Guarantee Figures

Equipment Guarantee item Guarantee value

Furnace
Furnace 300t/h
throughput
Heat consumption ≤295 kcal/kg

Exit slab ±20⁰C

temperature
uniformity

Nox, emission ≤220mg/Nm3

Scale loss 0.7%

Skid Marks ≤15⁰C

Automation Refer to 5.1 Functional Tolerance and Figures - Mech. Function

system
Slab tracking ≤30mm
position

* Detail furnace testing procedure to be mutually agreed on two month prior to acceptance test

Temperature will be recorded by a data log system riding on the test slab through the furnace. The data log syste
Seller temporarily for the test. The device will be rented by SMS Siemag to Krakatau Steel but it will remain prop

**) Discharging temperature test method

1. The testing time is 8 hours of continuous plant operation, and 4 hours in which will be selected to record
2. The average slab temperature will be calculated according to the following explanation.
T = T1+T2+T3+T4+T5+T6/6
3. Take the slab within the test period the same as those as above mentioned production rate test to record

The temperature measured point in the slab as followed.

Temperature variations is defined as follows:
∆T1 = (IT1-T2I, IT4-T5I)
∆T2 = (IT2-T3I, IT5-T6I)
∆T3 = (IT1-T4I, IT3-T6I, IT2-T5I)
∆T4 = (IT1-T3I, IT4-T6I)
Average temperature of slab
T = T1+T2+T3+T4+T5+T6/6
For the difference over the slab width two measurement points will be places in the center of the slab 50mm fro

***) Skid mark in the transfer bar

Skid mark definition and test method

The temperature value will be measured on 80% of the No. 10 test slabs by pyrometer after lastpass of the mill e

TL1, TH1 = all registered points where dT/dl = 0

I = total transfer bar length

bth = transfer bar thickness
Sth = slab bar thickness
dl = deduced transfer bar length = sth * sth/bth
L* = net transfer bar length = I - 2 dl
Skid mark
S = ((TH1-TL1)+(TH2-TL2)+(TH3-TL3)+(TH4-TL4))/4
The head and tail of strip are excluded.
 Definition of guarantee value and condition Test Methods and test conditions*

Recording of charging/discharging rate within a VdEh 545

defined time frame
Recording of fuel flow within a defined time VdEh 545
frame The first row of burners (4 burners)
of pre-heating zone shut off (no fast
heating mode)

Difference core to skin temperature **) Measured by test slab equipped with
data recorder

Content in waste gas at nominal condition Air excess: 1,03-1,04

Difference of sample weights weighing of samples prior and after
heating
Average of four surface temperature differences to be measured on 80% of test slabs
(max.-min.) ***) after last pass of the mill by
pyrometer

o 5.1 Functional Tolerance and Figures - Mech. Function

Position of slab inside furnace according to Details to be defined

furnace model

mutually agreed on two month prior to acceptance test

log system riding on the test slab through the furnace. The data log system shall be provided by the
e will be rented by SMS Siemag to Krakatau Steel but it will remain property of SMS Siemag.

ous plant operation, and 4 hours in which will be selected to record

calculated according to the following explanation.

e same as those as above mentioned production rate test to record

slab as followed.
wo measurement points will be places in the center of the slab 50mm from the slab edge.

d on 80% of the No. 10 test slabs by pyrometer after lastpass of the mill exit. (T head and Ttail excluded).
Functional Tolerance and figures
Equipment Guarantee item Guarantee value Definition of guarantee value and condition
Furnace
Furnace 300t/h 100% > p ≥ 98%
throughput 98% > p ≥ 95%
95% > p ≥ 92%
p < 92%

Heat consumption ≤295 kcal/kg 100% < p ≤ 105%

105% < p ≤ 107%
107% < p ≤ 110%
p > 110%

Exit slab ±20⁰C 20⁰C < p ≤ 22⁰C

temperature 22⁰C < p ≤ 25⁰C
uniformity 25⁰C < p ≤ 27⁰C
p > 27⁰C

Nox, emission ≤220mg/Nm3 100% < p ≤ 105%

105% < p ≤ 110%
110% < p ≤ 115%
p > 115%

Scale loss 0.7% 100% < p ≤ 105%

105% < p ≤ 110%
110% < p ≤ 115%
p > 115%

Skid Marks ≤15⁰C 15⁰C < p ≤ 17⁰C

17⁰C < p ≤ 20⁰C
20⁰C < p ≤ 22⁰C
p > 22⁰C

Slab tracking ≤30mm 30mm < p ≤ 35mm

position 35mm < p ≤ 40mm
40mm < p ≤ 45mm
p > 45mm
Test Methods and test conditions*

0,40%
0,80%
1,20%
rejected

x
0,40%
0,80%
rejected

0,40%
0,80%
1,20%
rejected

0,20%
0,40%
0,60%
rejected

0,20%
0,40%
0,60%
rejected

0,40%
0,80%
1,20%
rejected

0,20%
0,40%
0,60%
rejected