has been conceptualized
with following broad objectives.
5 Introduction
2. REVIEW OF LITERATURE
2.1 PROLOGUE
2.1.1 Majority of wheat produced in India is used for the preparation of chapatti at
household scale and remaining flour is used for the preparation of bakery products. Bakery
products including bread, biscuit, cakes, pasties, are one of the most important segments of
cereal based processed foods. Demand for bakery products has increased in recent past
mainly due to increase in youth population and also growth of food service sector that
cater the need of consumers who prefer food away from home. Changing consumer
preferences and technological developments in processing of foods are guiding factors in
new product development initiatives. People are becoming aware regarding the food
formulations and desire ingredients which may provide certain health benefits and
moreover for convenience, safety and ethnic choices also driven the innovation in food
formulations and products development. In India, still major proportion of bakery sector
falls in the domain of unorganized sector which has its own limitations in terms of
technological adoption and innovation, however to meet the demand of consumers bakery
industry has also geared up to take up the new challenges.
2.1.2 Bakery products like cakes, biscuits, muffins are quite rich in calorie as both sugar
and fats constitute the major proportion of ingredients. High calorific value of bakery
products limits its consumption and reducing or eliminating the sugar and fat (shortening)
from the formulations required careful selection of replacers and modification of
processing technology to yield a product of desired quality. Therefore, the present study
was undertaken to develop a commercial process for the manufacture of a reduced calorie
eggless muffins. In order to understand the complexities of processes involved in
developing such a process and product, pertinent literatures were reviewed which is being
presented below under the following headings:
5 Review of Literature
2.2 Muffin: Definition, Manufacturing Process and Role of Ingredients
2.2.1 Muffins are generally the small type of cake or quick bread which is baked in
muffin pans. They are also referred as “cup cake” and relished by the consumers because
of their sweet caramelized flavour and attractive appearance. In literature, the word muffin
is first appeared in 1703 and spelled as “moofin”, possibly derived from the German word
“Muffen”. Muffins are characterised by a typical porous structure and high volume which
confer a spongy texture. The characteristics texture of muffin is obtained by baking stable
batter with many tiny air bubbles incorporated into it.
2.2.2.1 Flour
Wheat flour is the major ingredient that gives unique textural and appearance
characteristics to bakery products and the criteria for using flour also varies with the
type of product in which it is used. Cake flours are generally made from soft wheat with
lower protein (7-9%), less gluten and low damaged starch content. When wheat starch
is heated in water, the granules begin to absorb water and swells many times to their
original size. On further heating the crystalline structure melts amylose leaches out of
the granules and the granules become deformed. The gelatinization occurs over a
wide temperature range and is influenced by the presence of other ingredients such as
sucrose or emulsifiers (Bennion and Bamford, 1997). Flour constituents mainly starch
and protein also interact with other ingredients primarily with fats and egg proteins and
influence the quality characteristics of cakes. Puranik (1997) prepared WPC-60
containing eggless cake by using different levels (23-27%) of refined wheat flour and
reported that the hardness of the product did not exhibit any definite trend with the
change in the flour level and highest sensory score was obtained at 27% flour level.
6 Review of Literature
2.2.2.2 Sugar
Sucrose is the most common sweetener used during industrial processes and is
available in a wide variety of types and grain sizes to meet the particular requirements of
various foods (Nip, 2006). Sugar performs multiple functions in aerated or foamed baked
products. Sugar assists in incorporation of air cells while creaming, provides good grain
structure, flavor and texture to the product. Besides imparting sweet taste, sucrose provides
a considerable part of the bulk in batters or dough, assist in moisture retention (Nip, 2007)
and regulate the starch gelatinization, which helps to create afiner texture (Paton et al.,
1981; Gomez, 2008). Sugar participate both in maillard browning reactions and
caramalization thus contributes towards the colour and flavour development (Kocer et al.,
2007). During baking process sugar control the starch gelatinisation and protein
denaturation temperatures which facilitate the expansion of air bubbles by the carbon
dioxide and water vapour before the batter sets (Kim and Setser, 1992; Rosenthal, 1995).
Furthermore, sugar also promotes fat-crystal aggregates, thus enhancing air entrapment
and the stabilization of air bubbles during baking (Beesley, 1995). As a result, the cake
structure is highly aerated and voluminous (Baeva et al., 2003).
2.2.2.3 Fat
Fat or shortening is one of the important ingredients in a cake and muffins
formulation. In a cake system fat serves three major functions: entrapment of air during
the creaming process, physically interfere with the continuity of starch and protein
molecules and emulsify the liquid in formulation. Thus, the shortening affects the
tenderness and moisture retention of the cake (Freeland-Graves and Peckham, 1987). Fat
also imparts desirable flavour and softer texture to the cakes. Most types of cakes require
fairly higher amounts of shortening for the development of their characteristic crumb
structure. Fats also delay t h e gelatinization by reducing the absorption of water by
the starch granule due to the formation of complexes between the lipid and amylose
during baking (Larsson, 1980; Ghiasi et al., 1982; Elliasson, 1985).
2.2.2.4 Water
Water serves as a solvent to dissolve dry ingredients in cake batter. Water
assist in mixing of ingredients, control the rheological properties of batter,
necessary for starch gelatinization and influence storage stability (Mc Williams, 1989).
The quality of water used as an ingredient can have greater effects on bakery products
7 Review of Literature
than is generally recognized. The amount and types of dissolved minerals and organic
substances present in the water may affect the flavour, colour, and physical attributes of
the finished bakery products. Soft waters may result in sticky dough which require less
than the normal amount of ingredient water, but this may be overcome by using more
salt in the formulation (Matz, 1972).
8 Review of Literature
temperatures (90°C and above) and is not of particular benefit in cake baking. In its
simplest form, it can be represented by the following chemical reaction:
2NaHCO3 + heat = Na2CO3 + CO2 + H2O
Acid activated decomposition involves reactions of hydrogen ions in aqueous
solution and can be represented by the following general chemical reaction as given by
Bennion and Bamford (1997).
+ +
NaHCO3 + H = Na + CO2 + H2O
If too much baking powder is added the cell walls expand beyond their limit and
result in a coarse, irregular crumb. The addition of too little leavening insufficiently
expands the cell walls, resulting in a compact, low volume product.
2.1.5.2 Emulsifier
The use of emulsifier is a common practice in baking industry. An emulsifier
reduces the interfacial tension between oil and water and therefore facilitates the
disruption of emulsion droplets during homogenization. The emulsifier adsorbs to the
surfaces of emulsion droplets to form a protective coating that prevents the droplets
from aggregating with each other (McClements and Demetriades, 1998).
9 Review of Literature
The two main classes of food emulsifiers relevant to cake manufacture are proteins
and lipids, both of which can be used to aerate and reduce the density of batter (Sahi and
Alava, 2003). The mechanisms by which these two molecular species stabilize foams
differ: proteins do so by forming mechanically strong viscoelastic films, whereas lipid
films are weaker, relying on the diffusion of molecules to counteract changes in interfacial
tension when the interface is perturbed (Coke et al., 1990).
Sanchez et al. (1995) evaluated the effects of reduced fat content in shortbread
cookies a n d used combinations of carbohydrate-based fat substitutes and
emulsifiers. The emulsifiers used in the study were diacetyl tartaric esters of
monoglycerides (DATEM), glycerol monostearate (GMS) and sodium stearoyl-2-
lactylate (SSL). It was found that addition of SSL appeared to have less negative
effect on cookie width than either addition of GMS or DATEM.
The effects of different emulsifiers on the properties of the dough, the volume and
the firmness of the microwave-baked breads were compared (Ozmutlu et al., 2001a).
TM
T h e e m u l s i f i e r s u s e d w e r e DATEM, Lecimulthin M-45 and Purawave .
TM
Purawave was observed to be the most effective emulsifier on bread quality. In another
study, the effects of different amounts of gluten, fat, emulsifier and dextrose on the
quality of breads baked in the microwave oven were estimated (Ozmutlu et al., 2001b).
Breads formulated with flour containing low gluten, the increase in fat and emulsifier
contents decreased the firmness and increased the specific volume of breads.
Sahi and Alava (2003) studied the effects of emulsifiers (glyceryl monostearate
and polyglycerol ester) and air inclusion on the structure of sponge batters. They found
that increasing the concentration of the emulsifier affected the distribution and size of the
10 Review of Literature
air bubbles trapped in the batter during mixing as well as the texture and the volume of the
baked sponges.
TM TM
The emulsifiers Lecigran , Purawave and DATEM were added in microwave
TM
baked cakes to improve quality (Seyhun et al., 2003). Cakes formulated with Purawave
and DATEM had the highest moisture retention and were the softest.
2.1.6 Egg
Eggs can be devided in two parts as egg white and egg yolk. The egg white is
very viscous and alkaline in a fresh egg and contain natural inhibitors, such as
lysozyme, which form a chemical protection against invading microorganisms (Bennion
and Bamford, 1997). Egg white or albumen is made up of a complex structure of
proteins, such as ovalbumin and conalbumin. It contains in dry matter about 85% of
the total protein content of an egg. Egg yolk is a dispersion of p a r t i c l e s in a
continuous phase. This system contains egg lipids, 70% of which are triglycerides. The
particles make up 25% of the dry matter of the yolk, being phosvitin and lipovitellin.
The continuous phase contains 75% of the dry matter of the yolk in the form of
lipovitellin and globular protein. Cholesterol and lecithin are also present in egg yolk.
The color of the yolk is determined by the amount of xanthophyll, a yellow colouring
pigment.
The egg is a highly functional food ingredient and it has three primary attributes:
foaming, emulsification and coagulation. Foaming is the incorporation of air into a
product, usually achieved by whipping. While many food ingredients form foams, egg
and egg products are especially good foaming agents because they produce a large
foam volume which is relatively available for cooking and coagulate on heating to
maintain a stable foam structure. The second attribute is the emulsification which is the
stabilization of the suspension of one liquid in another. Egg yolk contains an excellent
food emulsifier and lecithin. Coagulation is the last attribute. It is the conversion of
the liquid egg to a solid or semi-solid state, usually accomplished by heating. This
property of egg is difficult to duplicate with any other food ingredient (Bennion and
Bamford, 1997).
11 Review of Literature
2.1.6.1 Application of egg in bakery
Eggs contribute structure, emulsification, volume, texture, colour, flavour and
nutritive value. The easily coagulable proteins of egg contribute structure to cakes. Eggs
affect the texture of cakes as a result of their emulsifying, leavening, tenderizing, and
binding actions (Matz, 1972). Eggs that are gradually added to a creamed fat-sugar
mixture aid in forming a stable emulsion and retaining air, which will increase cake
volume. When the optimum amount of egg is added to a cake mixture, fine cells and thin
cell walls are produced (Bennion, 1995). In contrast, the addition of too many eggs
produces a tough, rubbery crumb.
12 Review of Literature
According to FSSAI (2011) whole milk powder is the product obtained from
whole milk of cow or buffalo, or combination thereof, by the removal of water. It may
contain added calcium chloride, citric acid and sodium citrate, sodium salt of
orthophosphoric acid and polyphosphoric acid, not exceeding 0.3 percent by weight of
the finished product. Such addition need not be declared on the label. Whole milk
powder may contain not less than 26 percent milk fat, and moisture not more than 4.0
percent. The total acidity expressed as lactic acid should not exceed 1.2 percent. The
standard plate count should not exceed 50,000/g and the coliform count must not exceed
90/g. The maximum solubility index should be 2 for roller-dried and 1.8 for spray-dried
product.
The functional properties of proteins required in particular food system were
summarized by kinsella (1982). Proteins are of major importance in determining the
functional attributes of milk powders. The functional attributes of skim milk proteins
include water absorption, water binding, foaming, emulsification, solubility, viscosity,
gelation, buffer capacity and heat stability. The thermal loading during preheating plays a
major role in determining the structure and quality of dried milks. The extent of whey
protein denaturation during preheating has the major influence on the functional
properties of milk powder (Varnam and Sutherland, 1994).
13 Review of Literature
Commercially different types of WP powders are available. The most important
products are whey protein concentrates (WPC) and whey protein isolates (WPI). WPC
contains more than 35% protein, low levels of fat and cholesterol and typically a greater
amount of bioactive compounds and lactose. Whey protein concentrates (WPC) containing
around 80% protein are designed to compete with other protein ingredients in food, such
as egg white proteins (Foegeding and Luck, 2003). WPI contains more than 90% of
protein and has lower levels of fat and lactose and bioactive compounds (Fox and
McSweeney, 2003; Hettiarachchy and Ziegler, 1994; Huppertz et al., 2005).
The ability of whey proteins to form gels, films, foams and emulsions are
important attributes in food applications as well as in product development (Foegeding
and Davis, 2011). WP products are generally used as food ingredients because of their
versatile functional and nutritional properties. The desirable functional properties of WP
such as solubility, foaming, emulsification, heat-induced gelation and coagulation, water
binding capacity and retention, dispersability, viscosity and turbidity have been primarily
utilized in food systems particularly in bakery and confectionary products (Firebaugh and
Daubert, 2005; Foegeding and Davis, 2011).
14 Review of Literature
Table 2.2 Functional Properties of whey protein Components in Bakery and
Confectionary Products
S. No. Functional Mechanisms Products
Properties
15 Review of Literature
Food and Drug Administration adopted the protein digestibility corrected amino acid score
(PDCAAS) as the standard method to evaluate protein quality. It is based on the protein’s
amino acid content, true digestibility and its ability to supply indispensable amino acids in
amounts adequate to meet the amino acids requirements of a 2 to 5 year old (preschool-
age) child, the age group use as a standard. The protein quality ranking is determined by
comparing the amino acid profile of the specific food protein against a standard amino
acid profile.
The highest possible score under the guidance is 1.0. This score means that after
digestion of food protein, it provide per unit protein, 100% or more of the indispensable
amino acid required by the preschool-age child. Protein with PDCAAS value exceed than
100% were not consider to contribute additional benefits in humans and were truncated to
100%. A commercial WPI (BiPRO®) has received a PDCAAS value of 1.14 when
analyzed by Nutrition International, an experienced laboratory in the USA for conducting
clinical analysis, but FDA restrics the values to the maximum of 1.0 to be declared on the
label (Davisco, 2004). Whey proteins have proportionately more sulphur containing
amino acids (cysteine and methionine) than caseins, which contributes to the higher
PER of whey proteins (3.2) than casein (2.6). Any protein with a PER of 2.5 is
16 Review of Literature
considered as good quality (Walzem, et al., 2002). The biological value as well as their
PER, NPU and PDCAAS values with those of other dietary proteins are given in Table
2.3.
2.1.8.2.2 Bioactivity of Whey Proteins
Bioactivity of food refers to food components that can affect biological
processes or substrates and hence have an impact on body function or condition
and ultimately health. The role of proteins as physiologically active components in the diet
has been increasingly acknowledged in recent years. Such proteins or their precursors
may occur naturally in raw food materials, exerting their physiological action
directly or upon enzymatic hydrolysis in vitro or in vivo (Pihlanto and Korhonen,
2003). Bioactive peptides usually contain 3-20 amino acid residues per molecule. At
present, milk proteins are considered the most important source of bioactive peptides.
Milk contains components that provide critical nutritive elements, immunological
protection, and biologically active substances to both neonates and adults. From
these, bioactive peptides may be generated in vivo through gastrointestinal processes.
These peptides encoded with in the sequences of native protein precursors, may
also be generated in vitro by enzymatic hydrolysis (Clare and Swaisgood, 2000).
Apart from being a source of nitrogen, whey protein acts as carriers for ligands and
trace elements and have various biological functions (Pihlanto and Korhonen,
2003). Walzem et al., (2002), Bajaj and Sangwan (2002) and Steijns (2001)
reviewed the bioactivity of whey proteins. Opioid activity, antihypertensive activity,
antithrombotic activity, immune system stimulation, appetite suppression, antioxidant
activity, anticariogenic activity, HIV treatment ability, hypocholesterolemic property,
etc are some of the health benefits of the whey proteins.
17 Review of Literature
coffee creams, soups and various other dairy products (Fox and McSweeney, 2003;
Fitzsimons et al., 2007).
A study of the ingredients of the bakery products available at Indian market has
revealed that the country is not far behind the world as far as application of
nutraceuticals is concerned. Whey proteins have been considered as a potential
ingredient for the bakery industry in view of their desirable functional
characteristics and nutritive value.
Bread
Bread, with milk proteins added in one form or another shows a good crumb
structure, bread yield, flavor and keeping quality (Puranik, 2003). In bread making,
some denaturation of whey proteins is necessary to avoid adverse reactions
between whey proteins and other components of the system (Gupta and Puranik,
1997).
Biscuits
18 Review of Literature
Cake
Raju (2004) had developed high protein cake by incorporating WPC and observed that
addition of upto 30 percent level of WPC showed improved sensory characteristics and
functional properties. Such cakes when packed in metallized polypropylene bags and
stored at ambient temperatures had a shelf life of 15 days. A number of researchers
have investigated the possibility of replacing egg white with whey proteins in the
manufacture of cakes with varying degree of success. A situation quite different
from that in bread exists in some cakes, where the main functions of egg proteins
are encapsulation during the mixing process, stabilization of the aqueous foam in the
intermediate baking stage and coagulation of the egg proteins in the heat setting
stage of the cake batter. Singh et al., (2003) reported that the values of all
physical properties of cake decreased with the increase in the level of WPC and
cake volume decreased with 0 to 100% egg replacement .
Puranik (1997) prepared eggless cake containing WPC-60 and reported that
increasing the level of WPC-60 from 5-7% resulted in increased cake height but upon
further rise in the WPC-60 level to 9% the height remained unchanged (6.20 cm). The
hardness of cake increased as the level of WPC-60 incresed and found optimum level of
WPC-60 as 7%.
WPC is a high quality protein source with many applications in food industry.
Milk protein in soluble and dispersed form is widely valued as food ingredient, having
excellent surface-active and colloid-stabilizing characteristics (Singh and Dalgleish, 1988;
Dickinson, 2001 and Gonzelez-Tello, 2009). It is well known that excessive consumption
of sugar accounts to increased the energy intake which, in turn, can lead to chronic
diseases. Therefore, nowadays people have become more health conscious and the demand
for sugar-free products is rising day by day. Attempts to provide sweetness for the diet
fication of n atural products and substitution of ficial
have included modi arti agents
(Vishwanath and Waldshan, 1991). The growing consumer interest in health and its
relationship with diet has led to a considerable rise in the demand for low sucrose and low
fat products (Martinez et al., 2005). Due to the complex structural functionality of sucrose
in baked products, obtaining good quality low-sucrose products is a difficult task. Sucrose
replacement in baked products needs to consider both the sweetness and the bulking effect
of sucrose.
19 Review of Literature
There are various quality problems in microwave baked products. These problems
are firm and tough texture, low volume, lack of colour and crust formation, high moisture
loss and rapid staling (Samnu, 2001). Seyhun et al., (2003) found that it was possible to
retard the staling of microwave baked cakes could be retarded by adding gum and
emulsifier to the formation and by varying the fat content.
Milk Chocolate
20 Review of Literature
of whey proteins had lower volume as compared to control cake and only two levels (16
and 20 g) of whey proteins (WP) were selected to be used in combination with lupine
protein for total substitution of egg in cake.
2.4.1.1 Sucralose
FDA has recommended 5mg/kg bw/day as acceptable daily intake (ADI) for
sucralose (FDA, 1997). Sucralose is the only high-intensity sweetener obtained from
sucrose. It is very stable both in the solid form and in solution. It is highly soluble in
water. The high temperature stability of sucralose during food preparation had been
confirmed by a series of processing trials. Studies revealed the stability of sucralose in
baked products even during normal as well as diverse baking conditions (Barndt and
Jackson, 1990; Nip, 2006).
21 Review of Literature
Lin and Lee (2005) conducted a trial to observe the effect of replacement of
sucrose by a mixture of sucralose and a type of indigestible dextrin in chiffon cakes.
Satisfactory results was obtained in terms of physical and sensory properties in samples
with less than 50 percent replacement.
Mariott and Alamprese (2012) observed that the dough containing sucralose
showed mechanical and rheological properties very similar to the dough produced with no
added sugars and resulted dough was firmer, more resistant to tensile forces and less
viscous than the doughs containing sucrose or fructose.
2.4.2.1 Maltodextrins
Maltodextrins are starch hydrolysate products hydrolyzed with either acids or
enzymes with a dextrose equivalent (DE) value of less than 20. The composition of
maltodextrin reveals that it contains a mixture of low molecular weight polysaccharides,
oligosaccharides and simple sugars (Xie et al., 2005). It is widely used for partial
replacements of fats in a variety of processed foods because of its ability to form a
particle gel cream in food systems (Sobczynska and Setser, 1991; Alexander, 1992).
Khouryieh et al., (2005) prepared no-sugar-added muffins using sucralose,
maltodextrin and xanthan gum. They declared that one serving or 55 g of no-sugar-added
muffin contained 1 g of sugar and 5 g of total fat. They further confirmed that 1 g of
sugar obtained in the cake was attributed to maltodextrin.
Syed et al., (2012) conducted an experiment to develop low calorie food stuff like
cake using carbohydrate-based fat replacers. Attempts have been made to replace fat in
cake by incorporation of pearl millet maltodextrin prepared by acid hydrolysis of pearl
millet starch at the rate of 20, 30 and 40 percent. The results of sensory evaluation of
cake by semi trained panellist showed that the cake prepared using 30 percent
maltodextrin had the highest score for each sensory attributes as compared to the
22 Review of Literature
experimental control. The actual fat replacement in the finished product was 26.40
percent by using maltodextrin and other modified starches as fat replacer to obtain low
calorie food stuffs successfully and developed low calorie food stuff like cake using
carbohydrate-based fat replacers by incorporation of different levels of maltodextrin
(20, 30 and 40 %) and found that 30% replacement of fat with maltodextrin showed
better organoleptic characteristics than control cake.
2.4.2.2 Polydextrose
Polydextrose (PD) is a bulking agent which mimics the structural functions of
sucrose, other than imparting sweetness and crystallisation (Torres and Thomas, 1981). It
provides 1 kcal per g energy in comparison with 4 kcal/g by sucrose and 9 kcal/g by fat.
It has been observed that polydextrose do not increase serum glucose values or
create insulin demand in diabetics, it would appear to be a suitable component for special
foods for diabetics (Torres and Thomas, 1981; Roberfroid and Slavin, 2000). It has an
average degree of polymerization of 12 and an average molecular weight of 2000. It
increases the fiber content of food and is thought to be fermentable in the large intestine,
contributing towards the growth of the beneficial bacteria and production of their
metabolites (Craig et al., 1999). It is often used in low calorie food in place of sucrose
and fat due to similarities in body and texture (Chinachoti, 1995). Polydextrose is
considered to be a resistant polysaccharide and, in certain countries, a soluble fiber
(Craig et al., 1999). When used to replace sugar and fats, polydextrose contributes only
25 percent of the calories of sugar and 11 percent the calories of fats (Mitchell, 2001).
The excellent water solubility of polydextrose differentiates it forms the insoluble
bulking agents such as cellulosic products. It is soluble to approximately 80 percent at
25°C. Polydextrose acts in similar manner to sucrose in that, it results in clear solution
without formation of haze or turbidity. The viscosity of polydextrose solution is greater
than that of an equal amount of sucrose solution. In a manner similar to sucrose solution,
the viscosity of polydextrose solutions decreases with an increase in temperature. The
viscosity enhancing effect of polydextrose plays an important role in food uses such as
reduced calorie dressing and puddings. Under conditions of high relative humidity,
polydextrose is fairly hygroscopic. In food products, polydextrose functions as
humectants and can play an important role in product quality by controlling the rate of
moisture gain or loss. In baked products, polydextrose can retard the loss of moisture,
which helps to protect against staling (Mitchell, 2001). In this way, polydextrose serves
23 Review of Literature
as an important ingredient in extending shelf-life.
Hicsasmaz et al., (2003) observed the effect of polydextrose substitution on a
high-ratio cake system. A higher level of sugar replacement resulted in a decrease in
crack-like cells and an increase in small sphere-like cells, causing a significant (P<0.05)
decrease in cake height. Ronda et al., (2005) studied the effect of total replacement of
sucrose by several bulking agents, including PD on the volume, colour and textural
properties of sponge cake. The results indicated that xylitol-PD combination was a good
option to replace sugar.
Pateras et al., (1994) studied the effect of sucrose replacement by polydextrose on
foam characteristics of cake batters. Polydextrose caused an increase in the mean size of
air bubbles, and introduced a larger variation in bubble size distribution in the cake
batter. It was observed that addition of high polydextrose concentrations in cake batters
resulted in a reduction in the air-holding capacity of the batters with a consequent
increase in bubble size variation and average bubble size. They also observed that bubble
expansion rate was slower in polydextrose batters during baking. Rosenthal (1995)
revealed that polydextrose elevated the starch gelatinization temperature while leaving
the egg protein denaturation temperature essentially unchanged.
Hicsasmaz et al., (2003) found the same increase in the mean bubble size and
reported that polydextrose was capable of imitating the sucrose cake batter in terms of
bubble size distribution. Also, they found that increase in polydextrose resulted in a
significant decrease in cake height and a sensible change in the lightness and in the
crumb colour hue.
Hicsasmaz et al., (2003) studied the usage of polydextrose as a sugar-replacer in
high-ratio cake formulations. They observed that increase in polydextrose content results
in a decrease in the number and size of crack-like pores which hinders interconnectivity of
the pore structure. Their study also showed that sugar replacement by polydextrose
resulted in increase in the numbers of bubbles in the cake batter which was attributed to
the fact that polydextrose can also be used as a fat replacer. Koker et al., (2007) prepared
high-ratio cake with polydextrose-substitution and it allowes 25% fat-replacement and
22% sugar-replacement, resulting in 22% reduction in calorific value based on total sugar
and fat content.
Martinez et al. (2012) prepared low sucrose muffins in which the sucrose had been
totally or partially replaced (25, 50 and 75%) by a sucralose: polydextrose mixture
24 Review of Literature
(1:1012). They found that replacement of sucrose decreased the viscosity, viscoelasticiy
and specific gravity and thermosetting temperature of the raw muffin batter . They also
reported that sugar replacement in the batter resulted in muffin with less height, hardness,
springiness, cohesiveness, chewiness and resilience and fewer air cells than the control.
Fifty percent sucrose replacement was most acceptable in terms of appearance, colour,
texture, flavour and sweetness, whereas 100 percent sugar replacement was less acceptable
than control.
2.4.2.3 Sorbitol
Baeva et al., (2000) carried out studies on diabetic sponge cakes with complete
sucrose replacement with aspartame and bulking agent (sorbitol, wheat starch and wheat
germ). They reported that the energy value of the diabetic sponge cakes against the
control one was reduced to 25 percent for the ordinary cake without sucrose and 29
percent for sponge cake without sucrose containing wheat germ.
Manisha et al. (2012) reported that replacement of sugar with different levels of
sorbitol increased the moisture content of cakes from 20.3 to 25.8 percent and addition of
100 percent sorbitol was significantly (P<0.05) better in improving the quality
characteristics of cake without sugar.
2.4.2.4 Maltitol
Ronda et al., (2005) prepared sponge cakes with seven bulking agents (maltitol,
mannitol, xylitol, sorbitol, isomaltose, oligofructose and polydextrose) were used to totally
replace sucrose and observed that the sponge cake prepared with xylitol and maltitol was
more similar to the control with the highest acceptance level in sensory evaluations and
lower quality sponge cakes were those developed with mannitol.
25 Review of Literature
batter preparation and the early part of baking, sugar is beaten into the fat to give an
aerated cream. Specific volume of cake is closely related to the entrapped air in the
batter. The incorporation of air cells during batter preparation creates final texture of the
cake. After preparing the fat sugar cream, the next step is egg addition. The sugar goes
into solution and water-in-oil emulsion is formed, the air cells being dispersed in
the fat phase only. Addition of flour results in a change to a multiphase structure. In
batter water is the continuous phase but parts of it are still in water-in-oil emulsion type.
The flour particles are suspended in the aqueous phase of the complete batter (Shepherd
and Yoell, 1976). In the early stages of baking of the batter, there is little apparent
change. However at 37 to 40 °C as the fat in the batter melts, the irregular shaped fat
particles roll up into spherical droplets, and any water-in-oil emulsion portions of the
batter convert into oil-in-water. Finally the air bubbles are released from the fat phase to
the aqueous phase (Shepherd and Yoell, 1976).
The intermediate stage has been defined as the period between the final melting
of fat and the beginning of setting up the final structure. The flour particles are
still suspended in the continuous aqueous phase, throughout which the fat is dispersed
as liquid droplets. During this stage, cake batter can undergo a considerable amount of
bulk flow. The air bubbles incorporated in the batter preparation step act as a nuclei for
the expansion of total batter by the movement of water vapour and carbon dioxide into
air cells (Shepherd and Yoell, 1976). The third and final stage of cake baking mechanism
is the development of cake structure. This is a result of gelatinization of starch and
coagulation of proteins in the final stages of baking (Shepherd and Yoell, 1976).
26 Review of Literature
stages; formation of white crust, heat transmission from crust to interior, gelatinization or
cooking process and browning.
Baik et al. (2000a) characterized the baking conditions inside the baking chamber
in two different multi-zone industrial ovens, in order to understand the general
industrial cake baking process. They had measured the internal temperature
profile, air velocity, absolute humidity and oven wall temperature and estimated heat and
mass transfer parameters in each zone of two different tunnel type multi-zone industrial
ovens (gas fired band oven and electric powered mold oven). In addition to
characterization of baking conditions during industrial cake baking, some important
quality parameters such as texture, color, density and viscosity of the cake batter were
also evaluated (Baik et al., 2000b).
27 Review of Literature
3. MATERIALS AND METHODS
Present chapter deals with the raw materials used, experimental design
followed and details of the methodologies adopted to standardize the formulation
and processing technology for eggless and reduced calorie eggless muffins. The
analytical techniques related to characterization of intermediate and finished
products for various physico-chemicals, textural, rheological, microbial and
sensory parameters during and after the manufacture of product, have been
discussed. The statistical tests used for drawing the logical inference are also
outlined hereunder.
3.1.2 Flavour
Vanilla flavour was procured from International Flavours and Fragrance
India Pvt. Ltd., Chennai.
3.1.3 WPC-70
Whey protein concentrate (WPC-70) containing 70% protein was
purchased from M/s Modern Dairies Ltd., Karnal (Haryana). It was free from any
abnormal flavour, colour and microbial contamination. Details of the composition
and quality as provided by supplier are given in Annexure-I.
3.1.4 Skim milk powder
Spray dried skim milk powder (SMP) was purchased from M/s Modern
Dairies Ltd., Karnal (Haryana). Details of the composition and quality as provided
by supplier are given in Annexure-I
3.1.5 Salt
Commercially available good quality crystal iodised salt (TATA®) was
obtained from the local market of Karnal.
28 Materials and Methods
3.1.6 Refined Wheat Flour
Refined wheat flour (Brand Name: Rajdhani) was procured from the local
market of Karnal and it contained 9% protein.
3.1.7 Shortening
Bakery shortening (Marvopride) was procured from Bunge India Pvt. Ltd.,
Mumbai. It was stored placed in cool and dry place.
3.1.9 Sucralose
Sucralose (Brand name-SpelendaR) was used for the replacement of sugar
and it was manufactured by Tate and Lyte Sucralose, Inc., Decatur, II, USA. It
was stored at controlled room temperature (250C). It should be kept away from
odoriferous materials and reseal container before storing unseal product. It
provides no calorific value and it was 600 times sweeter than the sucrose.
3.1.10.2 Sorbitol
Food grade liquid sorbitol was used as a bulking agent and it was
purchased from Shilex Chemical Pvt. Ltd., Delhi. It was of food grade quality and
in powdered form. Details of the composition and quality as provided by supplier
are given in Annexure-III.
29 Materials and Methods
3.1.10.3 Maltodextrin
Maltodextrin was used a bulking agent in the present investigation and it
was procured from M/S Riddhi Siddhi Gluco Biols Ltd. Plot, Pantnagar
(Uttarakhand). Maltodextrin was of food grade quality.
3.1.10.4 Polydextrose
Polydextrose was used as a bulking agent and procured from Unique
Sugars Pvt. Ltd., New Delhi. Details of the composition and quality as provided by
supplier are given in Annexure-IV.
The sieves of desired mesh size, muffin moulds, muffin paper cup,
polystyrene cups (100 gm capacity), bowls, spoons, spatulas, tissue paper and
other required materials were obtained from the local market.
3.2 EQUIPMENTS
3.2.1 FOSS Digestion and Distillation Assembly
Kjeldahl unit (digestion, distillation and titration) was used for estimation of
protein content in samples.
3.3 CHEMICALS
All the chemicals used for the preparation of different reagents and for
carrying out chemical analysis were of Analytical Grade (AR) and were procured
from standard suppliers. The reagents required for analysis were prepared fresh
adopting standard procedures.
3.4 GLASSWARE
All the glassware used during the course of investigations were procured
from reputed suppliers. Glassware were cleaned using laboratory soap solution,
washed thoroughly with tape water and then rinsed with distilled water and dried
in hot air oven maintained at 400C before use.
3.5.1.1.1 Sieving:
All the dry ingredients (refined wheat flour, baking powder, WPC- 70) were
sieved together using 12 micron mesh size sieve for four times for proper mixing.
3.5.1.1.2 Creaming:
Creaming of the shortening was done at medium speed (418 rpm) for 5
minutes. The sugar and shortening was creamed together at the same speed and
time. The sugar crystals aid the incorporation of air bubbles into the mixture, and
the density reduced as the mixing continues, which can be seen by the
progressive ‘whitening’ of the mixture. The cake gel was added to the mixture and
it was creamed for 2 minutes to improve the quality of the batter and final product.
3.5.1.1.3 Mixing:
In this step WPC was added to the fat–sugar mixture in four to six
individual portions with in between blending after the addition of each portion so
that uniform dispersion can be obtained without deaeration of the mixture. It was
done at slow speed (218 rpm) for 3 minutes. In the control Muffins egg was added
into the sugar–shortening mixture. Egg was added as the same temperature of
the mixture to avoid the separation of the fat from the mixture (curdling). Then
flour and baking powder was added to the mixture and blended continuously for 3
minutes at medium speed. Finally the liquids e.g., milk and water were added and
blended at low speed (218 rpm).
The batter was filled into the muffins moulds and was baked at 1800C for
18 minutes into the conventional oven.
In this method, all of the ingredients were placed into the mixing bowl and
blended together at low and medium speed. The all-in process method is
particularly suitable for use with recipes that contain an emulsifier.
Table 3.1 Selection of level of ingredients for muffins
Ingredients Levels of ingredients (%)
Sifting (RWF+WPC-70
+SMP + Baking
powder)
Mixing
Flavour + Water
Preparation of batter
Moulding
Baking
Cooling
Eggless Muffins
Flavour + Water +
Sucralose
Preparation of batter
Moulding
Baking
Cooling
Figure 3.2 Flow diagram for preparation of Reduced calorie Eggless Muffins
3.6.1.1 Moisture
Moisture content of eggless and reduces calorie eggless muffins were
determined by the gravimetric method as described in AOAC (2000). About two g
of sample was taken in clean, dry, and previously weighed in aluminium moisture
dish and transferred to hot air oven maintained at 105ºC for 3 h. The process of
heating, cooling and weighing was continued at half hour intervals till the loss of
weight between successive weighing is less than one mg was obtained. The
lowest weight was recorded.
where,
W = Weight of empty dish, (grams)
W2 = Weight of dish with sample (grams)
W3 = Weight of dish with dried sample (grams)
where,
W1 = Weight of empty beaker (grams)
36 Materials and Methods
W2 = Weight of beaker with extracted fat (grams)
S = sample weight (grams)
3.6.1.3 Crude protein
Crude protein content in the samples was determined by micro Kjeldahl
method as described in AOAC (2000).
3.6.1.3.1 Digestion
The measured sample (0.1g) was transferred to 30 ml kjeldahl digestion
tube, followed by addition of digestion mixture (about 0.5 g of copper sulphate and
five g of potassium sulphate) and 5 ml of concentrated H2SO4. The contents were
then digested to a transparent clear fluid by heating in the digestion chamber.
3.6.1.3.2 Distillation
The digested content was transferred to 100 ml volumetric flask and made
up the volume by distilled water. An aliquot (10 mL) of digested sample was
distilled with 10 ml 50% sodium hydroxide and the liberated ammonia was
collected in 10 ml saturated boric acid containing 2-3 drops of mixed indicator
(one part of 0.2% alcoholic methyl red and five parts of 0.2% alcoholic
bromocresol green solution). Approximately 50-60 mL of distillate was collected in
a 100 ml conical flask.
3.6.1.3.3 Titration
The contents of the flask were titrated against 0.02N HCl. Blank was
determined by using distilled water in place of sample. The total nitrogen and
percent protein were calculated as follows:
where,
S = mL of HCl required for sample
B = mL of HCl required for blank
N= Normality of HCl used, and
W= Weight of the sample in mg
Percent Total Protein = Percent total nitrogen x conversion factor*
Where,
W1 = Weight in g of dish with material before ashing,
W2 = Weight in g of dish with material after ashing, and
W = Weight in g of empty dish.
a. Hardness: The TPA hardness is described as the peak force of the first
compression of product.
b. Cohesiveness: Cohesiveness is how well the product withstands a second
deformation relative to how it behaved under the first deformation. It is measured
as the area of work during the second compression divided by the area of work
during the first compression. (Area 2/ Area 1).
c. Springiness: Springiness is how well a product physically springs back after it
has been deformed during the first compression. The spring back is measured at
the down-stroke of the second compression. Springiness is typically measured by
the distance of the detected height of the product on the second compression
(Length 2) divided by the original compression distance (Length 1).
e. Chewiness: Chewiness only applies for solid products and is calculated as the
product of gumminess and springiness (Length1/Length2). Chewiness is mutually
exclusive with gumminess since a product would not be both a solid and a semi-
solid at the same time.
Water activity (aw) is vital parameter in deciding the shelf life of product. It
does greatly affected by the composition of complementary food and processing
variables and affects the reconstitutional properties. Water activity of
Where,
Emss= The mean sum square of errors,
n = Number of experiment, and
tf = The t- value at error degrees of freedom.
The present study was undertaken to develop the technology of reduced calorie eggless
muffin by utilizing dairy ingredients like whey protein concentrate and skim milk powder,
bulking agents and sugar replacer like sucralose. The work was carried out in two distinct
phases as outlined below:
• Standardization of the base ingredients for eggless muffin of acceptable quality,
process modification including mixing method and
• Effect of the type and levels of bulking agents in combination with high intensity
sweetener i.e sucralose for production of reduced calorie eggless muffin.
Table 4.1 Effect of refined wheat flour levels on sensory, colour and textural
parameters of muffins
Attributes
Sensory attributes
Textural attributes
d
Hardness(N) 16.43 ±1.17 28.56b±0.9 24.42c±0.65 33.32a±0.2 1.85
CA: colour and appearance, BT: body and texture, OA: overall acceptability, L*: lightness, a*:
redness, b*: yellowness.
43 Result and Discussion
Texture profile analysis (TPA) of muffins for control as well as eggless muffins
prepared with three different levels of RWF varied significantly (P<0.05) for their
hardness value. Hardness value of control muffin was 16.43N which was highly
significantly lower than eggless muffin. Eggless muffin prepared with 27 percent RWF
was hardest among all (Table 4.1). However, there was no statistical significant difference
among the muffin samples for cohesiveness and chewiness. There was no definite trend
among the muffin samples for textural attributes. Control muffin was least gummy in
comparison with all the three eggless muffins, however eggless muffins did not differ
significantly (Table 4.1). Springiness value of eggless muffin prepared with 27 percent
RWF was significantly lower than the control and eggless muffin prepared with 21 and 24
percent RWF. Eggless muffin made with 24 percent RWF scored maximum except flavour
on sensory evaluation, having lowest lightness value and no significant difference from
control muffins for cohesiveness, springiness and chewiness was selected for further
standardization.
Values were higher than other levels of flour and these values were close to
control. Statistically (P<0.05) there was significant difference in the hardness value of the
control muffin and eggless muffin and there were no significant difference in cohesiveness
and chewiness values of control and eggless muffins at all levels of flour. Therefore 24%
flour level was selected for the preparation of eggless muffin.
Sensory attributes
Attributes
Sample Control 21% sugar 24% sugar 27% sugar C.D.0.05
Colour attributes
For the selection of the cost effective egg replacer muffins were prepared by
using the blend of WPC and SMP alone or using the blend of WPC and SMP (75:25,
50:50 and 25: 75) and compared with control. Sensory evaluation of muffins prepared
with SMP or higher proportion of SMP scored lower if compared with those made with
WPC-70. Colour and appearance score for control and eggless muffin (SMP: WPC, 25:75)
did not differ significantly (P<0.05) however their colour and appearance score was
significantly higher than other eggless muffins. The muffins made with SMP, WPC and
their combination were more darker and brown as compared to control muffin, more ever
SMP base formulation also lacked characteristics glassiness of control or WPC based
muffins.
Instrumental colour values showed that statistically there was significant (P<0.05)
difference in the lightness value of control and eggless muffins prepared with the WPC
and SMP alone and in combination. Similarly, redness value of eggless muffins differs
significantly as compared to control. Statistically there was non-significant difference in
the yellowness of control and eggless muffin prepared with the use of combination of milk
proteins (WPC: SMP, 25:75). Instrumental analysis of texture showed non-significant
difference in the control and eggless muffins prepared with the blend of milk proteins
(WPC: SMP, 75:25). Hardness value of combination of milk proteins (SMP: WPC, 75:25)
containing muffin was closed to the control.
Eggless muffin made with a blend of WPC and SMP (75:25) scored maximum for
body and texture parameter, however it did not differ significantly from control and WPC
based muffin (P<0.05). Eggless muffins containing SMP alone or higher proportion of
SMP alone in combination with WPC scored significantly lower body and texture scores
in comparison to WPC based or control muffin. Whey proteins especially partially
denatured and delipidized possess excellent foaming, emulsifying and gelling properties
which assisted in appropriate incorporation and dispersion of air cells in muffin batter.
46 Result and Discussion
Denatured whey proteins possess both hydrophilic and hydrophobic, which assist in
proper emulsification of added fat/shortening and its uniform dispersion in cake batter.
The WPC based muffins were having porous, soft crumb and with uniform sized air cells.
In SMP based muffins crumb grain was compact, densely packed air cells with thick cell
walls and less voluminous than control or WPC based muffins.
Table 4.3 Effect of egg replacer on quality attributes of muffins
Srivastava and Rao (1993) reported that with increasing SMP level in bread
hardness of bread increased. The porosity was also adversely affected by increasing SMP
in the cake. Srivastava and Rao, (1993) reported that at higher level of SMP, the body and
texture was observed to be crumbly and dry in bread. Puranik (1997) used different milk
by-products (SMP, WPC-35, WPC-50, WPC-60, Skim milk retentate, buffalo milk
powder and butter milk retentate) in formulation of eggless cake and observed that WPC-
70 added cake was best by the panellists and the amount of WPC required to produce an
acceptable quality cake depends on their protein content.
It is evident from table 4.4 that there was no significant difference for all the
sensory attributes between the control and eggless muffins made with shortening, although
average sensory scores of control muffin were higher than eggless muffin (T1) prepared
with shortening. Butter added eggless muffins (T2) were not significantly different in
colour and appearance, but scored lesser for body and texture, sweetness, flavour and
overall acceptability in comparison to control and T1 (P<0.05). Increasing the proportion
of butter in blend resulted in lowering of body and texture, sweetness, flavour and overall
acceptability scores. Butter containing muffins reported to be denser, predominant cooked
milk fat flavour and appearance of liquid fat on the surface and within the crumb. No
adverse quality defects were observed in eggless muffins prepared with shortening.
Shortening used in present investigation is made by partial hydrogenation of wide variety
of oil blends (palm oil, palm kernel oil, coconut oil, rice bran oil, sesame oil and
palmolein) having melting point in the range of 37-41⁰C.
Application of shortening might have assisted in air incorporation during the
creaming process involved in complexing of starch and protein molecules and
emulsification of aqueous phase that contributes towards the crumb texture, tenderness
and moisture retention; which resulted in better sensory scores. Fresh white butter used
during experiments and replaced shortening on weight basis in formulation; since butter
contained almost 15 percent moisture and about 84 percent fat whereas shortening had
only 0.10 percent so effective fat content in eggless muffin containing butter was less.
Moreover, air incorporation in cake batter is influenced by the solid fat index (SFI)
and crystal structure and size of fat. Milk fat contain appreciable amount of unsaturated
fatty acids and thus low SFI value, which might have resulted in lower entrapment of air
during creaming with sugar causing cake with decreased volume and harsh crumb. Kumari
et al. (2011) observed that use of vegetable oils (i.e. sunflower oil and coconut oil)
decreased batter viscosity, increased specific gravity and decreased overall quality scores
of cakes.Instrumental analysis of colour showed that the lightness (L*) value of control
muffins was higher than the eggless muffins. It was observed in earlier experiments as
well. The L* value of eggless muffin containing equal proportion of shortening and butter
(T4) was similar to control muffin. In general eggless muffin made with butter (T2) or
Attributes
Sensory attributes
8
Sensory scores
0
CA BT Flavour Sweetness OA
control 1.20% 1.40% 1.70%
It is evident from the Table (4.5) that increase in the baking powder level from 1.2
percent to 1.7 percent decreased the sensory acceptability of eggless muffins. Control
muffins having 1.2 percent baking powder had highest scores for sensory attributes but it
was not significantly superior from the eggless muffins prepared with similar level of
baking powder. Eggless muffin made with 1.4 and 1.7 percent baking powder did not
differ significantly for most of the sensory parameter except colour and appearance. The
51 Result and Discussion
colour of eggless muffins containing 1.7 percent baking powder was dark brown and
having rough uneven surface which could be related to acceleration of browning reactions
at higher pH. Decrease in flavour scores on increasing the level of baking powder is due to
perceived soapy taste of muffins.
Table 4.5 Effect of different levels of baking powder on quality characteristics of
eggless muffins
Sweetness 7.57a ±0.20 7.07ab ±0.23 7.00b ±0.29 6.71b ±0.31 0.49
OA 7.46a ±0.21 7.18ab ±0.22 6.82b ±0.23 6.75b ±0.28 0.41
Colour attributes
Textural attributes
d
Hardness 17.49 ±1.01 36.35a±0.06 32.55b±0.20 26.49c±0.22 1.85
Cohesiveness 0.20 a ±0.03 0.15 a±0.00 0.20 a±0.01 0.20a±0.01 0.09
Gumminess 7.35 d±0.86 20.22 a±0.52 17.16 a±2.01 11.33 b±0.87 2.74
Springiness 0.78 a±0.03 0.78 a±0.02 0.83 a±0.00 0.84 a±0.01 0.04
Chewiness 5.79c±0.86 15.83 a±0.55 14.18 a±1.67 9.51b±0.66 2.34
C. D. at 5% level of significant;
abcde: mean value of superscript in a column differ significantly (P<0.05) within the same row
Instrumental colour analysis using colourflex showed that eggless muffins made
with 1.2 and 1.4 percent baking powder were significantly higher lightness (L*) value than
control than the one containing 1.7 percent level produced darker (less L* value),
Texture profile analysis (TPA) of muffin samples reflected that the hardness,
gumminess and chewiness values decreased with increasing in formulation. However
cohesiveness and springiness values increased by increasing the levels of baking powder,
but the increase were not significant. Control muffin samples recorded significant
(P<0.05) lower values for hardness, gumminess and chewiness than eggless muffins, but
there was no significant difference for cohesiveness and springiness parameters.
80
70
60
50
Scores
40
30
20
10
0
L* a* b*
control 1.2 baking powder 1.4 baking powder 1.7 baking powder
40
30
Scores
20
10
With the advancement in food science specially in elucidating the role of additives
for quality improvement has led to the development of ingredients with multifunctional
properties. Cake gel is one such innovative ingredient, commercially available, and used to
enhance the textural characteristics and storage stability of cakes and muffins.
Cake gel (consist of emulsifier, shortening and humectants) was added in
formulation of eggless muffins at three different levels i.e. 0.25, 0.40 and 0.50 percent of
the total weight of muffin batter.
8.2
8
7.8
7.6
7.4
7.2
7
6.8
6.6
CA BT Flavour Sweetness OA
Control 0.25% cake gel 0.4% cake gel 0.5% cake gel
80
70
60
50
scores
40
30
20
10
0
L a b
control 0.25 cake gel 0.4 cake gel 0.5 cake gel
Colour attributes
L* 70.16a±0.02 64.94c±0.08 64.88c±0.04 67.84b±0.01 0.23
Textural attributes
Hardness 13.16c±0.99 34.11a±0.21 24.99b±1.90 22.96b ±0.84 1.52
C. D. at 5% level of significant;
abcde: mean value of superscript in a column differ significantly (P<0.05) within the same row
Control muffin containing egg solids and without cake gel was used for comparative
evaluation. Increasing the concentration of cake gel in eggless muffin formulation slightly
improved the body and texture, flavour and overall acceptability scores.
However, eggless muffins made with 0.5 percent cake gel scored maximum
sensory scores for all sensory parameters but increase in scores were non-significant.
55 Result and Discussion
Control and 0.5 percent cake gel containing too did varied on sensory evaluation
significantly (P<0.05). Cake gel addition mainly enhance softness of muffins.
Instrumental colour analysis showed in consistent trend with varied level of cake
gel. All the samples differed significantly (P<0.05) for lightness (L*), redness (a*) and
yellowness (b*) values. Eggless muffins prepared with 0.4 percent cake gel showed lowest
L*, a* and highest b* values. The difference among the muffin samples colour value cold
not explained.
40
30
Scores
20
10
control 0.25% cake gel 0.50% cake gel 0.40% cake gel
8
7.8
Sensory scores
7.6
7.4
7.2
7
6.8
80
70
60
50
Scores
40
30
20
10
0
L* a* b*
control 0.4% flavour 0.6% flavour
Colour attributes
C. D. at 5% level of significant;
abcde: mean value of superscript in a column differ significantly (P<0.05) within the same row
Table 4.7 shows that instrumental analysis of colour showed that the lightness of
muffins containing egg was higher than the eggless. Redness and yellowness value of
eggless muffin was highest and statistically (P<0.05) there was no significant difference in
the yellowness value of the control muffin and eggless muffin. Redness and yellowness
value of eggless muffin was higher than the control muffin. Therefore 0.4% level of
flavour was selected.
Attributes
Sensory attributes
Flavour 6.88ab ±0.58 6.88 ab ±1.03 7.22 a ±0.96 6.00 b ±0.60 0.71
Sweetness 7.19 a ±0.80 7.13 a ±0.69 7.25 a ±0.65 7.06 a ±0.94 0.75
Colour attributes
Textural attributes
Hardness(N) 15.66 ±0.74 18.91b±0.28
bc
11.38c±0.53 36.55a±4.16 4.87
Cohesiveness 0.28 b ±0.01 0.18 c ±0.00 0.28 b ±0.01 0.33 a ±0.01 0.01
Gumminess 4.35 b ±0.32 5.28 b ±0.09 2.06 c ±0.15 12.09 a±0.91 1.12
Springiness 0.63 a ±0.02 0.48 b ±0.02 0.63 a ±0.01 0.70 a ±0.04 0.06
Attributes
Sensory attributes
Sample Control All in one Sugar batter Flour batter C.D.0.05
Colour attributes
L* 71.22a±0.02 61.58b±0.18 61.54b±0.18 60.75c±0.07 0.33
a* 2.21d±0.01 6.54a±0.08 5.75b±0.02 5.54c±0.02 0.11
b* 24.20b±0.04 24.39a±0.03 24.19b±0.02 23.22c±0.03 0.08
Textural attributes
4.2.1 Effect of bulking agents on the sensory attributes of the reduced calorie muffins
at different levels of sugar replacement
It is evident from Table 4.10 that the sensory analysis for colour and appearance of
the eggless muffin with sucralose and bulking agents (polydextrose, maltitol and sorbitol)
added to replace @ 0, 25, 50, 75 and 100 percent of sugar. The highest sensory score for
colour and appearance (8.15) was observed for formulation 50 percent sugar replacement
with sucralose and polydextrose.
.
63 Result and Discussion
Increasing the polydextrose level beyond 50 percent decreased the colour and
appearance scores significantly (P<0.05) and muffins made with 100 percent replacement
of sucrose by polydextrose scored lowest (6.50) colour and appearance scores. There was
no significant difference in colour and appearance scores of muffins prepared with
maltitol, which was used to substitute sugar at 25, 50, 75 and 100 percent level. There was
lowering in colour and appearance scores of eggless muffins by increasing the level of
sorbitol to replace sucrose in formulation. Increasing the level of bulking agent as sugar
replacer, may affected the leavening or volume rise that resulted in muffins with uneven
surface.
The sensory analysis for body and texture of the eggless muffin with sucralose and
bulking agents (polydextrose, maltitol and sorbitol) @ 0, 25, 50, 75 and 100 percent
showed a similar trend i.e sugar replacement lowered the body and texture scores except
at 50 percent level of replacement where slight increase in body and texture scores was
observed for all bulking agents (Table 4.10). In general muffins based on polydexrose
scored maximum except at 50 percent level of substitution, while those made with maltitol
scored minimum at all levels of substitution. Body and texture scores of muffins made
with three bulking agents were not significantly different from control samples. Body or
texture of muffins or cake is determined by the height, porosity, bulk density, shape
distribution, average pore size and shape. All these characteristics depends on their
formulation and manufacturing process.
Flavour scores of reduced calorie egless muffins were 7.7, 7.5 and 7.7 for
formulations where 50 percent sugar was replaced with sucralose in combination with
polydextrose, sorbitol and maltitol respectively. These values were not significantly
different from control samples. At 50 percent level of sugar replacement, panelists
reported slightly inferior flavour, whereas beyond 50 percent level of substitution there
was lack of caramelized flavour that resulted in significant reduction in flavours scores.
Maltitol based reduced calories muffins scored minimum flavour scores.
Similar trend was observed for sweetness attributes as sweetness of eggless muffin
decreased when sugar was replaced from the formulation. It might be due to the
persistence sweet taste on consumption of reduced calorie eggless muffins. Sucralose was
used as sugar replacer, which is made from sucrose and is almost 600 times sweeter than
sucrose (Mariotti and Alamprese, 2012). Sucralose however, among the available high
64 Result and Discussion
intensity low calorie sweeteness, sucralose has sweetness profile similar to sucrose. It
remains stable under prevailing alkaline condition and higher temperature of baking (Nip,
2006). Panellists reported muffins with 25 percent substituted sugar as less sweet than the
scores for 50 percent substituted sugar as more sweet.
Overall acceptability score of eggless muffin made by replacing 50 percent sugar
with sucralose and polydextrose was highest, whereas 100 percent substitution of sugar by
sucralose and maltitol obtained lowest overall acceptability scores above 50 percent sugar
substitution in all formulations was observed which was significantly lower than the
scores of 50 percent sugar substituted muffins. Similar trend was observed for other
sensory attributes as well.
4.2.2 Effect of bulking agents on the colour attributes of the Reduced Calorie muffins
at different levels of sugar replacement
Yellowness (b*) values of the eggless muffin with sucralose and polydextrose @ 0,
25, 50, 75 and 100 percent level of substitution were 24.99, 25.09, 24.46, 26.57 and 25.53
respectively. The statistical analysis for b* value showed that significant (P<0.05)
difference existed in yellowness of eggless muffin at all levels of replacement of sugar.
The yellowness values of muffins increased by increasing the polydextrose level in
muffins. Similar results were noticed by Manisha et al. (2012).
Yellowness of the eggless muffin with sucralose and sorbitol @ 0, 25, 50, 75 and
100 percent level of substitution were 24.68, 24.45, 23.79, 23.12 and 22.57 respectively.
The statistical significant (P<0.05) difference observed in yellowness of eggless muffin at
all levels of replacement of sugar by sorbitol. The replacement of sugar by maltitol also
produced muffins with significant lower yellowness as compared to control.
Cohesiveness of the eggless muffin with sucralose and polydextrose @ 0, 25, 50,
75 and 100 percent level of replacement were 0.62, 0.63, 0.64, 0.64 and 0.63 respectively.
The statistical analysis for cohesiveness revealed that there was non-significant (P<0.05)
difference in cohesiveness value of eggless muffin at all levels of replacement of sugar
with polydextrose and sucralose. The cohesiveness values of polyols based muffins are
similar upto 50 percent sugar replacements but decreased significantly when the level of
polyols enhanced to 75 and 100 percent sugar replacement. The maltitol based muffin was
least cohesive. Similar trend was also reported for springiness parameter. There was in-
significant variation among the springiness values of muffins made with polydextrose,
sorbitol and maltitol upto 50 percent sugar replacement. However, in polyols based
muffins substitution above 50 percent lowered the springiness significantly.
Gumminess values also enhanced with increasing level of sugar replacement with
bulking agents. There was significant increase in gumminess of muffins specially in
polyols based muffins. Lowest values of gumminess were observed in polydextrose based
70 Result and Discussion
muffins. The effect is more pronounced at higher level of sugar substitution by bulking
agents. Chewiness values of muffins also enhanced with increasing levels of bulking
agents in formulation. The increase in chewiness value was significant except those made
with 50 and 75 percent substitution by sorbitol and 75 and 100 percent substitution by
maltitol. Like gumminess the polydextrose added muffins were least chewy and maltitol
based one were most chewy.
Charecteristics of opotimized muffins
4.3.1 Sensory attributes of optimized muffins
The sensory scores for colour and appearance of the control, eggless and reduced
calorie eggless muffin were 7.55, 7.73 and 7.63 respectively. Eggless muffins had
maximum sensory score followed by control and reduced calorie eggless muffins. The
statistical analysis for these score revealed that there was no significant difference among
all muffins. Eggless muffins had light brown colour, glossy surface and uniform crust
because of the application of WPC and SMP.
Body and texture scores of the control, eggless and reduced calorie eggless muffin
were 7.75, 7.25 and 7.58 respectively. Highest score was obtained for control muffin.
Body and texture score was higher for reduced calorie eggless muffin than the eggless
muffin. Body and texture score was higher for reduced calorie eggless muffins among all
the samples. Slight variation in body and texture scores among the samples could be
attributed due to difference in volume, crust and crumb texture.
Flavour scores of the control, eggless and reduced calorie eggless muffin were
7.50, 7.40 and 7.50 respectively. The statistical analysis for these score revealed that no
significant (P<0.05) difference existed in flavour of control, eggless and reduced calorie
eggless muffin. Similar trend was noticed for sweetness scores.
It can be inferred from the (Table 4.13) that the overall acceptability of the
control, eggless and reduced calorie eggless muffin were 7.56, 7.39 and 7.70 respectively
and overall acceptability score was highest for reduced calorie eggless muffin. However,
overall acceptability did not differ significantly. Polydextrose addition in the formulation
might have increased the viscosity of muffin batter and also influenced the starch
gelatinization temperature that is critical for setting the texture. Partial sugar replacement
also minimized caramalization that affected both flavour and colour and appearance.
71 Result and Discussion
4.3.2 Colour attributes of optimized muffins
Instrumental colour analysis of these three variants of muffins reflected that there
was significant (P<0.05) difference among samples for lightness (L*), redness (a*) and
yellowness (b*) values. Control muffins had maximum L* and b* values and lowest a*
values. Reduced calorie eggless muffins exhibited lowest L* and b* values and higher a*
values. The significant (P<0.05) difference among muffin samples can be explained on the
basis of variation in formulation of three types of muffins.
Table 4.13 quality attributes of optimized muffins
Attributes
Sensory attributes
Sample Control Eggless Reduced calorie C.D.0.05
CA 7.55a±0.14 7.73a ±0.18 7.63a ±0.16 0.62
a b a
BT 7.75 ±0.13 7.25 ±0.11 7.58 ±0.22 0.61
Flavour 7.50a ±0.13 7.35a ±0.15 7.70a ±0.19 0.59
Sweetness 7.50a ±0.15 7.40a ±0.12 7.50a ±0.13 0.51
OA 7.56a ±0.15 7.39a ±0.1 7.70a ±0.11 0.46
Colour attributes
L* 69.27b ±0.02 63.34a ±0.01 62.90c±0.06 0.12
a* 3.92a ±0.01 6.91b ±0.03 6.76c ±0.04 0.04
b* 24.05a ±0.01 22.93b ±0.02 21.36c ±0.03 0.09
Textural attributes
Hardness(N) 13.16b±0.57 17.17a ±0.15 12.24b ±0.71 1.27
Texture profile analysis (TPA) of three types of muffins revealed that eggless muffin had
highest value of hardness (17.17 N), followed by control (13.16 N) and reduced calorie
72 Result and Discussion
eggless muffin (12.24 N). Reduced calorie eggless muffin exhibit highest cohesiveness,
gumminess, springiness and chewiness values, which were significantly different from
control and eggless muffins except springiness. Textural properties of food products are
determined by moisture content, cellular arrangement, compactness of cells etc.
4.4 Characteristics of eggless and reduced calorie eggless muffins
4.4.1 Proxiamate composition of control muffins, eggless muffins and reduced calorie
eggless muffins
Moisture content in control muffins, eggless muffins and reduced calorie eggless
muffins were 19.73, 17.43 and 16.10 percent respectively. Variation in moisture content of
muffins could be attributed to difference in formulation and relative interaction of water
with other constituents. Control muffins contain egg yolk that being rich in phospholipids
and ability to act as emulsifier might have been able to retain more moisture in emulsified
form. In eggless muffins sugar, shortening and milk solids exhibits excellent water binding
ability. Increased moisture for control muffins has also been reported by Grigelmo et al.
(2001) for muffins in which part of the fat had been replaced by peach fibre.
Protein content of eggless muffins was 5.63 percent (on dry basis) which was
slightly lower than eggless and reduced calorie eggless muffins. Low protein (8-9%) flour
confers dough extensibility and spreadability which is desirable for texture and quality of
soft wheat products like cake, muffins etc., was reported by Khatkar (2003). However, the
fat content as maximum for control muffins (19.73) probably due to the contribution of
egg yolk fat, whereas reduced calorie eggless muffins contained 16.10 percent. The
differences in the fat content of the eggless muffins and reduced calorie eggless muffins
was due to the inherent difference in the fat content of egg and WPC-70 with SMP i.e.
12.25 and 5.80 and 1.40 respectively as reported by Singh et al. (2003).
Ash content of three types muffins was almost similar, however, aggregates
variation is observed in carbohydrate content and control muffin contained lowest
carbohydrate content (47%), while eggless muffin had 50.58 percent and reduced calorie
eggless muffin contained 53.53 percent (on dry weight basis). The differences in the ash
content of dry mixes in this study can be due to the inherent differences in the ash content
of egg and milk proteins. Ash content of about 8.5% in skim milk powder was reported by
Walstra et al., (2003). Carbohydrate increased in the eggless muffins was due to the
lactose present in the WPC and SMP, used as egg replacer and it was further increased in
Weight loss of control, eggless and reduced calorie eggless muffins was 17.65,
13.48 and 16.26% respectively. Martinez et al. (2012) observed similar results and
reported that the values for weight loss during baking were significantly (P<0.05) lower
for the samples containing polydextrose- sucralose.
Specific volume of control, eggless and reduced calorie eggless muffins was 1.54, 1.40
and 1.34 cm3/g respectively.
74 Result and Discussion
Eggless muffins
1.62
Fat
16.46 17.43
6.06 Protein
Carbohydrate
50.58
Moisture
Ash
muffins
1.65
Fat
19.23 19.73
5.63 Protein
Carbohydrate
47
Moisture
Ash
Muffins are ready-to-eat breakfast foods liked by all age groups of people. Muffins
are characterized by a typical porous structure and high volume which confer a spongy
texture and a muffin batter consists of high level of sugar and variable levels of fat, flours,
eggs and baking powder. Among all the ingredients egg and sugar play important role. Egg
is a multi-functional ingredient because its thickening, gelling, emulsifying, foaming,
colouring, and flavouring properties contribute to the texture and sensory characteristics of
foods. Although egg possesses excellent functional properties, it suffers from some
disadvantages such as high cholesterol content and susceptibility to microbial contamination
specially the Salmonella spp. Furthermore, certain individuals are allergic to egg proteins
(Avidin) and religious taboo also prohibits consumption of products containing egg or egg
components together with incorporation of egg enhance cost of the product. Egg replacement
by whey protein concentrate (WPC) has already been attempted successfully, but the cost of
WPC is quite high and moreover these products suffer with certain quality defects. Therefore,
there is need to apply WPC in combination with other ingredients to develop eggless muffins.
Sugar imparts softness and sweetness and also helps in development of adequate crust colour,
helps in rising of dough and in producing a typical caramelized flavour. Sugar assist in
incorporation of air cells while creaming, provides good grain structure, flavour and texture
of the products, aids in retention of moisture, prolongs freshness and promotes good crust
colour. Sugar replacement may pose many inherent problems related to flavour, texture as
well as storage stability of muffins.
In recent times health and nutritional virtues have become the focal point in new product
development due to increasing consumer awareness who desire to remain healthy and fit and
also increasing number of persons suffering with diet related ailments. Consumers are trying
to reduce energy intake and are in search of low calorie food products. Few low calorie
bakery products have emerged in recent days in Indian market mainly cookies and biscuits
that have been appreciated by the consumers. Dairy ingredients specially the milk protein
preparations can be effectively utilized in formulations of low calorie bakery products.
However, no work has been done on egg replacement followed by sugar replacement in any
category of bakery products. The present project “process development for reduced calorie
eggless muffins” was undertaken with two objectives to study the process optimization and
selection of ingredients for eggless muffins. The findings of the investigation are
summerized in the following paragraphs.
Different levels of refined wheat flour (21, 24 and 27%) were taken for the selection
of the level of the refined wheat flour in the formulation if eggless muffins. Sensory
evaluation revealed that muffin with flour level has no significant effect on the sensory
attributes of muffins. There was no significant difference in respect of colour and appearance,
body and texture, sweetness, flavour and overall acceptability. However, muffins prepared
with 24 percent flour level obtained maximum scores for all the sensory attributes except
flavour. Instrumental analysis of colour showed there was significant difference in the
lightness (L*), redness (a*) and yellowness (b*) value of the control muffin and eggless
muffins. Texture profile analysis of muffins for control as well as eggless muffins prepared
with three different levels of RWF varied significantly (P<0.05) for their hardness value and
there were no significant difference in cohesiveness and chewiness values of control and
eggless muffins at all levels of flour. As highest sensory scores were obtained for eggless
muffins prepared with 24%, therefore 24% flour level was selected for the preparation of
eggless muffin.
Different levels of sugar (21, 24 and 27%) were taken for the selection of the level of
the sugar in the formulation of eggless muffins. Eggless muffin with 24% sugar level was
observed best for colour and appearance (7.64), body and texture (7.43), sweetness (7.70),
flavour (7.35) and overall acceptability (7.43) in comparisons with eggless muffin made with
21 and 27 percent sugar respectively. Eggless muffin prepared with 21 percent sugar was pale
in colour and reported to be less sweet, whereas the one made with 27 percent sugar was
darker and more sweet, hence not liked by the panellists. Control and eggless muffin
containing 24 percent sugar did not differ significantly for all sensory attributes; hence 24
percent sugar level was selected for further trials.
Egg was completely replaced by using the combination of milk proteins i.e. WPC-70 and
SMP at different levels. Sensory evaluation of muffins prepared with SMP or higher
proportion of SMP scored lower if compared with those made with WPC-70. A blend of
(6% WPC + 2% SMP) got highest score for colour and appearance (7.57), body and texture
(7.43), flavour (7.50), sweetness (6.93) and overall acceptability (7.36) and statistically non-
significant differences were observed in respect of all sensory and textural parameters.
Therefore the blend of protein (2 percent SMP and 6 percent WPC-70) was selected for
further trials.
Shortening (T1) and white butter (T2) alone (i.e.100 percent) or in blend of shortening and
butter [25:75 (T3), 50:50 (T4) and 75:25 (T5)] were added at the rate of 16 percent in eggless
muffin formulation and muffins were evaluated for sensory On the basis of preliminary trials
16 percent shortening was selected for prepation of eggless muffins. There was no significant
difference for all the sensory and thextural attributes between the control and eggless muffins
made with shortening, although average sensory scores of control muffin were higher than
eggless muffin (T1) prepared with shortening.
Addition of emulsifier improve the body of bakery products so that different levels of
cake gel (0.25, 0.40 and 0.50%) were added in the eggless muffins and non-significant
difference were observed at 0.5 percent level of cake gel as compared to control on the basis
of sensory evaluation. There were non-significant difference in cohesiveness and springiness
and significant (P<0.05) differences were observed in the L*, a* and b* values of control and
eggless muffins at all levels of addition of cake gel.
Different levels (1.2, 1.4 and 1.7%) of baking powder was incorporated into the eggless
muffins. Control muffins having 1.2 percent baking powder had highest scores for sensory
attributes but it was not significantly superior from the eggless muffins prepared with similar
level of baking powder. Addition of level of baking powder was directly proportional to the
hardness, cohesiveness and springiness of the eggless muffins and bitterness also increased.
Therefore 1.2 percent level of baking powder was selected for further trials.
For selection of the highly desirable procedure for preparing eggless muffins,
different methods (flour batter method, sugar batter method and all in one method) were used.
Highest scores for colour and appearance (7.91), body and texture (7.82), flavour (7.64) and
overall acceptability (7.75) were observed for muffins prepared with sugar batter method.
Therefore sugar batter method was selected for the preparation of muffins.
Than this optimized formulation was used for the preparation of reduced calorie
eggless muffins. Sugar was replaced partially or completely by the sugar replacer sucralose
along with bulking agents.
On the basis of preliminary trials three bulking agents i.e. sorbitol, maltitol and
polydextrose was selected for replacement of sugar along with sucralose.
Sugar was replaced by sucralose at different levels (0, 25, 50, 75 and 100%) with a
bulking agents (polydextrose/ sorbitol/ maltitol) and it was analysed for sensory, colour and
texture profile. There were non-significant difference in the sensory attributes of reduced
calorie eggless muffins at all levels of replacement of sugar but highest sensory scores for
colour and appearance (8.15), body and texture (7.85), flavor (7.70) and overall acceptability
(7.69) was observed for the muffins prepared with 50 percent replacement of sugar with
sucralose and polydexrose.
On the basis of colur there were non-significant difference in the L* and a* value of
control and eggless muffins prepared with sucralose and maltitol at 50 percent replacement of
sugar. There were non-significant difference in the yellowness of control and eggless muffins
prepared with sucralose and all three bulking agent at 50 percent replacement of sugar.
• The proximate analysis of optimized products :Eggless and Reduced calorie eggless
muffins, revealed that it comprised 17.43±0.04 and 16.10±0.02 % fat, 6.06±0.04 and
6.01±0.04 % protein, 50.58±00.26 and 53.53±0.25 % carbohydrate, 16.46±0.24 and
17.64±0.22 moisture, 1.62±0.03 and 1.63±0.05% ash and 383.45 and 347.06 Kcal/ g
energy, 63.34±0.01 and 62.90±0.06 L* value, 6.91±0.03 and 6.76±0.04 a* value,
22.93±0.02 and 21.36±0.02 b* value, 17.17±0.05 and 12.24±0.71N hardness,
0.31±0.31 and 0.63±0.01 cohesiveness, 5.31±0.31 and 7.64±0.38 gumminess,
0.76±0.02 and 0.83±0.01mm springiness, 4.05±0.36 and 6.35±0.28 N.mm chewiness
respectively.
• Weight loss was lower in eggless muffins (13.48%) and reduced calorie eggless
muffins (16.26%) as compared to the control muffins (17.65%).
• Specific volume of eggless muffins (1.40g/ml) and reduced calorie eggless muffins
(1.34g/ml) was lower than control muffins (1.54g/ml).
• Aw of control muffins was higher (0.87) than eggless (0.78) and reduced calorie
eggless muffins (0.83).
There was 21.06 % calorific value reduced in the reduced calorie eggless muffins as
compare to control and both eggless and reduced calorie eggless muffins were liked
more and egg flavour was less acceptable by the panellists and consumers.
In view of the growing significance of reduced calorie foods in day to day for food nutrition,
development of a process for reduced calorie eggless muffins at industrial level could provide
a nutritional alternative to the consumers. This will also enable to bring out the virtues in
milk proteins and sugar replacer for their commercial usage. It may be beneficial to elderly
people having diabetes and vegetarians they do not consume egg . However, further research
work can be carried out on the reduced calorie eggless muffins to increase its shelf life with
improved textural properties by adding chemical preservatives or by using novel packaging.
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ANNEXURE I
CHEMICAL COMPOSITION OF WPC-70 AND SMP
i
ANNEXURE II
MALTITOL SPECIFICATIONS
Contents Amount
D-Maltitol 99.4%
ii
ANNEXURE III
SHORTENING SPECIFICATIONS
Shortening Specification
Moisture 0.10%
iii
ANNEXURE IV
SORBITOL SPECIFICATIONS
iv
ANNEXURE V
POLYDEXTROSE SPECIFICATIONS
v
ANNEXURE VI
SCORE CARD FOR SENSORY EVALUATION OF MUFFINS
DT Division, NDRI, KARNAL
Date:
Please evaluate the given samples of Muffins using 9-point Hedonic scale.
Hedonic Rating Score
Like Extremely 9
Like Very Much 8
Like Moderately 7
Like Slightly 6
Neither like nor dislike 5
Dislike Slightly 4
Dislike Moderately 3
Dislike Very Much 2
Dislike Extremely 1
Score of samples
Sensory attributes Product Codes
Suggestion/ Remarks:
Signature: ____________________
Name: ______________________
vi