29 03 Air Receiver Tank

Cover Page
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2017
Analysis Performed by : USER
Job File : C:\USERS\CU\ONEDRIVE\DESKTOP\29-3 NOS. VESSEL\DE
Date of Analysis : Aug 23,2019 9:58am
PV Elite 2019, January 2019

Table of Contents
Cover Sheet
Title Page
Warnings and Errors: ......... 6
Input Echo: ......... 7
XY Coordinate Calculations: ......... 14
Internal Pressure Calculations: ......... 15
External Pressure Calculations: ......... 21
Element and Detail Weights: ......... 25
Nozzle Flange MAWP: ......... 28
Natural Frequency Calculation: ......... 29
Wind Load Calculation: ......... 30
Earthquake Load Calculation: ......... 33
Wind/Earthquake Shear, Bending: ......... 34
Wind Deflection: ......... 35
Longitudinal Stress Constants: ......... 36
Longitudinal Allowable Stresses: ......... 37
Longitudinal Stresses due to: ......... 38
Stress due to Combined Loads: ......... 40
Skirt Opening Stress Calcs: ......... 45
Center of Gravity Calculation: ......... 49
Basering Calculations: ......... 51
Nozzle Summary: ......... 58
Nozzle Calcs.: N5 ......... 60
Nozzle Schedule: ......... 96
Fatigue Stress Evaluation: ......... 98
MDMT Summary: ......... 109
Vessel Design Summary: ......... 111
LIFTING TRUNNION CALCULATION

Leg & Lug Analysis LIFTING TRUNNIO ......... 114
FORCE & MOMENT CALCULATION ......... 119
Title Page
Note:
PV Elite performs all calculations internally in Imperial Units
to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
Title Page
the user's set of selected units.

PV Elite 2019 Licensee: USER
FileName : 29-03-AIR RECEIVER TANK Page 6
Warnings and Errors: Step: 0 9:58am Aug 23,2019
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

Input Echo: Step: 1 9:58am Aug 23,2019
`PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 30 bars

Design Internal Temperature 65.0 °C
Type of Hydrotest UG-99(b)
Hydrotest Position Vertical
Projection of Nozzle from Vessel Top 0 mm.
Projection of Nozzle from Vessel Bottom 0 mm.
Minimum Design Metal Temperature 0.0 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) N
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest Y
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code IS-875 2003

Basic Wind Speed for IS-875 158.4 Km/hr
Wind Zone Number 3
Base Elevation 0 mm.
Percent Wind for Hydrotest 33.0
Risk Factor [k1] 1.0700001
Terrain Category 1
Equipment Class Class A
Topography Factor [k3] 1.0
Importance Factor [k4] 1.5
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000

Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code IS-1893-RSM

Importance Factor for IS-1893 1.500
Soil Factor 1.000
Zone Number 2.000
Percent Seismic for Hydrotest 33.000
Period of Vibration ( User defined ) Sec 0.000
Damping Factor 2.000
Consider Vertical Acceleration No
Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No
Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT calcs. (Div. 1) No
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Skirt Sup.
Description SKIRT
Distance "FROM" to "TO" 1500 mm.
Skirt Inside Diameter 1800 mm.
Diameter of Skirt at Base 1800 mm.
Skirt Thickness 10 mm.
Internal Corrosion Allowance 1 mm.
Nominal Thickness 10 mm.
External Corrosion Allowance 0 mm.
Design Temperature Internal Pressure 65 °C
Design Temperature External Pressure 65 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70 [Normalized]
Allowable Stress, Ambient 137.9 N./mm^2
Allowable Stress, Operating 137.9 N./mm^2

Allowable Stress, Hydrotest 235.81 N./mm^2
Material Density 7750.4 kg/m³
P Number Thickness 30.988 mm.
Yield Stress, Operating 246.47 N./mm^2
UCS-66 Chart Curve Designation D
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Head-to-Skirt or Circ. Seam 1.0
Weld is pre-Heated No
--------------------------------------------------------------------

Element To Node 30
Element Type Elliptical
Description BOTTOM DISH
Inside Diameter 1800 mm.
Element Thickness 23.8 mm.
Design Internal Pressure 30 bars
Design External Pressure 1.0132 bars
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0

Detail Type Liquid
Detail ID Liquid 20
Dist. from "FROM" Node / Offset dist -450 mm.
Height/Length of Liquid 500 mm.
Liquid Density 0.0001 kg./cm^3

Detail Type Nozzle
Detail ID N5
Dist. from "FROM" Node / Offset dist 0 mm.
Nozzle Diameter 25 mm
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 Kgf
Grade of Attached Flange GR 1.1

Nozzle Matl SA-106 B
--------------------------------------------------------------------

Element To Node 40
Element Type Cylinder
Description SHELL-1
Element Thickness 25 mm.

Detail Type Liquid
Detail ID Liquid 30

Detail Type Nozzle
Detail ID N4
Nozzle Schedule None
Nozzle Class 300
Layout Angle 45.0
Blind Flange (Y/N) Y
Nozzle Matl SA-516 70 [Normalized]

Detail Type Nozzle
Detail ID N1
Nozzle Schedule 80
Nozzle Class 300
Layout Angle 0.0


Detail Type Nozzle
Detail ID N6
Nozzle Schedule 160
Nozzle Class None
Layout Angle 270.0
Grade of Attached Flange None

Detail Type Nozzle
Detail ID N7
Nozzle Schedule 160
Nozzle Class None
Layout Angle 225.0
Grade of Attached Flange None

Detail Type Nozzle
Detail ID N2
Nozzle Schedule 80
Nozzle Class 300
Layout Angle 0.0
--------------------------------------------------------------------

Element To Node 70
Element Type Cylinder
Description SHELL-2
Element Thickness 25 mm.


Detail Type Liquid
Detail ID Liquid 40
--------------------------------------------------------------------

Element To Node 80
Element Type Elliptical
Description TOP DISH
Element Thickness 23.8 mm.
Elliptical Head Factor 2.0

Detail Type Liquid
Detail ID Liquid 70

Detail Type Nozzle
Detail ID N3

Nozzle Schedule XXS
Nozzle Class 300
Layout Angle 90.0
Blind Flange (Y/N) Y

XY Coordinate Calculations: Step: 2 9:58am Aug 23,2019
XY Coordinate Calculations:
| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | mm. | mm. | mm. | mm. |
----------------------------------------------------------------------
SKIRT| ... | 1500 | ... | 1500 |
BOTTOM DISH| ... | 1550 | ... | 50 |
SHELL-1| ... | 5550 | ... | 4000 |
SHELL-2| ... | 8950 | ... | 3400 |
TOP DISH| ... | 9000 | ... | 50 |
----------------------------------------------------------------------

Internal Pressure Calculations: Step: 3 9:58am Aug 23,2019
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr | Element | Allowable |

From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | bars | mm. | mm. | mm. | N./mm^2 |
----------------------------------------------------------------------------------
SKIRT| ... | 10 | 1 | 1800 | ... |
BOTTOM DISH| 30.122 | 28 | 2 | 1800 | 137.9 |
SHELL-1| 30.117 | 25 | 2 | 1800 | 137.9 |
SHELL-2| 30.077 | 25 | 2 | 1800 | 137.9 |
TOP DISH| 30.049 | 28 | 2 | 1800 | 137.9 |
----------------------------------------------------------------------------------
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | bars | bars | bars | mm. | mm. |
----------------------------------------------------------------------------------
SKIRT| ... | No Calc | No Calc | 10 | No Calc |
BOTTOM DISH| 30 | 33.2224 | 36.3686 | 23.8 | 21.6886 |
SHELL-1| 30 | 34.5143 | 37.6754 | 25 | 21.962 |
SHELL-2| 30 | 34.5536 | 37.6754 | 25 | 21.9356 |
TOP DISH| 30 | 33.3 | 36.3686 | 23.8 | 21.6378 |
----------------------------------------------------------------------------------
Minimum 33.222 36.369
MAWP: 32.538 bars, limited by: Nozzle Reinforcement.
Internal Pressure Calculation Results :
ASME Code, Section VIII Division 1, 2017
Elliptical Head From 20 To 30 SA-516 70 , UCS-66 Crv. D at 65 °C
BOTTOM DISH
Material UNS Number: K02700
Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (30.122*1804.0*0.997)/(2*137.9*1.0-0.2*30.122)
= 19.6886 + 2.0000 = 21.6886 mm.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.122 bars
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*137.9*1.0*21.8)/(0.997*1804.0+0.2*21.8)
= 33.344 - 0.122 = 33.222 bars
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)

= (2*137.9*1.0*23.8)/(1.0*1800.0+0.2*23.8)
= 36.369 bars
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (30.122*(0.997*1804.0+0.2*21.8))/(2*1.0*21.8)
= 124.573 N./mm^2
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (30.122*902.0)/(137.9*1.0-0.6*30.122)+2.0
= 21.965 mm.
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9 * 1.0 * 26.0)/(902.0 + 0.6 * 26.0 )
= 39.071 - 0.117 = 38.954 bars
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 1804.0/( 2 * 452.0 ))^(2))/6
= 0.997053
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 6.562 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 23.8, tr = 21.352, c = 2.0 mm., E* = 1.0

Thickness Ratio = tr * (E*)/(tg - c) = 0.979, Temp. Reduction = 1 °C
Min Metal Temp. w/o impact per UCS-66, Curve D -36 °C

Min Metal Temp. at Required thickness (UCS 66.1) -37 °C
MDMT Calculations in the Head Straight Flange:


Cylindrical Shell From 30 To 40 SA-516 70 , UCS-66 Crv. D at 65 °C
SHELL-1

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (30.117*902.0)/(137.9*1.0-0.6*30.117)
= 19.9620 + 2.0000 = 21.9620 mm.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*23.0)/(902.0+0.6*23.0)
= 34.631 - 0.117 = 34.514 bars

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*25.0)/(900.0+0.6*25.0)
= 37.675 bars

= (P*(R+0.6*t))/(E*t)
= (30.117*(902.0+0.6*23.0))/(1.0*23.0)
= 119.924 N./mm^2
% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 1.370 %
Minimum Design Metal Temperature Results:


Cylindrical Shell From 40 To 70 SA-516 70 , UCS-66 Crv. D at 65 °C
SHELL-2

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (30.077*902.0)/(137.9*1.0-0.6*30.077)
= 19.9357 + 2.0000 = 21.9356 mm.

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*23.0)/(902.0+0.6*23.0)
= 34.631 - 0.077 = 34.554 bars

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*25.0)/(900.0+0.6*25.0)
= 37.675 bars

= (P*(R+0.6*t))/(E*t)
= (30.077*(902.0+0.6*23.0))/(1.0*23.0)
= 119.768 N./mm^2
Minimum Design Metal Temperature Results:


Elliptical Head From 70 To 80 SA-516 70 , UCS-66 Crv. D at 65 °C
TOP DISH

= (30.044*1804.0*0.997)/(2*137.9*1.0-0.2*30.044)
= 19.6378 + 2.0000 = 21.6378 mm.

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*137.9*1.0*21.8)/(0.997*1804.0+0.2*21.8)
= 33.344 - 0.044 = 33.300 bars

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*137.9*1.0*23.8)/(1.0*1800.0+0.2*23.8)
= 36.369 bars

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (30.044*(0.997*1804.0+0.2*21.8))/(2*1.0*21.8)
= 124.252 N./mm^2
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (30.044*902.0)/(137.9*1.0-0.6*30.044)+2.0
= 21.913 mm.
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9 * 1.0 * 26.0)/(902.0 + 0.6 * 26.0 )
= 39.071 - 0.044 = 39.027 bars
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 1804.0/( 2 * 452.0 ))^(2))/6
= 0.997053
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 6.562 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
MDMT Calculations in the Knuckle Portion:


MDMT Calculations in the Head Straight Flange:


Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 42.300 bars

Pressure per UG99b[36] = 1.30 * Design Pres * Sa/S 39.000 bars
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 47.230 bars
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 35.792 bars
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 42.900 bars
Pressure per App 27-4 = M.A.W.P. 32.538 bars
UG-99(b), Test Pressure Calculation:

= Test Factor * MAWP * Stress Ratio
= 1.3 * 32.538 * 1.0
= 42.300 bars
Vertical Test performed per: UG-99b
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure (N./mm^2 & bars):
From To | Stress | Allowable | Ratio | Pressure |

------------------------------------------------------------------------
BOTTOM DISH | 178.3 | 235.8 | 0.756 | 43.12 |
SHELL-1 | 171.5 | 235.8 | 0.727 | 43.07 |
SHELL-2 | 170.0 | 235.8 | 0.721 | 42.68 |
TOP DISH | 175.1 | 235.8 | 0.743 | 42.35 |
------------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials (N./mm^2):
Description | Pad/Nozzle | Ambient | Operating | Ratio |

------------------------------------------------------------------------
N5 | Nozzle | 117.90 | 117.90 | 1.000 |
N4 | Nozzle | 137.90 | 137.90 | 1.000 |
N4 | Pad | 137.90 | 137.90 | 1.000 |
N1 | Nozzle | 117.90 | 117.90 | 1.000 |
N1 | Pad | 137.90 | 137.90 | 1.000 |
N6 | Nozzle | 117.90 | 117.90 | 1.000 |
N7 | Nozzle | 117.90 | 117.90 | 1.000 |
N2 | Nozzle | 117.90 | 117.90 | 1.000 |
N2 | Pad | 137.90 | 137.90 | 1.000 |
N3 | Nozzle | 117.90 | 117.90 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Stress ratios for Pressurized Vessel Elements (N./mm^2):
Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
BOTTOM DISH | 137.90 | 137.90 | 1.000 |
SHELL-1 | 137.90 | 137.90 | 1.000 |
SHELL-2 | 137.90 | 137.90 | 1.000 |
TOP DISH | 137.90 | 137.90 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Hoop Stress in Nozzle Wall during Pressure Test (N./mm^2):
Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
N5 | 11.74 | 217.19 | 0.054 |
N4 | 122.57 | 235.81 | 0.520 |
N1 | 34.50 | 217.19 | 0.159 |
N6 | 10.51 | 217.19 | 0.048 |
N7 | 10.51 | 217.19 | 0.048 |
N2 | 27.06 | 217.19 | 0.125 |
N3 | 10.18 | 217.19 | 0.047 |
------------------------------------------------------------------------
Elements Suitable for Internal Pressure.

External Pressure Calculations: Step: 4 9:58am Aug 23,2019
External Pressure Calculation Results :
External Pressure Calculations:
| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | mm. | mm. | mm. | | N./mm^2 |
-----------------------------------------------------------------------------
10| 20| 1500 | ... | ... | No Calc | No Calc |
20| 30| No Calc | 1847.6 | 21.8 | 0.0016388 | 99.0366 |
30| 40| 7800 | 1850 | 23 | 0.00039675 | 39.6663 |
40| 70| 7800 | 1850 | 23 | 0.00039675 | 39.6663 |
70| 80| No Calc | 1847.6 | 21.8 | 0.0016388 | 99.0366 |
-----------------------------------------------------------------------------
| | External | External | External | External |

From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm. | mm. | bars | bars |
-----------------------------------------------------------------------
10| 20| ... | No Calc | ... | No Calc |
20| 30| 23.8 | 6.73507 | 1.01325 | 12.9831 |
30| 40| 25 | 12.709 | 1.01325 | 6.57493 |
40| 70| 25 | 12.709 | 1.01325 | 6.57493 |
70| 80| 23.8 | 6.73507 | 1.01325 | 12.9831 |
-----------------------------------------------------------------------
Minimum 6.575
| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |

From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | mm. | mm. | cm**4 | cm**4 |
--------------------------------------------------------------------------------
10| 20| 1500 | No Calc | No Calc | No Calc |
20| 30| No Calc | No Calc | No Calc | No Calc |
30| 40| 7800 | 160761 | No Calc | No Calc |
40| 70| 7800 | 160761 | No Calc | No Calc |
70| 80| No Calc | No Calc | No Calc | No Calc |
--------------------------------------------------------------------------------
Elements Suitable for External Pressure.
Elliptical Head From 20 to 30 Ext. Chart: CS-2 at 65 °C
BOTTOM DISH
Elastic Modulus from Chart: CS-2 at 65 °C : 0.200E+09 KPa.

Results for Maximum Allowable External Pressure (MAEP):

Tca OD D/t Factor A B
21.800 1847.60 84.75 0.0016388 99.04
EMAP = B/(K0*D/t) = 99.0366/( 0.9 *84.7523 ) = 12.9831 bars
Results for Required Thickness (Tca):

4.735 1847.60 390.19 0.0003559 35.59
EMAP = B/(K0*D/t) = 35.5868/( 0.9 *390.1942 ) = 1.0133 bars
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= (1.692*1804.0*0.997)/(2*137.9*1.0-0.2*1.692)
= 1.1038 + 2.0000 = 3.1037 mm.

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*137.9*1.0*21.8)/(0.997*1804.0+0.2*21.8))/1.67
= 19.967 bars
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 12.98, 19.9665 )
= 12.983 bars
Thickness requirements per UG-33(a)(1) do not govern the required

thickness of this head.
Cylindrical Shell From 30 to 40 Ext. Chart: CS-2 at 65 °C
SHELL-1

Tca OD SLEN D/t L/D Factor A B
23.000 1850.00 7800.00 80.43 4.2162 0.0003968 39.67
EMAP = (4*B)/(3*(D/t)) = (4*39.6663)/(3*80.4348) = 6.5749 bars

10.709 1850.00 7800.00 172.75 4.2162 0.0001313 13.13
EMAP = (4*B)/(3*(D/t)) = (4*13.1296)/(3*172.7516) = 1.0133 bars
Results for Maximum Stiffened Length (Slen):

23.000 1850.00 160760.83 80.43 50.0000 0.0001704 17.04
EMAP = (4*B)/(3*(D/t)) = (4*17.0359)/(3*80.4348) = 2.8238 bars
Cylindrical Shell From 40 to 70 Ext. Chart: CS-2 at 65 °C
SHELL-2

23.000 1850.00 7800.00 80.43 4.2162 0.0003968 39.67
EMAP = (4*B)/(3*(D/t)) = (4*39.6663)/(3*80.4348) = 6.5749 bars

10.709 1850.00 7800.00 172.75 4.2162 0.0001313 13.13
EMAP = (4*B)/(3*(D/t)) = (4*13.1296)/(3*172.7516) = 1.0133 bars
Results for Maximum Stiffened Length (Slen):

23.000 1850.00 160760.83 80.43 50.0000 0.0001704 17.04
EMAP = (4*B)/(3*(D/t)) = (4*17.0359)/(3*80.4348) = 2.8238 bars
Elliptical Head From 70 to 80 Ext. Chart: CS-2 at 65 °C
TOP DISH

21.800 1847.60 84.75 0.0016388 99.04
EMAP = B/(K0*D/t) = 99.0366/( 0.9 *84.7523 ) = 12.9831 bars

4.735 1847.60 390.19 0.0003559 35.59
EMAP = B/(K0*D/t) = 35.5868/( 0.9 *390.1942 ) = 1.0133 bars
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= (1.692*1804.0*0.997)/(2*137.9*1.0-0.2*1.692)
= 1.1038 + 2.0000 = 3.1037 mm.

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*137.9*1.0*21.8)/(0.997*1804.0+0.2*21.8))/1.67
= 19.967 bars
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 12.98, 19.9665 )
= 12.983 bars
Thickness requirements per UG-33(a)(1) do not govern the required

thickness of this head.

Element and Detail Weights: Step: 5 9:58am Aug 23,2019
Element and Detail Weights:
| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg. | Cm3 | kg. | Cm3 | kg. |
---------------------------------------------------------------------------
10| 20| 917.751 | ... | 851.973 | ... | 45.8875 |
20| 30| 930.236 | 890801 | 863.791 | 896469 | 46.5118 |
30| 40| 4443.68 | 10180585 | 4092.67 | 10225880 | 222.184 |
40| 70| 3777.12 | 8653498 | 3478.77 | 8691999 | 188.856 |
70| 80| 930.236 | 890801 | 863.791 | 896469 | 46.5118 |
---------------------------------------------------------------------------
Total | 10999 |20615686.00 | 10151 |20710818.00 | 549 |
Weight of Details:
| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kg. | mm. | mm. |
-------------------------------------------------
20|Liqd| 89.2041 | ... | -225 | Liquid 20
20|Nozl| 2.67591 | ... | -547.46 | N5
30|Liqd| 1019.48 | ... | 2000 | Liquid 30
30|Nozl| 527.082 | 1150 | 550 | N4
30|Nozl| 39.9371 | 984.138 | 1500 | N1
30|Nozl| 0.38671 | 910.668 | 1000 | N6
30|Nozl| 0.38671 | 910.668 | 1000 | N7
30|Nozl| 15.5249 | 944.45 | 2200 | N2
40|Liqd| 739.12 | ... | 1450 | Liquid 40
70|Liqd| 890.257 | ... | 275 | Liquid 70
70|Nozl| 15.566 | ... | 364.457 | N3
-------------------------------------------------
Total Weight of Each Detail Type:
Liquid 2738.1
Nozzles 601.6
-------------------------------------------
Sum of the Detail Weights 3339.6 kg.
Weight Summation Results: (kg.)
| Fabricated | Shop Test | Shipping | Erected | Empty | Operating |

---------------------------------------------------------------------------------------------
Main Elements | 11549.0 | 11549.0 | 11549.0 | 11549.0 | 11549.0 | 11549.0 |
Nozzles | 601.6 | 601.6 | 601.6 | 601.6 | 601.6 | 601.6 |
Ope. Liquid | ... | ... | ... | ... | ... | 2738.1 |
Test Liquid | ... | 20603.1 | ... | ... | ... | ... |
---------------------------------------------------------------------------------------------
Totals | 12150.5 | 32753.6 | 12150.5 | 12150.5 | 12150.5 | 14888.6 |
Miscellaneous Weight Percent: 5.0 %

Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Weight Summary:
Fabricated Wt. - Bare Weight without Removable Internals 12150.5 kg.

Shop Test Wt. - Fabricated Weight + Water ( Full ) 32753.6 kg.
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 12150.5 kg.
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 12150.5 kg.
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 12150.5 kg.
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 14888.6 kg.
Field Test Wt. - Empty Weight + Water (Full) 31958.3 kg.
Mass of the Upper 1/3 of the Vertical Vessel 5606.5 kg.
Note: The Field Test weight as computed in the corroded condition.
Outside Surface Areas of Elements:
| | Surface |
From| To | Area |
| | cm^2 |
----------------------------
10| 20| 85765.5 |
20| 30| 40255.8 |
30| 40| 232478 |
40| 70| 197606 |
70| 80| 40255.8 |
----------------------------
Total 596361.188 cm^2
Element and Detail Weights:
| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |

From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
| | kg. | kg. | kg. | Kg-m. | kg. |
---------------------------------------------------------------------------
10| 20| 963.638 | 963.638 | 894.571 | ... | 963.638 |
20| 30| 979.424 | 1068.63 | 1805.58 | ... | 979.424 |
30| 40| 5249.18 | 6268.65 | 15100.3 | 660.828 | 5249.18 |
40| 70| 3965.98 | 4705.1 | 12339.4 | ... | 3965.98 |
70| 80| 992.314 | 1882.57 | 1818.47 | ... | 992.314 |
---------------------------------------------------------------------------
Cumulative Vessel Weight
| | Cumulative Ope | Cumulative | Cumulative |

From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
| | kg. | kg. | kg. |
-------------------------------------------------------
10| 20| 12150.5 | 14888.6 | 31958.3 |
20| 30| 11186.9 | 13925 | 31063.7 |
30| 40| 10207.5 | 12856.3 | 29258.1 |

40| 70| 4958.29 | 6587.67 | 14157.9 |
70| 80| 992.314 | 1882.57 | 1818.47 |
-------------------------------------------------------
Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
| | Cumulative | Cumulative |Cumulative |

From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
| | Kg-m. | Kg-m. | Kg-m. |
-------------------------------------------------
10| 20| 660.828 | 660.828 | 660.828 |
20| 30| 660.828 | 660.828 | 660.828 |
30| 40| 660.828 | 660.828 | 660.828 |
40| 70| ... | ... | ... |
70| 80| ... | ... | ... |
-------------------------------------------------

Nozzle Flange MAWP: Step: 6 9:58am Aug 23,2019
Nozzle Flange MAWP Results:
Nozzle | Flange Rating | Design | | Grade/ | Equiv. | - - - - - - Max Pressure |

Description | Ope. | Ambient | Temp | Class | Group | Press | PVP | 50% | DNV |
| bars | bars | °C | | | bars |
------------------------------------------------------------------------------------------------
N5 | 49.05 | 51.10 | 65 | 300 | GR 1.1 | ... | ... | ... | ... |
N4 | 49.05 | 51.10 | 65 | 300 | GR 1.1 | ... | ... | ... | ... |
N1 | 49.05 | 51.10 | 65 | 300 | GR 1.1 | ... | ... | ... | ... |
N2 | 49.05 | 51.10 | 65 | 300 | GR 1.1 | ... | ... | ... | ... |
N3 | 49.05 | 51.10 | 65 | 300 | GR 1.1 | ... | ... | ... | ... |
------------------------------------------------------------------------------------------------
Min Rating | 49.050 | 51.100 bars [for Core Elements] | 0.000 | 0.000 | 0.000 |
Selected Method for Derating ANSI B16.5 Flange MAWP: None Selected
ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition

Natural Frequency Calculation: Step: 7 9:58am Aug 23,2019
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 12.3042 Hz.
The Natural Frequency for the Vessel (Ope...) is 10.5884 Hz.
The Natural Frequency for the Vessel (Filled) is 7.41795 Hz.

Wind Load Calculation: Step: 8 9:58am Aug 23,2019
Wind Load Calculations per India Std. IS-875 (Part-3) - 1987, Amd. 1&2 (2003):
Input Values:
Wind Design Code IS-875 2003

Basic Wind Speed for IS-875 158.4 Km/hr
Wind Zone Number 3
Base Elevation 0 mm.
Percent Wind for Hydrotest 33.0
Risk Factor [k1] 1.0700001
Terrain Category 1
Equipment Class Class A
Topography Factor [k3] 1.0
Importance Factor [k4] 1.5
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Use Gust Response Factor (Dynamic Analysis) No
Calculated Values:
Vessel Height to Diameter ratio: 5.135
Checking the requirement for dynamic effect of wind (7.1):
Vessel Operating Natural Frequency: 10.588 Hz
Note: Vessel Natural frequency is >= 1 Hz.
Note: Vessel height to diameter ratio (5.135) is > 5.
Note:
As per Section 7.1, Dynamic effects of wind should be considered. The
Cross-Wind dynamic effects can be considered using the Vortex Shedding
which can be invoked from Design Constraints tab. While the Along-Wind
effects can be considered using Gust Response Factor method, which can be
invoked from the Wind Load tab.
Design Wind Speed [Vz]:

= Basic Wind Speed * k1 * k2 * k3
Element Wind Load (operating condition):

= Wind Area * Cf * pd
= 3.3 * 0.803 * 1479.517
= 3890.6 N
From Height k1 k2 k3 Vz Cf
mm. m/sec
------------------------------------------------------------
10 750.00 1.0700 1.0548 1.0000 49.66 0.8027
20 1525.00 1.0700 1.0548 1.0000 49.66 0.8027
30 3550.00 1.0700 1.0548 1.0000 49.66 0.8027
40 7250.00 1.0700 1.0548 1.0000 49.66 0.8027

70 9174.31 1.0700 1.0548 1.0000 49.66 0.8027
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
Cf - Correction factor for natural frequency

D - Average internal diameter of vessel mm.
Df - Damping Factor < 0.75 Unstable, > 0.95 Stable
Dr - Average internal diameter of top half of vessel mm.
f - Natural frequency of vibration (Hertz)
f1 - Natural frequency of bare vessel based on a unit value of (D/L²)(10^(4))
L - Total height of structure mm.
Lc - Total length of conical section(s) of vessel mm.
tb - Uncorroded plate thickness at bottom of vessel mm.
V30 - Design Wind Speed provided by user Km/hr
Vc - Critical wind velocity Km/hr
Vw - Maximum wind speed at top of structure Km/hr
W - Total corroded weight of structure Kgf
Ws - Cor. vessel weight excl. weight of parts which do not effect stiff. Kgf
Z - Maximum amplitude of vibration at top of vessel mm.
Dl - Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vp - Vib. Chance, <= 0.320E-06 (High); 0.320E-06 < 0.400E-06 (Probable)
P30 - wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:

#1 - Total Cone Length / Total Length < 0.5
0.0/9000.0 = 0.0
#2 - ( D / L² ) * 10^(4) < 8.0 (English Units)

- ( 6.05/29.53² ) * 10^(4) = 69.426 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.400E-06 no chance. [Vp]:

= W / ( L * Dr²)
= 13998/( 9000.0 * 1804.0² )
= 0.47792E-06
Since Vp is > 0.400E-06 no further vibration analysis is required !
Wind Load Calculation:
| | Wind | Wind | Wind | Wind | Element |

From| To | Height | Diameter | Area | Pressure | Wind Load |
| | mm. | mm. | cm^2 | Kgs/m^2 | Kgf |
---------------------------------------------------------------------------
10| 20| 750 | 2184 | 32760 | 150.933 | 396.757 |
20| 30| 1525 | 2217.12 | 1108.56 | 150.933 | 13.4258 |
30| 40| 3550 | 2220 | 88800 | 150.933 | 1075.46 |

40| 70| 7250 | 2220 | 75480 | 150.933 | 914.139 |
70| 80| 9174.31 | 2217.12 | 9358.94 | 150.933 | 113.346 |
---------------------------------------------------------------------------

Earthquake Load Calculation: Step: 9 9:58am Aug 23,2019
Seismic Analysis Results per IS 1893 (Part 1): 2002.
Importance Factor as Entered by User I 1.5000

Zone Number 2
Soil Type Soft Soil

Response reduction factor (Force factor) R 3.0000
Time Period of Vibration ( program or user ) 0.0944 Seconds
Value of Sa/g from Figure 2 2.4166
Percent Damping 2.0 %
Considering MCE for load determination No
Horizontal Seismic Coefficient [Ah]:

= Z * min( I/R, 1.0 ) * Sa/g * DampVal / 2
= 0.1 * min( 0.5, 1.0 ) * 2.4166 * 1.4/2
= 0.085
Determine the Seismic Base Shear per 7.5.3 [Vb]:

= Ah * W
= 0.0846 * 14889
= 1259.3 Kgf
The sum of the Weight Wi * hi² [SumWh2]:

= 480981975040.0 Kgf mm.²
Element Load Sample for the First Element per 7.7.1 [Q1]:
= ( Vb * W1 * h1² / SumWh2 ) * Scalar
= ( 1259.3 * 963.6 * 750.0²/.48098E+12 ) * 1.0
= 1.419 Kgf
Earthquake Load Calculation:
| | Earthquake | Earthquake | Element | Element |

From| To | Height | Weight | Ope Load | Emp Load |
| | mm. | Kgf | Kgf | Kgf |
--------------------------------------------------------------
10| 20| 750 | 963.638 | 1.4192 | 1.43141 |
20| 30| 1525 | 1068.63 | 6.50687 | 6.01501 |
30| 40| 3550 | 6268.65 | 206.841 | 174.692 |
40| 70| 7250 | 4705.1 | 647.516 | 550.494 |
70| 80| 8975 | 1882.57 | 397.033 | 211.079 |
--------------------------------------------------------------

Wind/Earthquake Shear, Bending: Step: 10 9:58am Aug 23,2019
The following table is for the Operating Case.
Wind/Earthquake Shear, Bending:
| | Distance to| Cumulative |Earthquake | Wind | Earthquake |

From| To | Support| Wind Shear | Shear | Bending | Bending |
| | mm. | Kgf | Kgf | Kg-m. | Kg-m. |
---------------------------------------------------------------------------
10| 20| 750 | 2513.12 | 1259.32 | 11803.5 | 9082.44 |
20| 30| 1525 | 2116.37 | 1257.9 | 8331.34 | 7194.5 |
30| 40| 3550 | 2102.94 | 1251.39 | 8225.86 | 7131.76 |
40| 70| 7250 | 1027.49 | 1044.55 | 1964.88 | 2539.8 |
70| 80| 8975 | 113.346 | 397.033 | 25.4249 | 89.059 |
---------------------------------------------------------------------------
Note:
The Wind Shears/Moments and the Earthquake Shears/Moments calculated
and printed in the Wind/Earthquake Shear and Bending report have
been factored by the input Scalar/Load reductions factors of;
Wind: 1.000; Earthquake: 1.000.

Wind Deflection: Step: 11 9:58am Aug 23,2019
Wind Deflection Calculations:
The following table is for the Operating Case.
Wind Deflection:
| | Cumulative | Centroid | Elem. End | Elem. Ang. |

From| To | Wind Shear | Deflection | Deflection | Rotation |
| | Kgf | mm. | mm. | |
---------------------------------------------------------------------
10| 20| 2513.12 | 0.0069615 | 0.026375 | 0.33246E-04 |
20| 30| 2116.37 | 0.027208 | 0.028047 | 0.33635E-04 |
30| 40| 2102.94 | 0.10761 | 0.20371 | 0.50482E-04 |
40| 70| 1027.49 | 0.29139 | 0.38079 | 0.52708E-04 |
70| 80| 113.346 | 0.38211 | 0.38343 | 0.52708E-04 |
---------------------------------------------------------------------
Critical Wind Velocity for Tower Vibration:
| | 1st Crit. | 2nd Crit. |

From| To | Wind Speed | Wind Speed |
| | Km/hr | Km/hr |
-------------------------------------
10| 20| 415.129 | 2594.56 |
20| 30| 421.425 | 2633.9 |
30| 40| 421.972 | 2637.32 |
40| 70| 421.972 | 2637.32 |
70| 80| 421.425 | 2633.9 |
-------------------------------------
Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)

Allowable deflection : 45.000 Actual deflection : 0.383 mm.

Longitudinal Stress Constants: Step: 12 9:58am Aug 23,2019
Longitudinal Stress Constants:
| | Metal Area | Metal Area |Section Modulus | Section Modulus |

From | To | New | Corroded | New | Corroded |
| | cm^2 | cm^2 | mm.³ | mm.³ |
--------------------------------------------------------------------------------
10 | 20| 568.626 | 512.044 | 25589752 | 23068750 |
20 | 30| 1363.65 | 1250.43 | 61385328 | 56410588 |
30 | 40| 1433.35 | 1320.13 | 64525108 | 59556828 |
40 | 70| 1433.35 | 1320.13 | 64525108 | 59556828 |
70 | 80| 1363.65 | 1250.43 | 61385328 | 56410588 |
--------------------------------------------------------------------------------

Longitudinal Allowable Stresses: Step: 13 9:58am Aug 23,2019
Longitudinal Allowable Stresses:
| | | Hydrotest | | Hydrotest |
From| To | Tensile | Tensile | Compressive | Compressive |
| | N./mm^2 | N./mm^2 | N./mm^2 | N./mm^2 |
-------------------------------------------------------------------
10| 20| 137.9 | 235.809 | -91.5535 | -109.864 |
20| 30| 137.9 | 235.809 | -111.605 | -133.927 |
30| 40| 137.9 | 235.809 | -112.525 | -135.03 |
40| 70| 137.9 | 235.809 | -112.525 | -135.03 |
70| 80| 137.9 | 235.809 | -111.605 | -133.927 |
-------------------------------------------------------------------

Longitudinal Stresses due to: Step: 14 9:58am Aug 23,2019
Longitudinal Stress Report
Note: Longitudinal Operating and Empty Stresses are computed in the

corroded condition. Stresses due to loads in the hydrostatic test
cases have also been computed in the corroded condition.
Longitudinal Pressure Stresses due to:
| | Longitudinal Stress | Longitudinal Stress |Longitudinal Stress |

From| To | Internal Pressure | External Pressure | Hydrotest Pressure |
| | N./mm^2 | N./mm^2 | N./mm^2 |
----------------------------------------------------------------------------
10| 20| ... | ... | ... |
20| 30| 61.4678 | -2.17264 | 86.6695 |
30| 40| 58.2295 | -2.06328 | 82.1035 |
40| 70| 58.2295 | -2.06328 | 82.1035 |
70| 80| 61.4678 | -2.17264 | 86.6695 |
----------------------------------------------------------------------------
Longitudinal Stresses due to Weight Loads for these Conditions:
| | Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To | Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |
| | N./mm^2 | N./mm^2 | N./mm^2 | N./mm^2 | N./mm^2 |
---------------------------------------------------------------------------
10| 20| -2.32711 | -2.85151 | -6.12075 | 0.28092 | 0.28092 |
20| 30| -0.87736 | -0.87736 | -0.87736 | 0.11488 | 0.11488 |
30| 40| -0.75828 | -0.75828 | -0.75828 | 0.10881 | 0.10881 |
40| 70| -0.36834 | -0.36834 | -0.36834 | ... | ... |
70| 80| -0.077825 | -0.077825 | -0.077825 | ... | ... |
---------------------------------------------------------------------------
Longitudinal Stresses due to Weight Loads and Bending for these Conditions:
| | Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
From| To | Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind | Hyd. Equ. |
| | N./mm^2 | N./mm^2 | N./mm^2 | N./mm^2 | N./mm^2 |
---------------------------------------------------------------------------
10| 20| 0.28092 | 5.01774 | 3.86099 | 1.65585 | 1.27413 |
20| 30| 0.11488 | 1.44835 | 1.25072 | 0.47796 | 0.41274 |
30| 40| 0.10881 | 1.35447 | 1.17432 | 0.44698 | 0.38752 |
40| 70| ... | 0.32354 | 0.4182 | 0.10677 | 0.13801 |
70| 80| ... | 0.00442 | 0.015482 | 0.0014586 | 0.0051092 |
---------------------------------------------------------------------------
Longitudinal Stresses due to these Conditions:
| | Vortex Shedding | Vortex Shedding | Vortex Shedding | Earthquake |

From| To | Operating Case | Empty Case | Test Case | Empty Case |
| | N./mm^2 | N./mm^2 | N./mm^2 | N./mm^2 |
------------------------------------------------------------------------------
10| 20| ... | ... | ... | 2.78789 |
Longitudinal Stresses due to: Step: 14 9:58am Aug 23,2019
20| 30| ... | ... | ... | 0.89418 |

30| 40| ... | ... | ... | 0.83921 |
40| 70| ... | ... | ... | 0.28007 |
70| 80| ... | ... | ... | 0.0082311 |
------------------------------------------------------------------------------
Longitudinal Stresses due to Applied Axial Forces:
| | Longitudinal Stress | Longitudinal Stress |

From| To | Y Forces Wind | Y Forces Seismic |
| | N./mm^2 | N./mm^2 |
-------------------------------------------------------
10| 20| ... | ... |
20| 30| ... | ... |
30| 40| ... | ... |
40| 70| ... | ... |
70| 80| ... | ... |
-------------------------------------------------------
Longitudinal Stresses due to User Forces and Moments:
| |Wind For/Mom | Earthquake For/Mom | Wind For/Mom | Earthquake For/Mom |

From| To | Corroded | Corroded | No Corrosion | No Corrosion |
| | N./mm^2 | N./mm^2 | N./mm^2 | N./mm^2 |
-----------------------------------------------------------------------------------
10| 20| ... | ... | ... | ... |
20| 30| ... | ... | ... | ... |
30| 40| ... | ... | ... | ... |
40| 70| ... | ... | ... | ... |
70| 80| ... | ... | ... | ... |
-----------------------------------------------------------------------------------

Stress due to Combined Loads: Step: 15 9:58am Aug 23,2019
Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key
IP = Longitudinal Stress due to Internal Pressure

EP = Longitudinal Stress due to External Pressure
HP = Longitudinal Stress due to Hydrotest Pressure
NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
Case types HI and HE are in the Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding

stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+FW+BW

From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 2.97 137.90 -7.63 91.55 0.0215 0.0833
20 0.69 137.90 -2.44 111.61 0.0050 0.0219
30 0.71 137.90 -2.22 112.52 0.0051 0.0197
40 137.90 -0.69 112.52 0.0061
70 137.90 -0.08 111.61 0.0007
Analysis of Load Case 2 : NP+EW+EE+FS+BS


10 0.74 137.90 -5.40 91.55 0.0054 0.0589
20 0.13 137.90 -1.89 111.61 0.0010 0.0169
30 0.19 137.90 -1.71 112.52 0.0014 0.0152
40 137.90 -0.65 112.52 0.0058
70 137.90 -0.09 111.61 0.0008
Analysis of Load Case 3 : NP+OW+WI+FW+BW

10 2.45 137.90 -8.15 91.55 0.0177 0.0890
20 0.69 137.90 -2.44 111.61 0.0050 0.0219
30 0.71 137.90 -2.22 112.52 0.0051 0.0197
40 137.90 -0.69 112.52 0.0061
70 137.90 -0.08 111.61 0.0007
Analysis of Load Case 4 : NP+OW+EQ+FS+BS

10 1.29 137.90 -6.99 91.55 0.0094 0.0764
20 0.49 137.90 -2.24 111.61 0.0035 0.0201
30 0.52 137.90 -2.04 112.52 0.0038 0.0181
40 0.05 137.90 -0.79 112.52 0.0004 0.0070
70 137.90 -0.09 111.61 0.0008
Analysis of Load Case 5 : NP+HW+HI

10 235.81 -8.06 109.86 0.0733
20 235.81 -1.47 133.93 0.0110
30 235.81 -1.31 135.03 0.0097
40 235.81 -0.48 135.03 0.0035
70 235.81 -0.08 133.93 0.0006
Analysis of Load Case 6 : NP+HW+HE

10 235.81 -7.68 109.86 0.0699
20 235.81 -1.40 133.93 0.0105
30 235.81 -1.25 135.03 0.0093
40 235.81 -0.51 135.03 0.0037
70 235.81 -0.08 133.93 0.0006
Analysis of Load Case 7 : IP+OW+WI+FW+BW

10 2.45 137.90 -8.15 91.55 0.0177 0.0890
20 62.15 137.90 111.61 0.4507
30 58.93 137.90 112.52 0.4274
40 58.18 137.90 112.52 0.4219
70 61.39 137.90 111.61 0.4452
Analysis of Load Case 8 : IP+OW+EQ+FS+BS


10 1.29 137.90 -6.99 91.55 0.0094 0.0764
20 61.96 137.90 111.61 0.4493
30 58.75 137.90 112.52 0.4261
40 58.28 137.90 112.52 0.4226
70 61.41 137.90 111.61 0.4453
Analysis of Load Case 9 : EP+OW+WI+FW+BW

10 2.45 137.90 -8.15 91.55 0.0177 0.0890
20 137.90 -4.61 111.61 0.0413
30 137.90 -4.28 112.52 0.0381
40 137.90 -2.76 112.52 0.0245
70 137.90 -2.25 111.61 0.0202
Analysis of Load Case 10 : EP+OW+EQ+FS+BS

10 1.29 137.90 -6.99 91.55 0.0094 0.0764
20 137.90 -4.42 111.61 0.0396
30 137.90 -4.10 112.52 0.0365
40 137.90 -2.85 112.52 0.0253
70 137.90 -2.27 111.61 0.0203
Analysis of Load Case 11 : HP+HW+HI

10 235.81 -8.06 109.86 0.0733
20 86.38 235.81 133.93 0.3663
30 81.90 235.81 135.03 0.3473
40 81.84 235.81 135.03 0.3471
70 86.59 235.81 133.93 0.3672
Analysis of Load Case 12 : HP+HW+HE

10 235.81 -7.68 109.86 0.0699
20 86.32 235.81 133.93 0.3661
30 81.84 235.81 135.03 0.3471
40 81.87 235.81 135.03 0.3472
70 86.60 235.81 133.93 0.3672
Analysis of Load Case 13 : IP+WE+EW

10 137.90 -2.61 91.55 0.0285
20 60.71 137.90 111.61 0.4402
30 57.58 137.90 112.52 0.4175
40 57.86 137.90 112.52 0.4196
70 61.39 137.90 111.61 0.4452
Analysis of Load Case 14 : IP+WF+CW

10 137.90 -2.57 91.55 0.0280
20 60.66 137.90 111.61 0.4399
30 57.53 137.90 112.52 0.4172
40 57.89 137.90 112.52 0.4198
70 61.40 137.90 111.61 0.4452
Analysis of Load Case 15 : IP+VO+OW

10 137.90 -3.13 91.55 0.0342
20 60.71 137.90 111.61 0.4402
30 57.58 137.90 112.52 0.4175
40 57.86 137.90 112.52 0.4196
70 61.39 137.90 111.61 0.4452
Analysis of Load Case 16 : IP+VE+EW

10 137.90 -2.61 91.55 0.0285
20 60.71 137.90 111.61 0.4402
30 57.58 137.90 112.52 0.4175
40 57.86 137.90 112.52 0.4196
70 61.39 137.90 111.61 0.4452
Analysis of Load Case 17 : NP+VO+OW

10 137.90 -3.13 91.55 0.0342
20 137.90 -0.99 111.61 0.0089
30 137.90 -0.87 112.52 0.0077
40 137.90 -0.37 112.52 0.0033
70 137.90 -0.08 111.61 0.0007
Analysis of Load Case 18 : FS+BS+IP+OW

10 137.90 -3.13 91.55 0.0342
20 60.71 137.90 111.61 0.4402
30 57.58 137.90 112.52 0.4175
40 57.86 137.90 112.52 0.4196
70 61.39 137.90 111.61 0.4452
Analysis of Load Case 19 : FS+BS+EP+OW

10 137.90 -3.13 91.55 0.0342
20 137.90 -3.16 111.61 0.0284
30 137.90 -2.93 112.52 0.0260
40 137.90 -2.43 112.52 0.0216
70 137.90 -2.25 111.61 0.0202
Absolute Maximum of the all of the Stress Ratio's 0.4507
Governing Element: BOTTOM DISH

Governing Load Case 7 : IP+OW+WI+FW+BW

Skirt Opening Stress Calcs: Step: 16 9:58am Aug 23,2019
Skirt Support Analysis Per EN 13445-3: 2009(E) Issue 1 (2009-07):
Item: SKIRT
Type B Skirt per EN-13445 Figure 16.12-2:
Design Pressure P 30.000 bars

Total vessel (empty) weight Fg 12150.531 Kgf
Head Weight below section 2-2 DeltaFg 979.424 Kgf
Weight of vessel contents (liquid) Ff 2738.055 Kgf
Vessel Gross Weight Fg + Ff = F4 14888.587 Kgf
Skirt Mean Diameter Dz 1811.000 mm.

Skirt Analysis Thickness (Corroded) ez 9.000 mm.
Skirt Height H 1500.000 mm.
Force at section 1-1 F1 13909.163 Kgf

Moment at section 1-1 M1 8331.341 Kg-m.
Applied Moment - Bottom of Skirt Mb 11803.530 Kg-m.
Weight Above the Skirt W 14888.587 Kgf
Layout Cntr. Dist. Obround

Access No Diameter Angle From Bottom Cntr-Cntr
mm. Deg mm. mm.
-------------------------------------------------------
1 500.0000 45.0000 500.0000 500.0000
2 500.0000 225.0000 500.0000 500.0000
Access Opening Frame Dimension

Access No Width Thick
mm. mm.
-------------------------------
1 100.0000 12.0000
2 100.0000 12.0000
Interference check:
Access Access Pitch Ligament
mm. mm.
---------------------------------------------
1 2 2844.7119 2338.1316
1 2 2844.7119 2338.1316
INTERFERENCE CHECK: No Interference Detected between Openings
Minimum Pitch between openings is: 2844.7119 mm.

Minimum Ligament between Openings is: 2338.1316 mm.
Recommended minimum Ligament:

= 2 * Sqrt( D * t )
= 2 * Sqrt( 1811.0 * 9.0 ) = 255.335 mm.
Please evaluate the suitability of this result
Section properties at least metal area [A]:
Number of Openings At Critical Height = 2
Access No Layout Angle 1 Layout Angle 2

Deg. Deg.
---------------------------------------------------
1 28.9730 61.0270
2 208.9730 241.0270
The points for integrating Ixx, Iyy is as follows:

FROM THETA1 TO THETA2
Deg Deg
--------------------------
61.027 208.973
-118.973 28.973
Height of Weakest Section H 499.785 mm.

Rotation of Principle Axes a 0.000 Deg.
Centroid Position in X direction g -0.000 mm.
Centroid Position in Y direction h -0.000 mm.
Principle Moment of Inertia Ixx 1921668.250 cm**4
Principle Moment of Inertia Iyy 1921668.500 cm**4
Distance to Extreme Fiber ybar 910.000 mm.
Distance to Extreme Fiber xbar 910.000 mm.
Minimum Section Modulus W4 21117254.000 mm.^3
Metal Area at the Cutting Plane A4 468.864 cm^2
Half Opening Width Subtended Angle at Weakest Section: [Delta]:

= Asin(Largest(Opening Width) / Dz)
= Asin(500.0/1811.0 ) = 0.2797 rad (16.027 deg)
Skirt Mean Radius at Section 4-4 [r]:

= Dz/2 = 1811.0/2 = 905.4999 mm.
Opening Ratio At Weakest Section: EN 13445 Equation 16.12-76 [ratio]:

= Delta * Sqrt(r/ez)
= 0.28 * Sqrt(905.5/9.0) = 2.8058
WARNING: ratio Exceeds 2 - See EN 13445 16.12.76(a).
This equation is a precaution against radial bucking at the opening.
The frame (if there is one), may prevent this. The code does not
say what size this frame should be. Your judgement is required.
Analysis of the Section at Weakest Section Modulus [Section 4-4]:
Skirt Corroded Thickness [ez]:

= ex(new) - ci - cext = 10.0 - 1. - 0.0 = 9.0 mm.
Please note:
There is more than one opening in the skirt
EN-13445 and AD-2000 considers only one opening per Figure 16.12-4
this skirt has 2 openings. Please check results
Find the moment acting at the Critical Height [M4]:

= (Mbottom - Mtop)*(H - CutHeight)/H + Mtop
= (11803.53 - 8331.341)*(18000.0 - 5997.418)/18000.0 + 8331.341
= 10646.632 Kg-m.
Compute the section modulus [Zxx and Zyy]

Zxx = Ixx/ybar = 1921668/910.0 = 21117254 mm.³
Zyy = Iyy/xbar = 1921669/910.0 = 21117256 mm.³
Z = Min(Zxx, Zyy) = Min(21117254,21117256) = 21117254 mm.³
The balance of the calculations are per EN-13445, and

they may be treated as academic if the designated code
is not EN-13445
Radius of Gyration of Skirt at 4-4 [rg]:

(rg is not included in the analysis of EN 13445)
= sqrt( Min( Ixx, Iyy ) / Area(A4) )
= sqrt( Min( 1921668, 1921669 )/468.864 ) )
= 640.2 mm.
Skirt Slenderness Ratio [r/L]:

= 640.2/1500.0 = 0.427
Location of the Skirt Centroid at critical height [e]:

ex = -0.0 : ey = -0.0
e = Sqrt(ex² + ey²) = Sqrt(-0.0²+-0.0²)
= 0. mm.
Moment Increment at Centroid [DeltaM4]:

= ( Fg + Ff ) * e = F4 * e
= ( 12150.53 + 2738.06 ) * 0.00003 = 0. Kg-m.
Nomenclature per EN-13445 (not AD-2000)
For the skirt at the opening/weakest part: Equations 16.12-70 & 71:
Actual Stresses:
Sm4p = ( M4 + DeltaM4 ) / W4 - F4 / A4
= (10646.632 + 0.)/21117256 - 14888.587/468.864
= 1.83 N./mm^2 - Equation 16.12-70
Sm4q = -( M4 + DeltaM4 ) / W4 - F4 / A4
= -(10646.632+ 0.)/21117256- 14888.587/468.864
= -8.06 N./mm^2 - Equation 16.12-71
Allowable stresses at the opening/weakest part: Equations 16.12-72 & 73:

Max stress for Sm4p and Sm4q: Equations 16.12 72 & 73:
= fz = 137.9 N./mm^2
Skirt stress at the openings / critical section:

Sm4p 1.83 137.90 Pass 70
Sm4q -8.06 137.90 Pass 71
The stresses are satisfactory in the region with the opening(s).

Center of Gravity Calculation: Step: 17 9:58am Aug 23,2019
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Liquid 6252.367 mm.

Center of Gravity of Nozzles 2387.809 mm.
Center of Gravity of Bare Shell New and Cold 4874.523 mm.

Center of Gravity of Bare Shell Corroded 4872.315 mm.
Vessel CG in the Operating Condition 5035.485 mm.

Vessel CG in the Fabricated (Shop/Empty) Condition 4751.409 mm.
Vessel CG in the Test Condition 5065.039 mm.
Rigging Analysis Results:
Total Effective Length of Vessel for this analysis 9000.00 mm.

Total vessel weight (No Liquid) Twt 12150.53 Kgf
Impact weight multiplication factor Imp 1.50
Design lifting weight, DWT = Imp * Twt 18225.80 Kgf
Elevation of the Tailing Lug (bottom) 60.00 mm.
Elevation of the Lifting Lug (top ) 6840.00 mm.
Design Reaction force at the tailing lug 5614.49 Kgf
Design Reaction force at the lifting lug 12611.31 Kgf
CG Distance from Tailing Lug 4691.41 mm.

CG Distance from the Nearer Lifting Lug 2088.59 mm.
Critical Values:
| Max Stress| Elevation | Allowables |

| N./mm^2| mm. | N./mm^2 |
-----------------------------------------------------------------
Bending | 2.00 | 1200.00 | 94.46 (UG-23) |
Shear | 0.58 | 300.00 | 96.53 (0.7*S) |
Forces and Moments at selected elevations (not all analysis points shown):
Distance Bending Moment Bending Stress Shear Force Shear Stress

mm. Kg-m. N./mm^2 Kgf N./mm^2
-------------------------------------------------------------------------------
0.00 0.0 0.0 2563.3 0.4
1200.00 5206.1 2.0 2493.4 0.4
3150.00 8197.0 1.2 1141.1 0.1
6230.00 2158.8 0.3 7055.1 0.5
8950.00 315.0 0.1 198.5 0.0
Unity Check (Actual Stress / Allowable Stress):

Center of Gravity Calculation: Step: 17 9:58am Aug 23,2019
Maximum Unity Check is 0.0211 at elevation 1200.0 mm. - Must be <=1
Note: The rigging analysis is performed using a uniformly distributed load.
--- Plot data successfully generated ...----

Basering Calculations: Step: 18 9:58am Aug 23,2019
Skirt Data :
Skirt Outside Diameter at Base SOD 1819.9999 mm.
Skirt Thickness STHK 10.0000 mm.
Skirt Internal Corrosion Allowance SCA 1.0000 mm.
Skirt External Corrosion Allowance 0.0000 mm.
Skirt Material SA-516 70 [Normalized]
Basering Input: Type of Geometry: Basering W/Gussets & Chair Cap
Thickness of Basering TBA 20.0000 mm.

Design Temperature of the Basering 37.78 °C
Basering Matl SA-516 70
Basering Operating All. Stress BASOPE 137.90 N./mm^2
Basering Yield Stress 262.01 N./mm^2
Inside Diameter of Basering DI 1667.9999 mm.
Outside Diameter of Basering DOU 2072.0000 mm.
Nominal Diameter of Bolts BND 20.0000 mm.

Bolt Corrosion Allowance BCA 0.0000 mm.
Bolt Material SA-36
Bolt Operating Allowable Stress SA 114.46 N./mm^2
Number of Bolts RN 8
Diameter of Bolt Circle DC 1922.0001 mm.
Thickness of Gusset Plates TGA 12.0000 mm.

Width of Gussets at Top Plate TWDT 115.0000 mm.
Width of Gussets at Base Plate BWDT 115.0000 mm.
Gusset Plate Elastic Modulus E 201747008.0 KPa.
Gusset Plate Yield Stress SY 262.0 N./mm^2
Height of Gussets HG 300.0000 mm.
Distance between Gussets RG 100.0000 mm.
Dist. from Bolt Center to Gusset (Rg/2) CG 50.0000 mm.
Number of Gussets per bolt NG 2
Thickness of Top Plate or Ring TTA 20.0000 mm.

Radial Width of the Top Plate TOPWTH 115.0000 mm.
Circum. Width of the Top Plate CMWTH 150.0000 mm.
Anchor Bolt Hole Dia. in Top Plate BHOLE 30.0000 mm.
External Corrosion Allowance CA 0.0000 mm.
Dead Weight of Vessel DW 12150.5 Kgf

Operating Weight of Vessel ROW 14888.6 Kgf
Test Weight of Vessel TW 31958.3 Kgf
Earthquake Moment on Basering EQMOM 9082.4 Kg-m.
Wind Moment on Basering WIMOM 11803.5 Kg-m.
Test Moment on Basering TM 3895.2 Kg-m.
Percent Bolt Preload ppl 100.0
Use AISC A5.2 Increase in Fc and Bolt Stress No

Use Allowable Weld Stress per AISC J2.5 No
Factor for Increase of Allowables Fact 1.0000
Results for Basering Analysis : Analyze Option
Basering Thickness Calculation method used : Simplified (Steel on Steel)
Calculation of Load per Bolt [W/Bolt], Wind + Dead Weight Condition:

W = DW M = WIMOM
= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3

= (( 4 * 11804/1922.0) - 12151 )/8
= 1551.7601 Kgf
Required Area for Each Bolt, Based on Max Load 1.3296 cm^2
Area Available in a Single Bolt (Corr) 2.1705 cm^2
Area Available in all the Bolts (Corr) 17.3641 cm^2
Bolt Stress Based on Simplified Analysis 70.1 N./mm^2
Allowable Bolt Stress 114.5 [Fact] 114.46 N./mm^2
Concrete Contact Area of Base Ring CCA 11867.06 cm^2

Concrete Contact Section Modulus of Base Ring 0.5065E+09 mm.³
Concrete Load (Simplified method), Wind in Operating Condition [Sc]:

= ((ppl/100*(Abt*Sa)+W)/Cca) + M/CZ per Jawad & Farr Eq. 12.1
= (1.0(17.3641*114+14889)/11867.06) + 11804/.50654E+09
= 0.52 N./mm^2
Concrete Allowable Stress 8.27 N./mm^2
Determine Maximum Bending Width of Basering Section [Rw1,Rw2]:

Rw1 = (Dou - SkirtOD)/2, Rw2 = ( SkirtID - Di + 2*Sca )/2
Rw1 = (2072.0-1820.0)/2, Rw2 = (1800.0-1668.0 + 2* 1.)/2
Rw1 = 126.0, Rw2 = 67.0 mm.
Calculation of required Basering Thickness, (Simplified) [Tb]:

Allowable Bending Stress 1.5 Basope = 206.850 N./mm^2
= Max(Rw1,Rw2) * ( 3 * Sc / S )½ + CA per Jawad & Farr Eq. 12.12
= Max(126.0,67.0) * ( 3 * 0.519/206.85 )½ + 0.0
= 10.9320 mm.
Basering Stress at given Thickness [Sb]

= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )²
= 3 * 0.519 * ( Max[126.0, 67.0]/(20.0 - 0.0) )²
= 61.801, must be less than 206.85 N./mm^2
Required Thickness of Top Plate in Tension:

(Calculated as a fixed beam per Megyesy)
Ft = (Sa*Abss), Bolt Allowable Stress * Area
Rm = (Ft * 2 * Cg)/8, Bending Moment
Sb Allowable Bending Stress
Wt = (Topwth - Bnd), Width of Section
T = ( 6 * Rm / ( Sb * Wt ))½ + CA
T = ( 6 * 32/( 207 * 95.0 ))½ + 0.0
T = 9.7374 mm.
Required Thickness of Top Chair Cap Plate per Moss:

P = (Sa*Abss) Bolt Allowable Stress * Area
e = (Topwth-Bhole)/2 Distance to Edge of Hole
Sb Allowable Bending Stress
b = Cg Gusset Plate Dimension
db = Bhole Bolt Hole Diameter
Top Chair Cap Plate Required Thickness [Tc]

Allowable Bending Stress 1.5 Basope = 206.850 N./mm^2
= ( P /( Sb * e ) * ( 0.375 * b - 0.22 * db ))½ + CA
= (2533/(207*49.0)*(0.375*100.0-0.22*30.0))½+0.0
= 8.7027 mm.
Stress in the Top Plate at given Thickness [Stpl]

= P * ( 0.375 * b - 0.22 * db ) / e / ( Tta - Ca )²
= 2533 * (0.375*100.0 - 0.22*30.0)/49.0/(20.0-0.0)²
= 39.166 N./mm^2, must be less than 206.85 N./mm^2
Required Thickness of Gusset in Compression, per AISC E2-1:

1. Allowed Compression at Given Thickness:
Factor Kl/r Per E2-1 86.6011
Factor Cc Per E2-1 123.2883
Allowable Buckling Str. per E2-1 104.61 N./mm^2
Actual Buckling Str. at Given Thickness 9.00 N./mm^2
Required Gusset thickness, + CA 4.8362 mm.
2. Allowed Compression at Calculated Thickness:

Factor Kl/r Per E2-1 214.8829
Factor Cc Per E2-1 123.2883
Allowable Buckling Str. per E2-2 22.50 N./mm^2
Act. Buckling Str. at Calculated Thickness 22.33 N./mm^2
Summary of Basering Thickness Calculations:

Required Basering Thickness (simplified) 10.9320 mm.
Actual Basering Thickness as entered by user 20.0000 mm.
Required Top Ring/Plate Thickness as a Fixed Beam 9.7374 mm.

Required Thickness of Chair Cap per Moss/AISI 8.7027 mm.
Actual Top Ring Thickness as entered by user 20.0000 mm.
Required Gusset thickness, + CA 4.8362 mm.

Actual Gusset Thickness as entered by user 12.0000 mm.
Local Stress at the Top Plate per AISI, including axial Stress [S]:
= Wmax*e/t²[1.32*Z/(1.43*Cmwth*(Hg+Tta)²/(R*Tskirt)
+ (4(Cmwth)(Hg+Tta)²)^(.333) + 0.031 /(R*Tskirt)½
= 1552*51.0/9.0²[1.32*0.47/(1.43*150.0*(312.0)²/(901.0*9.0)
+ (4*150.0(300.0+12.0)²)^(.333) + 0.031/(901.0*9.0)½
= 5.197 N./mm^2
Where:
Z = 1/[(0.177*Wgp*Tba/(R*t)½)*(Tba/t)² + 1]
Z = 1/[(0.177*150.0*20.0/(901.0*9.0)½)*(20.0/9.0)²+1]
Z = 0.466
e = ( Dc - Ds ) / 2
e = ( 1922.0 - 1820.0 )/2
e = 51.0 mm.
Local Stress in the Skirt due to the Gussets 5 N./mm^2

Weight plus Bending Stress in the Skirt (Highest) 8 N./mm^2
Comb. loc. + bending stress Worst Load Case 13 N./mm^2
Allowed membrane+bending stress( 1.5* Skirt All.) 206 N./mm^2
Weld Size Calculations per Steel Plate Engineering Data - Vol. 2
Compute the Weld load at the Skirt/Base Junction [W]

= SkirtStress * ( SkirtThickness - CA )
= 8.15 * ( 10.0 - 1. )
= 7.48 Kgf/mm.
Results for Computed Minimum Basering Weld Size [BWeld]

= W / [( 0.4 * Yield ) * 2 * 0.707]
= 7/[( 0.4 * 246 ) * 2 * 0.707]
= 0.526 mm.
Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size
Vertical Plate Load [Wv]

= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )
= 2533.2/( 124.0 + 2 * ( 300.0 + 20.0 ) )
= 3.316 Kgf/mm.
Horizontal Plate Load [Wh]

= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta)² )
= 2533.2 * 51.0/(124.0 * (320.0) + 0.6667 * (320.0)² )
= 1.197 Kgf/mm.
Resultant Weld Load [Wr]

= ( Wv² + Wh²)½
= ( 3.32² + 1.2²)½
= 3.525 Kgf/mm.
Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 3.53/[( 0.4 * 246 ) * 2 * 0.707]
= 0.248 mm.
Results for Computed Minimum Gusset to Top Plate Weld Size

Weld Load [Wv]

= Bolt Load / ( 2 * TopWth )
= 2533.2/( 2 * 115.0 )
= 11.014 Kgf/mm.
Weld Load [Wh]

= Bolt Load * e / ( 2 * Hgt * TopWth )
= 2533.2 * 51.0/( 2 * 320.0 * 115.0 )
= 1.755 Kgf/mm.
Resultant Weld Load [Wr]

= ( Wv² + Wh²)½
= ( 11.01² + 1.76²)½
= 11.153 Kgf/mm.
Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 11.15/[( 0.4 * 246 ) * 2 * 0.707]
= 0.785 mm.
Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending
on the component thickness.
Summary of Required Weld Sizes:

Required Basering to Skirt Double Fillet Weld Size 4.7625 mm.
Required Gusset to Skirt Double Fillet Weld Size 4.7625 mm.
Required Top Plate to Skirt Weld Size 6.3500 mm.
Required Gusset to Top Plate Double Fillet Weld Size 0.7846 mm.
Tailing Lug Stress Calculation Results :
Tail Lug Type: Single

Tail lug yield stress Syt 262.01 N./mm^
Tail lug allowable stress Sat 137.90 N./mm^
Tail lug thickness TTL 12.0000 mm.
Pin hole diameter DPH 40.0000 mm.
Fillet weld size WS 10.0000 mm.
Tail lug load TLOAD 5614 Kgf
Decay Length Along the Skirt (e):

= 0.5 * SQRT(DS/2 * Ts)
= 0.5 * SQRT( 1820.0/2 * 10.0)
= 47.70 mm.
Skirt Effective Length :

= HG + TTA + e
= 300.0 + 20.0 + 47.7
= 367.70 mm.
Section | CG (Y) | Width (H)| Area (A) | Moment Area |

| mm. | mm. | cm^2 | mm.³ |

-------------------------------------------------------------------
Top plate, t | 133.50| 115.00| 23.00| 307050.00|
Skirt, s | 71.00| 367.70| 36.77| 261064.98|
Bottom plate, b | 101.00| 202.00| 40.40| 408040.25|
TOTAL | 100.17| 976155.25|
Calculated Overall CG (Y):

= Mtotal / Atotal
= 976155/100.17
= 97.45 mm.
Calculated Moment of Inertia (I):

= (At * Yt² + Topwth³ * TTA/12 + As * Ys² +
Ts³ * Hs/12 + Ab * Yb² + Hb³ * Tb/12) -
Mtotal²/Atotal
= (23.0 * 133.5² + 115.0³ * 20.0/12 + 36.77 * 71.0² +
10.0³ * 367.7/12 + 40.4 * 101.0² + 202.0³ * 20.0/12 ) -
976155²/100.17
= 2191.52 cm**4
Required Section Modulus (Zr) - per Roark's Table 17 ref 20

= TLOAD * (DI/2 + Y) * (K2 + 0.5) / (0.66 * Sy * 2 * pi)
=5614.5*(1668.0/2+97.45)*(1.0+0.5)/(0.66*262.0*2*3.142)
= 70802.42 mm.³
Calculated Section Modulus (Zc):

= I / Y
= 2191.52/97.45
= 224886.47 mm.³
Allowable Shear at the Pin Hole (Ssa):

= 0.4 * Syt
= 0.4 * 262.0
= 104.80 N./mm^
Tail Lug Radius (R):

= (TBA + HG + TTA) / 2.0
= (20.0 + 300.0 + 20.0)/2.0
= 170.00 mm.
Calculated Shear at the Pin Hole (Ssc):

= TLOAD / ( 2 * TTL * (R - DPH / 2))
= 5614.5/(2 * 12.0 * (170.0 - 40.0/2 ))
= 15.29 N./mm^
Allowable Bearing Stress at the Pin Hole (Sba):

= 0.75 * Syt
= 0.75 * 262.0
= 196.51 N./mm^
Calculated Bearing Stress at the Pin Hole (Sbc):

= TLOAD / (DPH * TTL)
= 5614.5/(40.0 * 12.0 )
= 114.71 N./mm^
Weld Length (LW):

= 2 * (TOPWTH + TBA + TTA + HG + (DOU - DS) / 2)
= 2 * (115.0 + 20.0 + 20.0 + 300.0 + (2072.0 - 1820.0)/2)
= 1143.00 mm.
Allowable Weld Stress (Swa):

= 0.49 * Sat
= 0.49 * 137.9
= 67.57 N./mm^
Calculated Weld Stress (Swc):

= TLOAD / (0.707 * WS * LW)
= 5614.5/( 0.707 * 10.0 * 1143.0)
= 6.81 N./mm^
Tailing Lug Results Summary:

Actual Allowable Pass/Fail
Section Modulus ( mm.³ ): 224886.47 70802.42 Passed
Shear Stress ( N./mm^2 ): 15.29 104.80 Passed
Bearing Stress ( N./mm^2 ): 114.71 196.51 Passed
Weld Stress ( N./mm^2 ): 6.81 67.57 Passed

Nozzle Summary: Step: 27 9:58am Aug 23,2019
Nozzle Calculation Summary:
Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |

| bars | | bars | | mm. | Path | Stresses |
----------------------------------------------------------------------------------------------
N5 | 33.22 | ... | ... | OK | 3.95 | OK | No Calc[*] |
N4 | 32.54 | OK | ... | OK | 9.33 | OK | Passed |
N1 | 34.51 | OK | ... | OK | 7.22 | OK | Passed |
N6 | 34.51 | ... | ... | OK | 3.41 | OK | No Calc[*] |
N7 | 34.51 | ... | ... | OK | 3.41 | OK | No Calc[*] |
N2 | 34.51 | OK | ... | OK | 5.80 | OK | Passed |
N3 | 33.30 | ... | ... | OK | 5.52 | OK | No Calc[*] |
N3 | 33.30 | ... | ... | OK | 5.52 | OK | No Calc[*] |
----------------------------------------------------------------------------------------------
MAWP Summary:
Minimum MAWP Nozzles : 32.538 Nozzle : N4
Minimum MAWP Shells/Flanges : 33.222 Element : BOTTOM DISH
Minimum MAPnc Shells/Flanges : 36.369 Element : TOP DISH
-----------------------------------------------------------------
Computed Vessel M.A.W.P. : 32.538 bars
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Note: MAWPs (Internal Case) shown above are at the High Point.
Warning: A Nozzle Reinforcement is governing the MAWP of this Vessel.
Check the Spatial Relationship between the Nozzles
From Node | Nozzle Description | Y Coordinate | Layout Angle | Dia. Limit |

| | mm. | deg | mm. |
------------------------------------------------------------------------------
20 | N5 | 0.000 | 0.000 | 77.001 |
30 | N4 | 600.000 | 45.000 | 1004.000 |
30 | N1 | 1550.000 | 0.000 | 296.659 |
30 | N6 | 1050.000 | 270.000 | 67.336 |
30 | N7 | 1050.000 | 225.000 | 67.336 |
30 | N2 | 2250.000 | 0.000 | 151.320 |
70 | N3 | 0.000 | 90.000 | 116.625 |
The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !
Nozzle Summary: Step: 27 9:58am Aug 23,2019

Nozzle Calcs.: N5 Nozl: 8 9:58am Aug 23,2019
Input, Nozzle Desc: N5 From: 20
Pressure for Reinforcement Calculations P 30.122 bars

Temperature for Internal Pressure Temp 65 °C
Design External Pressure Pext 1.01 bars
Temperature for External Pressure Tempex 65 °C
Shell Material [Normalized] SA-516 70

Shell Allowable Stress at Temperature Sv 137.90 N./mm^2
Shell Allowable Stress At Ambient Sva 137.90 N./mm^2
Inside Diameter of Elliptical Head D 1800.00 mm.

Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 23.8000 mm.
Head Internal Corrosion Allowance c 2.0000 mm.
Head External Corrosion Allowance co 0.0000 mm.
Distance from Head Centerline L1 0.0000 mm.
User Entered Minimum Design Metal Temperature 0.00 °C
Type of Element Connected to the Shell : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117.90 N./mm^2
Allowable Stress At Ambient Sna 117.90 N./mm^2
Diameter Basis (for tr calc only) OD

Layout Angle 0.00 deg
Diameter 25.0000 mm
Size and Thickness Basis Nominal

Nominal Thickness tn 160
Flange Material SA-516 70

Flange Type Weld Neck Flange
Corrosion Allowance can 1.0000 mm.

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 94.9240 mm.

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 17.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
ASME Code Weld Type UW-16.1(c)
Class of attached Flange 300

Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
</Image=Images\Nozzles\InsertNoPadNoInsideProjection.bmp/>
Insert/Set-in Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: N5
ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45
Actual Outside Diameter Used in Calculation 33.401 mm.

Actual Thickness Used in Calculation 6.350 mm.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a) of Elliptical Head, Tr [Int. Press]

= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (30.12*0.898*1804.0)/(2 *137.9*1.0-0.2*30.12)
= 17.7346 mm.
Reqd thk per UG-37(a) of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (30.12*16.7005)/(118*1.0+0.4*30.12)
= 0.4224 mm.
Required Nozzle thickness under External Pressure per UG-28 : 0.1646 mm.
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 77.0010 mm.
Parallel to Vessel Wall Rn+tn+t 38.5005 mm.
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 13.3750 mm.
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N5.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 1.4224 mm.
Wall Thickness per UG16(b), tr16b = 3.5000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 21.6886 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 21.6886 mm.
Wall Thickness, shell/head, external pressure trb2 = 2.6609 mm.
Wall Thickness per table UG-45 tb3 = 3.9464 mm.
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 3.946, max( 21.6886, 3.5 ) ]
= 3.9464 mm.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 1.4224, 3.9464 )
= 3.9464 mm.
Available Nozzle Neck Thickness = 0.875 * 6.350 = 5.556 mm. --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
Nozzle Neck to Flange Weld, Curve: B

----------------------------------------------------------------------
Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), min( Curve:B, Curve:D)

----------------------------------------------------------------------

Governing MDMT of all the sub-joints of this Junction : -104 °C
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -48 °C
Flange MDMT with Temp reduction per UCS-66(b)(1)(-c) -104 °C
Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 30.12/51.10 = 0.589
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
Weld Size Calculations, Description: N5
Intermediate Calc. for nozzle/shell Welds Tmin 5.3500 mm.
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 3.7450 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm.
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 33.344 bars
Note: The MAWP of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 0.0851 mm.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 118.8092 mm.



Inside Diameter of Cylindrical Shell D 1800.00 mm.

Design Length of Section L 7799.9995 mm.
Shell Finished (Minimum) Thickness t 25.0000 mm.
Shell Internal Corrosion Allowance c 2.0000 mm.
Shell External Corrosion Allowance co 0.0000 mm.
Distance from Bottom/Left Tangent 600.00 mm.
Material [Normalized] SA-516 70

Material Specification/Type Plate
Diameter Basis (for tr calc only) ID

Diameter 500.0000 mm
Size and Thickness Basis Actual

Actual Thickness tn 10.0000 mm.
Flange Material SA-105



Pad Material [Normalized] SA-516 70

Pad Allowable Stress at Temperature Sp 137.90 N./mm^2
Pad Allowable Stress At Ambient Spa 137.90 N./mm^2
Diameter of Pad along vessel surface Dp 900.0000 mm.

Thickness of Pad te 25.0000 mm.
Weld leg size between Pad and Shell Wp 18.0000 mm.
Groove weld depth between Pad and Nozzle Wgpn 18.0000 mm.
Reinforcing Pad Width 190.0000 mm.
ASME Code Weld Type UW-16.1(q)

</Image=Images\Nozzles\InsertWithPadNoInsideProjection.bmp/>
Insert/Set-in Nozzle With Pad, no Inside projection
Actual Inside Diameter Used in Calculation 500.000 mm.

Reqd thk per UG-37(a) of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (30.11*902.0)/(138*1.0-0.6*30.11)
= 19.9584 mm.

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (30.11*251.0)/(138*1.0-0.6*30.11)
= 5.5538 mm.

Parallel to Vessel Wall, opening length d 502.0000 mm.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 47.5000 mm.
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations: (cm^2)
AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|

---------------------------------------------------------------
Area Required Ar | 100.191| 26.880| NA|
Area in Shell A1 | 15.269| 61.701| NA|
Area in Nozzle Wall A2 | 3.274| 7.690| NA|
Area in Inward Nozzle A3 | 0.000| 0.000| NA|
Area in Welds A41+A42+A43 | 4.240| 4.240| NA|
Area in Element A5 | 95.000| 95.000| NA|
TOTAL AREA AVAILABLE Atot | 117.783| 168.631| NA|
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 829.6342 25.0000 mm.
Based on given Pad Diameter: 900.0000 20.3707 mm.
Based on the Estimated Diameter Limit: 1002.4125 16.0461 mm.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (502.0*19.9584*1.0+2*9.0*19.9584*1.0*(1-1.0))
= 100.191 cm^2
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 502.0( 1.0 * 23.0 - 1.0 * 19.958 ) - 2 * 9.0
( 1.0 * 23.0 - 1.0 * 19.9584 ) * ( 1 - 1.0 )
= 15.269 cm^2
Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 47.5 ) * ( 9.0 - 5.55 ) * 1.0
= 3.274 cm^2
Area Available in Welds [A41 + A42 + A43]:

= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 10.0² * 1.0 + (0.0)² * 1.0 + 18.0² * 1.0
= 4.240 cm^2
Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 900.0 - 520.0 ) * 25.0 * 1.0
= 95.000 cm^2


= min[ 9.331, max( 21.9584, 3.5 ) ]
= 9.3312 mm.

= max( ta, tb )
= max( 6.5538, 9.3312 )
= 9.3312 mm.
Available Nozzle Neck Thickness = 10.0000 mm. --> OK
Nozzle Neck to Flange Weld, min( Curve:D, Curve:C)

----------------------------------------------------------------------
Min Metal Temp. w/o impact per UCS-66, Curve C -44 °C

Nozzle Neck to Pad Weld for the Nozzle, Curve: D

----------------------------------------------------------------------
Nozzle Neck to Pad Weld for Reinforcement pad, Curve: D

----------------------------------------------------------------------
Shell to Pad Weld Junction at Pad OD, Curve: D

----------------------------------------------------------------------

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: D

----------------------------------------------------------------------
Governing MDMT of the Nozzle : -48 °C

Governing MDMT of the Reinforcement Pad : -42 °C


Note:

Intermediate Calc. for pad/shell Welds TminPad 19.0000 mm.

Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm.
Pad Weld 9.5000 = 0.5*TminPad 12.7260 = 0.7 * Wp mm.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:

= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (100.1912 - 15.2688 + 2 * 9.0 * 1.0 *
(1.0 * 23.0 - 19.9584 ) )138)
= 120184.61 Kgf
Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 3.2739 + 95.0 + 4.24 - 0.0 * 1.0 ) * 138
= 144151.17 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 3.2739 + 0.0 + 1. + ( 4.14 ) ) * 138
= 11831.25 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 3.2739 + 0.0 + 4.24 + 95.0 + ( 4.14 ) ) * 138
= 149972.67 Kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 520.0 * 10.0 * 0.49 * 138
= 56280. Kgf
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 900.0 * 18.0 * 0.49 * 138
= 175334. Kgf
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 255.5) * ( 10.0 - 1.0 ) * 0.7 * 138
= 71108. Kgf
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 520.0 * 18.0 * 0.74 * 138
= 152990. Kgf
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 520.0 * ( 18.0 - 2.0 ) * 0.74 * 138
= 135991. Kgf
Strength of Failure Paths:
PATH11 = ( SPEW + SNW ) = ( 175334 + 71108 ) = 246442 Kgf

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 56280 + 152990 + 135991 + 0 ) = 345261 Kgf
PATH33 = ( Spew + Tngw + Sinw )
= ( 175334 + 135991 + 0 ) = 311325 Kgf
Summary of Failure Path Calculations:

Path 1-1 = 246441 Kgf, must exceed W = 120184 Kgf or W1 = 144151 Kgf

Nozzle is O.K. for the External Pressure 1.013 bars

Percent Elongation Calculations:





Material SA-106 B

Diameter 150.0000 mm




Pad Material [Normalized] SA-516 70





= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (30.1*902.0)/(138*1.0-0.6*30.1)
= 19.9521 mm.

= (30.1*84.1375)/(118*1.0+0.4*30.1)
= 2.1265 mm.

Note: The Pad diameter is greater than the Diameter Limit. The excess will not be considered.

= min( 1, Sn/Sv )
= min( 1, 117.9/137.9 )
= 0.855

= min( 1, Sn/Sv )
= min( 1, 117.9/137.9 )
= 0.855

= min( 1, Sp/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( fr2, fr4 )
= min( 0.855, 1.0 )
= 0.855

---------------------------------------------------------------
Area in Shell A1 | 4.433| 17.876| NA|


Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (148.3294*19.9521*1.0+2*9.9728*19.9521*1.0*(1-0.86))
= 30.172 cm^2

= 148.329( 1.0 * 23.0 - 1.0 * 19.952 ) - 2 * 9.973
( 1.0 * 23.0 - 1.0 * 19.9521 ) * ( 1 - 0.855 )
= 4.433 cm^2

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 49.93 ) * ( 9.97 - 2.13 ) * 0.855
= 6.699 cm^2

= 10.0² * 0.86 + (0.0)² * 0.86 + 0.0² * 1.0
= 0.855 cm^2

= ( 296.6588 - 168.275 ) * 25.0 * 1.0
= 32.096 cm^2


= min[ 7.22, max( 21.9521, 3.5 ) ]
= 7.2200 mm.

= max( ta, tb )
= max( 3.1265, 7.22 )
= 7.2200 mm.
Nozzle Neck to Flange Weld, min( Curve:B, Curve:C)

----------------------------------------------------------------------

Nozzle Neck to Pad Weld for the Nozzle, Curve: B

----------------------------------------------------------------------

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: D

----------------------------------------------------------------------


Shell to Pad Weld Junction at Pad OD, Curve: D

----------------------------------------------------------------------


----------------------------------------------------------------------




Note:


Weld Load [W]:

= max( 0, (30.1719 - 4.4327 + 2 * 9.9728 * 0.855 *
(1.0 * 23.0 - 19.9521 ) )138)

= 36924.39 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 6.6995 + 32.096 + 0.855 - 0.0 * 0.86 ) * 138
= 55754.93 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 6.6995 + 0.0 + 0.855 + ( 3.9223 ) ) * 138
= 16138.19 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 6.6995 + 0.0 + 0.855 + 32.096 + ( 3.9223 ) ) * 138
= 61270.32 Kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 168.275 * 10.0 * 0.49 * 118
= 15572. Kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 320.0 * 18.0 * 0.49 * 138
= 62341. Kgf

= (3.1416 * 79.1511) * ( 10.9728 - 1.0 ) * 0.7 * 118
= 20870. Kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 168.275 * 18.0 * 0.74 * 138
= 49508. Kgf

= ( 3.1416/2.0 ) * 168.275 * ( 18.0 - 2.0 ) * 0.74 * 138
= 44008. Kgf
PATH11 = ( SPEW + SNW ) = ( 62341 + 20870 ) = 83211 Kgf

= ( 15572 + 49508 + 44008 + 0 ) = 109088 Kgf
= ( 62341 + 44008 + 0 ) = 106349 Kgf







Material SA-106 B

Diameter 15.0000 mm






= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (30.11*902.0)/(138*1.0-0.6*30.11)
= 19.9554 mm.
Reqd thk per App. 1 of Nozzle Wall, Trn [Int. Press]

= Ro(1 - exp( -P/( Sn*E ))) per Appendix 1-2 (a)(1)
= 10.668(1-exp(-30.11/(117.9*1.0)))
= 0.2690 mm.

Note:



= min[ 3.413, max( 21.9554, 3.5 ) ]
= 3.4130 mm.

= max( ta, tb )
= max( 1.269, 3.413 )
= 3.4130 mm.

----------------------------------------------------------------------








Material SA-106 B

Diameter 15.0000 mm






= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (30.11*902.0)/(138*1.0-0.6*30.11)
= 19.9554 mm.

= Ro(1 - exp( -P/( Sn*E ))) per Appendix 1-2 (a)(1)
= 10.668(1-exp(-30.11/(117.9*1.0)))
= 0.2690 mm.

Note:



= min[ 3.413, max( 21.9554, 3.5 ) ]
= 3.4130 mm.

= max( ta, tb )
= max( 1.269, 3.413 )
= 3.4130 mm.

----------------------------------------------------------------------








Material SA-106 B

Diameter 80.0000 mm




Pad Material SA-516 70





= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (30.1*902.0)/(138*1.0-0.6*30.1)
= 19.9475 mm.

= (30.1*44.45)/(118*1.0+0.4*30.1)
= 1.1232 mm.

Note: The Pad diameter is greater than the Diameter Limit. The excess will not be considered.

= min( 1, Sn/Sv )
= min( 1, 117.9/137.9 )
= 0.855

= min( 1, Sn/Sv )
= min( 1, 117.9/137.9 )
= 0.855

= min( 1, Sp/Sv )
= min( 1, 137.9/137.9 )
= 1.000

= min( fr2, fr4 )
= min( 0.855, 1.0 )
= 0.855

---------------------------------------------------------------
Area in Shell A1 | 2.251| 9.063| NA|


Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (75.66*19.9475*1.0+2*6.62*19.9475*1.0*(1-0.86))
= 15.475 cm^2

= 75.66( 1.0 * 23.0 - 1.0 * 19.948 ) - 2 * 6.62
( 1.0 * 23.0 - 1.0 * 19.9475 ) * ( 1 - 0.855 )
= 2.251 cm^2

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 41.55 ) * ( 6.62 - 1.12 ) * 0.855
= 3.906 cm^2

= 10.0² * 0.86 + (0.0)² * 0.86 + 0.0² * 1.0
= 0.855 cm^2

= ( 151.32 - 88.9 ) * 25.0 * 1.0
= 15.605 cm^2


= min[ 5.8, max( 21.9475, 3.5 ) ]
= 5.8000 mm.

= max( ta, tb )
= max( 2.1232, 5.8 )
= 5.8000 mm.

----------------------------------------------------------------------

Nozzle Neck to Pad Weld for the Nozzle, Curve: B

----------------------------------------------------------------------

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B

----------------------------------------------------------------------


Shell to Pad Weld Junction at Pad OD, min( Curve:B, Curve:D)

----------------------------------------------------------------------

Min Metal Temp. w/o impact per UG-20(f) -29 °C

----------------------------------------------------------------------




Note:


Weld Load [W]:

= max( 0, (15.4753 - 2.2509 + 2 * 6.62 * 0.855 *

(1.0 * 23.0 - 19.9475 ) )138)
= 19081.48 Kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 3.9055 + 15.605 + 0.855 - 0.0 * 0.86 ) * 138
= 28637.23 Kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 3.9055 + 0.0 + 0.855 + ( 2.6036 ) ) * 138
= 10355.21 Kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 3.9055 + 0.0 + 0.855 + 15.605 + ( 2.6036 ) ) * 138
= 32298.38 Kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 88.9 * 10.0 * 0.49 * 118
= 8227. Kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 190.0 * 18.0 * 0.49 * 138
= 37015. Kgf

= (3.1416 * 41.14) * ( 7.62 - 1.0 ) * 0.7 * 118
= 7201. Kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 88.9 * 18.0 * 0.74 * 138
= 26155. Kgf

= ( 3.1416/2.0 ) * 88.9 * ( 18.0 - 2.0 ) * 0.74 * 138
= 23249. Kgf
PATH11 = ( SPEW + SNW ) = ( 37015 + 7201 ) = 44216 Kgf

= ( 8227 + 26155 + 23249 + 0 ) = 57631 Kgf

= ( 37015 + 23249 + 0 ) = 60264 Kgf






Inside Diameter of Elliptical Head D 1800.00 mm.

Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 23.8000 mm.
Head Internal Corrosion Allowance c 2.0000 mm.
Head External Corrosion Allowance co 0.0000 mm.
Distance from Head Centerline L1 750.0000 mm.
Material SA-106 B
Diameter Basis (for tr calc only) ID

Diameter 65.0000 mm

Nominal Thickness tn XXS




Note : Checking Nozzle in the Meridional direction.


= (P*D*K)/(2*Sv*E-0.2*P) Appendix 1-4(c)
= (30.02*1804.0*0.997)/( 2*137.9*1.0-0.2*30.02)
= 19.6218 mm.

= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 23.492(exp([30.02/(117.9*1.0]-1)
= 0.6058 mm.

Note:


----------------------------------------------------------------------


----------------------------------------------------------------------



Note:


Note : Checking Nozzle in the Latitudinal direction.


= (P*D*K)/(2*Sv*E-0.2*P) Appendix 1-4(c)

= (30.02*1804.0*0.997)/( 2*137.9*1.0-0.2*30.02)
= 19.6218 mm.

= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 23.492(exp([30.02/(117.9*1.0]-1)
= 0.6058 mm.

Note:



= min[ 5.52, max( 21.6218, 3.5 ) ]
= 5.5200 mm.

= max( ta, tb )
= max( 1.6058, 5.52 )
= 5.5200 mm.




Nozzle Schedule: Step: 26 9:58am Aug 23,2019
Nozzle Schedule:
Nominal or | Schd | Flg | Nozzle | Wall | Reinforcing Pad | Cut | Flg |

Actual | or FVC | Type | O/Dia | Thk | Diameter Thk | Length | Class |
Description Size | Type | | mm | mm. | mm. mm. | mm. | |
----------------------------------------------------------------------------------------------------
N6 | 15 mm | 160 | None| 21.3 | 4.7 | ... | ... | 217 | ... |
N7 | 15 mm | 160 | None| 21.3 | 4.7 | ... | ... | 217 | ... |
N5 | 25 mm | 160 | WNF| 33.4 | 6.3 | ... | ... | 118 | 300 |
N3 | 65 mm | XXS | WNF| 73.0 | 14.0 | ... | ... | 177 | 300 |
N2 | 80 mm | 80 | WNF| 88.9 | 7.6 | 190.00 | 25.00 | 156 | 300 |
N1 | 150 mm | 80 | WNF| 168.3 | 11.0 | 320.00 | 25.00 | 132 | 300 |
N4 | 500 mm | Actual | WNF| 520.0 | 10.0 | 900.00 | 25.00 | 186 | 300 |
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details (mm.):
| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |

Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
N6 | SA-106 B | 18.000 | 5.000 | ... | ... | ... |
N7 | SA-106 B | 18.000 | 5.000 | ... | ... | ... |
N5 | SA-106 B | 17.000 | 10.000 | ... | ... | ... |
N3 | SA-106 B | 17.000 | 10.000 | ... | ... | ... |
N2 | SA-106 B | 18.000 | 10.000 | 18.000 | 18.000 | ... |
N1 | SA-106 B | 18.000 | 10.000 | 18.000 | 18.000 | ... |
N4 | SA-516 70 | 18.000 | 10.000 | 18.000 | 18.000 | ... |
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
| Elev/Distance | Layout | Proj | Proj | Installed in |

Description | From Datum | Angle | Outside | Inside | Component |
| mm.| deg | mm.| mm.| |
---------------------------------------------------------------------------------------------
N6 | 1050.000 | 270.0 | 192.00 | 0.00 | SHELL-1 |
N7 | 1050.000 | 225.0 | 192.00 | 0.00 | SHELL-1 |
N5 | ... | 0.0 | 94.92 | 0.00 | BOTTOM DISH |
N3 | ... | 90.0 | 131.41 | 0.00 | TOP DISH |
Nozzle Schedule: Step: 26 9:58am Aug 23,2019
N2 | 2250.000 | 0.0 | 130.75 | 0.00 | SHELL-1 |

N1 | 1550.000 | 0.0 | 103.45 | 0.00 | SHELL-1 |
N4 | 600.000 | 45.0 | 122.95 | 0.00 | SHELL-1 |

Fatigue Stress Evaluation: Step: 28 9:58am Aug 23,2019
Currently there are no Code rules to perform fatigue calculations for nozzles on blind flanges
or nozzles on flat covers.
ASME Section VIII Division 2 2017, Fatigue Analysis:
Smooth Bar Analysis Annex per 3.F.1.1 to 3.F.1.3 and Annex 5.D:
ITEM: Main Component: BOTTOM DISH Nozzle: N5
Nozzle installed in: Ellipsoidal Head
Notes and assumptions:

1. Table values are based upon Imperial (Customary) Units.
2. The nozzle is isolated.
3. The nozzle is completely in the spherical region of the head (where applicable).
4. The nozzle meets all geometrical requirements from 5-D.3 through 5-D.13.
5. This is a smooth bar analysis per 3-F.1.
6. For Welded Joint design, please review ASME VIII-2, 3-F.2.
Input Values: Pressure in: bars
Case Pressure 1 Pressure 2 Range Number of Cycles

---------------------------------------------------------------------------
1 15.000 30.000 15.000 20800
Pressure indices per Table 5.D.1 for Internal Pressure Loading:
Inside Outside
Stress Corner Corner
---------------------------
sn 2.0000 2.0000
st -0.2000 2.0000
sr -0.0483 0.0000
s 2.2000 2.0000
Stress Factor used to compute X [Y]:

= log[28300(Sa/Et)] Imperial Units
= log[28300(8972/29035438)]
= 941.731
Fig. 3-F.1, Carbon, Low Alloy, Series 4XX, High Alloy, and High Tensile Strength Steels
Exponent used to Compute the Permissible Number of Cycles [X]:

= ( 38.1309 - 60.1705 * Y^2 + 25.0352 * Y^4 )
/ ( 1 + 1.80224 * Y^2 - 4.68904 * Y^4 + 2.26536 * Y^6 )
= 9.091
Number of Cycles from Equation 3-F.21 [N]:

= 10^(X)
= 10^(9.091)
= 1232619136.0 Cycles
Sample calculation for the membrane stress - First Range:
Actual Corroded Thickness = 21.8 mm.
Membrane stress in the head (from iteration) = 56.236 N./mm^2
Stress Intensity after applying the Pressure Index (amplitude) [Sa]:

= 61.8597 N./mm^2
Case 1 Membrane Stress: Adjusted below per above Index table:
Inside Outside
--------------------------------------------
sn 28.118 56.236 56.236
st 28.118 -5.624 56.236
sr 28.118 -1.359 0.000
sint 28.118 61.860 56.236
Case StressIntens N cycles Nmax cycles Damage Factor

---------------------------------------------------------------
1 61.860 20800 0.1233E+10 0.000
-----
Total: Damage Factor: 0.000
Fatigue Analysis Passed: Damage Factor < 1
ITEM: Main Component: SHELL-1 Nozzle: N4
Nozzle installed in: Cylindrical Shell

---------------------------------------------------------------------------
1 15.000 30.000 15.000 20800
Pressure Indices per Table 5.D.2 for Internal Pressure Loading:
Longitudinal Plane Transverse Plane

Inside Outside Inside Outside
Stress Corner Corner Corner Corner
------------------------------------------------------------------------
sn 3.100 1.200 1.000 2.100
st -0.200 1.000 -0.200 2.600
sr -0.025 0.000 -0.025 0.000
s 3.300 1.200 1.200 2.600
Calculation for the First Pressure Range:
Primary Membrane Stress [S]:

= P / ( E * ln( ( 2 * t + D ) /( D ) ) )
= 15.0/(1.0*ln((2*23.0+1804.0)/(1804.0)))
= 59.5762 N./mm^2
Sample calculation for the Intensified Stress Amplitude [Sa]:

= S * max( Pressure Indices ) / 2
= 59.576 * 3.3/2
= 98.3007 N./mm^2

= log[28300(14257/29035438)]
= 1142.880

= ( 38.1309 - 60.1705 * Y^2 + 25.0352 * Y^4 )
/ ( 1 + 1.80224 * Y^2 - 4.68904 * Y^4 + 2.26536 * Y^6 )
= 5.592

= 10^(X)
= 10^(5.592)
= 391050.8 Cycles
Case 1 Peak Stress: Adjusted below per above Pressure Index table:

------------------------------------------------------------------------
sn 29.788 92.343 35.746 29.788 62.555
st 29.788 -5.958 29.788 -5.958 77.449
sr 29.788 -0.760 0.000 -0.760 0.000
sint 29.788 98.301 35.746 35.746 77.449

---------------------------------------------------------------
1 98.301 20800 0.3911E+06 0.053
-----
Fatigue Analysis Passed: Damage Factor < 1.0


---------------------------------------------------------------------------
1 15.000 30.000 15.000 20800

------------------------------------------------------------------------
sn 3.100 1.200 1.000 2.100
st -0.200 1.000 -0.200 2.600
sr -0.025 0.000 -0.025 0.000
s 3.300 1.200 1.200 2.600

= P / ( E * ln( ( 2 * t + D ) /( D ) ) )
= 15.0/(1.0*ln((2*23.0+1804.0)/(1804.0)))
= 59.5762 N./mm^2

= 59.576 * 3.3/2
= 98.3007 N./mm^2

= log[28300(14257/29035438)]
= 1142.880

= ( 38.1309 - 60.1705 * Y^2 + 25.0352 * Y^4 )
/ ( 1 + 1.80224 * Y^2 - 4.68904 * Y^4 + 2.26536 * Y^6 )
= 5.592

= 10^(X)
= 10^(5.592)
= 391050.8 Cycles

------------------------------------------------------------------------
sn 29.788 92.343 35.746 29.788 62.555
st 29.788 -5.958 29.788 -5.958 77.449
sr 29.788 -0.760 0.000 -0.760 0.000
sint 29.788 98.301 35.746 35.746 77.449

---------------------------------------------------------------
1 98.301 20800 0.3911E+06 0.053
-----

---------------------------------------------------------------------------
1 15.000 30.000 15.000 20800

------------------------------------------------------------------------
sn 3.100 1.200 1.000 2.100
st -0.200 1.000 -0.200 2.600
sr -0.025 0.000 -0.025 0.000
s 3.300 1.200 1.200 2.600

= P / ( E * ln( ( 2 * t + D ) /( D ) ) )
= 15.0/(1.0*ln((2*23.0+1804.0)/(1804.0)))
= 59.5762 N./mm^2

= 59.576 * 3.3/2
= 98.3007 N./mm^2

= log[28300(14257/29035438)]
= 1142.880

= ( 38.1309 - 60.1705 * Y^2 + 25.0352 * Y^4 )
/ ( 1 + 1.80224 * Y^2 - 4.68904 * Y^4 + 2.26536 * Y^6 )
= 5.592

= 10^(X)
= 10^(5.592)
= 391050.8 Cycles

------------------------------------------------------------------------
sn 29.788 92.343 35.746 29.788 62.555
st 29.788 -5.958 29.788 -5.958 77.449
sr 29.788 -0.760 0.000 -0.760 0.000
sint 29.788 98.301 35.746 35.746 77.449

---------------------------------------------------------------
1 98.301 20800 0.3911E+06 0.053
-----


---------------------------------------------------------------------------
1 15.000 30.000 15.000 20800

------------------------------------------------------------------------
sn 3.100 1.200 1.000 2.100
st -0.200 1.000 -0.200 2.600
sr -0.025 0.000 -0.025 0.000
s 3.300 1.200 1.200 2.600

= P / ( E * ln( ( 2 * t + D ) /( D ) ) )
= 15.0/(1.0*ln((2*23.0+1804.0)/(1804.0)))
= 59.5762 N./mm^2

= 59.576 * 3.3/2
= 98.3007 N./mm^2

= log[28300(14257/29035438)]
= 1142.880

= ( 38.1309 - 60.1705 * Y^2 + 25.0352 * Y^4 )
/ ( 1 + 1.80224 * Y^2 - 4.68904 * Y^4 + 2.26536 * Y^6 )
= 5.592

= 10^(X)
= 10^(5.592)
= 391050.8 Cycles


------------------------------------------------------------------------
sn 29.788 92.343 35.746 29.788 62.555
st 29.788 -5.958 29.788 -5.958 77.449
sr 29.788 -0.760 0.000 -0.760 0.000
sint 29.788 98.301 35.746 35.746 77.449

---------------------------------------------------------------
1 98.301 20800 0.3911E+06 0.053
-----

---------------------------------------------------------------------------
1 15.000 30.000 15.000 20800

------------------------------------------------------------------------
sn 3.100 1.200 1.000 2.100
st -0.200 1.000 -0.200 2.600
sr -0.025 0.000 -0.025 0.000
s 3.300 1.200 1.200 2.600

= P / ( E * ln( ( 2 * t + D ) /( D ) ) )
= 15.0/(1.0*ln((2*23.0+1804.0)/(1804.0)))
= 59.5762 N./mm^2

= 59.576 * 3.3/2
= 98.3007 N./mm^2

= log[28300(14257/29035438)]
= 1142.880

= ( 38.1309 - 60.1705 * Y^2 + 25.0352 * Y^4 )
/ ( 1 + 1.80224 * Y^2 - 4.68904 * Y^4 + 2.26536 * Y^6 )
= 5.592

= 10^(X)
= 10^(5.592)
= 391050.8 Cycles

------------------------------------------------------------------------
sn 29.788 92.343 35.746 29.788 62.555
st 29.788 -5.958 29.788 -5.958 77.449
sr 29.788 -0.760 0.000 -0.760 0.000
sint 29.788 98.301 35.746 35.746 77.449

---------------------------------------------------------------
1 98.301 20800 0.3911E+06 0.053
-----
ITEM: Main Component: TOP DISH Nozzle: N3
Nozzle installed in: Ellipsoidal Head

---------------------------------------------------------------------------
1 15.000 30.000 15.000 20800
Pressure indices per Table 5.D.1 for Internal Pressure Loading:
Inside Outside
---------------------------
sn 3.4435 2.0000
st -0.2000 2.0000
sr -0.0483 0.0000
s 2.2000 2.0000

= log[28300(8972/29035438)]
= 941.731

= ( 38.1309 - 60.1705 * Y^2 + 25.0352 * Y^4 )
/ ( 1 + 1.80224 * Y^2 - 4.68904 * Y^4 + 2.26536 * Y^6 )
= 9.091

= 10^(X)
= 10^(9.091)
= 1232619136.0 Cycles
Sample calculation for the membrane stress - First Range:
Actual Corroded Thickness = 21.8 mm.
Membrane stress in the head (from iteration) = 56.236 N./mm^2
Stress Intensity after applying the Pressure Index (amplitude) [Sa]:

= 61.8597 N./mm^2
Case 1 Membrane Stress: Adjusted below per above Index table:
Inside Outside
--------------------------------------------
sn 28.118 96.825 56.236
st 28.118 -5.624 56.236
sr 28.118 -1.359 0.000
sint 28.118 61.860 56.236

---------------------------------------------------------------
1 61.860 20800 0.1233E+10 0.000
-----
Fatigue Analysis Passed: Damage Factor < 1

MDMT Summary: Step: 29 9:58am Aug 23,2019
Minimum Design Metal Temperature Results Summary :
Curve Basic Reduced UG-20(f) Thickness Gov E* PWHT

Description MDMT MDMT MDMT ratio Thk reqd
Notes °C °C °C mm.
-----------------------------------------------------------------------------------
BOTTOM DISH [10] D -36 -37 -29 0.979 23.800 1.00 No
BOTTOM DISH [7] D -32 -41 0.834 28.000 1.00 No
SHELL-1 [8] D -35 -38 -29 0.942 25.000 1.00 No
SHELL-2 [8] D -35 -38 -29 0.941 25.000 1.00 No
TOP DISH [10] D -36 -37 -29 0.977 23.800 1.00 No
TOP DISH [7] D -32 -41 0.832 28.000 1.00 No
N5 [1] B -29 -104 0.093 5.556 1.00 No
Nozzle Flg [4] B -29 -104
N4 [1] D -35 -42 -29 0.868 25.000 1.00 No
Nozzle Flg [4] C -29 -48
N1 [1] B -35 -42 -29 0.867 25.000 1.00 No
N6 [1] B -29 -104 -29 0.085 4.156 1.00 No
N7 [1] B -29 -104 -29 0.085 4.156 1.00 No
N2 [1] B -1 -29 -29 0.867 25.000 1.00 No
N3 [1] B -22 -104 -29 0.054 12.268 1.00 No
-----------------------------------------------------------------------------------
Warmest MDMT: -1 -29
Required Minimum Design Metal Temperature 0.0 °C

Warmest Computed Minimum Design Metal Temperature -29.0 °C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Bolting Material
UG-84(b)(2) was not considered.

MDMT Summary: Step: 29 9:58am Aug 23,2019
UCS-66(g) was not considered.

UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

Vessel Design Summary: Step: 30 9:58am Aug 23,2019
Diameter Spec : 1800.000 mm. ID

Vessel Design Length, Tangent to Tangent 7500.00 mm.
Distance of Bottom Tangent above Grade 1500.00 mm.

Distance of Base above Grade 0.00 mm.
Specified Datum Line Distance 1500.00 mm.
Internal Design Temperature 65 °C

Internal Design Pressure 30.000 bars
External Design Temperature 65 °C

External Design Pressure 1.013 bars
Maximum Allowable Working Pressure 32.538 bars

External Max. Allowable Working Pressure 6.575 bars
Hydrostatic Test Pressure 42.300 bars
Required Minimum Design Metal Temperature 0.0 °C

Warmest Computed Minimum Design Metal Temperature -29.0 °C
Wind Design Code IS-875

Earthquake Design Code IS-1893 RSM
Materials of Construction:
Component | | | | |Normal | Impact |

Type | Material | Class | Thickness | UNS # | ized | Tested |
----------------------------------------------------------------------------------------------
Shell | SA-516 70 | ... | ... | K02700 | Yes | No |
Head | SA-516 70 | ... | ... | K02700 | Yes | No |
Skirt | SA-516 70 | ... | ... | K02700 | Yes | No |
Nozzle | SA-106 B | ... | ... | K03006 | No | No |
Nozzle | SA-516 70 | ... | ... | K02700 | Yes | No |
Re-Pad | SA-516 70 | ... | ... | K02700 | Yes | No |
Nozzle Flg | SA-516 70 | ... | ... | K02700 | No | No |
Nozzle Flg | SA-105 | ... | ... | K03504 | Yes | No |
Basering | SA-516 70 | ... | ... | K02700 | No | No |
Base Bolting | SA-36 | ... | ... | K02600 | No | No |
`Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
`Impact Tested is based on material selection and material data properties.
Element Pressures and MAWP (bars & mm.):
| Design | | | | Str. | In |
Element Description | Pressure | Ext. | Element | Corrosion | Flg. | Creep |
or Type | + Stat. head | Press. | M.A.W.P | Allowance | Gov. | Range |
--------------------------------------------------------------------------------------------
BOTTOM DISH | 30.122 | 1.01 | 33.222 | 2.0000 | No | No |
SHELL-1 | 30.117 | 1.01 | 34.514 | 2.0000 | N/A | No |

SHELL-2 | 30.077 | 1.01 | 34.554 | 2.0000 | N/A | No |
TOP DISH | 30.049 | 1.01 | 33.300 | 2.0000 | No | No |
Liquid Level: 7900.00 mm. Dens.: 0.001 kg./cm^3 Sp. Gr.: 1.000
Element Types and Properties:
Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |
Type | mm. | mm. | mm. | mm. | mm. | mm. | | |
------------------------------------------------------------------------------------------------
Skirt | 0.0 | 1500.0 | 10.0 | 10.0 | ... | ... | 1.00 | 1.00 |
Ellipse | 50.0 | 50.0 | 28.0 | 23.8 | 21.7 | 6.7 | 1.00 | 1.00 |
Cylinder | 4050.0 | 4000.0 | 25.0 | 25.0 | 22.0 | 12.7 | 1.00 | 1.00 |
Cylinder | 7450.0 | 3400.0 | 25.0 | 25.0 | 21.9 | 12.7 | 1.00 | 1.00 |
Ellipse | 7500.0 | 50.0 | 28.0 | 23.8 | 21.6 | 6.7 | 1.00 | 1.00 |
Wind/Earthquake Shear, Bending:
| | Distance to| Cumulative |Earthquake | Wind | Earthquake |

From| To | Support| Wind Shear | Shear | Bending | Bending |
| | mm. | Kgf | Kgf | Kg-m. | Kg-m. |
---------------------------------------------------------------------------
10| 20| 750 | 2513.12 | 1259.32 | 11803.5 | 9082.44 |
20| 30| 1525 | 2116.37 | 1257.9 | 8331.34 | 7194.5 |
30| 40| 3550 | 2102.94 | 1251.39 | 8225.86 | 7131.76 |
40| 70| 7250 | 1027.49 | 1044.55 | 1964.88 | 2539.8 |
70| 80| 8975 | 113.346 | 397.033 | 25.4249 | 89.059 |
---------------------------------------------------------------------------
Abs Max of the all of the Stress Ratio's : 0.4507
Basering Data : Basering W/Gussets & Chair Cap

Thickness of Basering 20.0000 mm.
Inside Diameter of Basering 1667.9999 mm.
Outside Diameter of Basering 2072.0000 mm.
Nominal Diameter of Bolts 20.0000 mm.
Diameter of Bolt Circle 1922.0001 mm.
Number of Bolts 8
Thickness of Gusset Plates 12.0000 mm.

Average Width of Gusset Plates 115.0000 mm.
Height of Gussets 300.0000 mm.
Distance between Gussets 100.0000 mm.
Thickness of Top Plate or Ring 20.0000 mm.
Circumferential Width of the Top Plate 150.0000 mm.
Radial Width of the Top Plate 115.0000 mm.
Basering Sketch for Cylindrical Skirts:

----->| |<----- 10.0000 mm.

1820.00 mm. ----------->|
_
1800.00 mm. --------->| |
| |_____________ _
| _____________| _ 20.0000 mm.
| | |
| | |
| | |
| | |
| | |
| | |
______| |__ _ ___|____ _
1668.00 mm. --->|___________|_|________| _ 20.0000 mm.
1922.00 mm. ---------------->| |
2072.00 mm. -------------------------->|
Basering Cross Section View
Loads for Foundation/Support Design:
Total Wind Shear on Support 2513. Kgf

Total Earthquake Shear on Support 1259. Kgf
Wind Moment on Support 11804. Kg-m.
Earthquake Moment on Support 9082. Kg-m.
Maximum Initial Bolt Load 1552. Kgf
Note: The Wind and Seismic loads were not load factored in this analysis.
Note:
Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Local Stress Analysis Results:
| Analysis | Max Stress | Pass |

Description | Type | Ratio | Fail |
--------------------------------------------------------------------
Local Skirt | Jawad & Farr | 0.065 | Passed |
Weights:
Fabricated - Bare W/O Removable Internals 12150.5 kg.
Shop Test - Fabricated + Water ( Full ) 32753.6 kg.
Shipping - Fab. + Rem. Intls.+ Shipping App. 12150.5 kg.
Erected - Fab. + Rem. Intls.+ Insul. (etc) 12150.5 kg.
Empty - Fab. + Intls. + Details + Wghts. 12150.5 kg.
Operating - Empty + Operating Liquid (No CA) 14888.6 kg.
Field Test - Empty Weight + Water (Full) 31958.3 kg.

FileName : 29-03-AIR RECEIVER TANK LIFTING TRUNION Page 114
Leg & Lug Analysis LIFTING TRUNNIO Item: 1 10:03a Aug 23,2019
Input Echo, Leg & Lug Item 1, Description: LIFTING TRUNNIO
Design Internal Pressure 0.00 bars

Design Temperature for Attachment TEMP 65.00 C
Vessel Outside Diameter OD 1940.000 mm.
Vessel Wall Thickness Ts 20.0000 mm.
Vessel Corrosion Allowance Cas 1.0000 mm.
Vessel Material SA-516 70
Vessel Material UNS Number K02700
Vessel Allowable Stress at Design S 137.90 N./mm²
Analysis Type: Trunnion
Empty Weight of Vessel Wemp 12200.00 Kgf

Operating Weight of Vessel (vertical load ) W 0.00 Kgf
Trunnion Material SA/IS 2062

Trunnion Yield Stress SY 239.48 N./mm²
Trunnion Outside Diameter TOD 168.000 mm.
Trunnion Thickness TTHK 8.0000 mm.
Trunnion Length TL 120.0000 mm.
Bail/Sling Width TT 50.0000 mm.
Pad Outside Diameter POD 225.000 mm.
Pad Thickness PTHK 20.0000 mm.
Ring Outside Diameter Rod 200.00 mm.
Ring Thickness Rthk 8.00 mm.
Trunnion Type Hollow
Lift Orientation Vertical
Impact Factor Impfac 2.00
Force Along Vessel Axis Fax 6100.00 Kgf

Force Normal to Vessel Fn 0.00 Kgf
Force Tangential to Vessel Ft 0.00 Kgf
Perform WRC-107 Analysis on the Trunnion Yes
Occasional Load Factor (AISC A5.2) Occfac 1.00
Results for Trunnions, Description : LIFTING TRUNNIO
Trunnion Lifting Load [Tlf]:

= ((Fa^2 + Ft^2)^1/2)
= ((6100.00^2 + 0.00^2)^1/2) * 2.00
= 12200.00 Kgf
Z = pi * (TOD^4 - TID^4) / (32.0 * TOD)

= 3.14 * ( 168.00^4 - 152.00^4) / (32.0 * 168.00 )
= 153573.05 mm.^3
Trunnion Bending Moment [Tmom]:

= (TL - 0.5 * TT)/9.807* Tlf
= ( 120.00 - 0.5 * 50.00 )/9.807 * 12200.00
= 1159.02 Kg-m.
Trunnion Calculated Bending Stress [SBC]:

= TMOM * 9.807/ Z
= 1159.02 *9.807/ 153573.05
= 74.01 N./mm² [Passed] SBC < Min(0.66* SY* Occfac, 0.75* SY) (158.06)
Trunnion Cross Section Area [Txsa]:

= pi / 4 * (TOD² - TID²)
= 3.14 /4 * ( 168.00² - 152.00²)
= 40.21 cm²
Trunnion Calculated Shear Stress [SSC]:

= Tlf / Txsa
= 12200.00 / 40.21
= 29.75 N./mm² [Passed] SSC < 0.4 * SY * Occfac (95.79)
Trunnion Unity Check [UCHK]:

= SBC / SBA + SSC / SSA
= 74.01 / 158.06 + 29.75 / 95.79
= 0.78 [Passed] UCHK, Must be less than 1.
Trunnion Bearing Contact Area [Tbca]:

= TOD * TT
= 168.00 * 50.00
= 84.00 cm²
Trunnion Bearing Stress [SBEC]:

= Tlf / Tbca
= 12200.00 / 84.00
= 14.24 N./mm² [Passed] SBEC < Min(0.75* SY* Occfac, 0.9* SY) (179.61)
Results of WRC-107 Analysis on the trunnion:
Note: This following Stress Analysis assumes that the Trunnion

passes through the pad and is welded to the shell via a groove weld.
Additionally the re-pad is welded to the shell at the outside
edge via a fillet weld.
Stress Attenuation Diameter (for Insert Plates) per WRC 297:

= NozzleOD + 2 * 1.65 * sqrt( Rmean( t - ca ) )
= 168.000 + 2 * 1.65 * sqrt( 960.500 ( 20.000 - 1.000 ) )
= 613.799 mm.
WRC 107 Stress Calculation for OCCasional loads:

Radial Load P 0.0 Kgf
Circumferential Shear VC 0.0 Kgf
Longitudinal Shear VL 12200.0 Kgf
Circumferential Moment MC 0.0 Kg-m.
Longitudinal Moment ML 1159.0 Kg-m.
Torsional Moment MT 0.0 Kg-m.
Dimensionless Parameters used : Gamma = 24.88

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.076 4C 4.681 (A,B)
N(PHI) / ( P/Rm ) 0.076 3C 4.402 (C,D)
M(PHI) / ( P ) 0.076 2C1 0.136 (A,B)
M(PHI) / ( P ) 0.076 1C 0.173 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.076 3A 0.440 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.076 1A 0.102 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.076 3B 1.588 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.076 1B 0.055 (A,B,C,D)
N(x) / ( P/Rm ) 0.076 3C 4.402 (A,B)

N(x) / ( P/Rm ) 0.076 4C 4.681 (C,D)
M(x) / ( P ) 0.076 1C1 0.175 (A,B)
M(x) / ( P ) 0.076 2C 0.135 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.076 4A 0.562 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.076 2A 0.060 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.076 4B 0.422 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.076 2B 0.092 (A,B,C,D)
Stress Concentration Factors: Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Attachment Junction (N./mm²)
| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | -6.5| -6.5| 6.5| 6.5| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | -33.5| 33.5| 33.5| -33.5| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -39.9| 27.0| 39.9| -27.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Long. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | -1.7| -1.7| 1.7| 1.7| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | -56.2| 56.2| 56.2| -56.2| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -58.0| 54.5| 58.0| -54.5| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -11.6| -11.6| 11.6| 11.6|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -11.6| -11.6| 11.6| 11.6|
------------------------------------------------------------------------------------------------
Str. Int. | 58.0| 54.5| 58.0| 54.5| 23.3| 23.3| 23.3| 23.3|
Dimensionless Parameters used : Gamma = 50.55

Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.102 4C 8.600 (A,B)
N(PHI) / ( P/Rm ) 0.102 3C 7.378 (C,D)
M(PHI) / ( P ) 0.102 2C1 0.075 (A,B)
M(PHI) / ( P ) 0.102 1C 0.109 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.102 3A 1.721 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.102 1A 0.092 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.102 3B 5.755 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.102 1B 0.042 (A,B,C,D)
N(x) / ( P/Rm ) 0.102 3C 7.378 (A,B)

N(x) / ( P/Rm ) 0.102 4C 8.600 (C,D)
M(x) / ( P ) 0.102 1C1 0.114 (A,B)
M(x) / ( P ) 0.102 2C 0.075 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.102 4A 2.479 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.102 2A 0.050 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.102 4B 1.627 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.102 2B 0.067 (A,B,C,D)
Stress Concentration Factors: Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Edge of Reinforcing Pad (N./mm²)
| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | -36.4| -36.4| 36.4| 36.4| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | -81.4| 81.4| 81.4| -81.4| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -117.8| 45.0| 117.8| -45.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Long. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | -10.3| -10.3| 10.3| 10.3| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | -129.2| 129.2| 129.2| -129.2| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -139.5| 118.9| 139.5| -118.9| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -17.8| -17.8| 17.8| 17.8|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -17.8| -17.8| 17.8| 17.8|
------------------------------------------------------------------------------------------------
Str. Int. | 139.5| 118.9| 139.5| 118.9| 35.6| 35.6| 35.6| 35.6|
SUMMARY OF RESULTS:
Trunnion unity check value: 0.7789
Actual Allowable Pass/Fail

Bending Stress (N./mm² ) 74.01 158.06 Pass
Shear Stress (N./mm² ) 29.75 95.79 Pass
Bearing Stress (N./mm² ) 14.24 179.61 Pass
Vessel Maximum Stress Intensity Comparison:

At Nozzle Edge: 57.96 Allowable: 1.5 * S: 206.85 N./mm² [Passed]
At Pad Edge : 139.47 Allowable: 1.5 * S: 206.85 N./mm² [Passed]

FORCE & MOMENT CALCULATION LIFTING TRUNNION Item: 1 10:03a Aug 23,2019

29 03 Air Receiver Tank

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Cover Page

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2017

Analysis Performed by : USER

Job File : C:\USERS\CU\ONEDRIVE\DESKTOP\29-3 NOS. VESSEL\DE

Date of Analysis : Aug 23,2019 9:58am

PV Elite 2019, January 2019

LIFTING TRUNNION CALCULATION

the user's set of selected units.

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

`PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 30 bars

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code IS-875 2003

Damping Factor (Beta) for Wind (Empty) 0.0000

Seismic Design Code IS-1893-RSM

Design Pressure + Static Head Y

Material Database Year Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Using Metric Material Databases, ASME II D No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Allowable Stress, Operating 137.9 N./mm^2

Element From Node 20

Element From Node 20

Element From Node 20

Grade of Attached Flange GR 1.1

Element From Node 30

Element From Node 30

Element From Node 30

Element From Node 30

Blind Flange (Y/N) N

Element From Node 30

Element From Node 30

Element From Node 30

Element From Node 40

Internal Corrosion Allowance 2 mm.

Element From Node 40

Element From Node 70

Element From Node 70

Element From Node 70

Dist. from "FROM" Node / Offset dist 750 mm.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr | Element | Allowable |

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

MAWP: 32.538 bars, limited by: Nozzle Reinforcement.

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2017

Elliptical Head From 20 To 30 SA-516 70 , UCS-66 Crv. D at 65 °C

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)

Actual stress at given pressure and thickness, corroded [Sact]:

Straight Flange Required Thickness:

Straight Flange Maximum Allowable Working Pressure:

= (2SE*t)/(KD+0.2t) per Appendix 1-4 (c)

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 6.562 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 1.370 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 1.370 %

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 6.562 %