AW RI 8D Submission Summary

70
61
60

50 <24 hrs <=7 days <=15 days <=30 days >30Days 8d Pending
Total Issues
61 0 0 3 12 18 28
40

30 28

20 18
12
10
3
0
Total Issues 0 hrs
<24 0 days
<=7 <=15 days <=30 days >30Days 8d Pending

8D SUBMISSION STATUS May 19

25
22
20
15
15

10
6
5
1
0
0 0
Total <=7 days <=15 days <=30 days > 30Days 8d
Issues Pending

8D SUBMISSION STATUS Jun 19

16 15

14

12

10

8 7

4 3 3
2
2
 8D SUBMISSION STATUS Jun 19
16 15

14

12

10

8 7

4 3 3
2
2

0
Total Issues <24 hrs <=7 days <=15 days <=30 days > 30Days 8d Pending

8D SUBMISSION STATUS July-Aug 19

30

25 24

20 19

15

10

5 4
1
0
Total Issues <24 hrs <=7 days <=15 days <=30 days > 30Days 8d Pending
 28

ys 8d Pending
 MRN
S.N Date Part No Part Name Supplier
NO.

7 11-May 288360 108-10099 Capacitor Cabinet Ajay Engineering

16 14-May 288361 27119101 Thrust Bearing Plate Ajay Engineering

Aristo Foils Mfg.

22 17-May 288633 14955008 Start Capacitor Co.

10 13-May 196303 Grommet Astron Polymer

23 17-May 288725 AWX2025-03 Grommet Astron Polymer

3 4-May 288008 Al2065-1 Suction Muffler EMM ESS Aircon

Discharge Muffler EMM ESS Aircon

4 6-May 288008 140-10105 AW2

Flow Dry
15 13-May 301-10100 Gasket Cover Technologies

17 14-May 14954265 Rotor 109 Godrej Lawkin

5 8-May 1881-01 Packing Box Hyderabad

1 1-May 287820 207200 Locating Cup Kishan Metal

2 1-May 287819 14955972 Locating Cup Kishan Metal

13 13-May 288534 14955972 Locating Cup Kishan Metal

14 13-May 288600 207200 Locating Cup Kishan Metal

 AL Wire
6 10-May 288377 14960640 Sh. Haryana wire
16 AWG

AL Wire
8 11-May 288441 14960640 Sh. Haryana wire
16 AWG

AL Wire
9 11-May 288464 14960640 Sh. Haryana wire
16 AWG

AL Wire
11 13-May 288503 14960640 Sh. Haryana wire
16 AWG

AL Wire
12 13-May 288549 14960640 Sh. Haryana wire
16 AWG

AL Wire
18 15-May 288548 14960640 Sh. Haryana wire
16 AWG

AL Wire
19 15-May 288722 14960640 Sh. Haryana wire
16 AWG

AL Wire
20 16-May 278720 14960640 Sh. Haryana wire
16 AWG

AL Wire
21 16-May 288721 14960640 Sh. Haryana wire
16 AWG

AL Wire
24 20-May 288851 14960640 Sh. Haryana wire
16 AWG

AL Wire
25 24-May 289156 14960640 Sh. Haryana wire
16 AWG

26 24-May 289157 202503 Grommet Astron Polymer

27 25-May 202503 Grommet Astron Polymer

28 28-May 289300 202503 Grommet Astron Polymer

8D SUBMISSION STATUS May 19

25
22

20

15
15

10

5
 8D SUBMISSION STATUS May 19
25
22

20

15
15

10

1
0
0 0
Total Issues <=7 days <=15 days <=30 days > 30Da
 TECUMSEH PRODUCTS INDIA PVT. LTD.
AW INCOMING LOT REJECTION SUMMARY May-2019

Defect Detail Lot Qty Decision Actual NG 8D

Earthing Symbol Not as per Drg. Received

Specification :- 5.980"-6.020 50 Accept 0 05/07/2019
Observation :- 5.861 & 6.196

Received
Scratch on Surface 1500 Accept 0 20 Aug 2019

Received
Capacitor Cap found Loose ,No glue Application Found 400 Segregation 8 11 June 2019

Flash in I.D. Received

3400 Segregation 56
& I.D. not Uniform 08/07/2019

Received
I.D. Not Uniform 2800 Segregation 38 08/07/2019

Tube Height More Not effected

Specification : -1.240"-1.280" 1160 Accept Received
Observation :- 1.305 , 1.319,1.324 22 May 2019

No Identification & Reject in Dimension

(1) Specification - 136.3 - 138.3 mm
Observation - 132.32 ,132.28 74 RTV 74 Not Received
(2) Specification - 7.8 - 8.0 mm
Observation - 6.8,7.1

Total Height More

Received
Specification :- 3.002" - 3.062" 10000 Accept 24/07/2019
Observation - 3.082",3.129

Identification Mark Wrong. Under

300 Segregation
Bar Broken Development

Crack Observed during bending & Pesting of Layer Not Ok Reject

Embosing Height Less Received

Specification 0.045" - 0.055" 1000 RTV 1000 09/07/2019
Observation - 0.036" ,0.039" ,0.038

Embosing Height Less Received

Specification 0.045" - 0.055" 600 RTV 600 06/07/2019
Observation - 0.034 ,0.029 ,0.041

Received
Rust inside 1000 Deviation 06/07/2019

Received
Rust inside 2500 Deviation 06/07/2019
 Bear Dia. Less 96.04 kg RTV 17.36 Not Received

Received
Pin Hole & Spot Observed 129.65 kg RTV 46.99 kg 30/07/2019

Pin Hole & Heat Shock Fail 55.82 kg RTV 16.89 kg Not Received

Pin Hole ,Heat Shock & BDV Fail 120.54 kg RTV 78.4 kg Not Received

Received
Fail in 10% Elongation 123.17 kg RTV 20.12 kg 30/07/2019

Received
Pin Hole Observed 114.18 kg RTV 39.84 kg 30/07/2019

Received
Pin Hole Observed 50.11 kg RTV 14.02 kg 30/07/2019

Received
Pin Hole Observed 68.25 kg RTV 29.75 kg 30/07/2019

Received
After 10% Elongation ,wire Peel off 51.59 kg RTV 19.41 kg 30/07/2019

Heat Shock 307.83 kg RTV 274.25 kg Not Received

Spot Observed & roughness on surface 186.18 kg RTV 23.86 kg Not Received

Received
I.D. Not Uniform & Bubbles in I.D. 3600 nos RTV 3600 Nos 08/07/2019

Received
I.D. Not Uniform & Bubbles in I.D. 4800 NOS RTV 4800 nos 08/07/2019

Received
I.D. Not Uniform & Bubbles in I.D. 2300 NOS RTV 2300 NOS 08/07/2019

8D SUBMISSION STATUS May 19

15

6
 8D SUBMISSION STATUS May 19

15

0 0
ues <=7 days <=15 days <=30 days > 30Days 8d Pending
CTS INDIA PVT. LTD.
TION SUMMARY May-2019

Containment Action Responsibility <24 hrs <=7 days <=15 days <=30 days >30Days

Asheem

Deviation required
1. Segreggation Mr Rohit T.
2. Reverification

8D awaited-25 May 19 Asheem

8D awaited-25 May 19 Abhishek

8D awaited-25 May 19 Abhishek

Item to be checked, Oracle lock Abhishek

8D -22 May 19

8D awaited-24 May 19 Abhishek

To Be discuused Anil

Existiing supplier closed, Current stock

to be shared by SCM, New supplier to
be developed

Overstock of material, and storage

covndition, supplier to check and clear Asheem
any visal defcts before next dispatch.

Overstock of material, and storage

covndition, supplier to check and clear Asheem
any visal defcts before next dispatch.
 Pin Hole
1. Calibration to be reverified. Mr Rohit T.
2. Further step after pt. 1 closed.
Action Plan to be submitted.

Action plan to be submitted Mr Rohit T.

Action plan to be submitted Mr Rohit T.

Action plan to be submitted Mr Rohit T.

Action plan to be submitted Mr Rohit T.

Action plan to be submitted Mr Rohit T.

Action plan to be submitted Mr Rohit T.

Action plan to be submitted Mr Rohit T.

RI STATUS SUMMARY- AW May 19

<=7 days <=15 days <=30 days > 30Days 8d Pending

Total Issues
22 0 0 1 15
6
 Final Remarks
Status

Fitment trial ok

8D received , But no Root Cause of the Problem in

8D

After de Rust , issue to line

After de Rust , issue to line

S.N Date MRN NO. Part No Part Name Supplier

1 1-Jun 289516 14960640 16 AWG Haryana wire

2 3-Jun 289638 14960640 16 AWG Haryana wire

3 7-Jun 289248 7066103 Bale Strap Ajay Engg

4 11-Jun 290030 14942879 Discharge Muffler EMM ESS Aircon

Suction Muffler
5 11-Jun 289728 14952861 EMM ESS Aircon
Assembly

6 11-Jun 290030 AI-10014 Shock Loop EMM ESS Aircon

7 11-Jun 289728 AI-10014 Shock Loop EMM ESS Aircon

Suction Muffler
8 11-Jun AI-2065-01 EMM ESS Aircon
Assembly

9 13-Jun 290169 202503 Grommet Astron Polymer

10 15-Jun 290293 202503 Grommet Astron Polymer

11 17-Jun 290358 27119101 Thrust Bearing Plate Ajay Engg

12 17-Jun 290302 Al-10014 Shock Loop EMM ESS Aircon

13 18-Jun 290391 Al-10014 Shock Loop EMM ESS Aircon

Suction Muffler
14 18-Jun 290391 14952861 EMM ESS Aircon
Assembly
15 18-Jun 290391 MSDMXXAI206400 Discharge Muffler EMM ESS Aircon

Hermetic Terminal
16 21-Jun 108-10085 Astron Polymer
Guard

17 21-Jun 290613 207200 Locating Cup Kishan Metal

18 22-Jun 224800 Extension Rod Lakshay

19 26-Jun 224800 Extension Rod Lakshay

Suction Muffler
20 29-Jun 14952861 Assembly EMM ESS Aircon

Suction Muffler
21 29-Jun 290952 14952861 Assembly
EMM ESS Aircon

8D SUBMISSION STATUS Jun 19

16 15

14

12

10

8 7

4
2
2

0
Total Issues <24 hrs <=7 days <=15 days <=30 days

RI STATUS SUMMARY- AW Jun 19

<24 hrs <=7 days <=15 days <=30 days

Total Issues
15 2 7
 TECUMSEH PRODUCTS INDIA PVT. LTD.
AW INCOMING LOT REJECTION SUMMARY June-2019

Defect Detail Lot Qty Decision Actual NG 8D

Received
10% Elongation & Heat Shock Fail 159.37 Kg RTV 78.9 Kg 30/07/2019

Received
10% Elongation & Heat Shock Fail 63.39 kg RTV 63.39 kg 30/07/2019

Received
Profile Out & Dust on Surface 2000+3000 Hold 06/07/2019

Tube Band/Angle More

Specification - 1/2º 320 Segregat 7 Received
Observation - 4º-5º

Nipple Tube Damage , Nipple Tube Bend ,

Tube Height Less 600 Deviation 54 Received
Spec 1.260- 1.280"
Observed - 1.205"

Not Effective
Received
Burr & Extra material on Cutting Edges 600 RTV 24 Jun 2019

Not Effective
Received
Profile NG 400 RTV 24 Jun 2019

Tube Length More

Spec 1.260- 1.280"
Observed - 1.305" 640 Deviation Close

Received
Oil on Surface & I.D. Deform 3000 RTV 23/07/2019

Oil on Surface 3000 RTV

Received
Crack in Body 2000 RTV 06/07/2019

Tube O.D. More

Specification- 0.3095"- 0.3155" 900 Deviation Received
Observation - 0.316" ,0.318"
Deep Line on Surface 54
Tube O.D. More
Specification- 0.3095"- 0.3155" 700 Deviation Repeated
Observation - 0.320" ,0.319"

Length More L1 Received

Specification : 5.743"- 5.783" 1000 Deviation 30/07/2019
Observation - 5.823 ,5.798
 Nipple Tube Undersize
Specification - 0.623"-0.625" 800 Deviation 56 Received
Observed - 0.620", 0.621"

Thickness More
Specification - 0.580"-0.630" 100 Deviation Development
Observation -0.645" ,0.639"

Received
Rusty 300 RTV 06/07/2019

Height Less Received

Specificatiom : 1.990"- 2.010" 800 RTV 06/07/2019
Observation :1.950 ,1.970

Small O.D. Oversize

Specification : 0.554"-0.556" 800 Deviation Not Received
Observatiom : 0.562"- 0.566"
Tube Band/Angle More
Specification - 1/2º 520 Deviation Received
Observation - 4º-6º
134
Tube Band/Angle More
Specification - 1/2º 216 Deviation Repeated
Observation - 4º-6º

8D SUBMISSION STATUS Jun 19

3 3
2

es <24 hrs <=7 days <=15 days <=30 days > 30Days 8d Pending

UMMARY- AW Jun 19
8d
> 30Days Pending
3
3
PVT. LTD.
MARY June-2019

Containment Final
Responsibility <24 hrs <=7 days <=15 days <=30 days >30Days
Action Status
 Remarks

2000 Pcs are of Regular Supply & 3000 Pcs are

Exchange , no written trial report of samples.

Use As it is
1 1-Aug 292770 AI2065-01 Suction Muffler Emm Ess Aircon Rust 1000 segregate 150 Repeated
Assembly

Discharge Muffler
2 1-Aug 292770 AI2064-01 Assembly Emm Ess Aircon Burr 400 segregate Repeated Action send 21-08-19

3 2-Aug RMH1106 Rotor 4" Godrej Rust 150 Deviation 4 Not Received

4 2-Aug 14954265 Rotor 3.50" Godrej Rust 540 Deviation Repeated

5 2-Aug 367000 Crank Shaft 510 Padmavati Rust 2891 Accept Not Received
Last supplier part also
reject in dim.. Only
6 2-Aug 287391N Over Load Bracket Ajay Engg. C.D. More 100 Hold Not Received fitment basis are ok..
Meanwhile this is during
development stage..
7 2-Aug 14953637 Rotor Godrej Rusty 150 Deviation 2 Repeated

Suction Muffler
8 3-Aug 292822 14952861 Assembly Emm Ess Aircon Tube End Profile NG 80 RTV Repeated Action send 21-08-19

Suction Muffler
9 3-Aug 292822 14953375 Assembly Emm Ess Aircon Rust 680 Deviation 9 Repeated

10 6-Aug 292897 1308-01 Discharge Muffler Emm Ess Aircon Rust 320 Hold Repeated
Assembly

11 6-Aug 292897 AI2064-01 Discharge Muffler Emm Ess Aircon Rust 1280 Hold Repeated
Assembly

12 7-Aug 293009 1308-01 Discharge Muffler Emm Ess Aircon Rust 40 RTV Repeated
Assembly

Suction Muffler
13 7-Aug 293009 AI2065-01 Assembly Emm Ess Aircon Rust 160 Accept Repeated

14 8-Aug 14954268 Rotor Godrej O.D. Over Size 500 Hold Repeated

15 8-Aug 14954267 Rotor Godrej O.D. Over Size 201 Deviation 16 Repeated

16 8-Aug RMH1106 Rotor Godrej O.D. Over Size 48 Deviation 2 Repeated

17 8-Aug 14954266 Rotor Godrej I.D. Under Size 468 Hold Repeated

Mounting Bracket
18 8-Aug 293001 210200 4 Leg Kishen Metal Rusty 2500 RTV Not Received Submitted on 21-08-19

Its development parts no

19 9-Aug 70661-03 Bale Strap Ajay Engg Profile Out & Dust on Surface 7200 Hold Repeated any 8-D will be made for
the same..

20 13-Aug RMH1106 Rotor Godrej O.D. Over Size 317 Hold Repeated

21 13-Aug 14954268 Rotor Godrej Rust 132 Hold Repeated

22 13-Aug 14952861 Suction Muffler Emm Ess Aircon Rust 1008 Hold Repeated
Assembly

Tube Crank case I.D. Under Size Its not supplier issue..
23 13-Aug 346581 Ajay. Engg. Spec.- 0.790 / 0.795" 450 Accept -
Heater observation - 0.7895" Please close it…