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SAUDI ARAMCO ID/PIEU -30-Oct-2017 -REV. 2017.06.00(Standards Cutoff -June 30, 2017) Rev.2017.06.

00 30-Jun-17

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Liquid Penetrant Testing (LPT) on IK Projects SATIP-NDE-LPT-01 30-Oct-17 MECHANICAL- NDE


PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW SPECIAL PROCESS (NDE) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.

SAIC-LPT- SAIC-LPT-
1.1 LPT Procedures (Technique) RH RH NDE work is per approved Technique Proc.
2001 2001

SAIC-LPT- SAIC-LPT-
1.2 LPT Personnel Qualification Review RH RH Maintain Current Roster/CVs for NDE Techs.
2002 2002

SAIC-LPT- SAIC-LPT-
1.3 NDE Process Control Procedure* RH RH *Combine all NDE Methods applicable
2010 2010

Use SATR-NDE-2011 & SAIC-W-2008, use SAIC-M-


2012 & SAIC-W-2008 (Database)
B) Selection of Welds for NDE:
• SAIC-W-2015 (Plants)
NDE Process Control (Interface)
• SAIC-W-2054 (PL)
A) SAEP-1160 Weld Database
• SAIC-W-2071 (Vess)
B) Selection of Welds for NDE A, B, C A, B, C
• SAIC-W-2088 (Tank)
C) SAIC-W-Series for Repairs* SAIC-LPT- SAIC-LPT- As As
1.4 C) Repairs & NDE Reqmts (By Application)
NDE In-process Verification, Control of 2010, 2010 agreed agreed
• SAIC-W-2013 (Plants)
Selection & Repairs, & Reporting. upon upon
• SAIC-W-2051 (PL)
Checklist completion & Reporting per
• SAIC-W-2074 (Vess)
NDE Process Control Procedure.
• SAIC-W-2091 (Tank)
Follow daily reqmts in Sect. 3 (Application) for NDE In-
process Verification, Control of Selection & Repairs, &
Reporting.

NDE Kickoff Meeting Item. Agreement shall be reached


SAIC-LPT- SAIC-LPT-
1.5 NDE Kickoff Meeting H H on all items related to NDE Specs, Process Control & any
2010 2010
NDE related checklist.

2.0 EQUIPMENT

Visual Insp & Verification of LPT mat'ls SAIC-LPT- SAIC-LPT- Use SATR-NDE-2010
2.1 W* S
(Cleaner, Penetrant, Developer, etc) 2003 2003 Each day checked against In-Process work.

Storage, Handling & Preservation of LPT SAIC-LPT- SAIC-LPT- *Safety Checks are done for each In-Process application
2.2 W* S
materials (*See Safety Check) 2003 2004 listed below

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU -30-Oct-2017 -REV. 2017.06.00(Standards Cutoff -June 30, 2017) Rev.2017.06.00 30-Jun-17

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Liquid Penetrant Testing (LPT) on IK Projects SATIP-NDE-LPT-01 30-Oct-17 MECHANICAL- NDE


PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

3.0 APPLICATION IN-PROCESS VERIFICATION = DAILY SUPERVISION BY CONTRACTOR* (*Prime/Sub) OF NDT SERVICE PROVIDERS, & SAEP-1160 DATABASE UPDATES

Use SATR-NDE-2002 & SATR-NDE-2010


Water Washable Flourescent Penetrant SAIC-LPT- SAIC-LPT-
3.1 W* S * Prime Contractor & any Subcontractor
Examination 2004 2004
** Notification as shown. See Notice.

Solvent-Removable Flourescent SAIC-LPT- SAIC-LPT-


3.2 W* S Same as above
Penetrant Examination 2005 2005

Use SATR-NDE-2002
Water Washable Color Contrast (Visible SAIC-LPT- SAIC-LPT-
3.3 W* S * Prime Contractor & any Subcontractor
Dye) Penetrant Examination 2006 2006
** Notification as shown. See Notice.

Use SATR-NDE-2002
Solvent-Removable Color Contrast SAIC-LPT- SAIC-LPT-
3.4 W* S * Prime Contractor & any Subcontractor
(Visible Dye) Penetrant Examination 2007 2007
** Notification as shown. See Notice.

NDE Process Control incl. Repairs:


Complete W Series Checklists (Repairs). Inform SA Insp
A) SAIC-W Checklists in Item 1.5 SAIC-LPT- SAIC-LPT-
3.5 H/R S on 100% of repairs that require LPT. Perform req'd
B) Database Entry for LPT Results & 2010, 2010
Database entry & Reporting using SATR-NDT-2011.
Status & Backlog Reporting

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU -30-Oct-2017 -REV. 2017.06.00(Standards Cutoff -June 30, 2017) Rev.2017.06.00 30-Jun-17

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Liquid Penetrant Testing (LPT) on IK Projects SATIP-NDE-LPT-01 30-Oct-17 MECHANICAL- NDE


PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

GENERAL NOTES

NOTICE (SAEP-1160, Section 9.2): Use of Welding and NDT SAICS 9.2.1 One SAIC per day per activity is required for production welding on a daily or continual basis, e.g., fit-up, in-process, and final
inspection. Applicable weld numbers must be entered in Remarks Box on the appropriate SAIC. 9.2.2 Special welding activities such as branch connections, tie-ins, sleeve installation, hot-tap welding, and
temperature tie-ins will require a separate IR per weld per activity in accordance with the applicable SATIP. 9.2.3 NDT subcontractors must complete NDT Checklists on a daily basis per above but not as an IR
with the exception of the start of NDT activities. SAIC-W-2008 details SAEP-1160 Data Reqmts for Welding with NDE Control per SAIC-LPT-2010.

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the
1
levels of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC
3
organization representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization
4
representative in attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

Saudi Aramco: Company General Use

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