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CRF150L 32k84a000 1
CRF150L 32k84a000 1
The vehicle pictured in this owner’s manual may not match your
actual vehicle.
Welcome
Congratulations on your purchase of a new ● The following codes in this manual
Honda motorcycle. Your selection of a indicate each country.
Honda makes you part of a worldwide family ● The illustrations here in are based on the
of satisfied customers who appreciate CRF150L PH type.
Honda's reputation for building quality into Country Codes
every product. Code Country
CRF150L
To ensure your safety and riding pleasure: IN Indonesia
● Read this owner's manual carefully. PH Philippines
● Follow all recommendations and
*The specifications may vary with each locale.
procedures contained in this manual.
● Pay close attention to safety messages
contained in this manual and on the
motorcycle.
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Contents
Motorcycle Safety P. 2
Operation Guide P. 16
Maintenance P. 31
Troubleshooting P. 73
Information P. 91
Specifications P. 103
Index P. 106
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Motorcycle Safety
This section contains important information for safe riding of your motorcycle.
Please read this section carefully.
Safety Guidelines
Motorcycle Safety
Follow these guidelines to enhance your safety:
focused and free of alcohol and drugs. Check
● Perform all routine and regular inspections
that you and your passenger are both wearing
specified in this manual.
an approved motorcycle helmet and protective
● Stop the engine and keep sparks and flame
apparel. Instruct your passenger on holding
away before filling the fuel tank.
onto the seat strap or your waist, leaning with
● Do not run the engine in enclosed or partly
you in turns, and keeping their feet on the
enclosed areas. Carbon monoxide in
footpegs, even when the motorcycle is stopped.
exhaust gases is toxic and can kill you.
Take Time to Learn & Practice
Always Wear a Helmet
Even if you have ridden other motorcycles,
It's a proven fact: helmets and protective
practice riding in a safe area to become familiar
apparel significantly reduce the number and
with how this motorcycle works and handles,
severity of head and other injuries. So always
and to become accustomed to the motorcycle's
wear an approved motorcycle helmet and
size and weight.
protective apparel. 2 P. 7
Ride Defensively
Always pay attention to other vehicles around
you, and do not assume that other drivers see
you. Be prepared to stop quickly or perform an
evasive maneuver.
Continued 3
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Safety Guidelines
by wearing bright reflective clothing, positioning drink can reduce your ability to respond to
yourself so other drivers can see you, signaling changing conditions, and your reaction time
before turning or changing lanes, and using gets worse with every additional drink. Don't
your horn when necessary. drink and ride, and don't let your friends drink
and ride either.
Be Alert for Off-road Hazards
The terrain can be present a variety of Keep Your Honda in Safe Condition
challenges when you ride off-road. It's important to keep your motorcycle properly
Continually “read” the terrain for unexpected maintained and in safe riding condition.
turns, drop-offs, rocks, ruts and other hazards. Having a breakdown can be difficult, especially
Always keep your speed low enough to allow if you are stranded off-road far from your base.
time to see and react to hazards. Inspect your motorcycle before every ride and
perform all recommended maintenance. Never
Ride within Your Limits exceed load limits (2 P. 14), and do not modify
Never ride beyond your personal abilities or your motorcycle or install accessories that
faster than conditions warrant. Fatigue and would make your motorcycle unsafe (2 P. 12).
inattention can impair your ability to use good
judgement and ride safely.
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Safety Guidelines
If You are Involved in a Crash If you decide to continue riding, first turn the
ignition switch to the (Off) position, and
Personal safety is your first priority. If you or
Motorcycle Safety
evaluate the condition of your motorcycle.
anyone else has been injured, take time to
Inspect for fluid leaks, check the tightness of
assess the severity of the injuries and whether it
critical nuts and bolts, and check the handlebar,
is safe to continue riding. Call for emergency
control levers, brakes, and wheels. Ride slowly
assistance if needed. Also follow applicable laws
and cautiously.
and regulations if another person or vehicle is
Your motorcycle may have suffered damage
involved in the crash.
that is not immediately apparent. Have your
motorcycle thoroughly checked at a qualified
service facility as soon as possible.
Continued 5
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Safety Guidelines
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Safety Precautions
Motorcycle Safety
● Ride cautiously and keep your hands on the
handlebar and feet on the footpegs. 3WARNING
● Keep passenger's hands onto the seat strap Not wearing a helmet increases the
or your waist, passenger's feet on the chance of serious injury or death in a
footpegs while riding. crash.
● Always consider the safety of your
passenger, as well as other drivers and
Make sure that you and any passenger
riders.
always wear an approved helmet and
Protective Apparel protective apparel.
Make sure that you and any passenger are
wearing an approved motorcycle helmet, eye # Gloves
protection, and high-visibility protective Full-finger leather gloves with high abrasion
clothing. Ride defensively in response to resistance
weather and road conditions. # Boots or Riding Shoes
Sturdy boots with non-slip soles and ankle
# Helmet protection
Safety-standard certified, high-visibility, correct
size for your head # Jacket and Trousers
● Must fit comfortably but securely, with the Protective, highly visible, long-sleeved jacket and
chin strap fastened. durable trousers for riding (or a protective suit)
Continued 7
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Safety Precautions
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Riding Precautions
Motorcycle Safety
Running-in Period ● Avoid excessively hard braking and
During the first 500 km (300 miles) of running, downshifting.
follow these guidelines to ensure your u Sudden braking can reduce the
motorcycle's future reliability and performance. motorcycle's stability.
● Avoid full-throttle starts and rapid u Where possible, reduce speed before
acceleration. turning; otherwise you risk sliding out.
● Avoid hard braking and rapid down-shifts. ● Exercise caution on low traction surfaces.
● Ride conservatively. u The tyres slip more easily on such
surfaces and braking distances are
longer.
● Avoid continuous braking.
u Repeated braking, such as when
descending long, steep slopes can
seriously overheat the brakes, reducing
their effectiveness. Use engine braking
with intermittent use of the brakes to
reduce speed.
● For full braking effectiveness, operate both
the front and rear brakes together.
Continued 9
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Riding Precautions
down when you release the throttle. For further ● If you must park on a slight incline or loose
slowing action, downshift to a lower gear. Use surface, park so that the motorcycle cannot
engine braking with intermittent use of the move or fall over.
brakes to reduce speed when descending long, ● Make sure that high-temperature parts
steep slopes. cannot come into contact with flammable
# Wet or Rainy Conditions materials.
Road surfaces are slippery when wet, and wet ● Do not touch the engine, muffler, brakes
brakes further reduce braking efficiency. and other high-temperature parts until they
Exercise extra caution when braking in wet cool down.
conditions. ● To reduce the likelihood of theft, always lock
If the brakes get wet, apply the brakes while the handlebar and remove the key when
riding at low speed to help them dry. leaving the motorcycle unattended.
Use of an anti-theft device is also
recommended.
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Riding Precautions
Motorcycle Safety
2. Push the side stand down. fuel system and catalytic converter:
3. Slowly lean the motorcycle to the left until its ● Use only unleaded petrol.
weight rests on the side stand. ● Use recommended octane number. Using
4. Turn the handlebar fully to the left. lower octane petrol will result in decreased
u Turning the handlebar to the right engine performance.
reduces stability and may cause the ● Do not use fuels containing a high
motorcycle to fall. concentration of alcohol. 2 P. 101
5. Turn the ignition switch to the (Lock) ● Do not use stale or contaminated petrol or
position and remove the key. 2 P. 24 an oil/petrol mixture.
● Avoid getting dirt or water in the fuel tank.
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Off-Road Safety
Motorcycle Safety
Learn to ride in an uncongested off-road area Remember that excessive noise bothers
free of obstacles before venturing onto everyone and creates a bad image for
unfamiliar terrain. motorcycling.
● Always obey local off-road riding laws and
regulations.
● Obtain permission to ride on private
property. Avoid posted areas and obey “NO
Trespassing” signs.
● Ride with a friend on another motorcycle so
that you can assist each other in case of
trouble.
● Familiarity with your motorcycle is critically
important should a problem occur far from
help.
● Never ride beyond your ability and
experience or faster than conditions warrant.
● If you are not familiar with the terrain, ride
cautiously. Hidden rocks, holes, or ravines
could spell disaster.
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Loading
14
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Motorcycle Safety
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Parts Location
Seat (P.49)
Throttle grip (P.70)
Operation Guide
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Operation Guide
Fuel fill cap (P.28)
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Instruments
Operation Guide
SEL button
Display Check
When the ignition switch is turned to the (On) position, all the mode and digital segments
will show. If any part of these displays does not come on when it should, have your dealer
check for problems.
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Operation Guide
SEL button switches between the odometer
and tripmeters.
• Odometer: Total distance ridden.
When “ ” is displayed, go to your
dealer for service.
• Tripmeter: Distance ridden since tripmeter
was reset (press and hold SEL button to reset
to 0.0 km at the tripmeter display).
When “ ” is displayed, go to your
dealer for service.
Fuel gauge
Remaining fuel when only 1st (E)
segment starts flashing:
approximately 1.6 L (0.42 US gal, 0.35 Imp gal)
If the fuel gauge indicator flashes in a
repeat pattern or turns off: (P.76)
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Indicators
If one of these indicators does not come on when it should, have your dealer
check for problems.
Operation Guide
Turn signal
High beam indicator
indicator
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Operation Guide
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Switches
Operation Guide
Horn button
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Operation Guide
Switches the electrical system on/off, locks Turns electrical system
the steering. on for starting/riding.
u Key can be removed when in the (Off) or
(Lock) position. (Off)
Steering Lock: (P.24) Turns engine off.
(Lock)
Locks steering.
Continued 23
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Switches (Continued)
Steering Lock # Locking
Lock the steering when parking to help a Turn the handlebar all the way to the left.
prevent theft. b Push the key down, and turn the ignition
Operation Guide
Turn
Ignition key
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Operation Guide
again to recover battery voltage.
• Extended fast idling and revving the engine can
damage the engine, and the exhaust system.
Continued 25
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bottom with a rapid, continuous motion. b Repeat the normal starting procedure.
u Do not operate the kickstarter while the c If the engine starts, open the throttle slightly
engine is running as engine damage if idling is unstable.
could result. Do not apply excessive d If the engine does not start, wait 10 seconds
force on the kickstarter. before trying steps a & b again.
u Fold up the kickstarter after the Using the kick starter
kickstarter is returned to the pedal stop. a Turn the ignition switch to the (Off)
u If you cannot start the engine: Open the position.
throttle slightly (about 3 mm (0.1 in) b Open the throttle fully.
without freeplay). c Crank the engine several times with the
kickstarter.
About 3 mm (0.1 in) without d Repeat the normal starting procedure.
freeplay e If the engine starts, open the throttle slightly
if idling is unstable.
f If the engine does not start, trying steps
a - d again.
Shifting Gears
Your motorcycle transmission has 5 forward
gears in a one-down, four-up shift pattern.
Operation Guide
5
4
3
2
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Refuelling
Ignition key Opening the Fuel Fill Cap
Lower edge
Open the lock cover, insert the ignition key, and
Lock of filler neck
turn it clockwise to open the fuel fill cap.
cover Closing the Fuel Fill Cap
Operation Guide
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Storage Equipment
Helmet Holder # Unlocking
The helmet holder is located on the left side Insert the ignition key and turn it
of the motorcycle. counterclockwise.
Operation Guide
# Locking
Helmet a Hang your helmet on the holder pin and
holder push it in to lock.
b Remove the ignition key.
Ignition u Use the helmet holder only when parked.
Pin key
3WARNING
Riding with a helmet attached to the
holder can interfere with the rear wheel
or suspension and could cause a crash
in which you can be seriously hurt or
killed.
Continued 29
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Owner’s manual
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Maintenance
Importance of Maintenance
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Maintenance Schedule
The maintenance schedule specifies the All scheduled maintenance is considered a
maintenance requirements necessary to ensure normal owner operating cost and will be
safe, dependable performance, and proper charged to you by your dealer. Retain all
emission control. receipts. If you sell the motorcycle, these
receipts should be transferred with the
Maintenance work should be performed in motorcycle to the new owner.
Maintenance
accordance with Honda's standards and
specifications by properly trained and equipped Honda recommends that your dealer should
technicians. Your dealer meets all of these road test your motorcycle after each periodic
requirements. Keep an accurate record of maintenance is carried out.
maintenance to help ensure that your
motorcycle is properly maintained.
Make sure that whomever performs the
maintenance completes this record.
Continued 33
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Maintenance Schedule
Frequency*1
Pre-ride Refer
Annual Regular
Items Check × 1,000 km 1 4 8 12 16 20 24 to
Check Replace page
2 P. 36
× 1,000 mi 0.6 2.5 5 7.5 10 12.5 15
Fuel Line –
Fuel Level 28
Throttle Operation 70
Maintenance
Air Cleaner*2 46
Crankcase Breather*3 71
Spark Plug 52
Valve Clearance –
Engine Oil*4 56
Engine Oil Strainer
Screen –
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Maintenance Schedule
Frequency*1
Pre-ride Refer
Annual Regular
Items Check × 1,000 km 1 4 8 12 16 20 24 to
Check Replace page
2 P. 36
× 1,000 mi 0.6 2.5 5 7.5 10 12.5 15
Drive Chain*4 Every 500 km (300 mi): 62
Drive Chain Slider 65
Brake Fluid*5 2 Years 58
Maintenance
Brake Pads Wear 59
Brake System 36
Brakelight Switch 60
Headlight Aim 72
Lights/Horn –
Engine Stop Switch –
Clutch System 67
Side Stand 61
Suspension –
Nuts, Bolts, Fasteners*4 –
Wheels/Tyres*4 43, 66
Steering Head Bearings –
Notes:
*1 : At higher odometer reading, repeat at the *3 : Service more frequently when riding in rain or at full
frequency interval established here. throttle.
*2 : Service more frequently when riding in unusually *4 : Service more frequently when riding OFF-ROAD.
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Maintenance Fundamentals
●
because having a breakdown, or even a flat
function. 2 P. 22
tyre, can be a major inconvenience.
● Clutch - Check operation;
Adjust freeplay if necessary. 2 P. 67
Check the following items before you get on
● Wheels and tyres - Check condition, air
your motorcycle:
pressure and adjust if necessary. 2 P. 43
● Fuel level - Fill fuel tank when necessary.
2 P. 28
Before riding off-road check all of the preceding
● Throttle - Check for smooth opening and
plus the following:
full closing in all steering positions. 2 P. 70
● Make sure spokes are tight. Check the rims
● Engine oil level - Add engine oil if necessary.
for any damage. 2 P. 66
Check for leaks. 2 P. 54
● Be sure the fuel fill cap is securely fastened.
● Drive chain - Check condition and slack,
2 P. 28
adjust and lubricate if necessary. 2 P. 62
● Check for loose cables and other parts, and
anything that appears abnormal.
● Use a wrench to check the tightness of all
accessible nuts, bolts and fasteners.
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Maintenance Fundamentals
Maintenance
corroded.
Installing non-Honda parts may make Do not remove the battery cap seals. There is
your motorcycle unsafe and cause a no need to remove the cap when charging.
crash in which you can be seriously hurt NOTICE
or killed. Your battery is a maintenance-free type and can
be permanently damaged if the cap strip is
Always use Honda Genuine Parts or removed.
equivalents that have been designed
This symbol on the battery means
and approved for your motorcycle. that this product must not be treated
as household waste.
NOTICE
An improperly disposed of battery can be
harmful to the environment and human health.
Always confirm local regulations for proper
battery disposal instruction.
Continued 37
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Maintenance Fundamentals
under pressure can damage your eyes. to explode with enough force to kill or
● Electrolyte splashes onto your skin: seriously hurt you.
u Remove affected clothing and wash your
skin thoroughly using water.
Wear protective clothing and a face
● Electrolyte splashes into your mouth:
shield, or have a skilled mechanic do
u Rinse mouth thoroughly with water, and
do not swallow. the battery servicing.
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Maintenance Fundamentals
Maintenance
# Inspecting and Replacing Fuses
Turn the ignition switch to the (Off) position
to remove and inspect fuses. If a fuse is blown,
replace with a fuse of the same rating. For fuse
4. After cleaning, reinstall the battery. ratings, see “Specifications.” 2 P. 105
Blown fuse
The battery has a limited life span. Consult your
dealer about when you should replace the
battery. Always replace the battery with another
maintenance-free battery of the same type.
NOTICE
Installing non-Honda electrical accessories can NOTICE
overload the electrical system, discharging the Replacing a fuse with one that has a higher rating greatly
battery and possibly damaging the system. increases the chance of damage to the electrical system.
Continued 39
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Maintenance Fundamentals
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Maintenance Fundamentals
Maintenance
possible.
NOTICE
Brake fluid can damage plastic and painted surfaces.
Wipe up spills immediately and wash thoroughly.
Continued 41
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Maintenance Fundamentals
# Cleaning and Lubricating Never use petrol or low flash point solvents for
After inspecting the slack, clean the chain and cleaning the drive chain.
sprockets while rotating the rear wheel. Use a A fire or explosion could result.
dry cloth with high flash-point solvent. Use a Avoid getting lubricant on the brakes or tyres.
soft brush if the chain is dirty. Avoid applying excess chain lubricant to prevent
After cleaning, wipe dry and lubricate with the spray onto your clothes and the motorcycle.
Maintenance
recommended lubricant.
Crankcase Breather
Recommended lubricant:
Service more frequently when riding in rain, at full
Drive chain lubricant throttle, or after the motorcycle is washed or
If not available, use SAE 80 or 90 gear overturned. Service if the deposit level can be seen in
oil. the transparent section of the drain tube.
If the drain tube overflows, the air filter may
become contaminated with engine oil causing
poor engine performance. 2 P. 71
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Maintenance Fundamentals
Maintenance
return to pavement after riding off-road. If you foreign objects
only ride on pavement, check the pressure at embedded in the side
least once a month or any time you think the of the tyre or the tread.
tyres look low. Always check air pressure when Also inspect for any unusual bumps or bulges in
your tyres are cold. the side walls of the tyres.
If you decide to adjust the tyre pressure for a
particular off-road riding condition, make
# Inspecting for Abnormal Wear
changes a little at a time. Inspect the tyres for
signs of abnormal wear
on the contact surface.
Continued 43
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Maintenance Fundamentals
3WARNING
or TWI Riding on tyres that are excessively
worn or improperly inflated can cause a
crash in which you can be seriously hurt
Wear indicator or killed.
location mark
Follow all instructions in this owner's
manual regarding tyre inflation and
maintenance.
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Maintenance Fundamentals
Maintenance
● Use the recommended tyres or equivalents or killed.
of the same size, construction, speed rating,
and load range. Always use the size and type of tyres
● Remember to replace the inner tube
recommended in this owner's manual.
whenever you replace a tyre. The old tube
will probably be stretched, and it could fail if
installed in a new tyre.
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Maintenance Fundamentals
Air Cleaner
This motorcycle is equipped with a viscous type
air cleaner element.
Air blow cleaning or any other cleaning can
degrade the viscous element performance and
Maintenance
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Tool
The tool kit is stored in the tool box. 2 P. 30
Maintenance
● Phillips screwdriver
● 10 × 14 mm Open end wrench
● 5 mm Hex wrench
● Fuse puller
● Spark plug wrench
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# Installation
Bolt A
Install the parts in the reverse order of
Battery removal. Always connect the positive +
holder
Bolt B terminal first. Make sure that bolts and nuts
are tight.
# Removal For proper handling of the battery, see
Make sure the ignition switch is in the “Maintenance Fundamentals.” 2 P. 37
(Off) position. “Battery Goes Dead.” 2 P. 83
1. Remove the left side cover. 2 P. 50
2. Remove the bolt A.
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Seat # Removal
1. Remove both side covers. 2 P. 50
Collar Seat Rear recess 2. Remove the bolts and collars.
Bolt 3. Release the hole of seat stay from the
Prong guide on both sides.
Maintenance
Guide Collar 4. Pull the seat back and up.
Front Bolt
recess Prong # Installation
1. Align the front recess with the tab and
Guide
align the hooks with the guides and insert
Rear stay
the prongs into the front stays and rear
Front stay
Hole recess to the rear stay.
Guide 2. Install the collars onto the bolts.
3. Tighten the bolts securely.
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Grommet
Grommet
Prong Prongs
Screw Bolt
Tabs
50
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# Removal # Installation
Left side Install the parts in the reverse order of
1. Remove the screw. removal.
2. Release the tabs from the prongs on the
battery box.
Maintenance
3. Remove the prongs from the grommets.
Right side
1. Remove the bolt.
2. Remove the prongs from the grommets.
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Spark Plug
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5. Check the spark plug gap using a wire- 8. Tighten the spark plug:
type feeler gauge. ● If the old plug is good:
u If adjustment is necessary, bend the 1/8 turn after it seats.
side electrode carefully. ● If installing a new plug, tighten it twice
to prevent loosening:
The gap should be:
Maintenance
a) First, tighten the plug:
0.8 - 0.9 mm (0.03 - 0.04 in) NGK: 1/2 turn after it seats.
DENSO: 3/4 turn after it seats.
Side electrode b) Then loosen the plug.
c) Next, tighten the plug again:
1/8 turn after it seats.
Engine Oil
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Maintenance
1. Remove the oil fill cap/dipstick. Add the For the recommended oil and oil selection
recommended oil until it reaches the guidelines, see “Maintenance Fundamentals.”
upper level mark. 2 P. 40
u Place your motorcycle in an upright
position on a firm, level surface when
checking the oil level.
u Do not overfill above the upper level
mark.
u Make sure no foreign objects enter the
oil filler opening.
u Wipe up any spills immediately.
2. Securely reinstall the oil fill cap/dipstick.
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Maintenance
1.0 L (1.1 US qt, 0.9 Imp qt)
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Brakes
is horizontal and that the fluid level is likely have a leak. Have your motorcycle
above the LOWER level mark. inspected by your dealer.
Rear Check that the brake fluid reservoir
is horizontal and that the fluid level is
between the LOWER level and UPPER
level marks.
Front Front brake fluid reservoir Rear Rear brake fluid reservoir
UPPER level mark
Inspecting the Brake Pads 1. Front Inspect the brake pads from below
the brake caliper.
Check the condition of the brake pad wear 2. Rear Inspect the brake pads from the rear
indicators. right of the motorcycle.
The pads need to be replaced if a brake pad If necessary have the pads replaced by your
Maintenance
is worn to the indicator. dealer.
Always replace both left and right brake pads
at the same time.
Disc Disc
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B A
Adjusting nut
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Side Stand
Maintenance
Side stand
spring
61
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Drive Chain
Maintenance
dealer.
1. Shift the transmission to Neutral. Stop the Lock nut Rear axle nut
engine.
2. Place your motorcycle on its side stand on
a firm, level surface.
3. Loosen the rear axle nut.
4. Loosen the lock nuts on both sides of the Adjusting nut
swingarm.
Index
Lock nut marks
Rear edge of
adjusting slot
Continued 63
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5. Turn both adjusting nuts an equal 7. Tighten the rear axle nut.
number of turns until the correct drive
Torque: 93 N·m (9.5 kgf·m, 69 lbf·ft)
chain slack is obtained. Turn the adjusting
nuts clockwise to tighten the chain. Turn 8. Tighten the drive chain adjusting nuts
the adjusting nuts counterclockwise to lightly, then hold the adjusting nuts and
Maintenance
64
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Maintenance
The drive chain slider and slipper will need to
Chain: FSCM 428HSL
be replaced if the chain slider and slipper are
If necessary have the drive chain replaced by worn to the wear limit indicator.
your dealer. If necessary have the drive chain slider and
slipper replaced by your dealer.
Drive chain slider
Wear limit
indicator
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Wheels
66
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Clutch
Checking the Clutch Check the clutch cable for kinks or signs of
wear. If necessary have it replaced by your
# Checking the Clutch Lever Freeplay dealer.
Check the clutch lever freeplay. Lubricate the clutch cable with a
commercially available cable lubricant to
Maintenance
Freeplay at the clutch lever: prevent premature wear and corrosion.
10 - 20 mm (0.4 - 0.8 in)
NOTICE
Improper freeplay adjustment can cause
Clutch lever premature clutch wear.
Freeplay
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68
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Maintenance
1. Pull back the rubber dust cover. Loosen +
the upper lock nut and turn the upper
clutch cable adjuster all the way in (to
provide maximum freeplay). Tighten the
upper lock nut.
–
2. Loosen the lower lock nut.
3. Turn the lower adjusting nut until the
clutch lever freeplay is 10 - 20 mm (0.4 -
0.8 in).
Lower lock nut
4. Tighten the lower lock nut and check the
clutch lever freeplay.
5. Start the engine, pull the clutch lever in, If proper adjustment cannot be obtained or
and shift into gear. Make sure the engine the clutch does not work correctly, see your
does not stall and the motorcycle does dealer.
not creep. Gradually release the clutch
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Throttle
Freeplay
Flange
70
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Crankcase Breather
Maintenance
2. Remove the crankcase breather tube and
drain deposits.
3. Reinstall the crankcase breather tube.
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Other Adjustments
Raise
Lower
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Troubleshooting
74
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Warning Indicators On
Troubleshooting
system. Reduce speed and have your
motorcycle inspected by your dealer as soon
as possible.
75
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76
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Tyre Puncture
Repairing a puncture or removing a wheel
3WARNING
requires special tools and technical expertise.
Riding your motorcycle with a
We recommend you have this type of service
temporary tyre or tube repair can be
performed by your dealer.
risky. If the temporary repair fails, you
After an emergency repair, always have the
can crash and be seriously injured or
tyre inspected/replaced by your dealer.
killed.
Troubleshooting
Tube Repair and Replacement
If you must ride with a temporary tyre
If a tube is punctured or damaged, you or tube repair, ride slowly and carefully
should replace it as soon as possible. A tube and do not exceed 50 km/h (30 mph)
that is repaired may not have the same until the tyre or tube is replaced.
reliability as a new one, and it may fail while
you are riding. Removing Wheels
If you need to make a temporary repair by
patching a tube or using an aerosol sealant, Follow these procedures if you need to
ride cautiously at reduced speed and have remove a wheel in order to repair a
the tube replaced before you ride again. puncture.
Anytime a tube is replaced, the tyre should
be carefully inspected as described.
Continued 77
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# Front Wheel 4. Remove the front axle shaft, right and left
Removal side collars and wheel.
1. Place your motorcycle on a firm, level u Avoid getting grease, oil, or dirt on the
surface. disc or pad surfaces.
2. Remove the front axle nut. u Do not pull the brake lever while the
3. Support your motorcycle securely and front wheel is removed.
Troubleshooting
raise the front wheel off the ground using Left side collar
a maintenance stand or a hoist.
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Troubleshooting
u Avoid scratching the brake pads, carefully installation, see your dealer as soon as
fit the brake disc between the pads. possible to verify proper assembly.
NOTICE Improper assembly may lead to loss of
When installing a wheel or caliper into original braking capacity.
position, carefully fit the brake disc between the
pads to avoid scratching them.
Continued 79
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80
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Troubleshooting
NOTICE
u Do not push the brake pedal while the When installing a wheel or caliper into original
rear wheel is removed. position, carefully fit the brake disc between the
pads to avoid scratching them.
Continued 81
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2. Make sure that the slot on the brake 3. Adjust the drive chain slack. 2 P. 63
caliper bracket is positioned in the lug on 4. Install and tighten the rear axle nut.
the swingarm.
Torque: 93 N·m (9.5 kgf·m, 69 lbf·ft)
Brake caliper bracket
5. After installing the wheel, apply the brake
pedal several times, then check if the
wheel rotates freely. Recheck the wheel if
Troubleshooting
82
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Electrical Trouble
Troubleshooting
charger, as these can overheat a motorcycle Do not use bulbs other than those specified.
battery and cause permanent damage. If the Check the replacement bulb for correct
battery does not recover after recharging, operation before riding.
contact your dealer.
NOTICE For the light bulb wattage, see
Jump starting using an automobile battery can “Specifications.” 2 P. 105
damage your motorcycle's electrical system and
Do not touch the glass surface with your
is not recommended.
fingers. If you touch the bulb with your bare
hands, clean it with a cloth moistened with
alcohol.
Continued 83
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Slots
84
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Troubleshooting
Pin Do not touch the glass surface with your
fingers. If you touch the bulb with your bare
hands, clean it with a cloth moistened with
alcohol.
Continued 85
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Prong
Grommet
Troubleshooting
Bulb
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Bolts B
Brakelight/ Bulb
Taillight
Socket
Troubleshooting
Grommet
Slot
Continued 87
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Bulb
Socket
Bulb
1. Remove the turn signal lens by removing 1. Remove the screws, license light cover
the screw. and license light cover packing.
2. Turn the socket counterclockwise, and 2. Pull out the bulb without turning it.
remove it. 3. Install a new bulb and parts in the reverse
3. Pull out the bulb without turning it. order of removal.
4. Install a new bulb and parts in the reverse 4. Install and tighten the screws.
order of removal. Torque: 1.0 N·m (0.1 kgf·m, 0.7 lbf·ft)
u Use only the amber bulb.
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Blown Fuse
Before handling fuses, see “Inspecting and
Replacing Fuses.” 2 P. 39
Troubleshooting
Spare fuses
2. Open the fuse box cover.
3. Pull the fuses out with the fuse puller in
Fuse box cover
the tool kit one by one check for a blown
fuse. Always replace a blown fuse with a
spare of the same rating. NOTICE
4. Close the fuse box cover. If a fuse fails repeatedly, you likely have an
5. Install the left side cover. electrical problem. Have your motorcycle
inspected by your dealer.
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90
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Information
Keys....................................................................... P. 92
Instruments, Controls, & Other Features..... P. 93
Caring for Your Motorcycle ............................ P. 94
Storing Your Motorcycle ................................. P. 97
Transporting Your Motorcycle....................... P. 98
You & the Environment.................................... P. 99
Serial Numbers ................................................ P. 100
Fuels Containing Alcohol .............................. P. 101
Catalytic Converter ......................................... P. 102
20170928113120_32K84A000_eng_BOOK Page 95 Thursday, September 28 2017 11:34:27 JST
Keys
Keys
Ignition Key
Be sure to record the key number provided with
the key number plate and record it in this
manual. Store the spare key in a safe location.
To make a duplicate, take the spare key or the
key number to your dealer.
If you lose all keys and the key number, the
Information
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Information
Ignition Cut-off System
Do not use the engine stop switch except in an
A banking (lean angle) sensor automatically
emergency. Doing so when riding will cause the
stops the engine and fuel pump if the
engine to suddenly turn off, making riding
motorcycle falls over. To reset the sensor, you
unsafe.
must turn the ignition switch to the (Off)
If you stop the engine using the engine stop
position and back to the (On) position before
switch, turn the ignition switch to the (Off)
the engine can be restarted.
position. Failing to do so will drain the battery.
Odometer
The display locks at 999,999 when the read-out
exceeds 999,999.
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Caring for Your Motorcycle Avoid directing water into the air cleaner,
muffler, and electrical parts.
Frequent cleaning and polishing is important to 3. Thoroughly rinse your motorcycle with
ensure the life of your Honda. A clean plenty of clean water and dry with a soft,
motorcycle makes it easier to spot potential clean cloth.
problems. 4. After the motorcycle dries, lubricate any
In particular, seawater and salts used to prevent moving parts.
ice on roads promote the formation of u Make sure that no lubricant spills onto
corrosion. Always wash your motorcycle the brakes or tyres. Brake discs, pads,
Information
thoroughly after riding on coastal or treated drum or shoes contaminated with oil will
roads. suffer greatly reduced braking
effectiveness and can lead to a crash.
Washing 5. Lubricate the drive chain immediately after
Allow the engine, muffler, brakes, and other washing and drying the motorcycle.
high-temperature parts to cool before washing. 6. Apply a coat of wax to prevent corrosion.
1. Rinse your motorcycle thoroughly using a u Avoid products that contain harsh
low pressure garden hose to remove loose detergents or chemical solvents. These
dirt. can damage the metal, paint, and plastic
2. If necessary, use a sponge or a soft towel on your motorcycle.
with mild cleaner to remove road grime. Keep the wax clear of the tyres and brakes.
u Clean the headlight lens, panels, and u If your motorcycle has any mat painted
other plastic components with extra care parts, do not apply a coat of wax to the
to avoid scratching them. mat painted surface.
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Information
● Do not direct water at the muffler: should dissipate after a few minutes of
u Water in the muffler can prevent starting running the engine with the headlight(s)
and causes rust in the muffler. on.
● Dry the brakes: However, if you see a large amount of
u Water adversely affects braking water or ice accumulated inside the
effectiveness. After washing, apply the lens(es), have your vehicle inspected by
brakes intermittently at low speed to your dealer.
help dry them. ● Do not use wax or polishing compounds on
● Do not direct water under the seat: mat painted surface:
u Water in the under seat compartment u Use a soft cloth or sponge, plenty of
can damage your documents and other water, and a mild detergent to clean mat
belongings. painted surfaces. Dry with a soft clean
cloth.
Continued 95
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Panels
Follow these guidelines to prevent scratches
and blemishes:
● Wash gently using a soft sponge and plenty
of water.
● To remove stubborn stains, use diluted
detergent and rinse thoroughly with plenty
of water.
● Avoid getting petrol, brake fluid, or
detergents on the instruments, panels, or
headlight.
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Information
chrome pieces with rust-inhibiting oil.
● Lubricate the drive chain. 2 P. 42
● Place your motorcycle on a maintenance
stand and position a block so that both tyres
are off the ground.
● After rain, remove the body cover and allow
the motorcycle to dry.
● Remove the battery (2 P. 48) to prevent
discharge. Fully charge the battery and then
place it in a shaded, well-ventilated area.
u If you leave the battery in place,
disconnect the negative - terminal to
prevent discharge.
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Transporting Your
Motorcycle
If your motorcycle needs to be transported, it
should be carried on a motorcycle trailer or a
flatbed truck or trailer that has a loading ramp
or lifting platform, and motorcycle tie-down
straps. Never try to tow your motorcycle with a
wheel or wheels on the ground.
Information
NOTICE
Towing your motorcycle can cause serious
damage to the transmission.
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Information
that contain chlorofluorocarbons (CFCs) which
cleaning solvents contain poisons that can hurt
damage the atmosphere's protective ozone
refuse workers and contaminate drinking water,
layer.
lakes, rivers, and oceans.
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Serial Numbers
Serial Numbers
The frame and engine serial numbers uniquely
identify your motorcycle and are required in
order to register your motorcycle. They may
also be required when ordering replacement
parts.
You should record these numbers and keep
them in a safe place.
Information
Frame number
Engine number
100
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Fuels Containing Alcohol The use of petrol containing more than 10%
ethanol may:
Some conventional fuels blended with alcohol ● Damage the painting of the fuel tank.
are available in some locales to help reduce ● Damage the rubber tubes of the fuel line.
emissions to meet clean air standards. If you ● Cause corrosion of the fuel tank.
plan to use blended fuel, check that it is ● Cause poor drivability.
unleaded and meets the minimum octane
NOTICE
rating requirement.
Use of blended fuels containing higher than
approved percentages can damage metal,
Information
The following fuel blends can be used in your rubber, plastic parts of your fuel system.
motorcycle:
● Ethanol (ethyl alcohol) up to 10% by volume. If you notice any undesirable operating
u Petrol containing ethanol may be symptoms or performance problems, try a
marketed under the name Gasohol. different brand of petrol.
101
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Catalytic Converter
102
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Specifications
■ Main Components Displacement 149.15 cm3 (9.098 cu-in)
Overall length 2,119 mm (83.4 in) Bore x stroke 57.300 x 57.840 mm (2.2559 x 2.2772 in)
Overall width 793 mm (31.2 in) Compression ratio 9.5:1
Overall height 1,153 mm (45.4 in) Unleaded petrol
Fuel
Wheelbase 1,375 mm (54.1 in) Recommended: 88 RON or higher
Minimum ground Fuel containing
285 mm (11.2 in) ETHANOL up to 10 % by volume
clearance alcohol
Caster angle 27° 00’ Tank capacity 7.2 L (1.90 US gal, 1.58 Imp gal)
Trail 105 mm (4.1 in) GTZ5S
Battery
Curb weight 122 kg (269 lb) 12 V-3.5 Ah (10 HR)
Maximum weight IN type 120 kg (265 lb) 1st 3.076
capacity *1 PH type 110 kg (243 lb) 2nd 1.944
Specifications
Passenger capacity Rider and 1 passenger Gear ratio 3rd 1.409
Minimum turning 4th 1.120
2.1 m (6.9 ft)
radius 5th 0.937
*1 : Including rider, passenger, all luggage, and accessories. Reduction ratio
3.350 / 3.267
(primary / final)
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Specifications
104
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Specifications
■ Bulbs
Headlight 12 V-35 W/35 W
Position light 12 V-5 W
Brakelight / Taillight 12 V-21 / 5 W
Front turn signal light 12 V-10 W × 2
Rear turn signal light 12 V-10 W × 2
License plate light 12 V-5 W
■ Fuses
Main fuse 20 A
Other fuse 10 A
■ Torque Specifications
Specifications
Engine oil drain bolt 30 N·m (3.1 kgf·m, 22 lbf·ft)
Rear axle nut 93 N·m (9.5 kgf·m, 69 lbf·ft)
Front axle nut 69 N·m (7.0 kgf·m, 51 lbf·ft)
Number plate bracket bolt 21 N·m (2.1 kgf·m, 15 lbf·ft)
Taillight mounting bolt 4.5 N·m (0.5 kgf·m, 3.3 lbf·ft)
License light cover screw 1.0 N·m (0.1 kgf·m, 0.7 lbf·ft)
105
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Index
A D
Accessories ........................................................ 12 Drive Chain.................................................. 41, 62
Air Cleaner......................................................... 46
E
B Electrical Trouble ............................................. 83
Battery.......................................................... 37, 48 Engine
Brakelight Switch............................................. 60 Idle Speed............................................................ 34
Brakes Number.............................................................. 100
Fluid....................................................... 41, 58, 104 Oil.................................................................... 40, 54
Pad Wear ............................................................. 59 Starting ................................................................. 25
Braking ................................................................. 9 Stop Switch ................................................... 22, 93
Bulb Stopping............................................................... 93
Brakelight/Taillight ............................................. 86 Will Not Start....................................................... 74
Index
Headlight.............................................................. 84
License Plate Light ............................................. 88 F
Turn Signal Light ................................................ 88 Flooded Engine ................................................ 25
Frame Number ............................................... 100
C Fuel
Caring for Your Motorcycle .......................... 94 Gauge ................................................................... 19
Clutch Recommended ................................................... 28
Freeplay................................................................ 68 Tank Capacity ..................................................... 28
Crankcase Breather ......................................... 71 Fuses ............................................................. 39, 89
Crash ..................................................................... 5
106
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G Loading Guidelines.......................................... 14
Gasohol ............................................................ 101
M
H Maintenance
Headlight Aim .................................................. 72 Fundamentals ..................................................... 36
Headlight Dimmer Switch ............................. 22 Importance .......................................................... 32
Helmet Holder.................................................. 29 Safety .................................................................... 32
High Beam Indicator....................................... 20 Schedule............................................................... 33
Horn Button ...................................................... 22 Maximum Weight Limit ................................. 14
Modifications.................................................... 12
I
Ignition Cut-off System N
Banking Sensor................................................... 93 Neutral Indicator ............................................. 20
Index
Ignition Key....................................................... 92
Ignition Switch ........................................... 23, 93 O
Indicators........................................................... 20 Odometer .................................................... 19, 93
Instruments, Controls, & Other Oil
Features ........................................................... 93 Engine ............................................................ 40, 54
Owner's Manual......................................... 30, 93
K
Keys..................................................................... 92 P
Parking ............................................................... 10
L Parts Location................................................... 16
Load Limits ........................................................ 14 Petrol .................................................................. 28
107
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Seat........................................................................ 49 Throttle............................................................... 70
Side Cover ........................................................... 50 Transporting ..................................................... 98
Riding Precautions ............................................ 9 Tripmeter..................................................... 19, 93
Troubleshooting .............................................. 73
S Turn Signal Indicator ...................................... 20
Safety Guidelines ............................................... 3 Turn Signal Switch........................................... 22
Safety Precautions ............................................. 7 Tyres
Serial Numbers............................................... 100 Air Pressure ......................................................... 43
Shifting Gears ................................................... 27 Puncture............................................................... 77
Side Stand.......................................................... 61 Replacing....................................................... 43, 77
Spark Plugs........................................................ 52
108
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W
Washing ............................................................. 94
Weight Limit............................................. 14, 103
Wheels
Front Removal .................................................... 78
Rear Removal...................................................... 80
Rims & Spokes.................................................... 66
Index
109
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