Auk Industries - Intro & Industrial IoT (July'19)

Copyright © 2018 Auk Industries Pte Ltd. All Rights Reserved. Confidential and Proprietary.
1
COMPANY OVERVIEW
KEY CONCEPTS
“Fitbit” for machine
“Lean Operations”-in-a-box
CLIENTS/PARTNERS ACROSS INDUSTRIES IN MULTIPLE COUNTRIES
Food Semiconductor Precision

production Manufacturing Engineering
(basic ingredient, (solder & flux product for (aerospace
meat produce, iPhone 8) superalloy/steel, CNC mill,
powder) lathe, metal processing)
Oil/Fuel Polymer Machine

Processing Utilities
Molding OEM (Uninterrupted
(blending, primary (injection/blow (food processing power system,
& secondary mold, containers, equipment, packaging gas network)
packaging) packaging, machines)
components)
2
AUK IS A FOUNDING PARTNER FOR EDB SMART INDUSTRY READINESS INDEX
PARTNER NETWORK
“The Index is a powerful cornerstone in this journey of Industry 4.0 and

Auk Industries is excited to build on this foundation as a member in the Index
Partner Network. Through our practical end-to-end approach, akin to
"Fitbit-for-machines" and "Lean-ops-in-a-box", we bring Enterprises, regardless of size
or complexity, forward to the next level with our lightweight and scalable Industrial
IoT systems.” - Samuel Tan, Auk Industries
Launch by DPM Tharman and 11 founding partner companies
in Singapore on 17th October 2018
3
NEWSROOM & EVENTS
Front page highlight in Japanese newspaper
Indonesian Industry Minister Airlangga, ITAP 18
Article feature in leading food industry publication
Minister S Iswaran enjoying a cuppa IoT coffee Hannover Messe 18
IoT transformation success story -

an independent client review Full page feature in Business Times, Singapore
Industry dialogue with Minister Chan Chun Launching the Singapore Industry Readiness Index as a 4
Sing member of the Founding Partners Network
KEY CONCEPTS & TECHNOLOGIES EMPLOYED
“FITBIT-FOR-MACHINES” (technology enabler)
• Connected sensing device attached onto industrial

machines. Universal, low-cost & non-intrusive.
• Overcome biggest barriers-to-entry for IIoT/I4.0

adoption, e.g. infrastructure, cost, complexities, etc.
• Full end-to-end system with robust mesh network

and optimized UI enable world-fastest
plug-and-play
“LEAN-OPS-IN-A-BOX” (key competitive edge)
• World-class operations transformation

methodologies and analyses are codified into
scalable algorithm applied onto client’s real-time
operational data.
• Thousands of data streams and charts are analyzed by

software and distilled into top most critical insights
for real bottom-line gains.
5
INDUSTRIAL IOT - QUICK OVERVIEW OF DATA FLOW
Sensor Edge Fog Secured Cloud Client

Wired or wireless Edge nodes are Onsite device Data stream ingestion, pre-processing, User devices including
sensor (/actuator). connected to the performs basic data ETL and advanced analytics. Big data personal computers,
Human or machine sensors to acquire transformation, storage/warehouse and API servers. mobile devices and
based. and aggregate data. analytics and gateway dashboards.
to cloud
Sub-GHz long range low

power mesh network
6
ILLUSTRATIVE EXAMPLES OF RANGE & VARIETY OF INDUSTRIAL EQUIPMENT
Machines and data types connected (non-exhaustive)
Mill Pasteurizer Mixing Form-fill-seal Canning/bottling Label/Date Code Cartoning

Possible data: Possible data: Possible data: Possible data: Possible data: Possible data: Possible data:
Machine state, Machine state, Current, Machine state. RPM, Current, Machine state, Count, Machine state, Count, Machine state, Count, Machine state, Count,
Current, OEE OEE OEE Current, OEE Current, OEE Current, OEE Current, OEE
Cold Room 1 LDPE film Printing (Front) Printing (Back) Laminating (Extrude) Laminating (Dry) Aluminum deposit
Cold room state, state, speed, tension state, speed, tension state, speed, tension state, speed state, speed state, speed, tension
Temperature
Drying Slitting Bag Forming Bandsaw Vacuum sealer Fill-sealer Rounder

state, temperature state, speed state, count state, motor current state, count state, count state, count
7
ILLUSTRATIVE EXAMPLES OF RANGE & VARIETY OF INDUSTRIAL EQUIPMENT (cont’d)
Machines and data types connected (non-exhaustive)
Screw Paint Filling Stacker Line Filler Pressure meter Glass manufacturing Ambient temp. Monitoring
Machine state, Machine state, Count, Machine state, Current, Machine state, Current, Pressure state Machine state, Count, Machine temperature
Current, OEE OEE OEE OEE Current, OEE
Toothpaste Dispenser Toothpaste Mixer Lighter Filler SMS Injection Mold Laminar Cutter Film Wrap Extrusion
Machine state, Count, Machine state, RPM, Machine state, OEE Machine state, Current, Machine state, Current, Machine state, Count, Machine state, kg/hr,
OEE Current, OEE Current, OEE OEE Current, OEE Current, OEE, Pressure
Solder Paste Mixer Power meter Glove Dipping Line Plastic Cup Line Plastic bag Line Industrial Weigh Scale Drill Press
Machine state, RPM Current Machine state, Count, OEE Machine state, Count, Machine state, Current, Machine state, Count, Machine state, Current,
Current, OEE OEE OEE weight/unit, OEE OEE
8
REAL-TIME DASHBOARD WITH SIMPLICITY & CLARITY
Machine nodes with

QR code scan
activation.
Drag and drop

interface to model
system dynamics,
zero-minimal training
required.
Limited configuration
required. Go-live in 15
min.
9
DEEP-DIVE SINGLE MACHINE DETAIL- example of discrete process
10
DEEP-DIVE SINGLE MACHINE DETAIL- example of non-discrete process
11
HIGH GAIN/EFFORT IS FREQUENTLY ACHIEVED THROUGH IMPROVING MACHINE
EFFECTIVENESS
Significant operational gain can be derived regardless of
machine sophistication - from complex million-dollar automated
OVERALL EQUIPMENT EFFECTIVENESS (OEE) equipment to simple thousand-dollar human operated packers.
Percent %
Loading losses Availability losses Performance losses Quality losses

TEEP
OEE
Total Unsched. Planned Available Change- Break- Opera- Minor Speed Running Reject/ Rework Effective
time time downtime time over, setup downs ting stops loss time Scrap time
OEE loss-bridge chart

Source: McKinsey & Company
12
DAILY WEEKLY/MONTHLY PERFORMANCE COMPARISON
13
TREND ANALYSIS
Compare machine
performance across
different days, shifts,
weeks, months
Compare
performances across
different lines
14
ENHANCED CSV REPORT GENERATION
Defined important
time-range and
generate production
report in 1 click
Deep dive into the

details of specific
period of interest
Production data can be

downloaded and saved
for future reference
15
HEAT MAP ANALYSIS OF OEE/MONTH
High level glance at

monthly plant
performance in a
single view
Identify critical lines or

segments easily
16
LIVE SMS/EMAIL NOTIFICATION
Identify critical
parameter thresholds
and set sms/email
notifications
Important personnel
to be notified and
issues acted upon in
the shortest time
17
USE CASES
1. IoT for Productivity/Performance Management
2. IoT for Quality Management
3. IoT for Energy Monitoring
4. IoT for Condition-based Maintenance
18
BEVERAGE BOTTLING PLANT EXAMPLE
Location 1: Location 3: Location 5: APPLICABLE
Machine state indicator Position of fill item Position of label item High volume discrete
stack lamp detection sensor exit detection sensor exit
manufacturing
EXAMPLES
- Filling & packing
- Electronics
- Aerospace & automotive
- Plastic injection molding
- Food processing
- Fast moving consumer
goods
Labelling machine
(Illustrative photo)
Filling machine
(Illustrative photo) Location 2: Location 4:
Position of fill item Position of label item
detection sensor entry detection sensor entry
Existing sensors Node installation 19
UP TO 2X PRODUCTIVITY GAIN REALIZED IN BEVERAGE PLANT
BEFORE STATE
Raw output data acquired from
production machine (fill/label).
Significant speed losses and
1 minor/major stoppages. Minute
level losses become
transparent and distinct.
INTERMEDIATE STATE
Bursts of improved utilization
after reduction of speed losses
2 and minor stoppages.
Potential levers include
improving packaging quality,
machine alignment calibration,
operator skill training, etc.
AFTER STATE
Minor stops and speed losses
reduced/eliminated and
3 stabilized for sustained gain.
Downtime reduction using
SMED methodology.
20
~30% PRODUCTIVITY GAIN REALIZED IN MEAT PROCESSING PLANT
21
>90% INCREASE IN EQUIPMENT UTILIZATION IN CENTRAL KITCHEN
BEFORE STATE
Production team thought that all
blast chillers are ‘over-utilized’ and
has decided to purchased 3 more
equipment to meet the demand.
Real-time software showed an
average utilization of around 27%
due to lack of load balancing and
staggering of workflow
AFTER STATE
Efficiency loss and utilization
pattern are clearly understood.
Instead of purchasing new
equipment, production team
staggered the upstream workflow
and reduced the changeover time
and frequency. Average OEE has
improved to 53% with no
additional CAPEX and manpower
22
~40% PRODUCTIVITY GAIN REALIZED IN METAL LITHOGRAPHY PLANT
23
USE CASES
24
IOT FOR QUALITY
APPLICABLE
Location 1: Location 3: Location 4:
Position of pressure Position of Weighing scale Batch/continuous process
sensor in vessel temperature for ingredient manufacturing
sensor in vessel measurement
EXAMPLES
Location 2: - Pastry, confectionery, dairy
Position of RPM product process monitoring
sensor to measure - Warehouse temperature,
blending speed humidity monitoring
- Chemical processing
Pharmaceutical
Blending machine Weighing machine

(Illustrative photo) (Illustrative photo) Existing sensors Node installation
25
CHEMICAL MIXING PLANT EXAMPLE
Temperature:
Ramp-up until 80 deg.
Celsius for each batch
Drops:
Downward spikes
during lid lift to
add additives
Mixer RPM:
Revolution per min to
measure mixing speed
26
MEDICAL DEVICE POLYMER MOLDING EXAMPLE
27
STRETCH FILM EXTRUSION EXAMPLE
28
USE CASES
29
ENERGY MONITORING & MANAGEMENT
Current Transducer Digital Power Meter (RS485 Modbus output)
30
USE CASES
31
IOT FOR MAINTENANCE
Maintenance Tiers and Regime

Breakdown -> Time-based -> Usage-based -> Condition-based -> Predictive
Auk IoT system is capable of :

- Usage-based : Data management
capability allows users to know how many
hours precisely a machine has run and plan
for maintenance accordingly
- Condition-based : Off-standard critical

‘health’ parameters signals attention for
maintenance via notification
32
Get in touch with us
+65 9459 1086

samuel.tan@auk.industries
+65 8111 9459

euharn.lee@auk.industries
https://auk.industries/
33

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Copyright © 2018 Auk Industries Pte Ltd. All Rights Reserved. Confidential and Proprietary.

CLIENTS/PARTNERS ACROSS INDUSTRIES IN MULTIPLE COUNTRIES

Food Semiconductor Precision

Oil/Fuel Polymer Machine

“The Index is a powerful cornerstone in this journey of Industry 4.0 and

Front page highlight in Japanese newspaper

Indonesian Industry Minister Airlangga, ITAP 18

Article feature in leading food industry publication

Minister S Iswaran enjoying a cuppa IoT coffee Hannover Messe 18

IoT transformation success story -

• Connected sensing device attached onto industrial

• Overcome biggest barriers-to-entry for IIoT/I4.0

• Full end-to-end system with robust mesh network

“LEAN-OPS-IN-A-BOX” (key competitive edge)

• World-class operations transformation

• Thousands of data streams and charts are analyzed by

Sensor Edge Fog Secured Cloud Client

Sub-GHz long range low

Mill Pasteurizer Mixing Form-ﬁll-seal Canning/bottling Label/Date Code Cartoning

Drying Slitting Bag Forming Bandsaw Vacuum sealer Fill-sealer Rounder

Machine nodes with

Drag and drop

Loading losses Availability losses Performance losses Quality losses

OEE loss-bridge chart

Deep dive into the

Production data can be

High level glance at

Identify critical lines or

2. IoT for Quality Management

3. IoT for Energy Monitoring

4. IoT for Condition-based Maintenance

2. IoT for Quality Management

3. IoT for Energy Monitoring

4. IoT for Condition-based Maintenance

Blending machine Weighing machine

2. IoT for Quality Management

3. IoT for Energy Monitoring

4. IoT for Condition-based Maintenance

2. IoT for Quality Management

3. IoT for Energy Monitoring

4. IoT for Condition-based Maintenance

Maintenance Tiers and Regime

Auk IoT system is capable of :

- Condition-based : Oﬀ-standard critical

+65 9459 1086

+65 8111 9459

You might also like

Auk Industries - Intro & Industrial IoT (July'19)

Auk Industries - Intro & Industrial IoT (July'19)

Auk Industries - Intro & Industrial IoT (July'19)