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Composites Part B 79 (2015) 444e450

Contents lists available at ScienceDirect

Composites Part B
journal homepage: www.elsevier.com/locate/compositesb

Electrical and mechanical properties of antistatic PVC films containing


multi-layer graphene
Han Wang a, b, Guiyuan Xie a, b, Minghe Fang a, Zhe Ying a, Yu Tong b, You Zeng a, *
a
Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, People's Republic of
China
b
School of Materials Science and Engineering, Shenyang Jianzhu University, Shenyang 110168, People's Republic of China

a r t i c l e i n f o a b s t r a c t

Article history: In order to explore practical application of graphene as novel conductive fillers in the filed of composite
Received 6 January 2015 materials, we prepared anti-static multi-layer graphene (MLG) filled poly(vinyl chloride) (PVC) com-
Received in revised form posite films by using conventional melt-mixing method, and investigated electrical conductivity, tensile
1 April 2015
behavior, and thermal properties of the MLG/PVC composite films. We found that the presence of MLG
Accepted 5 May 2015
Available online 14 May 2015
can greatly increase electrical conductivity of the MLG/PVC composites, and the surface electrical con-
ductivity of the MLG/PVC composites is less than 3  108 Ohm/square when the MLG loading is about
3.5 wt%, meeting anti-static requirement for commercial anti-static PVC films. On the other hand, the
Keywords:
Graphene
MLG/PVC composites exhibited higher tensile modulus and higher glass transition temperature than
A. Polymer-matrix composites (PMCs) neat PVC, which is closely associated with crumpled morphology of the MLG and good compatibility
B. Electrical properties between components of the MLG/PVC composites. By virtue of its satisfied anti-static performance and
B: Mechanical properties high mechanical properties, the MLG/PVC composites exhibit great potential to be used as high-
D: Thermal analysis performance antistatic materials in many fields.
© 2015 Elsevier Ltd. All rights reserved.

1. Introduction layers are easily peeled off due to weak interfacial bonding, while
using conductive polymers can inevitably result in complex process
Poly(vinyl chloride) (PVC), as one of the most consumed ther- and high cost [5]. At present, the most used method for preparation
moplastics, has been widely used as cable sheathes, flooring ma- of anti-static PVC films in plastics industry is to add low molecular
terials, and construction pipes by virtue of its low cost, excellent weight anti-static agents into PVC matrix, forming conductive
corrosion resistance, good flame retardance, and easy operation. gradient layers in PVC surface zones as a result of gradual migration
However, PVC is one of the typical insulating materials, and electric of anti-static agents from bulk to surface of PVC products [7].
charges can be easily generated and accumulated on PVC surfaces, However, these soft PVC films containing anti-static agents possess
resulting in static-electric spark and even fire disasters [1]. In some intrinsic disadvantage of poor environmental stability, for example,
circumstances such as chemical plants, gas stations, and coal mines, their electrical conductivity strongly depends on atmospheric hu-
anti-static properties of PVC products are extremely important for midity and gradually decreases with service time of the products. In
ensurance of safety and reliability [2]. In that case, developing anti- that case, replacing these liquid anti-static agents with solid
static PVC materials has aroused much attention from academic conductive fillers will be an effective method for obtaining anti-
and industrial fields for several decades. static PVC films with good environmental stability.
Some methods for improving electrical conductivity of PVC Carbon black (CB) is one of the most widely-used conductive
materials have been developed for several decades [3e6], such as fillers because of its low cost and good compatibility with PVC
coating of conductive layers onto PVC surfaces, blending with matrix. While the CB generally possesses low electrical conduc-
conductive polymer, addition of conductive inorganic fillers or tivity due to its intrinsic amorphous microstructure, in that case,
liquid anti-static agents. Among these methods, conductive coating high CB-loading of up to 25 wt% is generally needed for obtaining
acceptable anti-static properties of CB/PVC composites, but inevi-
tably sacrificing mechanical strength and processing performance
* Corresponding author. Tel.: þ86 24 8397 8090. of the CB/PVC composites. Recently, nanocarbon materials like
E-mail address: yzeng@imr.ac.cn (Y. Zeng). carbon nanotubes (CNTs) have aroused great interests, only a small

http://dx.doi.org/10.1016/j.compositesb.2015.05.011
1359-8368/© 2015 Elsevier Ltd. All rights reserved.
H. Wang et al. / Composites Part B 79 (2015) 444e450 445

amount of CNT loading (0.1 wt%) can greatly increase electrical conductivity is as high as over 700 S/cm. Poly(vinyl chloride) (PVC)
conductivity of PVC-based composites due to large aspect ratio and resin powders (general type SG-5) and rare-earth stabilizers were
high intrinsic electrical conductivity of CNTs [8,9]. However, there also supplied from Sichuan Jinlu Group Co., Ltd. China. Plasticizers
still exists a critical issue of uniform dispersion for these entangled of dinoctyl phthalate (DOP) were supplied by Sino-pharm Chemical
CNTs, greatly restricting large-scale commercial application of the Reagent Co., Ltd.
CNT/PVC composites.
Graphene, as promising conductive fillers, exhibit extraordinary 2.2. Preparation of the MLG/PVC composite films
properties of high modulus, high electrical and thermal conduc-
tivity, and so on [10,11]. Especially, graphene are much easier to be The weighed PVC powders and DOP (weight ratio of 2:1) were
dispersed throughout polymer matrix than these entangled CNTs, well mixed together at room temperature by using a high-speed
due to its large lateral size and unique two-dimensional planar mixer, and then aged for 1 h in a drying oven at 80  C. Thereafter,
structure [12]. Recently, using graphene as conductive fillers for the obtained mixtures were mixed with stabilizers and MLG
improvement in electrical conductivity of PVC matrix has been powders, and then heated up to 170  C and squeezed into thin MLG/
reported in many literature. Vadukumpully et al. prepared gra- PVC composite films by using a two-roll mill. The MLG/PVC com-
phene/PVC composite films by using solution blending method, posites with various MLG loadings of 0, 0.5, 1.0, 2.5, 3.5, 4.5 wt.%
and they reported that the graphene/PVC composites exhibited were obtained following same processing procedures.
remarkable improvement by 58% in Young's modulus at 2 wt%
graphene loadings and low electrical percolation threshold of 0.6 2.3. Characterization
vol.% [4]. Pham et al. prepared graphene/PVC composites with
segregated network by using hot-press methods, and the nano- Microstructure and morphology of the used MLG was charac-
composites exhibit a percolation threshold as low as 0.4 wt% [13]. terized by using scanning electron microscope (SEM, NavoSEM430,
Dang et al. fabricated graphene/PVC composites with a threshold of FEI). Fracture surfaces of the MLG/PVC composites were observed
0.3 wt% by using latex technology [14]. Ma et al. reported remark- by using SEM technique. Electrical resistivity of nanocomposites
able enhancement in electrical conductivity of polyaniline-coated was measured by using high resistance meter (6517B, Keithley In-
graphene/PVC composites [15], and Joshi et al. found that gra- strument Inc.). Tensile properties of the MLG/PVC composite films
phene/PVC composites exhibited high dielectric properties [16,17]. were performed on a universal testing machine (type WSM-50KG,
These reports revealed that graphene could be used as competitive Changchun Intelligent Equipment Co., Ltd) at a speed of 5 mm/min
conductive fillers to greatly improve electrical conductivity of PVC referring to ASTM D882-10. Thermal properties of nanocomposites
materials. However, it is worth pointing out that, all these gra- were measured by using a differential scanning calorimetric in-
phene/PVC composites mentioned above have been prepared by strument (DSC, STA 449, Netszsch). A dynamic mechanical analyzer
using organic solvent, ultrasonic dispersion, and evaporation of (DMA Q800, TA Instrument) was used for measuring storage
solvent, inevitably resulting in complicated procedures, high cost, modulus, loss modulus, and loss factor (tan d) of the MLG/PVC
and environmental pollution. Furthermore, this solution method is composite films in a tensile mode at a heating rate of 3  C/min
extremely difficult to be used for large-scale production of nano- from 50  C to 100  C in air atmosphere, in order to investigate
composites. As a contrast, melt-mixing method is a conventional effect of the MLG on dynamic mechanical behavior and glass
method for preparing thermoplastic composite materials in a large transition temperature of the nanocomposites.
quantity. Notably, with the breakthrough of high-quality multi-
layer graphene (MLG) production at low costs [18], how to prepare 3. Results and discussion
high-performance graphene/PVC composites in a simple way has
been a critical issue for exploring and pushing practical application 3.1. Microstructure of MLG/PVC composite films
of graphene and its composites forward. As far as we know, prep-
aration of anti-static PVC films containing commercial multi-layer Fig. 1 shows microstructure of the MLG powders and MLG/PVC
graphene (MLG) by using conventional melt-mixing method has composites. It can be seen clearly from the SEM image of Fig. 1a that
not been reported yet. the used MLG exhibits typical crumpled morphology, totally
The aim of this work is to use commercial multi-layer graphene different from the so-called two-dimensional planar morphology of
(MLG) as conductive fillers for improving electrical conductivity of graphene [20]. Such crumpled morphology of the MLG is mainly
the MLG/PVC composites. Electrical and mechanical properties of attributed to high flexibility of the MLG due to its large lateral size,
the MLG/PVC composites were investigated in details. We found thin thickness, and large aspect ratio of over 1000 [12]. Comparing
that the presence of graphene could greatly increase electrical with smooth fracture surfaces of neat PVC shown in Fig. 1b, all the
conductivity, tensile modulus, glass transition temperature of the graphene/PVC composites exhibite coarse and uneven fracture
MLG/PVC composites, which is mainly attributed to good disper- surfaces, implying that the presence of MLG can increase fracture
sion, excellent electrical conductivity of MLG, and good compati- toughness of nanocomposites. The MLG/PVC composites possess
bility between MLG and PVC. much richer interfaces and higher flexibility than the neat PVC due
to large surface area and high flexibility of the MLG, resulting in
2. Experiments much high energy dissipation and high fracture toughness of
nanocomposites during fracture [19]. On the other hand, from SEM
2.1. Materials images of fractured MLG/PVC composite films (Fig. 1ceg), we
cannot find obvious aggregation of MLG throughout PVC matrix
Commercial multi-layer graphene (MLG) powders, produced by even at the high MLG loading of 4.5 wt%, indicating that the MLG
using interlayer catalytic exfoliation (ICE) method [18], were sup- can be well dispersed throughout PVC matrix by simply using
plied from Sichuan Jinlu Group Co., Ltd. China. Layer number of the conventional melt-mixing method. Such uniform dispersion of
used MLG is less than 10 graphitic layers (thickness of about MLG is mainly attribute to large lateral size and crumpled
1e3 nm), and its lateral size is as large as 10e15 mm. The MLG morphology of MLG [12], showing much better dispersion than
powders have high structural integrity and less defects (its C/O ratio those entangled CNTs. Moreover, the presence of DOP plasticizer is
is more than 20, indicated by XPS spectrum) [19], and its electrical also helpful for uniform dispersion of MLG throughout PVC matrix
446 H. Wang et al. / Composites Part B 79 (2015) 444e450

Fig. 1. SEM images of (a) the used MLG and fracture surface of MLG/PVC composite films with various MLG loadings of (b) 0, (c) 0.5, (d) 1.0, (e) 2.5, (f) 3.5, and (g) 4.5 wt%.

due to good compatibility between DOP and MLG and PVC [21]. In and anti-static agents, the MLG/PVC composites exhibit some ad-
our work, such uniform MLG-dispersion would be beneficial for vantages of higher electrical conductivity, lower conductive-filler
obtaining remarkable mechanical enhancement and high electrical loadings, and especially much better stability to change in envi-
conductivity of the MLG/PVC composite films. ronmental humidity due to high intrinsic conductivity of MLG,
large lateral size and high aspect ratio of the used MLG.
3.2. Electrical conductivity of the MLG/PVC composites Percolation threshold, the minimum filler loading for formation
of conductive pathways throughout matrix, is an important eval-
Fig. 2 shows electrical resistivity of MLG/PVC composites as a uation index for conductive composites. It directly reflects electrical
function of MLG loadings. It can be seen that the electrical re- conductivity of composites, efficiency of electron transferring
sistivity of the MLG/PVC composites begins to decrease drastically through matrix, and even cost of anti-static products [22,23]. In our
when the MLG loading is up to 3.5 wt%, implying a percolation work, the percolation threshold of the MLG/PVC composites is
threshold of 3.5 wt% for the MLG/PVC composites. When the MLG 3.5 wt.% (2.26 vol.%), higher than the prediction value of 0.47 vol.%
loading is lower than the percolation threshold, the MLG/PVC for graphene/polymer composites containing graphene with an
composites exhibit high electrical resistivity because these well- aspect ratio of 100 [24]. We further compared electrical conduc-
dispersed and isolated MLG cannot form conductive pathways at tivity of the MLG/PVC composites with that of other conductive-
such low MLG loadings. When the MLG loading is up to 3.5 wt.%, filler filled PVC composites. The MLG/PVC composites exhibit
the MLG begin to contact with each other, and consequently form higher electrical conductivity than PANI/PVC composites at the
conductive pathways throughout PVC matrix, exhibiting drastic same filler loadings reported in literature [15], which is mainly
decrease in electrical resistivity of the MLG/PVC composites. It is attributed to high intrinsic conductivity of the used MLG. On the
worth pointing out that only those composites with surface elec- other hand, the percolation threshold of 3.5 wt% for the MLG/PVC
trical resistivity lower than 3  108 Ohm/square can meet re- composites is higher than that of other nanocarbon/PVC compos-
quirements of commercial antistatic PVC films in practical ites, for example, 2 wt.% for reduced graphene oxide (RGO) filled
applications. In our work, the 3.5 wt% MLG/PVC composites exhibit PVC composites [15], 0.1 wt% for CNT/PVC and 0.6 vol.% for gra-
surface conductivity as low as 107 Ohm/square shown in Fig. 2a, phene/PVC composites prepared by solution methods [4,9],
revealing that the MLG can be used as conductive fillers for 0.05 vol.% for CNT/PVC and 0.4 wt% for graphene/PVC composites
obtaining satisfied anti-static performance of PVC-based compos- with segregated networks [8,13], and 0.3 wt% for reduced gra-
ites. Compared with commercial antistatic PVC films containing CB phene/PVC composites prepared by latex technology [14]. In that

Fig. 2. (a) Surface and (b) volume electrical resistivity of the MLG/PVC composites.
H. Wang et al. / Composites Part B 79 (2015) 444e450 447

case, we can see that the percolation threshold of nanocomposites drastic decrease in electrical conductivity of the wrapped MLG
strongly depends on the type of conductive fillers and the pro- networks. Therefore, in our work, the high percolation threshold of
cessing methods. the MLG/PVC composites is closely associated with low dispersion
In our work, such high percolation threshold of the MLG/PVC of MLG in molten PVC, crumpled morphology of MLG, and DOP-
composites is mainly attributed to these three following reasons. wrapping onto MLG surfaces.
(1) Dispersion of the MLG. In this work, the MLG/PVC composites
were prepared by using conventional melt-mixing method, 3.3. Tensile properties of the MLG/PVC composite films
exhibiting lower electrical conductivity and higher percolation
threshold than those CNT or graphene filled PVC composites pre- Fig. 3 shows tensile behavior of the MLG/PVC composite films. It
pared by solution blending method or latex technology with can be seen clearly that the MLG/PVC composites exhibit higher
segregated network [4,14]. It has been widely accepted that the tensile modulus, lower tensile strength, and lower elongation at
degree of graphene dispersion in a high-viscosity molten polymer break in comparison with the neat PVC, indicating that the pres-
is much lower than that in low-viscosity polymer solution [25], ence of MLG can greatly increase the tensile modulus, but decrease
consequently resulting in the high percolation threshold of the tensile toughness of the MLG/PVC composites. The mechanical
MLG/PVC composites as shown in Fig. 2. (2) Crumpled morphology reinforcement of the MLG/PVC composites is closely associated
of MLG existing in PVC matrix. As mentioned above, the graphene with intrinsic mechanical properties of MLG and interactions be-
powders show crumpled morphology as a result of large lateral tween components of the MLG/PVC composites.
size, thin thickness and large aspect ratio of the used MLG [19]. As shown in Fig. 3a and b, the MLG/PVC composites show much
Notably, these crumple graphene cannot be flattened in the melt- higher tensile modulus than the neat PVC. The tensile modulus of
mixing process, and even they can be further squeezed into the 5 wt% MLG/PVC composites is as high as 13.5 MPa, increasing by
smaller and denser graphene powders by shearing force [12]. The 145% in comparison with 5.5 MPa for the neat PVC. Generally
drastic decrement of aspect ratio, from planar graphene sheets to speaking, remarkable mechanical reinforcement of the graphene/
crumpled graphene powders, even to squeezed graphene, greatly PVC composites strongly depends on high modulus of graphene
decreases possibility for formation of conductive pathways at low and strong interaction between graphene and PVC, which has been
graphene loadings [24,26], consequently resulting in lower perco- widely demonstrated in many literature [4,17,30]. In our work, it is
lation threshold of the MLG/PVC composites than that theoretical worth pointing out that the MLG, which exist in a form of crumpled
prediction of threshold [24]. (3) DOP-wrapping onto MLG surface. clusters throughout PVC matrix, exhibit much lower modulus than
For obtaining high flexibility of PVC films, low-molecular-weight the theoretical modulus of 1 TPa for the planar graphene [20]. On
plasticizer of DOP is generally added into PVC matrix to weaken the other hand, in our work, strong interfacial bonding between
interactions between PVC chains. It is worth pointing out that the PVC and MLG cannot be formed due to less functional groups of the
non-polarized DOP exhibits good compatibility with the graphene used MLG with high structural integrity and less defects (its C/O
due to their similar surface tension and surface energy as low as ratio is up to 20) [19]. In spite of the weak MLG-PVC interactions
35e37 dyn/cm [27e29]. In that case, the DOP can be easily adsor- and low modulus of the crumpled MLG, the MLG/PVC composites
bed onto MLG surfaces [21], consequently causing remarkable in- still exhibit high tensile strength and tensile modulus, as shown in
crease in contact resistance between the DOP-wrapped MLG and Fig. 3a and b. Such remarkable mechanical reinforcement of the

Fig. 3. Tensile properties of (a) stressestrain curves, (b) tensile modulus, (c) tensile strength, and (d) elongation at break of the MLG/PVC composites.
448 H. Wang et al. / Composites Part B 79 (2015) 444e450

MLG/PVC composites is mainly attributed to good compatibility stability of the MLG/PVC composites to some extent, which is
between MLG, PVC, and plasticizer of DOP [21]. As mentioned consistent with that of other graphene/PVC composites reported in
above, the used MLG with high structural integrity and less defects literature [4,30]. Such low thermal stability of the MLG/PVC com-
exhibit better compatibility with DOP than the functionalized posites is mainly attributed to the weak interactions between MLG
graphene [28], and consequently these DOP molecules are prone to and PVC. On one hand, as mentioned above, there is a lack of strong
be adsorbed onto MLG surfaces. In our work, as the DOP addition interfacial bonding in the MLG/PVC composite due to the less
was fixed, with the increment of MLG loadings, more DOP was functional groups existing on the MLG surfaces, and consequently
adsorbed onto MLG surfaces, while less plasticizer of DOP was left the presence of MLG cannot greatly improve the thermal stability of
between PVC chains [21]. As a result, the interactions between PVC the MLG/PVC composites. On the other hand, the good compatibility
chains were greatly enhanced, resulting in high modulus of the between MLG and DOP and PVC also plays an important role in
MLG/PVC composites at high MLG loadings, as shown in Fig. 3b. attracting Cl atoms and weakening CeCl bonds in PVC [4], conse-
We can also see from Fig. 3c and d that the presence of MLG can quently resulting in low decomposition temperature of the MLG/
decrease tensile strength and elongation at break of the MLG/PVC PVC composites. Therefore, in our work, the low thermal stability of
composites, which is also associated with low modulus of crumpled the MLG/PVC composites is mainly attributed to the weak in-
MLG, weak interactions between MLG and PVC, and high DOP- teractions and good compatibility between the MLG and PVC.
adsorption onto MLG surfaces. For flexible PVC-based films, their
tensile strength and elongation at break is closely associated with 3.5. Dynamic mechanical behavior of the MLG/PVC composites
the movement and orientation of PVC chains under applied uni-
axial tensile forces. In our work, the presence of MLG greatly hin- We further used dynamic mechanical analyzers to evaluate
ders movement of PVC chains due to the high DOP-adsorption onto mechanical properties and glass transition temperatures of the
MLG surfaces [21], consequently resulting in low capability of MLG/PVC composites, and the dynamic mechanical behavior of the
orientation under applied forces. On the other hand, the weak in- nanocomposites was shown in Fig. 5. First of all, we can see from
teractions between MLG and PVC are not beneficial to effectively Fig. 5a that all the MLG/PVC composites show higher storage
transfer loading and consequently improve the tensile strength. modulus than the neat PVC, indicating that the presence of MLG
Moreover, the presence of MLG at high loadings can introduce can greatly increase stiffness of nanocomposites, which is consis-
much more structural defects into the nanocomposites, inevitably tent with the high tensile modulus of nanocomposites shown in
resulting in low tensile strength and low elongation at break, as Fig. 3b. Secondly, loss modulus and tan d of the MLG/PVC com-
shown in Fig. 3c and d. Therefore, in our work, the tensile proper- posites shown in Fig. 5b and c represent energy dissipation and
ties of the MLG/PVC composites is closely associated with the low damping properties of nanocomposites under cyclic deformations,
modulus of the crumple MLG, weak interfacial bonding between directly reflecting responsive behavior of PVC chains at different
MLG and PVC, and high DOP-adsorption onto the MLG surfaces. temperatures. It can be seen clearly that all the MLG/PVC com-
posites show higher loss modulus and larger tan d than the neat
3.4. Thermal stability of the MLG/PVC composites PVC, implying that much higher energy dissipation was consumed
under cyclic deformations for the MLG/PVC composites due to
We measured thermal properties of the MLG/PVC composites to much more interfaces and inner friction sliding between MLG and
evaluate effect of MLG on thermal stability of PVC. Typical DSC PVC existing in the MLG/PVC composites.
curves of the MLG/PVC composites were shown in Fig. 4. It can be Glass transition temperatures (Tg) of the MLG/PVC composites
seen that there are two stages of decomposition for all the gra- were also plotted in Fig. 5d. It can be seen clearly that the Tg of the
phene/PVC nanocomposites [17,30]: the first decomposition MLG/PVC composites strongly depends on the MLG loadings. At
occurred in the range of 250e360  C, which corresponds to the loss low MLG loadings, the MLG/PVC composites exhibited almost the
of HCl from PVC chains; the second stage of decomposition is in same Tg with the neat PVC, which is due to the weak MLG-PVC
420e550  C, at which thermal degradation of polyene backbones interactions and low MLG loadings. When the MLG loading in-
took place and thus resulted in large mass loss. creases, the Tg values of the MLG/PVC composites began to increase
We can clearly see from Fig. 4 that all the MLG/PVC composites gradually. The Tg value of the 3.5 wt% MLG/PVC composites is up to
exhibit lower thermal onset decomposition temperatures than the 23.5  C, increasing by 147% comparing with 9.5  C for the neat PVC.
neat PVC, indicating that the presence of MLG can decrease thermal Such high Tg value of the MLG/PVC composites is mainly attributed
to the DOP-adsorption of the MLG and the resulting restricted
movement of PVC chains at high MLG loadings. Therefore, in our
work, the presence of MLG can result in Tg increment of the MLG/
PVC composites at high MLG loadings due to high DOP-adsorption
of MLG and good compatibility between components of the MLG/
PVC composites.

4. Conclusions

We prepared anti-static MLG/PVC composite films by using


conventional melt-mixing methods, and investigated electrical
conductivity, mechanical properties, and thermal stability of the
MLG/PVC composites. We found that the MLG/PVC composite films
exhibited satisfied electrical conductivity less than 3  108 U/
square when the MLG loading is about 3.5 wt%, meeting the
requirement for commercial application of anti-static PVC-based
films. The electrical conductivity of the MLG/PVC composites
strongly depends on intrinsic electrical conductivity of MLG,
Fig. 4. DSC curves of the MLG/PVC composites. morphology of MLG existing in PVC matrix, and interactions
H. Wang et al. / Composites Part B 79 (2015) 444e450 449

Fig. 5. Dynamic mechanical behavior of (a) storage and (b) loss modulus, (c) tan d, and (d) glass transition temperature of the MLG/PVC composites.

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The authors thank Dr. Songfeng Pei for the characterization of
properties between multi-walled carbon nanotube and graphene nanosheet/
MLG. We also acknowledge financial supports from the Ministry of high density polyethylene composites with a segregated network structure.
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