RENR9003-03

March 2008
FLUID POWER SYMBOLS
22 16 37 17 43 1 BASIC COMPONENT SYMBOLS

42 23 3 33 24 5 8 28 44 13 9 7 18 34 10 MAIN AUX.

EE (LH) PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
2-SECTION PUMP
PUMP: VARIABLE and
PRESSURE COMPENSATED

30
FF (RH) VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED
ATTACHMENT

19 36 VALVE ENVELOPES
VALVES
VALVE PORTS

15 31 26 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

11 40 AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
21 FLUID STORAGE RESERVOIRS
SYMBOL LOADED CONTROLLED

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

38 25 2 5 4 27 34 6 32 20 12 14 12M and 120M Motor Grader

Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

29 39 41 COMBINATION CONTROLS

43 27 34 6 1 12M: 120M:
22 16
B9F1-UP B9C1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

38 23 3 33 28 44 17 41 7 18 34 B9R1-UP B9N1-UP MANUAL CONTROL SYMBOLS

B9W1-UP
D9W1-UP
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
19 30 PILOT CONTROL SYMBOLS
RELEASED PRESSURE REMOTE SUPPLY PRESSURE

36 37 26
40 LH VIEW EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

21
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

11 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

15 42 25 39 24 2 5 4 8 13 9 32 20 10 14 Volume 1 of 2
© 2008 Caterpillar Printed in U.S.A.
31 29 12 All Rights Reserved
COMPONENT LOCATIONS SERVICE BRAKES

Component Locations
Part Schematic Machine
Description
Number Location Location Electrical Symbols Table
Accumulator Gp - Blade Cushion 219-7265 D-4 , D-5 1
Accumulator Gp - Brake 249-3860 B-2 2 Hydraulic Symbols (Electrical)
Breather Assembly 9R-9925 B-8 3
Control Gp - Brake Pedal 308-9523 D-1 , E-1 4
Cylinder Gp - Articulation 247-0096 D-6 5 G M
Cylinder Gp - Blade Lift 270-7534 D-5 6
Cylinder Gp - Blade Lift 270-7534 D-4 7 Transducer Transducer

RENR9003-03 VOL 1
Generator Electric Motor
Cylinder Gp - Blade Tip 131-3191 F-3 8 (Fluid) (Gas / Air)

(Dimensions: 39 inches x 28 inches)

Cylinder Gp - Center Shift 262-1907 F-4 9
Cylinder Gp - LH Steering 276-5682
D-3 10
(AWD) 262-5766
Cylinder Gp - RH Steering 255-8715
E-2 12
33
(AWD) 262-5766
Cylinder Gp - Ripper Lift 113-7754 D-7 11
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
Cylinder Gp - Side Shift 260-6502 F-4 13
(Adjustable)
Cylinder Gp - Wheel Lean 249-5299 F-6 14
Filter Gp - Pilot 191-9784 B-4 15
Filter Gp - Return 249-2307 A-8 16
Electrical Symbols (Electrical)
Lock Gp - Center Shift 298-2600 D-4 17 19
Manifold Gp - Control Blade Cushion 253-1320 D-5 18
Manifold Gp - Pilot Shutoff Solenoid 263-1790 B-5 19
Motor Gp - Circle Drive 105-3196 F-5 20 T
Motor Gp - Fan 250-9831 A-3 21 Pressure Temperature Level Flow
Pump Gp - Fan / Brake
Pump Gp - Implement / Steering
250-8337
266-0330
B-7
B-6
22
23
BB Symbol Symbol Symbol Symbol

Pump Gp - Secondary Steer 273-8714 A-6 24

SOS Wire Number Identification Codes
Screen - Fan / Brake Control 6E-5066 B-3 25
2
Screen - Implement Control Valve (Front)
Screen - Implement Control Valve (Rear)
250-1420
250-1420
E-3
C-4
26
27
CC Electrical Schematic Example Hydraulic Schematic Example
Screen - Steer Pilot Manifold Valve 6E-5066 C-2 28
Current Standard Current Standard
Sensor Gp - Pressure (Brake Accumulators) 237-0957 B-3 29
Harness identification code
Sensor Gp - Pressure (Secondary Steering) 237-0957 B-6 30 This example indicates
wire 135 in harness "AG". Wire

30 Page,
Switch As - Pressure (Pilot Filter Bypass) 7X-8549 B-5 31 Circuit Number Wire Color
Swivel - Blade
Tank Gp - Hydraulic Oil
260-6502
241-3867
F-4
B-7
32
33
23 AA 325-AG135 PK-14
Identification

Valve - Shuttle (Load Signal Resolver) 6R-7605 B-3 34 325-PK

Valve Gp - Check (E) 193-9230 B-5 35 Circuit Identification Wire Color Wire Gauge
Number
Valve Gp - Check (Implement / Steer) 255-3631 B-6 36
Valve Gp - Check (Secondary Steer) 9T-1013 A-5 37 Previous Standard
Valve Gp - Cooler Bypass 266-1595 A-4 38
Wire Color
Valve Gp - Fan / Brake Control 251-8256 A-3 39 Wire

Valve Gp - Implement Control (Front) (5-BANK) 248-6168

(6-BANK) 249-7295 F-2 thru F-8 40 325-PK-14
(7-BANK) 249-5328
B A
Valve Gp - Implement Control (Rear) (4-BANK) 249-7298 Circuit Number Wire Gauge
C-4 thru C-8 41
(6-BANK) 291-9517 Identification (EXAMPLE VALVE)

Valve Gp - Relief (Secondary Steer) 9T-8071 A-5 42

Valve Gp - Steering Control 308-0934 D-2 43
Valve Gp - Steering Pilot Manifold 254-3415 C-1 44
FW
D

S0S
1
Tap Locations
Pressure, Sampling, and Sensor
38
Tap Schematic
15
Description
Number Location
AA Implement / Steering Pump Load Sense B-6 19 15
BB Implement / Steering Pump Pressure B-5
CC Pilot Supply Pressure B-5 DD
DD Fan Motor Supply Pressure A-3
EE Service Brake LH Pressure D-1
FF Service Brake RH Pressure D-1
SOS 1 Hydraulic Oil Sampling B-6
SOS 2 Hydraulic Oil Sampling B-5
IMPLEMENT / STEERING CIRCUIT FAN / BRAKE CONTROL
 8 7 6 5 4 3 2 1
PLOW ANGLE CYLINDER PLOW LIFT CYLINDER CYLINDER GP
MOTOR GP CENTER SHIFT CYLINDER GP
CYLINDER GP CIRCLE DRIVE 262-1908 BLADE TIP
WHEEL LEAN 105-3196 131-7191 VALVE GP
249-5299 IMPLEMENT
SCARIFIER CONTROL
CYLINDER GP (FRONT)
CYLINDERS NOT SIDE SHIFT 248-6168 (5-BANK)
SHOWN 249-4116 249-7295 (6-BANK)SCARIFIER
249-5328 (7-BANK)PLOW
LINES GROUP COLOR DESCRIPTIONS
IMPLEMENT & STEERING PUMP OUTPUT
SECONDARY STEERING PUMP OUTPUT
SWIVEL CENTERSHIFT LOCK CONTROL CIRCUIT
BLADE F
F 260-6502
FAN & BRAKE PUMP OUTPUT
CENTERSHIFT CYLINDER CONTROL CIRCUIT

B A B A B A B A B A B A B A SIDE SHIFT CYLINDER CONTROL CIRCUIT

SUPPLY LINE
DRAIN / RETURN LINE
STEERING CYLINDER CONTROL CIRCUIT
BLADE TIP CYLINDER CONTROL CIRCUIT
PILOT SHUTOFF CIRCUIT
CIRCLE DRIVE MOTOR CONTROL CIRCUIT
IMPLEMENT & STEERING LOAD SENSE CIRCUITS
BLADE LIFT CYLINDER CONTROL CIRCUITS
WHEEL LEAN CYLINDER CONTROL CIRCUIT
ARTICULATION CYLINDER CONTROL CIRCUIT
SERVICE BRAKE CONTROL CIRCUIT
RIPPER LIFT CYLINDER CONTROL CIRCUIT
SNOW WING & PLOW CYLINDER CONTROL CIRCUITS

)(

E CONTROL GP
BRAKE PEDAL E
308-9523
SCREEN
PLOW ANGLE (7-BANK) PLOW LIFT (7-BANK) WHEEL LEAN CIRCLE DRIVE CENTER SHIFT SIDE SHIFT BLADE TIP FRONT IMPLEMENT
OR OR CONTROL VALVE
250-1420 CYLINDER GP
SCARIFIER (6-BANK) REMOVED (6-BANK) RH STEERING
255-8715
262-5766 (AWD)
LOCK GP
CYLINDER GP CENTER SHIFT
BLADE LIFT (RH) 298-2600
270-7534

CYLINDER GP
BLADE LIFT (LH) CYLINDER GP VALVE GP
CYLINDER GP
ARTICULATE 270-7534 LH STEERING
255-8715
STEERING
CONTROL
EE
262-7758 262-5766 (AWD) CL CR 308-0934
CYLINDER GP ACCUMULATOR ACCUMULATOR
RIPPER LIFT BLADE CUSHION BLADE CUSHION
113-7754 219-7265 219-7265
FF
CENTER SHIFT
BLADE BLADE LOCK
CUSHION CUSHION
ATTCH ATTCH
WING TILT CYLINDER WING LIFT CYLINDER
D D
LE

MANIFOLD GP MANIFOLD GP VALVE GP R

BLADE CUSHION BLADE CUSHION 249-7298 (4-BANK) RE
253-1320 253-1320 291-9517 (6-BANK)
30 Page, Color 2 (Dimesions 39 Inches X 28 Inches)

B A B A B A B A B A B A

VALVE GP
STEERING PILOT
RENR9003-03 VOL 1

MANIFOLD
254-3415

C C
)( SCREEN
(STEER PILOT
Ps MANIFOLD
VALVE)
6E-5066

EF

Ts

WING TILT (6-BANK) WING LIFT (6-BANK) RIPPER ARTICULATION BLADE LIFT (LEFT) BLADE LIFT (RIGHT)
P LS T
BREATHER AS AA VALVE GP BB SOS CC SENSOR GP
9R-9925 CHECK (IMP/STEER) 2
TANK GP 255-3631 PRESSURE
SCREEN VALVE BRAKE ACC
HYDRAULIC SHUTTLE
241-3867 REAR IMPLEMENT 237-0957
CONTROL VALVE (LOAD SIGNAL
PUMP GP 250-1420 RESOLVER)
FAN/BRAKE PUMP GP 6R-7605
250-8337 IMPLEMENT/
STEERING
266-0330

SENSOR GP PS
B PRESSURE B
SEC STEERING
237-0957
LS

SCREEN A1
(FAN/BRAKE
CONTROL)
6E-5066

VALVE GP
CHECK ACCUMULATOR GP
(SEC STEER) FILTER GP P CE BRAKE
9T-1013 VALVE GP PILOT 249-3860
CHECK(E) SOS 191-9784 249-3862 (CE)
193-9230 1
MANIFOLD GP LINE PATTERNS
PILOT SHUTOFF SWITCH AS A2
FILTER GP SOLENOID Pressure Line
RETURN PRESSURE
263-1790 PILOT FILTER
249-2307 Pilot / Load Sensing Pressure
BYPASS
7X-8549 Drain / Return Lines
TO AWD PUMP FAN/BRAKE PUMP
LOC VOL 2 SEC B-1 Component Group

T Attachment
TO AWD PUMP IMPLEMENT/ MOTOR GP
VALVE GP
A LOC VOL 2 SEC B-1 STEERING VALVE GP VALVE GP DD FAN
250-9831 FAN/BRAKE
Air Line
A
RELIEF COOLER CONTROL
(SEC STEER) CALLOUTS
BYPASS 251-8256
9T-8071 266-1595 YY Taps (Pressure, Sampling,Sensor) by letter

52 Components by number

THIS SCHEMATIC IS FOR THE 120M & 12M Motor Grader (Volume 1 of 2)
PUMP GP PART #: 264-5729 CH03
SECONDARY Components are shown installed on a fully operable machine with the key and engine
STEER FROM AWD PUMPS FROM AWD MOTORS off and transmission shifter in neutral.
273-8714 LOC VOL 2 SEC B-1 LOC VOL 2 SEC C-1
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

8 7 6 5 4 3 2 1
 RENR9003-03
March 2008
FLUID POWER SYMBOLS
CONTROL RT CONTROL LT BASIC COMPONENT SYMBOLS
4 SOLENOID SOLENOID
MAIN AUX.
PUMP: VARIABLE and
RIGHT REV LEFT FWD PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
2-SECTION PUMP PRESSURE COMPENSATED

SOLENOID SOLENOID
RIGHT FWD LEFT REV VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
SOLENOID SOLENOID (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

P ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

8 7 AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

PS2 PS1
B2G A2G A1G B1G

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

1 10 9 12 6 12M and 120M Motor Grader

5 3 A A
Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

2 11 COMBINATION CONTROLS
7 8
B2 A2 3 A1 B1 12M: 120M:
B9F1-UP B9C1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

B9R1-UP B9N1-UP MANUAL CONTROL SYMBOLS

B9W1-UP
D9W1-UP
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

9
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

B2 B1 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

A2 A1 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

1 10 12 6 4 3 VIEW A-A Volume 2 of 2: All Wheel Drive

© 2008 Caterpillar Printed in U.S.A.
2 11 5 7 8 All Rights Reserved
COMPONENT LOCATIONS AWD CONTROL MANIFOLD

Component Locations
Part Schematic Machine
Description
Number Location Location
Electrical Symbols Table
Filter Gp - Charge (Front Pump) 196-1803 C-5 1 Hydraulic Symbols (Electrical)
Filter Gp - Charge (Rear Pump)
Manifold Gp - Control (AWD)
196-1803
294-1109
D-3
E-5
2
3
REAR PISTON FRONT PISTON
Motor Gp - LH Front AWD
Motor Gp - RH Front AWD
287-1893
287-1893
E-7
E-2
4
5
PUMP (RS) PUMP (LS) G M
NN 6
Pump Gp - All Wheel Drive 246-4490 C-3 thru C-6 6
6 Transducer Transducer Generator Electric Motor

RENR9003-03 VOL 2
Sensor Gp - Pressure (LT AWD Sensor Control) 214-6863 D-5 7
(Fluid) (Gas / Air)
Sensor Gp - Pressure (RT AWD Sensor Control) 214-6863 E-5 8

(Dimensions: 39 inches x 28 inches)

Sensor Gp - Temperature 264-4297 C-1 9
Switch As - Pressure (Oil Filter Bypass) 134-0404 D-3 10
Switch As - Pressure (Oil Filter Bypass) 134-3404 C-5 11
Valve Gp - Thermal Bypass 188-8726 C-2 12
FRONT CHARGE
6 Pressure Switch Pressure Switch Temperature Switch Electrical Wire
PUMP (LS) (Adjustable)

Tap Locations
Pressure, Sampling, and Sensor Electrical Symbols (Electrical)
Tap Schematic REAR CHARGE
Number
Description
Location 6
A1 LH Motor Forward Pressure E-4
PUMP (RS) T

A2 RH Motor Reverse Pressure E-4 Pressure Temperature Level Flow

B1 RH Motor Forward Pressure E-6 Symbol Symbol Symbol Symbol
B2 LH Motor Reverse Pressure E-6
LL Front Charge Pump Pressure C-5 Wire Number Identification Codes
NN Rear Charge Pump Pressure C-4
Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire

30 Page,
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

LL Previous Standard
Wire Color
Wire

2 1 9
325-PK-14

11 10 Circuit Number Wire Gauge

B A

Identification (EXAMPLE VALVE)

FWD
AWD CHARGE FILTERS

12

ALL WHEEL DRIVE PUMP GROUP

 8 7 6 5 4 3 2 1

F F

SENSOR GP
PRESSURE
AWD SENSOR CONT
RIGHT
214-6863
MOTOR GP
LH FRONT AWD
287-1893
)( MANIFOLD GP
L CONTROL (AWD)
294-1109
A PS2 C2 MR MOTOR GP
RH FRONT AWD
RIGHT 287-1893
CONT L
E
RIGHT
B2 A2 A
E E
B2 FWD REV A2
B2G A2G
E
U
B2 A2
X T1 T
B1G A1G
B1 A1
B1 A1
max min REV FWD LEFT X U
B1 CONT A1

B LEFT

max min
PS1 C1 ML P B
SENSOR GP
PRESSURE
AWD SENSOR CONT
LEFT )(
214-6863

D D

SWITCH AS VALVE GP
PRESSURE THERMAL BYPASS
OIL FILTER 188-8726
BYPASS
134-0404 FILTER GP
CHARGE
REAR PUMP
196-1803
SWITCH AS
PRESSURE FILTER GP
OIL FILTER CHARGE
(Dimensions: 39 inches x 28 inches)

BYPASS FRONT PUMP

134-0404 196-1803
RENR9003-03 Vol 2

PUMP GP
ALL WHEEL DRIVE
246-4490 F F
X LL X NN
P(S) L S(P) Mp P(S) L S(P) Mp B B C
C TO COOLER INLET
LOC VOL 1 SEC A-4

SENSOR GP
TEMPERATURE
264-4297

FRONT REAR
FRONT REAR CHARGE CHARGE
PISTON PISTON PUMP PUMP
PUMP PUMP
30 Page, Color 2,

Ms U Ms U A A

Z Z
B Y Y FROM TANK B
LOC VOL 1 SEC A-8

FROM TANK
LOC VOL 1 SEC A-8

T T
TO RTN MANIFOLD
LOC VOL 1 SEC A-6

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

FRONT CHARGE PUMP OUTPUT
LINE PATTERNS
REAR AWD PUMP AND RIGHT MOTOR CONTROL CIRCUIT
Pressure Line
FRONT AWD PUMP AND LEFT MOTOR CONTROL CIRCUIT
REAR CHARGE PUMP OUTPUT Pilot / Load Sensing Pressure
FRONT WHEEL BRAKE CONTROL CIRCUIT
SUPPLY LINE Drain / Return Lines
DRAIN / RETURN LINE
Component Group

Attachment

Air Line
A A
CALLOUTS
YY Taps (Pressure, Sampling,Sensor) by letter

52 Components by number

THIS SCHEMATIC IS FOR THE 120M & 12M Motor Grader (Volume 2 of 2)
PART #: 264-5729 CH03
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

8 7 6 5 4 3 2 1