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Operation, Installation and Service Manual

GYRO
1 246.8 ˚
HEAD. DIFF.
GYRO
2 246.7 ˚ ALARM

SOURCE THRESH.
MAGN
COMP 246.9 ˚ G1/G2 10˚

MAIN MENU
F1 DISPLAY DATA
F2 MANUAL SETTINGS
F3 SETUP MENU

NAVIGAT 2100

Fiber-Optic Gyrocompass and Attitude Reference System

056294 Rev. H, 08 May 2008


Northrop Grumman Sperry Marine B.V. (Representative Office)
Woltmanstr. 19 • D-20097 • Hamburg, Germany
Tel.: +49-40-299 00-0 • Fax: +49-40-299 00-146 • E-mail: service.de@sperry.ngc.com
056294/H NAVIGAT 2100

© 2008 Northrop Grumman Sperry Marine B.V.


This document and the information herein is the intellectual property of Northrop Grumman
Sperry Marine B.V. [NGSM BV] and it’s associate companies and may not be copied or repro-
duced without the express permission of NGSM BV.
Specifications were correct at time of press but may be varied in accordance with NGSM BV’s
policy of continuous product development.
Any technical content should be verified with NGSM BV.

Sperry Marine, with worldwide headquarters in Charlottesville, VA, and major engineering and
support offices in Melville, NY, New Malden, England, and Hamburg, Germany, is part of the
Northrop Grumman Electronic Systems sector.

Revision Record

Rev. Date Remarks


H 08 May 2008 Added new configuration options (TSS1 output protocol, heading out-
put source selection)
G 10 Nov 2006 Manual completely rewritten; supersedes all previous revisions.
This manual applies to NAVIGAT 2100 systems with the control and
display unit type 4995.
NAVIGAT 2100 056294/H

Safety Information

Safety Notice Conventions


The following safety notice conventions are followed throughout this
manual:

DANGER A Danger notice contains an operating or main-


tenance procedure, practice, condition, state-
ment, etc., which, if not strictly observed, will
result in injury or death of personnel.

WARNING A Warning notice contains an operating or


maintenance procedure, practice, condition,
statement, etc., which, if not strictly observed,
could result in injury or death of personnel.

CAUTION A Caution notice contains an operating or main-


tenance procedure, practice, condition, state-
ment, etc., which, if not strictly observed, could
result in damage to, or destruction of equip-
ment.

Note A Note contains an essential operating or main-


tenance procedure, condition or statement,
which is considered important enough to be
highlighted.

Special safety symbols may be used in this


manual to indicate:

Risk of electrical shock.


Used in conjunction with a Danger or Warning
notice.

Electrical components are sensitive to electro-


static discharge.
Used in conjunction with a Caution notice.

i
056294/H NAVIGAT 2100

General Safety Information for the Operator

WARNING Never rely on one heading source alone to navigate a vessel.


Always confirm the plausibility of the NAVIGAT 2100 heading and the
speed and position input data against all available aids to navigation.

WARNING Before using this system, operators must be appropriately trained and
familiar with the operating procedures and safety instructions contained
in this manual.
Keep system manuals in a well-known, readily available location.

WARNING Make sure that the NAVIGAT 2100 has completed the alignment before
using its heading as the reference for heading control systems, RADAR,
ECDIS, etc.
A magnetic heading source should be made active only in case of failure
of the gyrocompass(es).

CAUTION At each new alignment (restart) of the fiber-optic sensor, the current
speed and position data must be checked by the operator and confirmed
at the NAVIGAT 2100 CDU. Failure to confirm the input data will prevent
the system from entering the normal operational mode.

CAUTION A successful alignment is essential for the error-free operation of the


NAVIGAT 2100.
The system will immediately recognize if sensor measurements or exter-
nal data inputs fall outside the permitted ranges. However, inaccurate or
false data inputs (speed and/or position) within the permitted ranges can-
not be recognized.
Should the system perform an alignment using inaccurate speed and/or
position data, the basis of the heading calculation will be flawed.
As a result, erroneous heading values will be produced or the system
may raise a plausibility error. This may happen after a considerable time
of apparently flawless operation.
A new alignment using accurate speed and position inputs will be neces-
sary to recover from such a condition.

CAUTION In systems incorporating the heading management system / compass


monitor NAVITWIN, make sure that the NAVIGAT 2100 fully recovers
from the error when an alarm has been acknowledged remotely from the
NAVITWIN.
In certain cases, it may be necessary to take further action to return the
NAVIGAT 2100 to normal operation, e.g. it might be required to change
the speed or position data source or to initiate a new alignment (restart)
of the system.

ii
NAVIGAT 2100 056294/H

General Safety Information for Service Personnel

DANGER When the NAVIGAT 2100 IPSU AC supply power is switched on, live
voltages are present at the AC input terminal block (TB 9) the line filter
(FL1), and at the power transformer’s terminal block (TB10).
When servicing or troubleshooting the system under power, do not
touch any of these parts or any of the electronic circuitry.

WARNING Hazardous voltage is present inside the NAVIGAT 2100 CDU.


Danger of electrical shock or burn when the CCFL inverter connections
are touched.
Disconnect power before opening the device.
When servicing the device without the back cover installed, do not touch
the CDU PCB while power is applied to the board.

CAUTION The NAVIGAT 2100 system contains electrostatic sensitive components.


Electrostatic discharge may permanently damage components.
When troubleshooting the IPSU or CDU, take precautions to prevent elec-
trostatic discharge. Avoid touching any of the electronic circuitry.

CAUTION It cannot be guaranteed that parameter settings in the User and Setup
menus and the entries made in the Magnetic Compass Calibration table
are left intact during an exchange of the system software.
Before exchanging the flash-memory chip, IC 9, record all parameter set-
tings to be able to re-enter them manually, if required.

iii
056294/H NAVIGAT 2100

iv
NAVIGAT 2100 056294/H

Contents

Safety Information
Safety Notice Conventions........................................................................... i
General Safety Information for the Operator ............................................ ii
General Safety Information for Service Personnel................................... iii

Chapter 1: Introduction
1.1 Design and Main Features........................................................................ 1-1
1.2 Operating Principle ................................................................................... 1-2
1.3 Example System Configurations ............................................................. 1-4
Standalone Gyrocompass/TMC System ................................................. 1-4
Standard Dual NAVIGAT 2100 Gyrocompass/TMC System................... 1-5
1.4 Technical Data............................................................................................ 1-6
General....................................................................................................... 1-6
Fiber-Optic Sensor Unit............................................................................. 1-7
Interface and Power Supply Unit ............................................................. 1-7
Control and Display Unit .......................................................................... 1-8
In- and Output Interfaces .......................................................................... 1-9

Chapter 2: Operation
2.1 Operating Conditions ............................................................................... 2-1
2.2 Display and Operating Keys ..................................................................... 2-2
Control and Display Unit .......................................................................... 2-2
Display ....................................................................................................... 2-2
Operating Keys .......................................................................................... 2-2
2.3 External control devices ........................................................................... 2-3
2.4 Startup/Align Procedure .......................................................................... 2-4
Power-up Sequence .................................................................................. 2-4
2.5 Selecting the active heading source ....................................................... 2-6
2.6 Adjusting the display brightness............................................................. 2-6
2.7 Optional Functions.................................................................................... 2-7
Muting Alarms Remotely.......................................................................... 2-7
Reversing the Heading Display (180° offset)........................................... 2-7
Resetting/Acknowledging a Central Watch Alarm .................................. 2-7
Selecting the Rate of Turn Damping Time Constant .............................. 2-7
2.8 Operating Menu ........................................................................................ 2-8
Navigating the Menu ................................................................................ 2-8
Selecting Parameter Settings ................................................................... 2-9
Editing Parameter Values ......................................................................... 2-9
2.9 Selecting a Display Data Page ............................................................... 2-10

v
056294/H NAVIGAT 2100

2.10 Manual Settings Menu ........................................................................... 2-11


Manual Settings – Overview................................................................... 2-11
Manual Settings – Parameters................................................................ 2-14
2.11 User Setup ............................................................................................... 2-18
User Setup – Overview ........................................................................... 2-18
User Setup – Parameters ........................................................................ 2-19

Chapter 3: Errors and Alarms


3.1 Alarm Indication ........................................................................................ 3-1
Audible Alarm Indication .......................................................................... 3-1
Visual Alarm Indication............................................................................. 3-1
3.2 Acknowledging Alarms/Muting the Audible Alarm............................... 3-2
Alarm Acknowledge .................................................................................. 3-2
Alarm Mute ................................................................................................ 3-2
3.3 Error messages .......................................................................................... 3-3
3.4 Service Info Menu (Service Setup 2) ....................................................... 3-5
Service Setup 2 – Access Code ................................................................ 3-5
Service Setup 2 – Overview ...................................................................... 3-6
Service Setup 2 – Parameters................................................................... 3-7

Chapter 4: Scheduled Maintenance


4.1 Maintenance by Shipboard Personnel .................................................... 4-1

Chapter 5: Installation
5.1 Mechanical Installation............................................................................. 5-1
NAVIGAT 2100 Fiber-Optic Sensor ........................................................... 5-1
NAVIGAT 2100 Interface and Power Supply Unit (IPSU) ....................... 5-1
NAVIGAT 2100 Control and Display Unit (CDU) ..................................... 5-2
5.2 Electrical Installation................................................................................. 5-3
IPSU AC Supply Power Configuration ..................................................... 5-3
Wiring Up the System............................................................................... 5-3
5.3 Initial System Configuration .................................................................... 5-4
5.4 Alignment, Roll and Pitch Error Correction............................................. 5-5
Correction Procedure ................................................................................ 5-6
5.5 Magnetic Compass Calibration................................................................ 5-7
Calibration Procedure ............................................................................... 5-7

Chapter 6: System Configuration


6.1 Configuration Menu (Service Setup 1) .................................................... 6-1
Setup Access Code.................................................................................... 6-1
Service-Setup – Overview......................................................................... 6-2
Service Setup 1 – Parameters................................................................... 6-6
6.2 Factory Settings Menu (Technical Pages).............................................. 6-17
Setup Access Code.................................................................................. 6-17
Technical Pages – Overview.................................................................... 6-18
Technical Pages– Parameters ................................................................. 6-19

vi
NAVIGAT 2100 056294/H

Chapter 7: Troubleshooting
7.1 General Troubleshooting Instructions..................................................... 7-1
7.2 IPSU: Exchangeable Components, Connectors, Diagnostic LEDs ........ 7-2
Location of Parts on the IPSU Interface and Processor PCBs ................ 7-2
Exchangeable Components...................................................................... 7-3
Connectors................................................................................................. 7-3
Diagnostic LEDs......................................................................................... 7-4
7.3 CDU: Exchangeable Components, Connectors, Diagnostic LEDs ........ 7-7
Location of Parts on the CDU PCB ........................................................... 7-7
Exchangeable Components...................................................................... 7-8
Connectors................................................................................................. 7-8
Diagnostic LEDs......................................................................................... 7-8
7.4 Sensor Diagnostics Menu ........................................................................ 7-9
Sensor Diagnostics– Access Code ........................................................... 7-9
Sensor Diagnostics Menu – Overview....................................................7-10
Sensor Diagnostics – Parameters ........................................................... 7-11
Sensor System Fault Messages ............................................................. 7-13

Chapter 8: Corrective Maintenance


8.1 Exchanging the IPSU Software (System Software) ............................... 8-1
8.2 Exchanging the CDU Software ................................................................ 8-2
8.3 Replacing Socketed ICs ............................................................................ 8-4

Appendix
A Setup and Configuration Tables
B Drawings

vii
056294/H NAVIGAT 2100

viii
NAVIGAT 2100 056294/H

Chapter 1: Introduction

1.1 Design and Main Features

The NAVIGAT 2100 Fiber-Optic Gyrocompass is a solid-state, fully elec-


tronic marine gyrocompass system, designed for integrated bridges and
advanced high-speed vessels.

As a gyrocompass, the system complies with IMO resolutions A.424(IX),


A.694(17) and A.821(19), and with EN ISO 8728.

The rate of turn output of the NAVIGAT 2100 complies with IMO resolu-
tion A.526(13).

The NAVIGAT 2100 has been type approved by the German Federal Mar-
itime and Hydrographic Agency (BSH), in accordance with the Marine
Equipment Directive (MED) 96/98/EC, as modified by Directive 2002/75/
EC, and to the High-Speed Craft Code.

The extremely short settling time (<30 minutes under static conditions,
<45 minutes at sea) will be of great advantage for fast ferries.
The high dynamic accuracy, coupled with the absence of north speed
error, much increases the safety, particularly that of high-speed craft at
high latitudes during frequent manoeuvres.

The fiber-optic gyrocompass may also be used as a sensor for stabilizer


systems, not only on merchant marine vessels but also on hydrofoils
and catamarans.

In addition to the fiber-optic sensor unit, a basic NAVIGAT 2100 system


comprises the interface and power supply unit (IPSU) and the control
and display unit (CDU). The IPSU provides a number of serial data inter-
faces to distribute heading, attitude and other data to analogue and dig-
ital display units and to external equipment such as heading control
systems, RADAR, ECDIS etc.
Rate of turn and X/Y rates or roll/pitch angles are also provided as ana-
logue signals.
Inputs are provided to receive speed and position data as well as mag-
netic heading data.

Design and Main Features 1-1


056294/H NAVIGAT 2100

1.2 Operating Principle


The north-seeking element used in the NAVIGAT 2100 system is the
fiber-optic sensor unit type 4913. The unit is a solid-state design with no
moving parts. Designed in strapdown technology, it is attached directly
to the vessel, eliminating the use of a gimbal system.

The unit contains three fiber-optic rate gyros, a dual-axis electrolytic


level sensor, a navigation processor unit and a power supply.

Figure 1-1: Fiber-Optic Gyroscope (Z axis)


fiber-optic sensor unit
(cover removed) Nav. Processor and Power Supply Fiber-Optic Gyroscope (X axis)

Dual-Axis Electrolytic Level Sensor Fiber-Optic Gyroscope (Y axis)

The three rate gyros are mounted at right angles to each other, and thus
measure the rotation of the system about the vessel-referenced X, Y and
Z axes. The electrolytic level sensor measures the inclination of the X
and Y axes relative to the horizontal.

This configuration is known as an „analytical platform“. From the vessel-


referenced sensor measurements and the external speed and position
inputs, the navigation processor derives the direction of true North,
using a complex Kalman filter algorithm.

To initialize the Kalman filter parameters, a so-called alignment is per-


formed when the system starts up. During the align phase and during
normal operation, the system continuously and simultaneously per-
forms two essential tasks which make it north-seeking, namely horizon-
tation and North orientation.

At power-up, the system establishes


a virtual plane, fixed in space, the
so-called inertial plane.

1-2 Operating Principle


NAVIGAT 2100 056294/H

Evaluating the data from the elec-


trolytic level sensor, the system is
able to determine how the inertial
plane would have to be tilted to
bring it into the horizontal at the
vessel’s location.
Through transformation of the
measured rates, the system is also
able to determine how the vessel’s
movements and the earth’s rotation
act on the virtual horizontal plane.

Evaluating the data from the exter-


nal speed and position inputs, the
system is able to calculate the com-
ponent of the earth’s rotation which
acts upon the virtual horizontal
plane and thus knows the rate at
which the plane must be tilted to
always keep it horizontal on the
rotating earth’s surface.

Through evaluating the plane’s


movements over time, it is also pos-
sible to determine the direction of
true North. This is accomplished by
mathematically rotating the plane
until its North-South axis will not tilt
due to the earth’s rotation.

As the tasks of horizontation and North orientation are performed con-


tinuously, the NAVIGAT 2100 is not subject to loss of accuracy due to
drift effects, that occur in other inertial navigation systems used e.g. in
aviation, which merely sum up changes of attitude over time.

Operating Principle 1-3


056294/H NAVIGAT 2100

1.3 Example System Configurations

Standalone Gyrocompass/TMC System

In a standalone system, the NAVIGAT 2100 displays heading and atti-


tude data from the fiber-optic sensor unit.

If a fluxgate sensor, type 4863, or an electronic magnetic compass is


installed, the NAVIGAT 2100 applies magnetic variation and distributes
magnetic heading data to external equipment (TMC function).
The heading diff. alarm function permits to monitor the difference
between the gyro and magnetic heading sources.
In case of failure of the gyrocompass, the magnetic heading source may
be activated to provide an emergency heading reference for repeaters
and other peripheral equipment.

Figure 1-2:
Standalone
Gyrocompass/TMC
system
Speed Log(s) Serial Repeaters

Equipment using
Position Receiver(s) serial input

Magnetic Equipment using


Compass 6 step/ input

Analogue
Rudder Angle Indicators
Feedback Unit(s)
(R.o.T., Roll, Pitch)
Status Signals In
Nav. Data
Printer

Status Signals Out

1-4 Example System Configurations


NAVIGAT 2100 056294/H

Standard Dual NAVIGAT 2100 Gyrocompass/TMC System

The system shown in Figure 1-3 below is the standard configuration for
a dual NAVIGAT 2100 gyrocompass system.

In addition to the two NAVIGAT 2100 compasses, this system comprises


the NAVITWIN IV heading management system and the Switch-Over
Unit Type 4932.

By selecting the active heading source at the NAVITWIN IV, the operator
determines which compasses’ data is distributed via the Switch-Over
Unit to external equipment, such as heading control systems, RADAR,
compass repeaters etc.

The heading diff. alarm function permits to monitor the difference


between any two of the available heading sources.
The off heading alarm function permits to monitor the difference
between the actual heading from the active source and the set heading
order, as received from a heading control system or entered manually.

Alarms generated locally by a NAVIGAT gyrocompass are indicated and


may be acknowledged at the NAVITWIN IV.
In turn, the NAVITWIN IV transmits system-wide operational settings
and setup parameters to the NAVIGAT gyrocompasses.
The available heading sources, the current source selection and the hdg.
diff. threshold are also indicated at both gyrocompasses.

If a magnetic heading source is installed, NAVIGAT 2100 applies mag-


netic variation and distributes the data to external equipment (TMC
function). In case of failure of the gyrocompasses, the magnetic heading
source may be activated to provide an emergency heading reference for
repeaters and other peripheral equipment.

Figure 1-3: Switch-Over Unit


NAVIGAT Dual
Gyrocompass System G1
G1 Hdg.

G/ M Headings,
RoT, and all other
data/signals
distributed via
Switch-Over Unit
G2 Hdg.
G2

Source Sel.
M Hdg. Status
GYRO
1 246.8
M GYRO
2 246.7

MAGN
Alarm Status
COMP 247.0
(Hdg. Diff, Off Hdg)
NAVITWIN IV

Note A system with one NAVIGAT 2100 and one NAVIGAT X MK 1 gyrocom-
pass is also possible in an otherwise identical configuration.

Example System Configurations 1-5


056294/H NAVIGAT 2100

1.4 Technical Data

General

Accuracies (under all operating conditions)


heading ≤0.7° secant latitude
roll and pitch angles ≤0.5° for angles ≤45°
(reduced accuracy for angles
between 45° and 180°)
rate of turn, X and Y rates ≤0.4°/minute

Operational Characteristics
settling time w/ static alignment ≤30 minutes
settling time w/ alignment at sea ≤45 minutes
max. follow-up speed 100°/s

Environmental Requirements
ambient temperature, operation -15°C – +55°C
ambient temperature, storage -35°C – +70°C
environmental conditions / EMC in accordance with IEC 60945

Power supply
supply voltage 230/115 VAC, 50/60 Hz
max. ripple content DC supply ±4 Vpp; extreme values may not
exceed 36 V or fall below 18 V
power consumption:
basic system 45 W max.
each repeater compass 7W

1-6 Technical Data


NAVIGAT 2100 056294/H

Fiber-Optic Sensor Unit

Magnetic Clearance
to standard magnetic compass 0.80 m
to steering magnetic compass 0.65 m
reduced, to standard magnetic compass 0.50 m
reduced, to steering magnetic compass 0.40 m

Protection Grade
according to IEC 60529/DIN 40050 IP 23

Dimensions and Weight


width 292 mm
depth 340 mm
height 170 mm

weight 11.5 kg approx.

Interface and Power Supply Unit

Magnetic Clearance
to standard magnetic compass 0.65 m
to steering magnetic compass 0.50 m
reduced, to standard magnetic compass 0.40 m
reduced, to steering magnetic compass 0.30 m

Protection Grade
according to IEC 60529/DIN 40050 IP 23
(bulkhead mounting per dwg. 4913-0120-01)

Dimensions and Weight


width 524 mm
height 341 mm
depth 123 mm

weight 15 kg approx.

Technical Data 1-7


056294/H NAVIGAT 2100

Control and Display Unit

Magnetic Clearance
to standard magnetic compass 0.40 m
to steering magnetic compass 0.30 m
reduced, to standard magnetic compass 0.30 m
reduced, to steering magnetic compass 0.30 m

Protection Grade
according to IEC 60529/DIN 40050, IP 43
PN 74814, frontside (console mounting)
PN 74820 (in housing with bracket) IP 23

Dimensions and Weight


PN 74814 (for console mounting)
width 288 mm
height 96 mm

depth 44 mm; approx. 100 mm backward clearance


from mounting surface required for connector
cable and plug
weight 1 kg approx.
PN 79362 (PN 74814 factory-assembled in console frame)
frame width 319 mm
frame height 127 mm

PN 74820 (in housing with bracket)


width 350 mm
max. height (unit in 150 mm
vertical position)
max. depth (unit in 130 mm
horizontal position)
weight 2.15 kg approx.

1-8 Technical Data


NAVIGAT 2100 056294/H

In- and Output Interfaces

Data Inputs
true heading (2x) fiber-optic sensor
or NMEA 0183 / IEC 61162-1
or PLATH protocol
or Lehmkuhl (1200, 2400, 4800 or
9600 Bd.)
magnetic heading NMEA 0183 / IEC 61162-1
or PLATH protocol
or NAVIPILOT
position (2x) NMEA 0183 / IEC 61162-1
speed (2x) NMEA 0183 / IEC 61162-1
compass monitor NAVITWIN NMEA 0183 / IEC 61162-1

Signal and Status Inputs


magnetic heading, sin., cos. and ref. voltages from
fluxgate sensor Sperry Marine fluxgate sensor
type 4863
speed, 200 pulse/nm connection to P.Gnd via ext. con-
tact, momentary
rudder angle feedback unit ±12 VDC return voltage from feed-
(2x; reads rudder angle for output back potentiometer(s)
to NAVIPRINT)
steering mode status (auto/man) connection to P.Gnd via ext. con-
tact, latching
log status connection to P.Gnd via ext. con-
tact, latching
switch-over unit status connection to P.Gnd via ext. con-
tact, latching

ext. alarm acknowledge (mute)1 connection to fluxgate Gnd via


ext. contact, momentary
1 if an ext. alarm mute input is required, the serial magn. heading input
is not available.

Technical Data 1-9


056294/H NAVIGAT 2100

Data Outputs
heading sensor outputs fiber-optic sensor
(2x RS-422) control data
or NMEA 0183 / IEC 61162-1
to ext. gyro / compass monitor
NAVITWIN
serial repeater outputs NMEA 0183 / IEC 61162-1
(12x TTL)
sensor data outputs NMEA 0183 / IEC 61162-1
(2x RS-422, 2x TTL)
FAST output NMEA 0183 / IEC 61162-1
or PLATH protocol
or TSS1 protocol (roll/pitch only)
SUPERFAST output NMEA 0183 / IEC 61162-1
or NMEA 0183 / IEC 61162-2
or PLATH protocol
NAVIPRINT output serial data to nav. data printer

Signal and Status Outputs


6 step/° output (2 x) 3 phases, switched to 0V potential
if active („minus switching“),
common positive;
internal supply 24 VDC
max. 18 W
(12–70 VDC phase voltage w/ext.
power supply)
rate of turn, analogue ±0.1–999.9 mV/°/min;
max. 10 V, 10 mA
X rate or roll angle, analogue ±0.1–999.9 mV/°/min
or ±0.1–999.9 mV/°;
max. 10 V, 10 mA
Y rate or pitch angle, analogue ±0.1–999.9 mV/°/min
or ±0.1–999.9 mV/°;
max. 10 V, 10 mA
X rate, current, analogue ±0.1–99.9 mA/°/min;
range: 4–20 mA
power failure/general alarm potential-free relay contacts,
heading difference alarm each rated
60 W/125VA,
max. 220VDC/250VAC,
max. 2.0 A
max. ROT exceeded alarm potential-free relay contacts,
heading source sel. status each rated
status out to switch-over unit 30 VDC/1.0 A,
watch alarm acknowledge 100 VDC/0.3 A,
125 VAC/0.5 A

1-10 Technical Data


NAVIGAT 2100 056294/H

Chapter 2: Operation

2.1 Operating Conditions


As a solid state device, the NAVIGAT 2100 is not subject to the mechani-
cally induced errors which occur in conventional gyrocompasses.

However, because the heading is determined mathematically from the


sensor measurements and from external data, the inputs to the system
must lie within certain ranges.

The specified system accuracies will be attained if the following limits


for internal (sensed) and external data are not exceeded:

• Roll and pitch angles: ± 20°.


• Turn rates, around all axes: ± 20°/s.
• Acceleration, along all axes: ± 10 m/s².
• Max. speed: ±75 kn.
• Latitude: between 75° S and 75° N.
• Accuracy of speed input: ±1.0 kn, update rate between 1 and 16 Hz.

The system will continue to operate with reduced accuracies within the
following maximum limits:

• Roll angle: ± 90°.


• Pitch angle ± 60°.
• Turn rates, around all axes: ± 90°/s.
• Latitude: between 85° S and 85° N.

To perform a successful alignment, the following additional require-


ments are to be met:

• The vessel must not be permanently inclined to one side (listing or


heeling) by more than 10°.
• The latitude input at the start of the align phase must be accurate to
within ± 0.3°.

CAUTION A successful alignment is essential for the error-free operation of the


NAVIGAT 2100.
The system will immediately recognize if sensor measurements or exter-
nal data inputs fall outside the permitted ranges. However, inaccurate or
false data inputs (speed and/or position) within the permitted ranges can-
not be recognized.
Should the system perform an alignment using inaccurate speed and/or
position data, the basis of the heading calculation will be flawed.
As a result, erroneous heading values will be produced or the system
may raise a plausibility error. This may happen after a considerable time
of apparently flawless operation.
A new alignment using accurate speed and position inputs will be neces-
sary to recover from such a condition.

Operating Conditions 2-1


056294/H NAVIGAT 2100

2.2 Display and Operating Keys

Control and Display Unit

Figure 2-1:
4 1 2 5 6 7
NAVIGAT 2100
control and display unit

GYRO1
246.8 ˚
HEAD. DIFF.
GYRO2
246.7 ˚ ALARM

SOURCE THRESH.

MAGN
246.9 ˚ G1/G2 10˚

MAIN MENU GYRO 1


F1 DISPLAY DATA
F2 MANUAL SETTINGS
F3 SETUP MENU

3 8 9

Display

➀ Heading Source Window: Shows the available heading sources


and their actual values. The currently active heading source is indi-
cated by a bold frame and arrows next to the source’s name.

➁ Alarm Window: Shows the current alarm status.

➂ Menu Window: Shows the operating menu screens and displays


system messages.

Operating Keys

➃ Heading Source Selector Keys: Select the currently active heading


source (disabled if source is selected through external devices).

➄ ACK key: Mutes the audible alarm.

➅ Navigation Keypad: Arrow keys navigate through display data and


menu screens; ENTER key confirms and stores selections made in
menus.

➆ MENU key: Exits sub-menu and returns to next higher menu level.

➇ F1 /F2/F3 keys: Go to sub-menus or execute special function


assigned to respective key.

➈ DIM- / DIM+ keys: Adjust the display brightness.

2-2 Display and Operating Keys


NAVIGAT 2100 056294/H

2.3 External control devices


Depending on the installation, external devices may be present which
remotely control certain functions of the NAVIGAT 2100:

• An external device may be used to select the “active” source, i.e. the
heading reference to be distributed to compass repeaters, heading
control system, RADAR, ECDIS etc.).
• An external selector switch may be used to reverse the heading
(apply a 180° offset to the heading data) e.g. for operation in double-
ended ferries.
• The audible alarm at the NAVIGAT 2100 the may be muted from a
remote device, e.g. a central alarm panel.

External control devices 2-3


056294/H NAVIGAT 2100

2.4 Startup/Align Procedure

Power-up Sequence

The NAVIGAT 2100 is not equipped with a power switch. The system
powers up as soon as supply power is applied.

1. Upon power up, the system test is executed:


A startup screen is shown.
A status line at the bottom of the
screen indicates the progress
and results of the following
tests:
- RAM test
- I/O test
NAVIGAT 2100 - Checksum test
NN.NN

System Test
2. When the system test has been passed, the NAVIGAT 2100 is ready
to commence operation.
The heading display of the fiber-
GYRO
1 ---.- ˚ optic sensor (the “own” gyro),
shows dashes (no data availa-
HEAD. DIFF. ble).
GYRO
2 246.7 ˚ ALARM

SOURCE THRESH. Heading data from external


MAGN
COMP 246.9 ˚ G1/G2 10˚
sources, if available, is shown in
the respective source displays.
AUTO SPEED : 16.8 kt
AUTO LATITUDE : 44:09.46'N
LONGITUDE: 023:54.21'E
VALUES OK? F1:YES F2: NO

3. The system is now ready to initiate alignment of the fiber-optic sen-


sor.
AUTO SPEED : 16.8 kt The operator is prompted to
AUTO LATITUDE : 44:09.46'N
LONGITUDE: 023:54.21'E confirm the current speed and
VALUES OK? F1:YES F2: NO position settings as displayed in
the menu window.

– Press F1 to confirm the current settings.


– Press F2 to change current settings, if required
(branches to the Manual Settings menu).

Note In systems with the NAVITWIN compass monitor/heading management


system, the required manual settings for the speed and position inputs
must be entered at the NAVITWIN.

CAUTION At each new alignment (restart) of the fiber-optic sensor, the current
speed and position data must be checked by the operator and confirmed
at the NAVIGAT 2100 CDU. Failure to confirm the input data will prevent
the system from entering the normal operational mode.

2-4 Startup/Align Procedure


NAVIGAT 2100 056294/H

Upon confirmation of the speed and position data, the NAVIGAT 2100
initiates the alignment of the fiber-optic sensor:

SELF TEST The sensor executes its internal


FIBER OPTIC GYROCOMPASS
self-test routine
READY IN 030 SEC

The sensor enters the align


GYRO
1 000.0 ˚ phase.

HEAD. DIFF. The heading display shows the


GYRO
2 246.7 ˚ ALARM

SOURCE THRESH.
indication “ALIGN”, alternating
with the sensor’s heading value.
MAGN
COMP 246.9 ˚ G1/G2 10˚
In the menu window, the time in
SYSTEM ALIGN minutes since start of the align
ALIGN TIME: 0 MIN phase is displayed.

During the first five minutes from the start of the align phase, the head-
ing data from the fiber-optic sensor is not yet available at the data out-
puts. External devices, including the external gyro in a dual
gyrocompass system and the NAVITWIN, will not receive heading data
from the NAVIGAT 2100 during this time.

After five minutes from the start


GYRO of the align phase, the com-
1
puted heading data becomes
HEAD. DIFF. available at the data outputs.
GYRO
2 246.7 ˚ ALARM

SOURCE THRESH. After a total of approx. 30 min-


MAGN
COMP 246.9 ˚ G1/G2 10˚
utes in case of a static alignment
or 45 minutes in case of align-
SYSTEM ALIGN ment at sea, the alignment will
ALIGN TIME: 5 MIN be complete, the indication
“ALIGN” will disappear from the
display and the NAVIGAT 2100
will become fully operational.

WARNING After five minutes from the start of the align phase, the NAVIGAT 2100’s
computed heading data becomes available at the data outputs.
Make sure that the NAVIGAT 2100 has completed the alignment before
using its heading as the reference for heading control systems, RADAR,
ECDIS, etc.

Startup/Align Procedure 2-5


056294/H NAVIGAT 2100

2.5 Selecting the active heading source


The operator may select one of the available heading sources as the
“active” source, i.e. the heading reference to be distributed to compass
repeaters, heading control system, RADAR, ECDIS etc.).

The currently active heading source is indicated by a bold frame around


its display and a pair of arrow symbols next to the source’s name.

To change the active heading


GYRO
1 246.8 source:

GYRO Press the selector key next to the


2 246.7 desired source’s heading display.

The selected source is made active.

GYRO
1 246.8
GYRO
2 246.7

Note The active heading source can be changed in a manual steering mode
only. In automatic steering modes, source selection is disabled and an
error beep will be given when a source selector key is pressed.
If the system is configured for source selection from an external device,
the selector keys are disabled and an error beep is given when the oper-
ator attempts to select the source locally at the NAVIGAT 2100.

WARNING Make sure that the NAVIGAT 2100 has completed the alignment before
using its heading as the reference for heading control systems, RADAR,
ECDIS, etc.
A magnetic heading source should be made active only in case of failure
of the gyrocompass(es).

2.6 Adjusting the display brightness

The brightness of the display and keypad illumination is adjusted via the
DIM+/DIM- keys:

Press the DIM+ key to


GYRO
1 246.8 increase the illumination
HEAD. DIFF.
brightness.
GYRO
2 246.7 ALARM Press the DIM- key to
SOURCE THRESH. reduce the illumination
MAGN brightness.
COMP 247 0
247.0 G1/G2 10˚

MAIN MENU
F1 DISPLAY DATA
F2 MANUAL SETTINGS
F3 SETUP MENU

2-6 Selecting the active heading source


NAVIGAT 2100 056294/H

2.7 Optional Functions


The following functions may be available if the system is equipped with
the respective external controls and configured accordingly.

Muting Alarms Remotely

On alarm, actuate the mute control at a remote device (e.g. a central


alarm panel). The audible alarm is muted.

Note A remotely muted alarm remains in the pending (unacknowledged) state.


The alarm is indicated as pending in the alarm window until the alarm is
acknowledged at the NAVIGAT 2100 or the cause of the alarm is elimi-
nated.

Reversing the Heading Display (180° offset)

To reverse the heading display, e.g. for operation on double-ended fer-


ries, activate the 180° offset function at the associated external control.

Note The heading display may be reversed automatically in some installa-


tions, e.g. when control is centrally transferred between fore and aft
steering stands.

Resetting/Acknowledging a Central Watch Alarm

If connected to a central watch alarm facility ('dead man alarm'), the


NAVIGAT 2100 will automatically reset the watch alarm timer whenever
a key is pressed on the unit.

Should a watch alarm be given, pressing any key at the NAVIGAT 2100
will acknowledge the alarm and reset the watch alarm timer.

Selecting the Rate of Turn Damping Time Constant

Two time constants are available to damp the analogue rate of turn out-
put signal. If an external control switch or pushbutton is installed, the
operator may select between „high“ and „low“ damping.

Note The damping is applied to the analogue rate of turn output only. Serial
rate of turn data and the value displayed at the CDU are not damped.

Optional Functions 2-7


056294/H NAVIGAT 2100

2.8 Operating Menu


The data display menu as well as the manual settings, user and service
setup sub-menus are accessed through a multilevel operating menu.

Navigating the Menu

The operator may navigate through the menu using the F1, F2, F3 and
MENU keys, as well as the Down and Up arrow keys.

MENU X Press the F1, F2 or F3 key to


F1 OPTION Y
enter the respective sub-
MENU Y
menu.
F1 OPTION Z

MENU Z
SETTING A

PAGE A † Arrow symbols (‡/†) at


A-XXX
A-YYY
the right of the window indi-
A-ZZZ ‡ cate that further pages are
PAGE B †
available at the same menu
B-XXX level.
B-YYY
B-ZZZ ‡
With the Down or Up key,
PAGE C †
C-XXX scroll to the next or previous
C-YYY page respectively.
C-ZZZ ‡

MENU Z Press the MENU key to return


SETTING A
to the next higher menu
MENU Y
level.
F1 OPTION Z

MENU X
F1 OPTION Y

2-8 Operating Menu


NAVIGAT 2100 056294/H

Selecting Parameter Settings

A number of operational and setup parameters are set by selecting the


appropriate option from a list.

Flashing up/down arrow symbols to the right of a parameter setting


indicate that a selection can be made from a list of options:

MANUAL SETTINGS GYRO 1 With the Up/Down arrow


SPEED MODE AUTO 1 †
POSIT MODE AUTO 1
keys, select the required
option.

Press ENTER to confirm and store the selection.

MENU leaves the sub-menu without changes.

Editing Parameter Values

A number of operational and setup parameters are set by editing a


numerical value.

A flashing box cursor indicates that a parameter’s value is editable:

MANUAL SETTINGS GYRO 1 With the Up/Down arrow


MAN SPEED: ÷2.0 kt
MAN LATITUDE: 44:09.46 N
keys, edit the character at
MAN LONGITUDE: 023:54.21 E the current cursor position.

With the Right/Left keys, move the cursor forward/back to edit the next/
previous character.

Press ENTER to confirm and store the new value.

MENU leaves the sub-menu without changes.

Operating Menu 2-9


056294/H NAVIGAT 2100

2.9 Selecting a Display Data Page


The Display Data menu allows the operator to select one out of seven
pages to permanently display relevant operational data, instead of the
normal main menu screen.
The selected page is displayed until another page is selected or the Dis-
play Data mode is quit.

From the Main Menu, press F1


GYRO
1 246.8 ˚ to call up the Display Data
menu and select one of the
HEAD. DIFF. available Display Data screens.
GYRO
2 246.7 ˚ ALARM

SOURCE THRESH. Once a Display Data screen has


MAGN
COMP 246.9 ˚ G1/G2 10˚
been selected, the Up/Down
arrow keys may be used to
DISPLAY DATA † scroll through the available
AUTO SPEED
16.8 kt screens:

• Speed mode and actual


value
DISPLAY DATA †
AUTO FOG GPS • Position mode, latitude and
LAT 44:09.46 N 44:09.46 N
LON 023:54.21 E 023:54.21 E ‡ longitude.
• Roll and pitch angles
DISPLAY DATA † • Rate of Turn, X and Y rate
ROLL: 0.2˚ • Magnetic Variation
PITCH: -0.4˚ ‡
• Speed/Latitude correction
mode for external gyro
DISPLAY DATA †
ROT: 0.6˚/min • Date and Time (DD.MM.YY,
X-RATE:
Y-RATE:
2.4˚/min
1.2˚/min ‡
hh.mm)
The selected Display Data
screen is shown until another
DISPLAY DATA † screen is selected or the opera-
MAGNETIC VARIATION
VALUE: 02.4 E tor presses the MENU key to
F1 CHANGE VALUE ‡
return to the Main Menu.

DISPLAY DATA †
SPEED LATITUDE CORRECTION
MODE ON
VALUE -01.2˚ ‡

DISPLAY DATA †

DATE 31.12.06
TIME 12:34 ‡

2-10 Selecting a Display Data Page


NAVIGAT 2100 056294/H

2.10 Manual Settings Menu


The Manual Settings menu provides access to settings which the opera-
tor may need to alter during normal operation.

Note In case a NAVITWIN compass monitor / heading management system is


installed, the manual settings must be entered at the NAVITWIN.
The NAVITWIN will overwrite any manual settings entered locally at the
NAVIGAT 2100 control and display unit.

Manual Settings – Overview

Figure 2-2: MANUAL SETTINGS


F1 SPEED / POSITION MODE
Manual Settings F2 SPEED / POSITION MAN.VALUE
F3 MAGNETIC VARIATION ‡

SPEED/POSITION MODE speed/position


input mode
SPEED MODE
AUTO
AUTO2
MAN
POSIT MODE
AUTO
AUTO2
MAN

SPEED/POSITION MAN. VALUE speed/position


manual values
MAN. SPEED
value: -99.9 – 99.9 kn
MAN. LAT
lat. value: 90˚00.00' S – 90˚00.00' N
MANUAL LON
lon. value: 180˚00.00' W – 180˚00.00' E

MAG VARIATION magnetic variation


input settings
MODE
AUTO
MAN
MANUAL VALUE
value: 99.9˚ W – 99.9˚ E

contd. on next page

Manual Settings Menu 2-11


056294/H NAVIGAT 2100

Figure 2-3: contd. from previous page


Manual Settings
(cont.d)

MANUAL SETTINGS †
F1 DIFF.ALARM HEADING SENSORS
F2 SETTINGS NAVIPRINT
F3 SPEED LAT. CORRECTION ‡

DIFF. ALARM HEADING SENSORS hdg. diff alarm


settings
BETWEEN:
GYRO1/GYRO2
GYRO1/MAGNETIC
GYRO2/MAGNETIC
OFF
DIFF. ALARM
value: 0 – 99˚

SETTINGS NAVIPRINT settings for


nav. data printer
NAVIPRINT
ON
OFF
PAPER SPEED
60 mm/h
150 mm/h
600 mm/h
HDG
±30˚
±180˚
RUD
±9˚
±45˚
±70˚
OFF

SPEED LAT. CORRECTION speed/latitude correction


external gyro
ON
OFF

contd. on next page

2-12 Manual Settings Menu


NAVIGAT 2100 056294/H

Figure 2-4: contd. from previous page


Manual Settings
(cont.d)

MANUAL SETTINGS †
F1 TIME CONST. RATE OF TURN
F2 MAXIMUM RATE OF TURN
F3 TIME CONST. MAGN.HEADING

TIME CONST. RATE OF TURN time constants


analogue ROT output
TIME CONSTANT
high: 0.0 – 50.0 s
low: 0.0 – 10.0 s

MAXIMUM RATE OF TURN max. ROT


alarm threshold
ABSOLUTE MAXIMUM VALUE
value: 0 – 9999˚/min.

TIME CONST. MAGN. HEADING time constant


magn. hdg.
TIME CONSTANT
display
value: 0.0 – 2.0 s

Manual Settings Menu 2-13


056294/H NAVIGAT 2100

Manual Settings – Parameters

Speed/Position Mode

Selects between automatic and manual speed/position input modes.

Speed Mode
Selects the speed input mode.

Settings: AUTO
Speed data is read automatically from speed data input 1.

AUTO2
Speed data is read automatically from speed data input 2.

MAN
The actual speed value is entered manually.

Posit Mode
Selects the position input mode.

Settings: AUTO
Position data is read automatically from pos. data input 1.

AUTO2
Position data is read automatically from pos. data input 2.

MAN
The actual position is entered manually.

Speed/Position Man. Value

Sets the manual speed/position values.

Man. Speed
Sets the manual input value for speed.

Value: -99.0 – 99.9 kn

Man. Lat.
Sets the manual input value for the latitude.

Value: 90°00.00’ N – 90°00.00’ S

Man. Lon.
Sets the manual input value for the longitude.

Value: 180°00.00’ W – 180°00.00’ E

2-14 Manual Settings Menu


NAVIGAT 2100 056294/H

Mag Variation

Sets the magnetic variation input parameters.

Mode
Selects the magnetic variation input mode.

Settings: AUTO)
Mag. variation data is read automatically from a serial data
input (NMEA fluxgate or position input)

MAN
The actual magnetic variation is entered manually

Manual Value
Sets the manual input value for mag. variation.

Value: 99.9° W – 99.9° E

Manual Settings Menu 2-15


056294/H NAVIGAT 2100

Settings NAVIPRINT

Sets the operating parameters for the NAVIPRINT nav. data printer.

NAVIPRINT
Turns printing on and off.

Settings: ON
Activate output to printer

OFF
No output to printer

Paper Speed
Sets the paper feed speed.

Settings: 60 mm
print at 60 mm/h (1 cm = 10 min.).

150 mm
print at 150 mm/h (1 cm = 4 min.)

600 mm
print at 600 mm/h (1 cm = 1 min.)

Hdg
Sets the scaling of the heading graph.

Settings: ±30
scale to show 30° to the left and to the right from the graph’s
centre (current print position shifts to centre when graph
reaches margin)

±180°
scale to show 180° to the left and to the right from the
graph’s centre (current print position shifts to the centre
when graph reaches margin)

Rud
Sets the scaling of the rudder angle graph(s).

Settings: ±9°
scale to show 9° to the left and to the right from the graph’s
centre. This setting provides a high-resolution recording of
small rudder movements and is useful for monitoring e.g.
the steering behaviour of an autopilot.

±45°
scale to show ±45°. Standard setting for ±45° steering gears.

±70°
scale to show ±70°. Standard setting for ±70° steering gears.

OFF
do not print rudder angle graph. Required setting if no rud-
der angle feedback unit is connected to the compass.

2-16 Manual Settings Menu


NAVIGAT 2100 056294/H

Speed Lat.Correction

Turns automatic speed/latitude error correction for an external gyrocom-


pass on or off.
This setting is effective only for the external gyrocompass input and
only if gyrocompass heading is received using the PLATH serial data
protocol.

Settings: ON
Speed/Latitude error correction is enabled.

OFF
Speed/Latitude error correction is disabled.

Time Const. Rate of Turn

Sets the damping time constants for the analogue rate of turn output.
The larger the time constant, the less short-time fluctuations will be
present in the analogue rate of turn output voltage.
An external switch may be used to select between the “low” and “high”
damping time constants. If no external switch is present, the “low” con-
stant is always in effect.

Values: high: 0.0 – 50.0 s


low: 0.0 – 10.0 s

Maximum Rate of Turn

Sets the alarm threshold for the “Max. Rate of Turn exceeded” alarm.

Value: 0.0 – 6000 °/min

Time Const. Magn. Heading

Sets the damping time constant for the magnetic heading display.
The larger the time constant, the less short-time fluctuations will be
present in the magnetic heading display and output data.

Value: 0.0 – 2.0 s

Manual Settings Menu 2-17


056294/H NAVIGAT 2100

2.11 User Setup


The User Setup menu provides access to settings which the operator
may need to alter only occasionally.

User Setup – Overview

Figure 2-5: USER SETUP


F1 DATE AND TIME
User Setup F2 SOFTWARE VERSION
F3 MAG.COMP.CAL.TABLE

DATE AND TIME date/time settings


MODE
AUTO
MAN
DATE
man. date: DD.MM.YY (day/month/year)
TIME
man. time: hh:mm (hours/minutes)

SOFTWARE VERSION display software versions


operation unit: nn.n
interface unit: nn.n
LFK 95 /1: nn.nn
LFK 95 /2: nn.nn

MAG. COMP. CAL. TABLE magnetic compass


calibration table
CALIBRATION
ON
OFF
ENTER VALUES
enter, modify or delete
cal. table entries

2-18 User Setup


NAVIGAT 2100 056294/H

User Setup – Parameters

Date & Time

Sets the date and time input parameters.

Mode
Selects the date and time input mode.

Settings: AUTO
Date/time are read automatically from the serial data input

MAN
The current date and time are entered manually

Date
Sets the current date manually.

Value: DD.MM.YY (current date in format day.month.year)

Time
Sets the current time manually.

Value: hh:mm (current time in format hours:minutes)

Note If manual input is used, date and time must be set after each power-up.

Software Version

Displays the version info for the software installed in the CDU, IPSU
(system software) and the fiber-optic sensor(s).

Settings: none
The software version sub-menu is read-only.

Magn. Cal. Tab

Sets the parameters for the magnetic compass calibration table.

Use Cal Tab


Switches the automatic magnetic heading correction on or off.

Settings: ON
Automatic correction is enabled

OFF
Automatic correction is disabled

Enter Values
Enters the correction values into the magn. calibration table.

Values: max. 50 pairs of heading and correction values

User Setup 2-19


056294/H NAVIGAT 2100

2-20 User Setup


NAVIGAT 2100 056294/H

Chapter 3: Errors and Alarms

3.1 Alarm Indication

Audible Alarm Indication

Single Beep: Invalid Action

A single short beep indicates that the operator attempted to


carry out an invalid action.
This is the case, e.g. if the operator tries to change the heading
reference in an automatic steering mode or to activate a head-
ing source from which no valid data is received.

Continuous Beeping: Pending Alarm

Continuous on-off beeping indicates that a pending (unac-


knowledged) alarm is present.
Simultaneously, an alarm message is displayed in the menu
window.

Visual Alarm Indication

In case of a pending alarm, an alarm message is shown on the display


which specifies the type of alarm present.

Figure 3-1: INTERFACE FAILURE HEADING


Alarm message F1 CONFIRM
(failure heading)

The message remains on the screen until the operator acknowledges the
alarm or the cause of the alarm is no longer present.

Alarm Indication 3-1


056294/H NAVIGAT 2100

3.2 Acknowledging Alarms/Muting the Audible Alarm

Alarm Acknowledge

To acknowledge a pending alarm at the CDU:

INTERFACE FAILURE HEADING Press F1.


F1 CONFIRM
The alarm message is
cleared and the audible
alarm is muted.

As long as the cause of the


MAIN MENU alarm is present, the alarm
F1 DISPLAY DATA remains “active”. The cur-
F2 MANUAL SETTINGS
F3 SETUP MENU rently active alarms may be
viewed in the error list in the
Service Setup 2.

Note When an alarm has been acknowledged, the ext. alarm status output
remains active until the cause of the alarm is eliminated.
When the cause of an alarm is eliminated, the alarm is acknowledged
automatically and the alarm status is cleared.
The NAVIGAT 2100 does not keep a history of past (inactive) alarms.

Alarm Mute

To mute the audible alarm at the CDU:

INTERFACE FAILURE HEADING Press ACK.


F1 CONFIRM
The audible alarm indica-
tion is muted.

The visible alarm indication


is not cleared and the alarm
INTERFACE FAILURE HEADING remains in the pending state
F1 CONFIRM
until it is acknowledged by
the operator.

3-2 Acknowledging Alarms/Muting the Audible


NAVIGAT 2100 056294/H

3.3 Error messages


The following table lists the error messages which may appear on the
display and in the error list when a system alarm is active.

Table 3-1:
Message Text Cause Corrective Action
error messages
INTERFACE FAILURE No heading data from If failed source is
HEADING respective source active hdg. source,
(dashes in heading activate another
display indicate which source, if available.
source has failed). Check function of the
respective heading
source and interface.
If the fiber-optic sen-
sor failed, initiate rea-
lignment, if error
persists, call an
authorized Sperry
Marine service sta-
tion.
INTERFACE FAILURE No valid speed data Check function of
SPEED N received from active speed data source
speed input. and interface.
If necessary, change
to other source or use
manual input.
INTERFACE FAILURE No valid position data Check function of
POSITION N received from active position data source
position input. and interface.
If necessary, change
to other source or use
manual input.
HEADING The monitored head- Check heading
DIFFERENCE ALARM ing sources differ by sources to determine
more than the set cause of the differ-
alarm threshold. ence.
MAX ROT EXCEEDED Max. Rate of Turn Prevent vessel from
alarm threshold turning too fast or
exceeded. increase threshold if
Alarm reminds the unwanted alarms are
operator not to given.
exceed preset thresh-
old during turns.
FOG SENSOR DATA The fiber-optic sensor Confirm alarm. If error
RATES NOT VALID has marked rates as persists, initiate new
invalid. alignment.
FOG SENSOR DATA The fiber-optic sensor Confirm alarm. If error
ANGLES NOT VALID has marked heading persists, initiate new
and roll/pitch angles alignment.
as invalid.

Error messages 3-3


056294/H NAVIGAT 2100

Message Text Cause Corrective Action


CORR.VALUE OUT OF Alarm given if roll or If new correction
RANGE +/-3° pitch correction val- value is correct, initi-
ues are altered by ate new alignment to
more than 3° during initialize the system
system configuration with new correction
(may happen when values.
sign of correction
value is changed).
NO DATA The fiber-optic sensor Check interface from
TRANSMISSION does not return the ISPU to fiber-optic
TO FOG SENSOR same speed/position sensor.
values as sent by the
IPSU.
POSITION The fiber-optic sensor Check function of
PLAUSIBILITY rejects position input position data source.
data or latitude > 85° Change source from
(N or S). auto to manual and
back. If position is still
rejected, initiate new
alignment.
If actual latitude is
indeed > 85°, the
NAVIGAT 2100 can-
not be operated.
D-Code + Message The fiber-optic sensor If the message „new
reports a sensor sys- alignment neces-
A fault code („D00“ tem fault. sary“ is shown, initi-
through „D32“) and a ate a new alignment
corresponding fault as soon as possible.
message is displayed. Should the error per-
Additionally, the mes- sist, call Sperry
sages „angles not Marine for assistance.
valid“ , „rates not
valid“ and „new If the message „new
alignment neces- alignment neces-
sary“ may be shown. sary“ is not shown,
acknowledge the
alarm. Should the
error persist, check for
possible causes. If
required, call Sperry
Marine for assistance.

CAUTION In systems incorporating the heading management system / compass


monitor NAVITWIN, make sure that the NAVIGAT 2100 fully recovers
from the error when an alarm has been acknowledged remotely from the
NAVITWIN.
In certain cases, it may be necessary to take further action to return the
NAVIGAT 2100 to normal operation, e.g. it might be required to change
the speed or position data source or to initiate a new alignment (restart)
of the system.

3-4 Error messages


NAVIGAT 2100 056294/H

3.4 Service Info Menu (Service Setup 2)


The Service Setup 2 provides access to system status information which
is used during installation and for troubleshooting errors.
Furthermore, an option is provided to reset the system without cycling
the power (warm start).

Service Setup 2 – Access Code

To prevent inadvertent or unauthorized changes to the system configu-


ration, all service setup menus are protected by access codes.

To access the Service Setup 2:

MAIN MENU GYRO 1


F1 DISPLAY DATA Call up the Main Menu
F2 MANUAL SETTINGS
F3 SETUP MENU

SETUP
F1 USER SETUP Press F2 to select "Service Setup".
F2 SERVICE SETUP

SERVICE SETUP
When prompted for the code:
ENTER SETUP CODE : 000
Enter code "610 "
Press ENTER to confirm.

SERVICE SETUP 2
F1 SENSOR SELFTEST TIME The Service Setup 2
F2 ERROR LIST
F3 RESET FIU
sub-menu opens.

Service Info Menu (Service Setup 2) 3-5


056294/H NAVIGAT 2100

Service Setup 2 – Overview

Figure 3-2: SERVICE SETUP 2


F1 SENSOR SELFTEST TIME
Service Setup 2 F2 ERROR LIST
F3 RESET FIU

SENSOR SELFTEST TIME fiber-optic sensor


selftest time
not functional in current
software release

ERROR LIST list of active errors


error messages
no. of errors

RESET FIU initiate system reset


(warm start)
initiate reset

3-6 Service Info Menu (Service Setup 2)


NAVIGAT 2100 056294/H

Service Setup 2 – Parameters

Sensor Selftest Time

This feature is not functional in the current software version.

Error List

Displays the currently active system alarms.

Displays: Error messages


The display alternates through the message texts of all
active alarms. If no errors are present, "No Errors" is dis-
played.

No. of errors
Displays the total number of active errors.

Reset FIU

Initiates a system resets (warm start).


The warm start is equivalent to powering the system down and up
again, except that the power is not cycled.

Service Info Menu (Service Setup 2) 3-7


056294/H NAVIGAT 2100

3-8 Service Info Menu (Service Setup 2)


NAVIGAT 2100 056294/H

Chapter 4: Scheduled Maintenance

4.1 Maintenance by Shipboard Personnel


The NAVIGAT 2100 IPSU, CDU and the fiber-optic sensor are a solid-
state electronic devices and contain no consumable parts. Therefore, no
set maintenance schedule is required.

The CDU front plate should be kept clean and a regular visual inspection
of cables and connectors should be carried out to detect any signs of
damage or deterioration.

CAUTION The CDU front plate is made of clear polycarbonate.


Do not clean the front plate with organic solvents, acetone or any other
substance which could damage or discolour plastic.
Use only water and soap or a mild detergent to clean the front plate.

Maintenance by Shipboard Personnel 4-1


056294/H NAVIGAT 2100

4-2 Maintenance by Shipboard Personnel


NAVIGAT 2100 056294/H

Chapter 5: Installation

5.1 Mechanical Installation

NAVIGAT 2100 Fiber-Optic Sensor

The dimensions of the fiber-optic sensor and the required mounting


space are shown in dimensional drawing 4913-0112-01.

The sensor base is provided with three holes for attaching the unit to a
level surface with three M8 bolts or screws. The required fasteners are
to be provided by the shipyard or installer.
An M6 threaded hole in the base plate of the Sensor Unit is provided for
the connection of a grounding strap (10 mm² min.).

In the horizontal plane, the sensor may be mounted at any angle relative
to the vessel’s fore-and-aft axis (X axis). The heading error, i.e. the devia-
tion in azimuth between the vessel’s heading and the sensor’s „ahead“
direction is corrected electronically via the Service Setup.
The maximum permitted tilt of the mounting surface relative to the ves-
sel’s X and Y axes is ±3°.

NAVIGAT 2100 Interface and Power Supply Unit (IPSU)

The dimensions of the IPSU and the required mounting space are
shown in dimension drawing 4902-0112-01.

The IPSU is provided with four holes for attaching the unit to a flat sur-
face with M8 screws or bolts. The required fasteners are to be provided
by the shipyard or installer.

If possible, the housing should be mounted vertically, as shown in the


dimension drawing (bulkhead mounting). Sufficient space must be
available to remove the cover and connect the ship's cables.

Mechanical Installation 5-1


056294/H NAVIGAT 2100

NAVIGAT 2100 Control and Display Unit (CDU)

Console Mounting

To mount the NAVIGAT 2100 CDU directly in a console panel (without


console frame) a panel cutout is required as shown in dimensional
drawing 4995-0112-02. Suitable fasteners for console mounting are pro-
vided in the installation kit 22596.

A backward clearance of approx. 100 mm from the mounting surface is


required to protect the connector cable from being bent too strongly at
the plug.

Console Frame Version

When ordered factory-assembled in a console frame, the NAVIGAT 2100


CDU is already fastened to the frame. The required cutout for a standard
3x1 frame is shown in dimensional drawing 0031-0112-02.

If a custom frame is delivered, installation-specific dimensional draw-


ings for the frame and cutout will be provided with the equipment.

A backward clearance of approx. 100 mm from the frame top surface is


required to protect the connector cable from being bent too strongly at
the plug.

Housing with Bracket

The NAVIGAT 2100 housing with bracket is shown in dimensional draw-


ing 4995-0112-01. The mounting bracket carries four holes of 5.3 mm dia.
for fixing the bracket to any plane surface, such as a console panel, wall
or ceiling. The required fasteners are to be provided by the shipyard or
installer.

Connector Cable

The NAVIGAT 2100 CDU connector cable terminates into an 8-wire pig-
tail for connection to a terminal block. If it is necessary to lengthen the
cable, the required terminal blocks and ship’s cabling are to be provided
by the shipyard or installer.

5-2 Mechanical Installation


NAVIGAT 2100 056294/H

5.2 Electrical Installation

IPSU AC Supply Power Configuration

DANGER When the IPSU AC supply power is switched on, live voltages are
present at the AC input terminal block (TB 9) the line filter (FL1), and at
the power transformer’s terminal block (TB10).
When configuring the system for the vessel’s AC supply voltage, make
sure that the IPSU AC power supply is switched off and safeguarded
against accidental switching-on.

The ISPU is delivered prewired for connection to 230VAC. Wire links


connect transformer terminals TB10.5 to TB10.6 and TB10.7 to TB10.9.

If the system is required to operate on 115 VAC, the wire links must be
repositioned to link TB10.4 to TB10.6 and TB10.5 to TB10.7.

Figure 5-1:
AC supply power
configuration links
230 VAC
9
8
115 VAC
7
6
5
4
3
2
1

Wiring Up the System

CAUTION When wiring up the system, make sure that the main and backup power
supplies for the NAVIGAT 2100 are switched off and safeguarded against
accidental switching-on.

Wire up the system according to the connection diagrams and other rel-
evant documents provided.

If installation-specific connection diagrams have been provided for a


given system, these supersede any connection information contained in
standard connection diagrams.

Note The cables supplied for connecting the sensor unit and the CDU to the
IPSU are approx. 3 metres long. When necessary, these cables may be
extended, using a suitable junction box with screw-down terminals. The
overall length of the connection cables is not critical.

Electrical Installation 5-3


056294/H NAVIGAT 2100

5.3 Initial System Configuration


To make the system fully functional, the configuration parameters must
be set to the required values in the Service Setup 1. Additionally, the
applicable standard operational settings should be entered in the Man-
ual Settings menu.

To configure the system:

1. Check that the wiring has been carried out completely. All devices
connected to data or signal in- and outputs should be operative.
2. Energize the system at the vessel's switch and fuse unit.
A startup message is displayed and the initial selftest is executed.
3. Go to the Service Setup 1.
4. Set the required system type and heading reference selection set-
tings.
5. In dual or triple gyro systems, assign the required compass ID. In
single gyro systems, assign ID 1.
6. Select the required data formats for all devices connected to the data
inputs. Disable unused heading source inputs.
7. Select the required protocol settings for all data outputs and the
applicable standard for the NMEA outputs.
8. If required, set the parameters for the analogue outputs, the status
in- and outputs and the rudder angle feedback inputs.
To finalize the installation:

1. Set the operational parameters the Manual Settings menu to suita-


ble values. Wherever possible, automatic data input should be
selected in preference of manual input.
2. Enter the current date and time in the User Setup menu.
3. After configuration, function-check the system with all connected
equipment in operation. Use the test mode in the Service Setup 1 to
check the heading output to serial and 6 step/° repeaters and the ana-
logue rate of turn output.
4. To bring the NAVIGAT 2100 into working order, the existing align-
ment, roll and pitch errors must now be determined and the error
correction applied as described under "Alignment, Roll and Pitch
Error Correction" below.
5. If a magnetic heading source is connected to the NAVIGAT 2100, the
magnetic compass calibration procedure should be carried out dur-
ing a sea trial, as described under "Magnetic Compass Calibration"
below.

5-4 Initial System Configuration


NAVIGAT 2100 056294/H

5.4 Alignment, Roll and Pitch Error Correction


In order to obtain correct heading, roll and pitch data, the existing mis-
alignment (i.e. the angular difference between the compass’ and the
vessel’s X, Y, and Z axes) must be determined and the required correc-
tions applied. All corrections are carried out electronically by setting the
correction values in the Service Setup 1.

Alignment error (heading error) is 0° if the long sides of the sensor hous-
ing run exactly parallel to the vessel‘s fore-and-aft axis (X axis) and the
„ahead“ marking on top of the housing points towards the bow.
Roll and pitch error are 0° if the sensor mounting surface lies exactly
parallel to a plane through the vessel’s X and Y axes.

Figure 5-2:
alignment, roll and
pitch error angles

alignment error

sensor's ahead direction

vessel's fore-and-aft (X) axis

mounting surface's Y tilt


vessel's Y axis

roll error

mounting surface
plane through vessel's X and Y axes

pitch error

mounting surface's X tilt


vessel's X axis

Alignment, Roll and Pitch Error Correction 5-5


056294/H NAVIGAT 2100

Correction Procedure

1. Determine the existing alignment error by comparing the heading


displayed by the NAVIGAT 2100 with the vessel's true heading. The
true heading must be known to an accuracy of at least 0.5°.

CAUTION The NAVIGAT 2100 must have successfully completed the align phase
with correct position and speed input before the existing alignment, roll
and pitch errors are determined.
If bearing repeaters are used to determine the true heading, these must
be properly aligned to the vessel's center line.

2. In the Service Setup 1, select the correction value sub-menu.


If the fiber-optic sensor is connected to heading source input 1, call
up the Sensor 1 correction values.
If the fiber-optic sensor is connected to heading source input 2, call
up the Sensor 2 correction values.
SERVICE SETUP 1 3. Enter the required alignment
ALIGN ERR CORR HDG 1:+000.00˚
ROLL ERROR CORR. 1: +00.00˚ error correction value. The cor-
PITCH ERROR CORR. 1: +00.00˚ rection value equals the align-
ment error with the sign
reversed.

Example:
The vessel’s true heading is 123.0°, the compass displays 123.4°,
he required correction value is thus –0.4°.

Note After correction of the alignment error, the compass is to display the ves-
sel's true heading to an accuracy of at least 0.7° secant latitude.

4. When the required alignment error has been entered, determine the
existing roll and pitch errors by comparing the roll and pitch angles
displayed by the NAVIGAT 2100 with a known reference.
5. Enter the required roll and pitch error correction values in the Serv-
ice Setup 1. As with the alignment error correction value, the
required value equals the existing error with the sign reversed.

5-6 Alignment, Roll and Pitch Error Correction


NAVIGAT 2100 056294/H

5.5 Magnetic Compass Calibration


Ideally, the magnetic heading displayed at the NAVIGAT 2100 would
exactly match the indication of the steering magnetic compass (at a
mag. variation of 0.0°).
In practice, however, deviations will occur between the steering mag-
netic compass heading and the heading data transmitted by a fluxgate
sensor or an electronic compass, as displayed at the NAVIGAT 2100.

The NAVIGAT 2100 automatically corrects such deviations if a calibra-


tion table has been stored and calibration is activated in the User Setup.

Note If magnetic heading is received from an already calibrated source, such


as a NAVITWIN, NAVIPILOT or a self-calibrating electronic compass, cal-
ibration at the NAVIGAT 2100 is not required and must be disabled.

CAUTION The magnetic heading calibration corrects deviations due to the com-
bined effects of the magnetic environment, the particular sensor being
used and the receiving circuitry inside the NAVIGAT 2100 IPSU.
Therefore, a new calibration must be carried out when:
- the steering magnetic compass is exchanged or newly adjusted,
- the magnetic heading sensor is exchanged and,
- if a fluxgate sensor is used, when the IPSU is exchanged.

It is strongly disapproved to use a true heading source, e.g. a gyrocom-


pass, as the calibration reference.
Also, it should not be attempted to correct residual deviations of a prop-
erly adjusted magnetic compass by means of the calibration table.

Calibration Procedure

The magnetic heading calibration is a two-step procedure.

First, the existing deviations between the indication of the steering mag-
netic compass and the magnetic heading displayed at the
NAVIGAT 2100 are determined. This requires that the vessel is swung
very slowly through a full circle so that for each 10° of magnetic com-
pass heading (0, 10, ... , 350°) the corresponding display value is
obtained.

Then, the resultant correction values are calculated and entered in the
magnetic heading calibration table at the NAVIGAT 2100. The calibration
table stores up to 50 entries (’cal. no.s’), each of which assigns a correc-
tion value to a given magnetic heading (0, 10, ... , 350°).

CAUTION The magnetic compass used as the calibration reference must be prop-
erly installed and adjusted.
The procedure should be carried out in calm seas only.

Magnetic Compass Calibration 5-7


056294/H NAVIGAT 2100

Determining magnetic heading correction values

1. Make sure that the magnetic variation is set to 0.0° in the Manual
Settings menu.
2. Make sure that the calibration is disabled (setting ’OFF’ selected in
the User Setup / Magn. Cal. Tab.)
3. Select a manual steering mode.
4. Commence a continuous, very slow and steady turn. The vessel
must be swung through one full circle (360°) at least.

5. While the vessel is turning, com-


pare the indication at the steer-
MAGN ing magnetic compass with the
COMP 000.8 magnetic heading values shown
on the NAVIGAT 2100 display.
At every full 10° of steering
magnetic compass heading (0°,
10°, ... , 350°), note the display
value.
Mag. HDG
Mag. Compass
Heading
Display
(uncalibrated)
Correction
Value
6. Enter the observed display val-
0 ues in the magnetic heading cal-
10 ibration table (blank form
included in the appendix of this
manual).

7. Calculate the required correc-


Mag. Compass
Heading
Mag. Hdg.
Display
Correction
Value
tion value for each heading
(uncalibrated)

0
value.
10 The correction value is the offset
which must be applied to a
given display value in order to
obtain the steering magnetic
mag. compass hdg. compass heading.
– mag. hdg. display
Example:
= correction value steering magnetic compass
heading = 0°,
display value = 0,8°,
Mag. Hdg.
correction value = –0,8°.
Mag. Compass Correction
Display
Heading Value
(uncalibrated)


10˚

5-8 Magnetic Compass Calibration


NAVIGAT 2100 056294/H

Storing the magnetic heading calibration table

1. Call up the User Setup and go to the ’Magn Cal Tab’ sub-menu.
Press F1. (’enter values’)
The calibration table entry sub-menu is shown.
2. To enter the previously determined correction values:

MAG.CAL.TABLE 00 F2† F3‡ a) Using the Up/Down


ENTER MAG.HEADING: ***.*˚
ENTER CORR. VALUE: ***.*˚ and Left/Right keys,
F1 DELETE VALUE enter the respective
heading value.
b) Press ENTER to con-
firm the value.
Mag. Hdg.
Mag. Compass Correction
Display
Heading
(uncalibrated)
Value c) Using the Up/Down
0˚ and Left/Right keys,
10˚ enter the correspond-
ing correction value.
d) Press ENTER to con-
firm the value.

3. To enter another pair of values, press F2.


The table index count in the first line is increased by 1.
Repeat the procedure from step 2.a) above until all correction values
have been entered.
4. Press MENU to quit the table entry sub-menu.
To scroll through the list of entries, press F2.or F3 respectively from
within the table entry sub-menu

To delete a pair of values, if required, press F1 when the respective entry


is displayed in the table entry sub-menu.

Note The calibration table is stored in the system's permanent memory. If the
complete set of table entries is to be altered (e.g. when a new magnetic
heading sensor has been fitted or the steering magnetic compass has
been newly adjusted), delete the old entries from the table first.

Magnetic Compass Calibration 5-9


056294/H NAVIGAT 2100

5-10 Magnetic Compass Calibration


NAVIGAT 2100 056294/H

Chapter 6: System Configuration

6.1 Configuration Menu (Service Setup 1)


The Service Setup 1 (configuration setup) provides access to the param-
eter settings which configure the NAVIGAT 2100 system as required for
the given installation.
The setup also provides a test mode to check the proper function of the
serial and 6 step/° heading outputs and the analogue outputs.

Setup Access Code

To prevent inadvertent or unauthorized changes to the system configu-


ration, setup menus which are to be accessed by service personnel only
are protected by access codes.

To access the Service Setup 1:

MAIN MENU GYRO 1


F1 DISPLAY DATA Call up the Main Menu
F2 MANUAL SETTINGS
F3 SETUP MENU

SETUP
F1 USER SETUP Press F2 to select "Service Setup".
F2 SERVICE SETUP

SERVICE SETUP
When prompted for the code:
ENTER SETUP CODE : 000
Enter code "600 "
Press ENTER to confirm.

SERVICE SETUP 1
F1 INTERFACE I/O DATA The Service Setup 1
F2 ANALOG OUTPUT SETTINGS
F3 FEEDBACK SIGNAL ‡
sub-menu opens.

Configuration Menu (Service Setup 1) 6-1


056294/H NAVIGAT 2100

Service-Setup – Overview

Figure 6-1: SERVICE SETUP 1


F1 INTERFACE I/O DATA
Service Setup F2 ANALOG OUTPUT SETTINGS
F3 FEEDBACK SIGNAL ‡

INTERFACE I/O DATA interface configuration


GYRO 1 INPUT
FOG SENSOR SENS.D.M.OUTP.
PLATH NMEA-HCHDM
LEHMK. 1200 NMEA-HCHDT
LEHMK. 2400 NMEA-HCHDG
LEHMK. 4800
S/FAST M.OUTP.
LEHMK. 9600
NMEA-HCHDM
NMEA-HDT
NMEA-HCHDT
OFF
MAGN.VAR.
GYRO 2 INPUT
NMEA-HDG
FOG SENSOR
NMEA-RMA
PLATH
NMEA-RMC
LEHMK.1200
LEHMK 2400 NMEA SUP.FAST
LEHMK 4800 4800 BAUD
LEHMK 9600 9600 BAUD
NMEA-HDT 19200 BAUD
OFF 33 Hz 38400 BD
50 Hz 38400 BD
MAG HDG. INP.
NMEA-HCHDT
SIN COS
PLATH
NMEA-HDM
NMEA-HCHDT TxD NMEA FAST
NMEA-HDG NMEA
PLATH-MAGN HCHDT
NAVIPILOT HDT/ROT
COMP. MONITOR PLATH
OFF TSS1
SPEED 1 INPUT
200 Pulse/NM
NMEA
SPEED 2 INPUT
NMEA ONLY
POS. 1 INPUT
NMEA-GLL
NMEA-GGA
POS. 2 INPUT
NMEA-GLL
NMEA-GGA

contd. on next page

6-2 Configuration Menu (Service Setup 1)


NAVIGAT 2100 056294/H

Figure 6-2: contd. from previous page


Service Setup
(contd.)

SERVICE SETUP 1
F1 INTERFACE I/O DATA
F2 ANALOG OUTPUT SETTINGS
F3 FEEDBACK SIGNAL ‡

ANALOG OUTPUT SETTINGS settings for


analogue outputs
ANALOG OUTP.
X/Y RATE
ROLL/PITCH
ANALOG OUTP. SCALE
scale X-rate: 0.1 – 999.9 mV/˚/min.
scale Y-rate: 0.1 – 999.9 mV/˚/min.
scale ROT: 0.1 – 999.9 mV/˚/min.
scale Roll: 0.1 – 999.9 mV/˚
scale Pitch: 0.1 – 999.9 mV/˚
scale Current: 0.1 – 99.9 mA/˚/min.
OFFSET VALUES
offset X-rate: -999 – 999 mV
offset Y-rate: -999 – 999 mV
offset ROT: -999 – 999 mV
offset Roll: -999 – 999 mV
offset Pitch: -999 – 999 mV
offset Current: -9.99 – 9.99 mA

FEEDBACK SIGNAL settings for rudder angle


feedback units
No. OF RUDDERS
1
2
SET RUDDER 1
sc. factor: 0.1 – 999 mV/˚
zero offset: -9.9 – +9.9 ˚
SET RUDDER 2
sc. factor: 0.1 – 999 mV/˚
zero offset: -9.9 – +9.9 ˚

contd. on next page

Configuration Menu (Service Setup 1) 6-3


056294/H NAVIGAT 2100

Figure 6-3: contd. from previous page


Service Setup
(contd.)

SERVICE SETUP 1 †
F1 SYSTEM SETUP
F2 CORRECTION VALUES
F3 EXT.STATUS IN ‡

SYSTEM SETUP hdg. selection


and gyro ID setting
HDG. SEL.
CDU 1
CDU 1+2
COMP. MON
AUTOPILOT
EXT. SEL.
SET GYRO ID
1
2
3

CORRECTION VALUES sensor alignment


correction values
CORR. VALUES SENSOR 1
align err. corr.: -180.0 – +179.9˚
roll err. corr.: -3.0 – +3.0˚
pitch err. corr.: -3.0 – +3.0˚
CORR. VALUES SENSOR 2
align err. corr.: -180.0 – +179.9˚
roll err. corr.: -3.0 – +3.0˚
pitch err. corr.: -3.0 – +3.0˚

EXT. STATUS IN settings ext.


status input
STATUS LOG TB 3.11
STATUS LOG
STAT. HDG +180˚
STATUS ROT

contd. on next page

6-4 Configuration Menu (Service Setup 1)


NAVIGAT 2100 056294/H

Figure 6-4: contd. from previous page


Service Setup
(contd.)
SERVICE SETUP 1 †
F1 TEST / ALIGN
F2 TEST ANALOG ROT
F3 GEN.ALARM SETUP ‡

TEST / ALIGN sensor selftest / align


initiate new selftest / align cycle (sensor warm start)

TEST ANALOG ROT analogue ROT and


hdg. test mode
ROT test value: -999 – +999°/min.
heading test value: 000.0 – 359.9°
ENTER OFFSET/SCALE
go to ROT offset/scale settings menu

GEN. ALARM SETUP general alarm relay


configuration
ON ALL ALARMS
ON FATAL ALARMS

SERVICE SETUP 1 †
F1 PROTOCOL TYPE
F2 HEADING OUTPUT SOURCE

PROTOCOL TYPE NMEA output


protocol standard
IEC 61162-1
NMEA 0183

HEADING OUTPUT SOURCE options for output


active hdg. source
INT HDG ONLY
INT/EXT HDG

Configuration Menu (Service Setup 1) 6-5


056294/H NAVIGAT 2100

Service Setup 1 – Parameters

Interface I/O Data

Configures the in- and output interfaces.

Gyro 1 Input
Selects the interface protocol for the Gyro 1 input.

Settings: FOG SENSOR


The input reads data from the LFK 95 fiber-optic gyrocom-
pass sensor

PLATH
The input reads the PLATH binary data protocol

LEHMK. 1200
The input is reads the Lehmkuhl (Scandinavian Microsys-
tems) protocol at 1200 Bd.

LEHMK. 2400
The input is reads the Lehmkuhl (Scandinavian Microsys-
tems) protocol at 2400 Bd.

LEHMK. 4800
The input is reads the Lehmkuhl (Scandinavian Microsys-
tems) protocol at 4800 Bd.

LEHMK. 9600
The input is reads the Lehmkuhl (Scandinavian Microsys-
tems) protocol at 9600 Bd.

NMEA-HDT
The input reads the NMEA $--HDT sentence

OFF
The input is disabled

6-6 Configuration Menu (Service Setup 1)


NAVIGAT 2100 056294/H

Gyro 2 Input
Selects the interface protocol for the Gyro 2 input.

Settings: FOG SENSOR


The input reads data from the LFK 95 fiber-optic gyrocom-
pass sensor

PLATH
The input reads the PLATH binary data protocol

LEHMK. 1200
The input is reads the Lehmkuhl (Scandinavian Microsys-
tems) protocol at 1200 Bd.

LEHMK. 2400
The input is reads the Lehmkuhl (Scandinavian Microsys-
tems) protocol at 2400 Bd.

LEHMK. 4800
The input is reads the Lehmkuhl (Scandinavian Microsys-
tems) protocol at 4800 Bd.

LEHMK. 9600
The input is reads the Lehmkuhl (Scandinavian Microsys-
tems) protocol at 9600 Bd.

NMEA-HDT
The input reads the NMEA $--HDT sentence

OFF
The input is disabled

Configuration Menu (Service Setup 1) 6-7


056294/H NAVIGAT 2100

Mag Hdg. Inp.


Configures the magnetic heading input.

Settings: SIN COS


The input reads analogue voltages from a Sperry Marine
fluxgate sensor type 4863 at the analogue fluxgate interface

NMEA-HDM
The input reads the NMEA $--HDM sentence at the NMEA
magn. interface

NMEA-HCHDT
The input reads the NMEA $HCHDT sentence at the NMEA
magn. interface

NMEA-HDG
The input reads the NMEA $--HDG sentence at the NMEA
magn. interface

PLATH-MAGN
The input reads magnetic heading from the PLATH binary
data protocol at the NMEA magn. interface

NAVIPILOT
The input reads magnetic heading from the NAVIPILOT
repeater protocol at the NMEA magn. interface

COMP. MONITOR
The input reads magnetic heading (NMEA) at the Compass
Monitor interface

OFF
The input is disabled

6-8 Configuration Menu (Service Setup 1)


NAVIGAT 2100 056294/H

Speed 1 Input
Configures the speed 1 input.

Settings: 200 Pulse/NM


Speed is computed from pulses at the 200 p./NM interface

NMEA
The input reads speed from an NMEA sentence received at
the serial speed data input 1.

Speed 2 Input
Configures the speed 2 input.

Settings: NMEA
The input reads speed from an NMEA sentence received at
the serial speed data input 2.

Pos. 1 Input
Configures the position 1 input.

Settings: NMEA-GLL
The input reads the NMEA $--GLL sentence

NMEA-GGA
The input reads the NMEA $--GGA sentence

Pos. 2 Input
Configures the position 2 input.

Settings: NMEA-GLL
The input reads the NMEA $--GLL sentence

NMEA-GGA
The input reads the NMEA $--GGA sentence

Sens. D. M. Outp.
Selects the output sentence format for magnetic heading at the sensor
data outputs

Settings: NMEA-HCHDM
Magnetic heading is sent using the NMEA $--HDM sentence
with talker ID “HC”

NMEA-HCHDT
Magnetic heading is sent using the NMEA $--HDT sentence
with talker ID “HC”

NMEA-HCHDG
Magnetic heading is sent using the NMEA $--HDG sentence
with talker ID “HC”

Configuration Menu (Service Setup 1) 6-9


056294/H NAVIGAT 2100

S/FAST M. Outp.
Selects the output sentence format for magnetic heading at the FAST
and SuperFAST data outputs

Settings: NMEA-HCHDM
Magnetic heading is sent using the NMEA $--HDM sentence
with talker ID “HC”

NMEA-HCHDT
Magnetic heading is sent using the NMEA $--HDT sentence
with talker ID “HC”

Magn. Var.
Selects the sentence format for automatic magnetic variation input

Settings: NMEA-HDG
Magnetic variation is read from the NMEA $--HDG sentence
at the serial data magn. interface

NMEA-RMA
Magnetic variation is read from the NMEA $--RMA sentence
at the currently active position interface

NMEA-RMC
Magnetic variation is read from the NMEA $--RMC sentence
at the currently active position interface

6-10 Configuration Menu (Service Setup 1)


NAVIGAT 2100 056294/H

NMEA Sup.FAST
Configures the SuperFAST serial data output.

Settings: 4800 Baud


The output transmits all available data in NMEA format at
4800 Bd. (standard according to IEC 61162-1)

9600 Baud
The output transmits all available data in NMEA format at
9600 Bd. (non-standard)

19200 Baud
The output transmits all available data in NMEA format at
19200 Bd. (non-standard)

33 Hz 38400 Bd
The output transmits all available data in NMEA format at
38400 Bd. (high-speed according to IEC 61162-2)
The update rate for the HDT sentence is 33 Hz.

50 Hz 38400 Bd
The output transmits all available data in NMEA format at
38400 Bd. (high-speed according to IEC 61162-2)
The update rate for the HDT sentence is 50 Hz.

NMEA-HCHDT
The output transmits magnetic heading only, using the
NMEA $HCHDT sentence at 4800 Bd.

PLATH
The output transmits heading, rate of turn, roll and pitch
data, using the PLATH binary protocol at 9600 Bd.

TxD NMEA FAST


Configures the FAST serial data output.

Settings: NMEA
The output transmits all available data in NMEA format at
4800 Bd.

HCHDT
The output transmits magnetic heading only, using the
NMEA $HCHDT sentence at 4800 Bd.

HDT/ROT
The output transmits the active heading and rate of turn
data only, using the NMEA $--HDT and $--ROT sentences at
4800 Bd.

PLATH
The output transmits heading, rate of turn, roll and pitch
data, using the PLATH binary protocol at 9600 Bd.

TSS1
The output transmits roll and pitch data only, using the
TSS1 protocol at 4800 Bd.

Configuration Menu (Service Setup 1) 6-11


056294/H NAVIGAT 2100

Analog Output Settings

Configures the analogue voltage and current outputs.

Analog Outp.
Selects whether the output voltages for motion around the longitudinal
(X) and transversal (Y) axes represent rates or angles.

Settings: X/Y Rate


The output voltages represent X and Y rates respectively
(roll and pitch rates)

Roll/Pitch
The output voltages represent roll and pitch angles respec-
tively (X and Y angles)

Analog Outp. Scale


Sets the scaling for the analogue outputs.1

Values: X rate: 0.1 – 999.9 mV/°/min.


Y rate: 0.1 – 999.9 mV/°/min.
Rate of Turn: 0.1 – 999.9 mV/°/min.
Roll angle: 0.1 – 999.9 mV/°
Pitch angle: 0.1 – 999.9 mV/°
X rate current output: 0.1 – 99.9 mA/°/min.

Offset Values
Sets the zero-point offsets for the analogue outputs.

Values: offset X rate: -999 – 999 mV


offset Y rate: -999 – 999 mV
offset Rate of Turn: -999 – 999 mV
offset Roll angle: -999 – 999 mV
offset Pitch angle: -999 – 999 mV
offset X rate current output: -9.99 – 9.99 mA

1 The analogue output voltages are limited to a range of ±10V.


The current output is limited to the standard 4-20 mA range.
Values which, according to the chosen scale factor, would exceed these
limits are clipped to the applicable range.

6-12 Configuration Menu (Service Setup 1)


NAVIGAT 2100 056294/H

Feedback Signal

Configures the rudder angle feedback inputs.

No. of Rudders
Selects between single and dual rudder systems.

Settings: 1
Single rudder system; rudder angle input 1 is used only

2
Dual rudder system; both rudder angle inputs are used; sep-
arate graphs are printed for port and stb. rudder angles

Set Rudder 1
Sets the scaling and zero-point offset for the rudder angle input 1.

Settings: scale factor: 0.1 – 999 mV/°/min.


zero-point offset: -9.9 – +9.9°

Set Rudder 2
Sets the scaling and zero-point offset for the rudder angle input 2.

Settings: scale factor: 0.1 – 999 mV/°/min.


zero-point offset: -9.9 – +9.9°

Configuration Menu (Service Setup 1) 6-13


056294/H NAVIGAT 2100

System Setup

Configures the heading selector device and the compass ID.

Hdg. Sel.
Selects the heading source selector device to use.

Settings: CDU 1
Standalone system: the active heading source is selected at
the control and display unit

CDU 1+2
Dual gyrocompass system: the active heading source is
selected at either one of the gyrocompasses’ control and
display units

Comp. Mon.
Multicompass system with Compass Monitor/Heading Man-
agement system NAVITWIN: the active heading source is
selected at the NAVITWIN

Autopilot
Gyrocompass/Autopilot system: the active heading source
is selected at the autopilot (NAVIPILOT V, ADII or V HSC)

Ext. Sel.
The active heading source is selected using an external
selector switch

Set Gyro ID
Sets the compass ID.

Settings: 1
Main gyro in a dual or triple gyrocompass system or stan-
dalone gyrocompass; the fiber-optic sensor must be con-
nected to gyro input 1.

2
Backup gyro in a dual or triple gyrocompass system; the
fiber-optic sensor must be connected to gyro input 2.

3
Backup gyro in a triple gyrocompass system; the fiber-optic
sensor must be connected to gyro input 1.

6-14 Configuration Menu (Service Setup 1)


NAVIGAT 2100 056294/H

Correction Values

Sets the mounting correction values for the fiber-optic sensor(s).

Corr. Values Sensor 1


Sets the correction values for a sensor connected to gyro input 1.

Values: align err. corr.: -180.0 – +179.9°


roll err. corr.: -3.0 – +3.0°
pitch err. corr.: -3.0 – +3.0°

Corr. Values Sensor 2


Sets the correction values for a sensor connected to gyro input 2.

Values: align err. corr.: -180.0 – +179.9°


roll err. corr.: -3.0 – +3.0°
pitch err. corr.: -3.0 – +3.0°

Ext. Status In

Selects the function of the external status input port (TB 3.11)

Settings: Status Log


The port is used to monitor the “alive” status from a pulse
speed log; if the active log is a pulse log and the input con-
tact is open, a speed log failure alarm is given.

Stat. Hdg. +180°


The port is used to reverse the heading displays and data
outputs (e.g. for use in double-ended ferries); when the
input contact is closed, an offset of 180° is applied to all
headings.

Status ROT
The port is used to select the active rate of turn damping
time constant; when the input contact is closed, the “high”
damping time constant is effective.

Test/Align

Initiates a new alignment (warm start) of the fiber-optic sensor.

Settings: none

Test Analog ROT

Calls up the test mode for the analogue rate of turn output and the head-
ing output data.

Settings: none

Configuration Menu (Service Setup 1) 6-15


056294/H NAVIGAT 2100

Gen. Alarm Setup

Selects in which cases the “General Alarm” relay is actuated.

Settings: On all alarms


The relay is actuated whenever an alarm condition exists.

On fatal alarms
The relay is actuated only in case of fatal alarms. A fatal
alarm condition exists when the gyrocompass can no longer
provide its own heading data. Loss of external data and the
heading difference alarm are non-fatal alarm conditions.

Protocol Type

Selects the conformance level for NMEA outputs

Settings: IEC 61162-1


NMEA outputs conform strictly to IEC 61162-1. Proprietary
output sentences start with “$P”, followed by the manufac-
turer’s mnemonic code “PLA” and a single letter designating
the type of data transmitted, e.g. “$PPLAN...”.

NMEA 0183
NMEA outputs use the older format for proprietary output
sentences, starting with $PP, followed by a three-letter sen-
tence formatter, e.g. “$PPNSD...”.

Heading Output Source

Sets the gyro heading source for serial data heading outputs

Settings: INT HDG ONLY


Serial data heading outputs transmit the “own” (internal
fiber-optic sensor) gyro heading always, regardless of which
source is currently selected as the active heading reference.

This is the recommended setting for standalone systems as


well as for standard dual/triple gyro systems using the
Switch-Over Unit to distribute the compasses’ data to exter-
nal equipment.

INT/EXT HDG
Serial data heading outputs transmit either the internal or
the external gyro heading, depending on which source is
currently selected as the active heading reference.
In case magnetic heading is made the active reference, the
outputs will continue to transmit gyro heading from the pre-
viously active gyro source.

This setting is required in non-standard systems which use


the NAVIGAT 2100 IPSU to distribute multiple compasses’
data to external equipment.

6-16 Configuration Menu (Service Setup 1)


NAVIGAT 2100 056294/H

6.2 Factory Settings Menu (Technical Pages)


The Technical Pages need not normally be accessed by field service per-
sonnel. However, if the system software is exchanged, the software ver-
sion should be verified and it should be made sure that validity checking
of the fiber-optic sensor data is enabled.

Setup Access Code

To prevent inadvertent or unauthorized changes to the system configu-


ration, setup menus which are to be accessed by service personnel only
are protected by access codes.

To access the Technical Pages:

MAIN MENU GYRO 1


F1 DISPLAY DATA Call up the Main Menu
F2 MANUAL SETTINGS
F3 SETUP MENU

SETUP
F1 USER SETUP Press F2 to select "Service Setup".
F2 SERVICE SETUP

SERVICE SETUP
When prompted for the code:
ENTER SETUP CODE : 000
Enter code "140 "
Press ENTER to confirm.

TECHNICAL PAGES
F1 SOFTWARE VERSION The Technical Pages
F2 UPDATE SOFTWARE
F3 ENABLE ERR.STAT.BITS
sub-menu opens.

Factory Settings Menu (Technical Pages) 6-17


056294/H NAVIGAT 2100

Technical Pages – Overview

Figure 6-5: TECHNICAL PAGES


F1 SOFTWARE VERSION
Technical Pages F2 UPDATE SOFTWARE
F3 ENABLE ERR.STAT.BITS

SOFTWARE VERSION software version info


SOFTWARE VERSION: software creation date
OPERATION UNIT: CDU software version
INTERFACE UNIT: IPSU software version

UPDATE SOFTWARE in-circuit software update


update IPSU software via service interface
(factory use only, not for field service)

ENABLE ERR.STAT.BITS enable/disable validity


check of fiber-optic
ENABLE
sensor data
DISABLE

6-18 Factory Settings Menu (Technical Pages)


NAVIGAT 2100 056294/H

Technical Pages– Parameters

Software Version

Displays detailed hard- and software version information.

Settings: Software Version


The creation date of the IPSU software.

Operation Unit
The version code of the CDU software.

Interface Unit
The version code of the ISPU software.

Update Software

Initiates an IPSU software update via the service interface.

Settings: This feature is for factory use only. Field service is required
to exchange the software flash-memory to update the IPSU
software.

Enable Err. Stat. Bits

Enables or disables validity checking of the fiber-optic sensor data.

Settings: Enable
Incoming data from the fiber-optic sensor is checked for
validity. Heading, roll and pitch, rate of turn and X/Y rate
data which is marked invalid will not be displayed at the
NAVIGAT 2100 CDU and is not available for distribution to
external equipment.

Disable
Incoming data from the fiber-optic sensor is not checked for
validity. All data is displayed and distributed to external
equipment.

CAUTION Validity checking for the fiber-optic sensor data must generally be ena-
bled at all times.
Should the validity checking be disabled, the system will not alert the
operator when invalid data is received from the fiber-optic sensor.

Factory Settings Menu (Technical Pages) 6-19


056294/H NAVIGAT 2100

6-20 Factory Settings Menu (Technical Pages)


NAVIGAT 2100 056294/H

Chapter 7: Troubleshooting

7.1 General Troubleshooting Instructions


The NAVIGAT 2100 is a complex electronic system. In case of malfunc-
tion, it would neither be practical nor economical to carry out trouble-
shooting and servicing in the field down to the level of individual circuit
components.
Unless instructed otherwise by Sperry Marine engineering, field service
personnel should limit troubleshooting to:

• Visual inspection of mechanical components, PCBs and wiring.


• Continuity checks of wiring connections.
• Checks for short circuit or overload conditions and for reversed
polarity of the DC supply power.
• Checks of the on-board supply voltages and of I/O signals and data.
The presence of voltages, signals and data is indicated by diagnostic
LEDs on the PCBs. Exact voltage levels must be checked with a volt-
meter. The data content on serial I/O lines must be checked with the
aid of suitable analyzing tools, such as PC-based protocol interpret-
ers or terminal programs.
The NAVIGAT 2100 IPSU contains two PCBs, the interface PCB and the
processor PCB (mounted onto the interface PCB).
When components on the IPSU interface and/or processor PCB, other
than socketed ICs, are assumed to cause malfunction, the complete
IPSU is to be exchanged. If malfunction is definitely confined to the
processor PCB, the board may be exchanged separately.
When components inside the CDU, other than socketed ICs, are
assumed to cause malfunction, the complete CDU is to be exchanged.

DANGER When the NAVIGAT 2100 IPSU AC supply power is switched on, live
voltages are present at the AC input terminal block (TB 9) the line filter
(FL1), and at the power transformer’s terminal block (TB10).
When troubleshooting the system under power, do not touch any of
these parts or any of the electronic circuitry.

WARNING Hazardous voltage is present inside the NAVIGAT 2100 CDU.


Danger of electrical shock or burn when the CCFL inverter connections
are touched.
Disconnect power before opening the device.
When servicing the device without the back cover installed, do not touch
the CDU PCB while power is applied to the board.

CAUTION The fiber-optic sensor, type 4913, is not serviceable in the field.
Defective sensor units must be returned to Sperry Marine for exchange.
The sensor carries a tamper seal. Breaking this seal voids the warranty.

CAUTION The NAVIGAT 2100 system contains electrostatic sensitive components.


Electrostatic discharge may permanently damage components.
When troubleshooting the IPSU or CDU, take precautions to prevent elec-
trostatic discharge. Avoid touching any of the electronic circuitry.

General Troubleshooting Instructions 7-1


056294/H NAVIGAT 2100

7.2 IPSU: Exchangeable Components, Connectors,


Diagnostic LEDs

Location of Parts on the IPSU Interface and Processor PCBs

Figure 7-1:
location of parts Interface PCB
TB 8
on the IPSU PCBs Processor PCB CR 53 CR 55 CR 57

CR 52 CR 54 CR 56

IC 28
CR 40

IC 30
TB 7
CR 39

CR 43
CR 42
J5 IC 18
CR 71
CR 41
TB 6

CR 21
IC 9 CR 20
CR 19
CR 18
CR 17
CR 16

IC 8 IC 7 CR 15 TB 5
CR 14
CR 13
CR 12

CR 11

IC 1 IC 3 CR 10

CR 67

TB 4
CR 64

CR 63

CR 1 CR 2
CR 66

CR 61
J4 CR 22

CR 9 CR 60
TB 3
CR 8
CR 58
CR 25

CR 27 CR 49
CR 46
CR 23 CR 5
CR 4

TB 1 TB 2

7-2 IPSU: Exchangeable Components, Connectors,


NAVIGAT 2100 056294/H

Exchangeable Components

All exchangeable components are located on the processor PCB.

Table 7-1:
Part Function Stock No.
Exchangeable
components IC 1 quad opto-isolator IC for ser. inputs from: 040287-0000-000
on the IPSU hdg. sources 1 and 2, magnetic heading
processor PCB input, CDU
IC 3 quad RS-422 output driver IC, drives: 046485-0000-000
outputs to hdg. sources 1 and 2, FAST out-
put, NAVIPRINT output
IC 7 UART 046537-0000-000
IC 8 UART 046537-0000-000
IC 9 system software flash-memory IC, 026565-0000-000
pre-programmed
IC 18 PAL, pre-programmed 020204-0000-000
IC 28 serial controller IC 047562-0000-000
IC 30 quad RS-422 output driver IC; drives: 046485-0000-000
output to CDU, SuperFAST output

Connectors

Table 7-2:
TB/J Connections
Connectors
on the IPSU PCBs TB 1 24 VDC supply power inputs 1 and 2
TB 2 heading source in-/outputs 1 and 2, CDU interface, status
input Auto/Man
TB 3 serial position inputs 1 and 2, serial speed inputs 1 and 2,
position NMEA, speed input 200 p/nm, status input Log/+180°/
ROT damping, serial magnetic heading input / status input
mute, sin/cos fluxgate input, rudder angle feedback input 1
TB 4 sensor data, FAST, SuperFAST and NAVIPRINT outputs,
NAVITWIN input
TB 5 serial repeater outputs 1–6
TB 6 serial repeaters outputs 7–12
TB 7 6 step/° outputs, analogue ROT, roll/pitch or X/Y rate outputs,
rudder angle feedback input 2
TB 8 relay alarm and status outputs, status input G1/G2 (switch-
over unit)
TB 9 located in IPSU housing: AC power input connector
TB 10 located on AC power supply transformer:
AC power from line filter, 24 VAC to IPSU PCB, wire links for
AC input configuration 115/230 VAC
J4 AC power supply transformer
J5 located on processor PCB:
RS-232 service interface connector (for factory use only)

IPSU: Exchangeable Components, Connectors, Diagnostic LEDs 7-3


056294/H NAVIGAT 2100

Diagnostic LEDs

As an aid in troubleshooting, a number of diagnostic LED indicators are


provided on the NAVIGAT 2100 IPSU. These indicate the presence of
supply voltages, activities on the serial data I/O lines and the current
states of the status I/O ports.

Table 7-3: LED Colour Indication


Diagnostic LEDs
on the ISPU PCBs UAC green lit when AC main supply power present
(CR 27)
+12VDC green lit when +12 VDC on-board supply present
(CR 8)
-12VDC green lit when –12 VDC on-board supply present
(CR 9)
+5VDC green lit when +5 VDC (Vcc) on-board supply present
(CR 22)
LED 1 green lit when 24VDC main supply power present,
(CR 23) TB 1.1/1.2
LED 2 green lit when 24VDC backup supply power present,
(CR 25) TB 1.3/1.4
LED 3 red indicates overload on 24VDC output to fiber-
(CR 4) optic sensor 1, TB 2.1/2.2
LED 4 red indicates overload on 24VDC output to fiber-
(CR 5) optic sensor 2, TB 2.7/2.8
LED 5 red indicates overload on 12VDC output to CDU,
(CR 46) TB 2.19/2.20
LED 6 red indicates overload on 12VDC output to CDU,
(CR 49) TB 2.13/2.14
LED 7 red flashes with activity on Rx line, heading
(CR 58-A) source 1 input, TB 2.3/2.4
LED 8 red flashes with activity on Tx line, heading
(CR 58-B) source 1 output, TB 2.5/2.6
LED 9 red flashes with activity on Rx line, heading
(CR 58-C) source 2 input, TB 2.9/2.10
LED 10 red flashes with activity on Tx line, heading
(CR 58-D) source 2 output, TB 2.11/2.12
LED 11 red flashes with activity on Rx line, serial speed
(CR 60-A) data input 1, TB 3.5/3.6
LED 12 red flashes with activity on Rx line, serial speed
(CR 60-B) data input 2, TB 3.7/3.8
LED 13 red flashes with activity on Rx line, serial position
(CR 60-C) data input 1, TB 3.1/3.2
LED 14 red flashes with activity on Rx line, serial position
(CR 60-D) data input 2, TB 3.3/3.4
LED 15 red flashes with activity on Rx line, input from
(CR 61-A) control and display unit, TB 2.17/2.18

7-4 IPSU: Exchangeable Components, Connectors,


NAVIGAT 2100 056294/H

LED Colour Indication


LED 16 red flashes with activity on Tx line, output to con-
(CR 61-B) trol and display unit, TB 2.15/2.16
LED 17 red flashes with activity on Tx line, FAST output,
(CR 61-C) TB 4.9/4.10
LED 18 red flashes with activity on Rx line, serial mag-
(CR 61-D) netic heading data input, TB 3.13/3.14
LED 19 red lit when status input closed, Status G1/G2
(CR 66-A) from Switch-Over Unit, TB 8.21/8.22
LED 20 red flashes with activity on Tx line, serial repeater
(CR 66-B) outputs 1 - 6, TB 5.1/5.2 - TB 5.21/5.22
LED 21 red flashes with activity on Tx line, serial repeater
(CR 66-C) outputs 7 - 12, TB 6.1/6.2 - TB 6.21/6.22
LED 22 red flashes with activity on Tx line, sensor data
(CR 66-D) outputs, TB 4.1/4.2, TB 4.3/4.4
LED 27 red flashes with activity on Rx line, input from
(CR 64-A) NAVITWIN, TB 4.11/4.12
LED 28 red flashes with activity on Tx line, SuperFAST
(CR 64-B) output, TB 4.13/4.14
LED 29 red flashes with activity on Tx line, nav. data
(CR 64-C) printer NAVIPRINT, TB 4.23/4.24
LED 31 red lit when status input closed, Status Log/Offset
(CR 67-A) 180°, TB 3.11/3.12
LED 32 red lit when status input closed, Speed, 200 p/nm,
(CR 67-B) TB 3.9/3.10
LED 33 red lit when status input closed, Auto/Man,
(CR 67-C) TB 2.23/2.24
LED 34 red indicates overload on 24VDC output to serial
(CR 10) repeater 1, TB 5.3
LED 35 red indicates overload on 24VDC output to serial
(CR 11) repeater 2, TB 5.7
LED 36 red indicates overload on 24VDC output to serial
(CR 12) repeater 3, TB 5.11
LED 37 red indicates overload on 24VDC output to serial
(CR 13) repeater 4, TB 5.15
LED 38 red indicates overload on 24VDC output to serial
(CR 14) repeater 5, TB 5.19
LED 39 red indicates overload on 24VDC output to serial
(CR 15) repeater 6, TB 5.23
LED 40 red indicates overload on 24VDC output to serial
(CR 16) repeater 7, TB 5.3
LED 41 red indicates overload on 24VDC output to serial
(CR 17) repeater 8, TB 5.7
LED 42 red indicates overload on 24VDC output to serial
(CR 18) repeater 9, TB 5.11

IPSU: Exchangeable Components, Connectors, Diagnostic LEDs 7-5


056294/H NAVIGAT 2100

LED Colour Indication


LED 43 red indicates overload on 24VDC output to serial
(CR 19) repeater 10, TB 5.15
LED 44 red indicates overload on 24VDC output to serial
(CR 20) repeater 11, TB 5.19
LED 45 red indicates overload on 24VDC output to serial
(CR 21) repeater 12, TB 5.23
LED 46 red indicates overload on 24VDC output to 6-step/°
(CR 41) repeater 2, TB 7.8
LED 47 red indicates overload on 24VDC output to 6-step/°
(CR 71) repeater 1, TB 7.1
LED 48 red indicates overload on +12VDC output to rud-
(CR 42) der angle feedback pots, TB 3.20
LED 49 red indicates overload on –12VDC output to rud-
(CR 43) der angle feedback pots, TB 3.21
LED 50 red lit when output high, 6-step/° repeater 1,
(CR 39-A) phase 1, TB 7.2
LED 51 red lit when output high, 6-step/° repeater 1,
(CR 39-B) phase 2, TB 7.3
LED 52 red lit when output high, 6-step/° repeater 1,
(CR 39-C) phase 3, TB 7.4
LED 53 red lit when output high, 6-step/° repeater 2,
(CR 40-S) phase 1, TB 7.10
LED 54 red lit when output high, 6-step/° repeater 2,
(CR 40-B) phase 2, TB 7.11
LED 55 red lit when output high, 6-step/° repeater 2,
(CR 40-C) phase 3, TB 7.12
K1 green lit when relay attracted, K1, max. ROT alarm,
(CR 52) TB 8.4/8.5/8.6
K2 green lit when relay attracted, K2, status G1/G2 or
(CR 53) G3/M2, TB 8.13–8.17
K3 green lit when relay attracted, K3, status G1/G3 or
(CR 54) G2/M, TB 8.13–8.17
K4 green lit when relay attracted, K4, spare, TB 8.7/8.8
(CR 55)
K5 green lit when relay attracted, K5, watch alarm trig-
(CR 56) ger, TB 8.9/8.10
K6 green lit when relay attracted, K6, status G1/G2 to
(CR 57) Switch-Over Unit, TB 8.11/8.12
CR 1 on green lit when relay attracted, K1 on processor PCB,
proc. PCB hdg. diff. alarm, TB 8.18/8.19/8.20
CR 2 on green lit when relay attracted, K2 on processor PCB,
proc. PCB power failure/gen. alarm, TB 8.1/8.2/8.3

7-6 IPSU: Exchangeable Components, Connectors,


NAVIGAT 2100 056294/H

7.3 CDU: Exchangeable Components, Connectors,


Diagnostic LEDs

Location of Parts on the CDU PCB

Figure 7-2:
Location of parts
on the CDU PCB

CR 33
J6

CR 30

CR 29

J1

IC 4
CR 13

J2

Flashboard

J4

WARNING
danger of electrical shock
or burn when CCFL inverter
connections are touched

CDU: Exchangeable Components, Connectors, Diagnostic LEDs 7-7


056294/H NAVIGAT 2100

Exchangeable Components

Table 7-1:
Part Function Stock No.
Exchangeable
components Flash- Flashboard (flash-memory card), 020685-0000-000
on the CDU PCB board pre-programmed with system software
IC 4 RS-422 output driver IC; 046485-0000-000
drives data output to IPSU

Connectors

Table 7-2:
Function
Connectors
on the CDU PCB J 1 Socket for buzzer hi/lo jumper1
J 2 RS-232 service interface connector
J 4 Socket for exchangeable system software flashboard
J 6 50-pin Sub-D I/O connector
1 J1 must be placed across pins 1 and 2 (buzzer hi) in normal operation.
Placing J1 across pins 2 and 3 (buzzer lo) is permitted only to tempo-
rarily silence buzzer during service.

Diagnostic LEDs

As an aid in troubleshooting, a number of diagnostic LED indicators are


provided on the NAVIGAT 2100 CDU. These indicate the presence of
supply voltages and activities on the serial data I/O lines.

Table 7-3: LED Colour Indication


Diagnostic LEDs
on the CDU PCB CR 13 green flashes with activity on Tx line to IPSU
CR 29 green lit when +3.3 VDC (Vcc) on-board supply
present
CR 30 green lit when +5 VDC on-board supply present
CR 33 green lit when +12 VDC on-board supply present

7-8 CDU: Exchangeable Components, Connectors,


NAVIGAT 2100 056294/H

7.4 Sensor Diagnostics Menu


If the fiber-optic sensor is assumed to provide incorrect data, it may
become necessary to view the status information and possible fault
messages sent by the sensor to the IPSU, in order to track down the
cause of malfunction.

The sensor diagnostics menu shows data validity and accuracy status
information as received from the sensor and also displays warnings and
fault messages, if present.

Sensor Diagnostics– Access Code

The sensor diagnostic menu pages belong to the service setup menus.
Access is therefore code-protected.

To access the sensor diagnostic menu pages:

MAIN MENU GYRO 1


F1 DISPLAY DATA Call up the Main Menu
F2 MANUAL SETTINGS
F3 SETUP MENU

SETUP
F1 USER SETUP Press F2 to select "Service Setup".
F2 SERVICE SETUP

SERVICE SETUP
When prompted for the code:
ENTER SETUP CODE : 000
Enter code "130 "
Press ENTER to confirm.

DATA VALID
HDG: YES X-RATE: YES The sensor diagnostic
ROLL: YES Y-RATE: YES
PITCH: YES Z-RATE: YES ‡
menu pages are shown.

Sensor Diagnostics Menu 7-9


056294/H NAVIGAT 2100

Sensor Diagnostics Menu – Overview

Figure 7-3: DATA VALID


HDG: YES X-RATE: YES
Sensor Diagnostics ROLL: YES Y-RATE: YES
Menu PITCH: YES Z-RATE: YES ‡

DATA VALID data validity status


angles (hdg., roll, pitch): YES or NO
rates (X, Y, Z): YES or NO

REDUCED ACCURACY †
HDG: NO X-RATE: NO
ROLL: NO Y-RATE: NO
PITCH: NO Z-RATE: NO ‡

REDUCED ACCURACY data accuracy status


angles (hdg., roll, pitch): YES or NO
angles (X, Y, Z): YES or NO

SYSTEM FAULT †
Dnn FAULT MESSAGE

UPDATE RATE 64HZ

SYSTEM FAULT sensor system faults


fault message(s): message code and text
or blank line if no fault present
update rate: 32 Hz or 64 Hz

7-10 Sensor Diagnostics Menu


NAVIGAT 2100 056294/H

Sensor Diagnostics – Parameters

Data Valid

Displays the validity status of angles and rates.

Angles (Hdg., Roll, Pitch)

Displays: YES
Angular data is valid. This should be the case at all times
during normal operation.

NO
Angular data is marked invalid. Indicates that a fault condi-
tion is present.

Rates (X, Y, Z)

Displays: YES
Rate data is valid. This should be the case at all times during
normal operation.

NO
Rate data is marked invalid. Indicates that a fault condition
is present.

Reduced Accuracy

Displays the accuracy status of angles and rates.

Angles (Hdg., Roll, Pitch)

Displays: YES
Accuracy of angular data is reduced. This is a normal indica-
tion during the align phase. Once the alignment has been
completed, reduced accuracy indicates that a fault condition
is present.

NO
Accuracy of angular data is not reduced. Once the align-
ment has been completed, this should be the case at all
times during normal operation.

Rates (X, Y, Z)

Displays: YES
Accuracy of rate data is reduced. Indicates that a fault condi-
tion is present.

NO
Accuracy of rate data is not reduced. This should be the
case at all times during normal operation.

Sensor Diagnostics Menu 7-11


056294/H NAVIGAT 2100

System Fault

Displays the fault code and message text of fault messages currently
received from the fiber-optic sensor. Additionally, the update rate for the
sensor’s standard message is displayed.

Fault Code / Message Text

For each fault message received, the fault code and corresponding mes-
sage text is shown.
If more than one message is received, the display alternates between
the respective messages.

Displays: Code (D00 - D32) / Text


Refer to table 7-4 on page 7-13 for a description of the possi-
ble fault conditions and their causes.

Update Rate

Shows the currently active update rate for the sensor’s standard data
message, containing angle and rate information.
The update rate is shown for information only. It is not a fault indication.

Displays: 32 Hz
Default update rate for older sensors. Used also with recent
sensors, if initialization with 64 Hz fails.

64 Hz
Default update rate for recent sensors.

7-12 Sensor Diagnostics Menu


NAVIGAT 2100 056294/H

Sensor System Fault Messages

The fault messages received from the fiber-optic sensor provide infor-
mation regarding the possible cause of sensor malfunction and the
action required to restore normal operation of the system.

Table 7-4:
message code / text cause / description
fiber-optic sensor
fault messages D00 POSITION Position data input lost or data rejected.
PLAUSIBILITY Results in reduced accuracy. If necessary,
change data source or use manual input. If
system does not recover from fault, initiate a
new alignment.
D01 SPORADIC IBIS X Temporary communication failure between X
axis coil and nav. processor.
Warning message only, system recovers from
fault automatically.
D02 SPORADIC IBIS Y Temporary communication failure between Y
axis coil and nav. processor.
Warning message only, system recovers from
fault automatically.
D03 SPORADIC IBIS Z Temporary communication failure between Z-
axis coil and nav. processor.
Warning message only, system recovers from
fault automatically.
D04 SPEED LOG Speed data input lost or data rejected.
PLAUSIBILITY Results in reduced accuracy. If necessary,
change data source or use manual input. If
system does not recover from fault, initiate a
new alignment.
D05 QUICC-RAM QUICC RAM test failed at processor power-up.
TEST Results in reduced accuracy, a new alignment
is necessary to recover from the fault.
D06 PPC-EXCEPTION Nav. processor program execution fault.
May be ignored if no further faults occur. If
system does not recover from fault, initiate a
new alignment.
D07 WATCHDOG Watchdog error at startup.
ERROR May be ignored. Restart system when possi-
ble, to clear error from fault list.
D08 KF PLAUSIBILITY Kalman filter calculations corrupted.
Results in invalid angles, a new alignment is
necessary to recover from the fault.
D16 RAM TEST RAM test failed.
Results in invalid angles and rates, a new
alignment is necessary to recover from the
fault.
D17 ROM TEST, PRG ROM test failed.
CHECKSUM Results in invalid angles and rates, a new
alignment is necessary to recover from the
fault.

Sensor Diagnostics Menu 7-13


056294/H NAVIGAT 2100

message code / text cause / description


D18 CALIBRATION Sensor calibration data invalid.
DATA The sensor cannot be operated and must be
sent back to Sperry Marine for exchange.
D19 UART/INTERF. Sensor receives no response from IPSU at
WRAP AROUND power-up.
Results in reduced accuracy.
If this fault condition exists, the ISPU is proba-
bly not able to transmit speed and position
data to the sensor. A new alignment is neces-
sary to recover from the fault.
D20 WATCHDOG Watchdog was not reset during normal pro-
TIMEOUT gram execution before last power-down.
May be ignored. Restart system when possi-
ble, to clear error from fault list.
D21 IBIS TEST Communication failure on data bus between
sensors and nav. processor.
Results in invalid angles and rates, a new
alignment is necessary to recover from the
fault.
D22 FOG 0, X-AXIS Failure of X axis coil.
NOGO Results in invalid angles and rates, a new
alignment is necessary to recover from the
fault. If fault persists, coil is defective and the
sensor must be sent back to Sperry Marine for
exchange.
D23 FOG 1, Y-AXIS Failure of Y axis coil.
NOGO Results in invalid angles and rates, a new
alignment is necessary to recover from the
fault. If fault persists, coil is defective and the
sensor must be sent back to Sperry Marine for
exchange.
D24 FOG 2, Z-AXIS Failure of Z-axis coil.
NOGO Results in invalid angles and rates, a new
alignment is necessary to recover from the
fault. If fault persists, coil is defective and the
sensor must be sent back to Sperry Marine for
exchange.
D25 FOG 0, X-AXIS Temporary error of X axis coil.
WARNING Results in reduced accuracy, a new alignment
is necessary to recover from the fault.
D26 FOG 1, Y-AXIS Temporary error of Y axis coil.
WARNING Results in reduced accuracy, a new alignment
is necessary to recover from the fault.
D27 FOG 2, Z-AXIS Temporary error of Z-axis coil.
WARNING Results in reduced accuracy, a new alignment
is necessary to recover from the fault.
D28 LEVEL SENSOR Periodic level sensor selftest failed.
Results in reduced accuracy, a new alignment
is necessary to recover from the fault.

7-14 Sensor Diagnostics Menu


NAVIGAT 2100 056294/H

message code / text cause / description


D29 ANGLE PLAUSI- Computed angles exceed 60° in the roll or 90°
BILITY in the pitch axis.
Results in invalid angles, a new alignment is
necessary to recover from the fault.
D30 RATE PLAUSIBIL- Sensed rate of turn exceeds 90°/s.
ITY Results in invalid angles and rates, a new
alignment is necessary to recover from the
fault.
D31 LEVEL PLAUSI- X or Y rate as derived from dynamic level sen-
BILITY sor data exceeds 90°/s.
Results in invalid angles, a new alignment is
necessary to recover from the fault.

Sensor Diagnostics Menu 7-15


056294/H NAVIGAT 2100

7-16 Sensor Diagnostics Menu


NAVIGAT 2100 056294/H

Chapter 8: Corrective Maintenance

CAUTION The fiber-optic sensor, type 4913, is not serviceable.


Defective sensor units must be returned to Sperry Marine for exchange.
The sensor carries a tamper seal. Breaking this seal voids the warranty.

The NAVIGAT 2100 ISPU and CDU are generally not field-serviceable on
the component level. Defective devices must be sent back to Sperry
Marine for repair.

Corrective maintenance procedures which may be performed by field


service personnel are the exchange of the system software in the IPSU
and CDU and the replacement of socketed ICs in these devices.

DANGER When the ISPU AC supply power is switched on, live voltages are
present at the AC input terminal block (TB 9) the line filter (FL1), and at
the power transformer’s terminal block (TB10).
When carrying out maintenance work, make sure the IPSU AC power
supply is switched off and safeguarded against accidental switching-on.

WARNING Hazardous voltage is present inside the NAVIGAT 2100 CDU.


Danger of electrical shock or burn when the CCFL inverter connections
are touched.
Disconnect power before opening the device.

CAUTION The NAVIGAT 2100 contains electrostatic sensitive components.


Electrostatic discharge may permanently damage components.
When servicing the NAVIGAT 2100, take precautions to prevent electro-
static discharge. Avoid touching any of the electronic circuitry.

8.1 Exchanging the IPSU Software (System Software)


The ISPU software is contained in the flash-memory chip, IC 9, stock no.
26565, on the processor PCB. This is the „system software“ referred to
when Sperry Marine announces new software releases for the
NAVIGAT 2100.

Note
The stock number of the pre-programmed software IC, 26565, remains
identical through all software releases. The IC’s revision identifier indi-
cates which software release it has been programmed with. Unless
specified otherwise upon ordering, Sperry Marine will deliver the IC pre-
programmed with the latest official software release.

CAUTION It cannot be guaranteed that parameter settings in the User and Setup
menus and the entries made in the Magnetic Compass Calibration table
are left intact during an exchange of the system software.
Before exchanging the flash-memory chip, IC 9, record all parameter set-
tings to be able to re-enter them manually, if required.

Exchanging the IPSU Software (System Software) 8-1


056294/H NAVIGAT 2100

Exchanging the flash-memory IC

Note The flash-memory IC is a 32-pin PLCC chip. A suitable extractor tool is


required to remove the IC from its socket.

Verify that a new flash-memory IC, stock no. 26565, containing software
4902-1090-00 with the required revision identifier and release date has
been obtained.

1. At the running system, take notes of the current settings in the Man-
ual Settings, User and Service Setup menus. Check that the settings
have been entered correctly into the setup tables in the appendix of
this manual. If necessary, correct and amend the tables.
2. Power down the system.
Make sure that both the main and backup supplies are switched off
and safeguarded against accidental switching-on.
3. Remove the cover from the IPSU housing.
4. Remove the currently installed flash-memory IC (IC 9) from its socket
on the processor PCB.
5. Insert the new flash-memory IC into the socket.
6. Re-attach the cover to the IPSU housing.
7. Power up the system.
8. Re-enter all settings in the Manual Settings, User and Service Setup
menus, as noted in the setup tables in the appendix of this manual.

8.2 Exchanging the CDU Software


The CDU operating software controls the display and communication
functions for the CDU. In most cases it will not be necessary to exchange
the CDU software when Sperry Marine announces a new system soft-
ware release for the NAVIGAT 2100.

The NAVIGAT 2100 CDU keeps two separate copies of its operating soft-
ware, one in an onboard flash memory and the other on the exchangea-
ble software flashboard 20685.

The CDU always boots up from the onboard memory. Should, at power-
up, a different software version be found on the flashboard than is cur-
rently stored onboard, the software from the flashboard is automatically
copied to the onboard memory and the CDU is restarted.

This allows both to upgrade to newer and to downgrade to previous


releases by simply exchanging the flashboard.

8-2 Exchanging the CDU Software


NAVIGAT 2100 056294/H

Exchanging the flashboard

1. Disconnect the 50-pin plug connector from the back of the CDU.

2. In case of a console or frame-mounted device, unmount the CDU


from the console and remove the back cover.
In case of a device in housing with bracket, unscrew the back cover
and remove the CDU insert from the housing.

3. Place the CDU insert face-down on a flat, clean surface.

4. Carefully remove the plastic pin


which secures the flashboard to
the main PCB.
5. Pull the old flashboard out of its
socket, making sure to touch it
at the edges only.

6. Insert the new flashboard into


the socket.
7. Secure the flashboard with the
plastic pin.

8. In case of a console or frame-mounted device, re-attach the back


cover and mount the CDU in the console.
In case of a device in housing with bracket, insert the CDU in the
housing and screw on the back cover.
9. Reconnect and secure the 50-pin plug connector to the back of the
housing.
If the NAVIGAT 2100 system was left under power, the CDU starts up
automatically. Otherwise, power up the NAVIGAT 2100 system.

10. The CDU shows a blank display


at maximum brightness for sev-
eral minutes. This indicates that
the software is being down-
loaded from the flashboard to
the onboard memory.

CAUTION Do not disconnect the CDU or otherwise interrupt the startup process
after an exchange of the flashboard.

Exchanging the CDU Software 8-3


056294/H NAVIGAT 2100

11. When the software download is


complete, the CDU automati-
cally restarts.

NAVIGAT 2100
NN.NN

System Test

8.3 Replacing Socketed ICs


While all socketed ICs may be easily exchanged, it will mostly be impos-
sible for field service personnel to trace back malfunction of the system
to the failure of a given IC, such as an UART or PAL.

In case of failure of an RS-422 serial data output, however, the reason is


mostly a defective driver IC. The RS-422 serial data outputs use standard
quadruple RS-422 line drivers (MC3487), available from Sperry Marine
under stock no. 46485.

8-4 Replacing Socketed ICs


NAVIGAT 2100 056294/H

Appendix

A Setup and Configuration Tables


The following tables (blank forms) are appended to this manual:

Designation Drawing No.


NAVIGAT 2100: Preferred Operational Settings 4902-0125-01
NAVIGAT 2100: Setup Table 4902-0125-02
NAVIGAT 2100: Magnetic Compass Calibration Table 4902-0125-03

Note After installation of the NAVIGAT 2100, please return a filled-out copy of
the Setup Table to Sperry Marine for inclusion in the ship’s file.
When permanent changes are made to the system configuration, please
return an updated copy of the Setup Table to Sperry Marine.

B Drawings
The following drawings are appended to this manual:

Designation Drawing No.


Dimension Drawing: NAVIGAT 2100 IPSU 4902-0112-01
Wiring Diagram: NAVIGAT 2100 IPSU 4902-0115-01
Dimension Drawing: NAVIGAT 2100 4913-0112-01
Fiber-Optic Sensor Unit
Cable with D-Plug (Sensor Data) 4913-2000-00
Cable with D-Plug (Sensor Power) 4913-2100-00
Dimension Drawing: NAVIGAT 2100 CDU 4995-0112-01
with housing and brackets
Dimension Drawing: NAVIGAT 2100 CDU 4995-0112-02
for console mounting
Wiring Diagram: NAVIGAT 2100 CDU 4995-0115-01
Dimension Drawing: Console Frame Layout 0031-0112-72
(CDU in console frame, Stock No. 79362)
Dimension Drawing: Console Cutout 0031-0112-02
(cutout dimensions 3x1 frame)
Cable with D-Plug (CDU) 4995-2000-00

Note All appended drawings are revision-controlled separately at Sperry


Marine. In case of doubt, verify the current revision status of the draw-
ings with Sperry Marine. This manual’s revision status does not change
when the revision of an appended drawing changes.
056294/H NAVIGAT 2100
004902-0125-001/A, 10 Nov 2006; Page 1 of 1
NAVIGAT 2100
Preferred Operational Settings

Vessel: Hull No.:

IMO No.: Shipyard:

Service Station / Installer: Date / Signature:

Note Make copies of this form to note the appropriate settings in the Manual
Settings and User Setups for normal operation of the equipment.
In general, automatic data input modes should be chosen in preference
of manual input, wherever possible.

Manual Settings
Speed Mode AUTO AUTO2 MAN
Position Mode AUTO AUTO2 MAN
Mag Variation AUTO MAN
Hdg. Diff. Alarm Between:

GYRO1/GYRO2 GYRO1/MAGNETIC

GYRO2/MAGNETIC OFF

Diff. Alarm Threshold Value: °

Settings NAVIPRINT ON Paper Speed Heading Rudder


OFF 60 mm/h ±30° ±9°
150 mm/h ±180° ±45°
600 mm/h ±70°
OFF
Speed Lat. Correction. ON OFF
Time Const.
Time Constant: s
Rate of Turn
Maximum
Max. Value: °/min.
Rate of Turn
Time Const.
Time Constant: s
Magn. Heading

User Setup
Date and Time Mode AUTO MAN
Mag. Comp. Cal. Table ON OFF

Northrop Grumman Sperry Marine B.V. (Representative Office)


Woltmanstr. 19, D-20097 Hamburg, Germany
Tel.: +49-40-299 00-0, Fax: +49-40-299 00-298, E-mail: service.de@sperry.ngc.com
004902-0125-002/B, 08 May 2008; Page 1 of 2
NAVIGAT 2100
Setup Table

Vessel: Hull No.:

IMO No.: Shipyard:

Service Station / Installer: Date / Signature:

Note After installation of the NAVIGAT 2100, please return a filled-out copy of
the Setup Table to Sperry Marine for inclusion in the ship’s file.
When permanent changes are made to the system configuration, please
return an updated copy of the Setup Table to Sperry Marine.

Service Setup 1 (Code 600)

Interface I/O Data


Gyro 1 Input FOG SENSOR PLATH LEHMK. 1200 LEHMK. 2400
LEHMK. 4800 LEHMK. 9600 NMEA-HDT OFF
Gyro 2 Input FOG SENSOR PLATH LEHMK. 1200 LEHMK. 2400
LEHMK. 4800 LEHMK. 9600 NMEA-HDT OFF
Mag Hdg Input SIN COS NMEA-HDM NMEA-HCHDT NMEA-HDG
PLAT-MAGN NAVIPILOT COMP. MON. OFF
Speed 1 Input 200 Pulse/NM NMEA
Speed 2 Input permanently set to NMEA
Pos. 1 Input NMEA GLL NMEA GGA
Pos. 2 Input NMEA GLL NMEA GGA
Sens. D. M. Outp. NMEA-HCHDM NMEA-HCHDT NMEA-HCHDG
S/Fast M. Outp. NMEA-HCHDM NMEA-HCHDT
Magn. Var. NMEA-HDG NMEA-RMA NMEA-RMC
NMEA Sup.Fast 4800 BAUD 9200 BAUD 19200 BAUD 33 Hz 38400 BD
50 Hz 38400 BD NMEA HCHDT PLATH
TxD NMEA Fast NMEA HCHDT HDT/ROT PLATH

TSS1

Analog Output Settings


Analog Outp. X/Y RATE ROLL/PITCH
Analog Outp. X-rate: mV/°/min. Roll: mV/°/min.
Scale
Y-rate: mV/°/min. Pitch: mV/°/min.
ROT: mV/°/min. Current: mA/°/min.

Northrop Grumman Sperry Marine B.V. (Representative Office)


Woltmanstr. 19, D-20097 Hamburg, Germany
Tel.: +49-40-299 00-0, Fax: +49-40-299 00-298, E-mail: service.de@sperry.ngc.com
004902-0125-002/B, 08 May 2008; Page 2 of 2
Offset Values X-rate: mV Roll: mV
Y-rate: mV Pitch: mV
ROT: mV Current: mA

Feedback Signal
No. of Rudders 1 2
Set Rudder 1 scale factor: mV zero offset: °
Set Rudder 2 scale factor: mV zero offset: °

System Setup
Hdg. Sel. CDU 1 CDU 1+2 COMP. MON. AUTOPILOT
EXT. SEL.
Set Gyro ID 1 2 3

Correction Values
Corr. Values align err. corr.: ° roll err. corr.: °
Sensor 1
pitch err. corr.: °
Corr. Values align err. corr.: ° roll err. corr.: °
Sensor 2
pitch err. corr.: °

Ext. Status In
Status Log LOG HDG +180° Status ROT
TB 3.11

Gen. Alarm Setup


Alarm relay ON ALL ALARMS ON FATAL ALARMS
active:

Protocol Type
NMEA outp. pro- IEC 61162-1 NMEA
tocol standard:

Heading Output Source


gyro hdg. output INT HDG ONLY INT/EXT HDG
sources:

Technical Pages (Code 140)

Enable Err. Stat. Bits


Error status bits ENABLE DISABLE

Note Error status bits must be enabled at all times during normal operation.

Northrop Grumman Sperry Marine B.V. (Representative Office)


Woltmanstr. 19, D-20097 Hamburg, Germany
Tel.: +49-40-299 00-0, Fax: +49-40-299 00-298, E-mail: service.de@sperry.ngc.com
004902-0125-003/A, 10 Nov 2006; Page 1 of 1
NAVIGAT 2100
Magnetic Compass Calibration
Table
Vessel: Hull No.:

IMO No.: Shipyard:

Service Station / Installer: Date / Signature:

Magnetic Magnetic
Magnetic Magnetic
Hdg. Display Correction Value Hdg. Display Correction Value
Compass Hdg. Compass Hdg.
(uncalibrated) (uncalibrated)

0.0 180.0

10.0 190.0

20.0 200.0

30.0 210.0

40.0 220.0

50.0 230.0

60.0 240.0

70.0 250.0

80.0 260.0

90.0 270.0

100.0 280.0

110.0 290.0

120.0 300.0

130.0 310.0

140.0 320.0

150.0 330.0

160.0 340.0

170.0 350.0

Northrop Grumman Sperry Marine B.V. (Representative Office)


Woltmanstr. 19, D-20097 Hamburg, Germany
Tel.: +49-40-299 00-0, Fax: +49-40-299 00-298, E-mail: service.de@sperry.ngc.com

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