Ống Paling (LR) - Rainwater System Gyrojoint - 04062015 PDF

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r a i n wat e r

system & gyrojoint

Pipe Systems
Suitable for civil
construction purposes
and buildings.
CONTENTS
system features
& advantages

2 2 Rainwater System
4 Heavy Duty Bend

6 Rainwater GyroJoint

accreditation

8
& specification
8 GyroJoint Specification & Details

10 Quality & Certification

11 Specifications & Standards

Product

13
details
13 Rainwater Pipes

14 Rainwater Fittings
23 Solvent Cement

Installation

24 24
25
System Layout

Installation Guidelines

26 FAQs

About us

27 27
27
About Paling Industries

About Aliaxis
2

rainwater system & gyrojoint /// features & advantages

Product range

Rainwater
system

FEATURES
• Dimensions and performance meet the requirements of
widely accepted standards
• High quality of finish with smooth internal and external
surfaces
• Provide low coefficient of flow friction
• Formulated to withstand weathering effects
• Available in several stiffness classes to accommodate
various installation needs

ADVANTAGES
• Chemical Resistance
• Non-Conductivity
• Weather Resistance
• No Rot, Rust or Corrosion
• Tough and Durable
• Low Maintenance

APPLICATION
Lead-free Rainwater Pipe Systems are suitable
for buildings, houses and civil construction
purposes.
3

features & advantages /// rainwater system & gyrojoint


4

rainwater system & gyrojoint /// features & advantages

• Enhanced stiffness by 40%


• Additional strength
• Resist negative / vacuum conditions
• Withstand intermittent positive pressure
5

features & advantages /// rainwater system & gyrojoint

Product range

Heavy
bend
duty

FEATURES
• Higher stiffness to resist deformation
• Enhanced impact resistance
• Smooth bore with low coefficient of friction
• Prevents algae and microbial growth
• Lead-free

ADVANTAGES
• Provides additional strength to counter deformation
against load during concrete casting.
• Additional impact strength to prevent cracking or
failure from objects infiltration to the system, especially
in high rise buildings.
• Resists negative pressure or vacuum condition acting
on fittings during unsteady state operation.
• Withstand intermittent positive pressure in the event of
hydraulic jump or flooding in the system.

APPLICATION
Lowest connection at the bottom of vertical
stack of system to the horizontal drainage
pipe or sump, which are prone to extreme
operating conditions.
6

rainwater system & gyrojoint /// features & advantages

Product range

Rainwater
gyrojoint

FEATURES
• An Innovative Vibration Absorbing Joint
• A pipe connector designed to accommodate gyrating
motion and multiple axes turning
• Provides connection between two pipes under
static-dynamic or dynamic-dynamic conditions
• Lead-free
• ISO 9001 compliant
• Made from high quality EPDM material

ADVANTAGES
• Allows 50% more Vibrating Movement in
3 Dimensional Directions
• Prevents Dislocation
• Leak Resistant
• Weather Resistant
• Resilient, Durable and Strong
• Universal joint adapter for piping system

APPLICATION
The new Paling GyroJoint is suitable for
rainwater drainage systems.
Highly recommended for elevated highways,
bridges, flyovers, U-turns and interchanges, LRT and
exclusive MRT designs.
7

features & advantages /// rainwater system & gyrojoint


8

rainwater system & gyrojoint /// Gyrojoint specification & Details

Dimensions
(mm)

GyroJoint Dimensions Physical properties


CODE NO. NOM. DIMENSIONS No of
size (mm) clips
(mm) H W D T
2268 110 02 110 252 207 126 64 2 HARDNESS 60+5 IRHD
2268 160 02 160 327 257 176 100 4 OPERATING -30 to 120°C
2268 200 02 200 359 297 217 115 4 TENSILE STRENGTH 15 MPa
2268 250 02 250 350 349 270 80 4 E MODULUS 4 MPa
2268 315 02 315 350 414 336 80 4 *TYPICAL VALUES

GyroJoint Allowable Movement Chemical Resistance


Nom Type of Resistance
SIZE EXTENSION COMPRESSION LATERAL ANGULAR Chemicals
(mm) (mm) (mm)
110 80 60 50 45 Alcohol EXCELLENT
160 80 60 50 45 ACIDS FAIR
200 80 60 50 45 ALKALIS EXCELLENT
250 100 100 80 45 ESTERS EXCELLENT
315 100 100 80 45 OZONE EXCELLENT
9

Gyrojoint specification & Details /// rainwater system & gyrojoint

Rainwater Drainage For Civil Structure

CL of pier

Gyrojoint
(vibration absorbing joint)

Heavy duty dome grating

minimum 1 : 100

access opening

GyroJoint: an Innovative Vibration Absorbing Joint, allowing 50% more Vibrating Movement. A pipe connector designed to
accommodate gyrating motion and multiple axes turning. Provides connection between two pipes under static-dynamic or
dynamic-dynamic conditions.
The new Paling GyroJoint is suitable for rainwater drainage systems. Highly recommended for elevated highways, bridges,
flyovers, U-turns and interchanges, LRT and exclusive MRT designs.
10

rainwater system & gyrojoint /// Accreditation

quality & certification

BSEN
din

system Certification

FITTINGS Pipes
1. Unplasticized Polyvinyl Chloride (PVC-U) 1. Unplasticized Polyvinyl Chloride (PVC-U)
Fittings for Rainwater Discharge (Low and Pipes for Rainwater Discharge (Low and High
High Temperature) within the Building Temperature) within the Building Structure
Structure
2. Unplasticized Polyvinyl Chloride (PVC-U)
Rainwater Pipes for above ground
application
SOLVENT CEMENT 3. Unplasticized Polyvinyl Chloride (PVC-U)
Heavy duty Rainwater Pipes for casting and
1. Coloursolve Polyvinyl Chloride (PVC) Solvent underground application
Cement
4. Paling Ecotech Rainwater Pipes is made
from reprocessed material, is lead free and
earns high on Green Building Index

For updated copies of our certificates, please visit the Paling website www.paling.com.my
11

specifications /// rainwater system & gyrojoint

PIPES
MODEL NOM.SIZE SPECIFICATION
(mm)
Normal Duty 82,110 & 160 BS EN 12200 / BS 4576
Medium Duty 56, 110, 160, 200, 250 & 315 BS EN 12200 / BS EN 1329
Medium Duty 82 BS 4576
Medium Hi-Duty / PN 10 200, 250 & 315 BS EN 12200 / BS EN ISO 1452
Heavy Duty / PN 12.5 110, 160, 200, 250 & 315 BS EN 12200 / BS EN ISO 1452

FITTINGS
MODEL NOM.SIZE SPECIFICATION
(mm)
87.5º Heavy Duty Bend 110,160 & 200 BS EN 1329/ MS 1063
Swept Bend 56,110,160, 200, 250 & 315 BS EN 1329 / MS 1063 / BS EN 1401
Swept Bend 82 BS 4514/ MS 1063
Swept Bend with Inspection Opening 56, 110, 160, 200, 250 & 315 BS EN 1329/MS 1063/ BS EN 1401
Swept Bend with Inspection Opening 82 BS 4514/ MS 1063
45º Bend with Inspection Opening 56,110 & 160 BS EN 1329/MS 1063/ BS EN 1401
45º Bend with Inspection Opening 82 BS EN 4514/ MS 1063
68º Bend 110, 160 & 200 BS EN 1329 / MS 1063
Swept Branch 56,110, 160, 200, 250 & 315 BS EN 1329 / MS 1063/ BS EN 1401
Swept Branch 82 BS 4514/ MS 1063
Swept Branch with Inspection Opening 56, 110, 160, 200, 250 & 315 BS EN 1329/ MS 1063/ BS EN 1401
Swept Branch with Inspection Opening 82 BS 4514/ MS 1063
Swept Branch with Inspection Opening (L/R) 110 BS EN 1329/ MS 1063
Unequal Swept Branch 160x110, 200x160, 250x200 & 315x250 BS EN 1329/ MS 1063/ BS EN 1401
Unequal Swept Branch 160x110, 200x160, 250x200 & 315x250 BS EN 1329/ MS 1063/ BS EN 1401
with Inspection Opening
45º Y- Branch 82 BS 4514/ MS 1063
45º Y- Branch 110, 160, 200, 250 & 315 BS EN 1329/ MS 1063/ BS EN 1401
Unequal 45º Y- Branch 160x110, 200x160, 250x160 & 250x200 BS EN 1329/ MS 1063/ BS EN 1401
45º Y- Branch with Inspection Opening 82 BS 4514/ MS 1063
45º Y- Branch with Inspection Opening 110 BS EN 1329/ MS 1063
Unequal 45º Y- Branch 160x110 BS EN 1329/ MS 1063
with Inspection Opening
Straight Coupler 56, 110, 160, 200, 250 & 315 BS EN 1329/ MS 1063/ BS EN 1401
Straight Coupler 82 BS 4514/ MS 1063
Pipe Sleeve 56, 110, 160, 200, 250 & 315 BS EN 1329/ MS 1063/ BS EN 1401
Pipe Sleeve 82 BS 4514/ MS 1063
Expansion Coupler 82 BS 4514/ MS 1063
Expansion Coupler 110 & 160 BS EN 1329/ MS 1063
Socket Plug with Screw on Cap 56, 110, 160, 200, 250 & 315 BS EN 1329/ MS 1063/ BS EN 1401
Socket Plug with Screw on Cap 82 BS 4514/ MS 1063
Concentric Reducer 82x56, 110x56 & 160x110 BS 4514/ BS EN 1329/ MS 1063
Level Invert Reducer 110x82 BS EN 1329/ MS 1063/ BS EN 1401
Level Invert Reducer 200x110, 200x160, 250x200, 315x200 MS 1063
& 315x250
Bush / Socket Reducer 82x56 & 110x82 BS 4514/ MS 1063
Bush / Socket Reducer 110x56, 160x110 & 200x160 BS EN 1329/ MS 1063
Boss Connector with Bracket 110x82 & 160x82 BS 4514/ MS 1063
Inspection Opening & Frame 110x82 & 160x82 BS 4514/ MS 1063
Heavy Duty Dome Grating 110, 160, 200, 250 & 315 BS EN 12200/ BS EN 1329
12

rainwater system & gyrojoint /// Specification

NOMINAL(MINIMUM) WALL THICKNESS FOR FITTINGS


NOM SIZE Min Wall Thickness (mm) SPECIFICATION
(mm) Nom. Press. PN 6 Nom. Press. PN 10
56 3.0 BS EN 12200/ BS EN 1329-1
82 3.0 BS EN 12200/ BS EN 1329-1
110 3.2 BS EN 12200/ BS EN 1329-1
160 4.0 BS EN 12200/ BS EN 1329-1
200 7.7 BS EN 12200/ BS EN 1452-3
250 9.6 BS EN 12200/ BS EN 1452-3
315 12.1 BS EN 12200/ BS EN 1452-3
13

Pipes /// rainwater system & gyrojoint

Normal Duty Rainwater pipe


- Recommended for exposed installation for low rise (5 Storey and Below)

CODE NO. NOM. SPECIFICATION OUTSIDE WALL THICKNESS LENGTH


SIZE DIAMETER D E L
(mm) (mm) (mm) (meter)
1220 082 58 ND 01 82 BS EN12200 82.4-82.8 1.8-2.3 5.8
1220 110 58 ND 01 110 BS EN12200 110.0-110.3 2.2-2.7 5.8
1220 160 58 ND 01 160 BS EN12200 160.0-160.4 3.2-3.8 5.8

Medium Duty Rainwater pipe


- Recommended for exposed installation (High Rise)

CODE NO. NOM. SPECIFICATION OUTSIDE WALL THICKNESS LENGTH


SIZE DIAMETER D E L
(mm) (mm) (mm) (meter)
1220 056 58 MD 01 56 BS EN 12200/BS EN 1329 55.8-56.1 3.0-3.5 5.8
1220 082 58 MD 01 82 BS EN 12200/BS EN 1329 82.4-82.8 3.0-3.5 5.8
1220 110 58 MD 01 110 BS EN 12200/BS EN 1329 110.0-110.3 3.2-3.8 5.8
1220 160 58 MD 01 160 BS EN 12200/BS EN 1329 160.0-160.4 4.0-4.6 5.8
1220 200 58 MD 01 200 BS EN 12200/BS EN 1329 200.0-200.5 4.9-5.6 5.8
1220 250 58 MD 01 250 BS EN 12200/BS EN 1329 250.0-250.5 6.2-7.1 5.8
1220 315 58 MD 01 315 BS EN 12200/BS EN 1329 315.0-315.6 7.7-8.7 5.8

Medium Hi-Duty Rainwater pipe / PN 10


- Recommended for low rise casting e extreme expose installation.

CODE NO. NOM. SPECIFICATION OUTSIDE WALL THICKNESS LENGTH


SIZE DIAMETER D E L
(mm) (mm) (mm) (meter)
1220 200 58 MHD 01 200 BS EN 12200/BS EN ISO 1452 200.0-200.5 7.8-8.8 5.8
1220 250 58 MHD 01 250 BS EN 12200/BS EN ISO 1452 250.0-250.5 9.7-11.2 5.8
1220 315 58 MHD 01 315 BS EN 12200/BS EN ISO 1452 315.0-315.6 11.5-13.3 5.8

* Other sizes available upon request

Heavy Duty Rainwater pipe / PN 12.5


- Recommended for casting / underground columns

CODE NO. NOM. SPECIFICATION OUTSIDE WALL THICKNESS LENGTH


SIZE DIAMETER D E L
(mm) (mm) (mm) (meter)
1220 110 58 HD 20 110 BS EN 12200/BS EN ISO 1452 110.0-110.3 6.0-6.8 5.8
1220 160 58 HD 20 160 BS EN 12200/BS EN ISO 1452 160.0-160.4 8.7-9.7 5.8
1220 200 58 HD 20 200 BS EN 12200/BS EN ISO 1452 200.0-200.5 10.8-12.0 5.8
1220 250 58 HD 20 250 BS EN 12200/BS EN ISO 1452 250.0-250.5 11.9-13.3 5.8
1220 315 58 HD 20 315 BS EN 12200/BS EN ISO 1452 315.0-315.6 15.2-17.5 5.8
Normal and Medium Duty: White Colour Heavy Duty: Greyish White

ECOTECH RAINWATER PIPE


CODE NO. NOM. MEAN OUTSIDE DIAMETER MIN WALL LENGTH PIPE
SIZE D (MM) THICKNESS L END
(mm) min max E (mm) (meter)
1230 082 58 01 82 82.4 82.8 3.0 5.8 PE
1230 110 58 01 110 110.0 110.3 3.2 5.8 PE
1230 160 58 01 160 160.0 160.4 3.2 5.8 PE
14

rainwater system & gyrojoint /// Fittings

CODE NO. NOM. ANGLE DIMENSIONS MIN


87.5° Heavy Duty Bend SIZE (mm) THICKNESS
(mm) Ѳ L1 A D e(mm)
2201 110 HD 01 110 87.5º 51 73 110 5
L1 A 2201 160 HD 01 160 87.5º 76 120 160 7

2201 200 HD 01 200 89º 94 18 25 9

e A

L1

CODE NO. NOM. ANGLE DIMENSIONS


45° Unswept Bend SIZE (mm)
(mm) Ѳ L1 A D

2210 056 01 56 45º 30 32 56


L1
2210 082 01 82 45º 43 78 82
D A
2210 110 01 110 45º 51 73 110
2210 160 01 160 45º 76 120 160
2210 200 01 200 45º 94 118 200
A
2210 250 01 250 45º 101 154 250
L1
2210 315 01 315 45º 116 192 315

45° Unswept Bend CODE NO. NOM.


SIZE
ANGLE DIMENSIONS
(mm)
with Inspection Opening
(mm) Ѳ L1 A D

2203 056 01 56 45º 30 10 56

L1 2203 082 01 82 45º 43 15 82


D A
2203 110 01 110 45º 50 20 110

2203 160 01 160 45º 76 30 160

L1
15

Fittings /// rainwater system & gyrojoint

CODE NO. NOM. ANGLE DIMENSIONS


68° Unswept Bend SIZE (mm)
(mm) Ѳ L1 A D

2205 110 01 110 68º 52 56 110

L1 2205 160 01 160 68º 80 74 160


D A
2205 200 01 200 68º 100 96 200

2205 250 01∆ 250 68º 120 81 250

A 2205 315 01∆ 315 68º 220 81 315

L1 ∆ Fabrication item

Swept Bend CODE NO. NOM.


SIZE
ANGLE DIMENSIONS
(mm)
To solvent weld to pipe or fittings at both ends
(mm) Ѳ L1 A D
2201 056 01 56 87.5º 30 32 56
L1 A
2201 082 01 82 87.5º 43 78 82
2201 110 01* 110 87.5º 51 73 110
2201 160 01* 160 87.5º 76 120 160
A 2201 200 01* 200 89º 94 118 200
2201 250 01 250 89º 101 154 250
L1 2201 315 01 315 89º 116 192 315

* Available in MF & FF
D

Swept Bend
with Inspection Opening CODE NO. NOM. ANGLE DIMENSIONS
To solvent weld to pipe, fitted with inspection opening SIZE (mm)
(mm) Ѳ L1 A D
2202 056 01 56 87.5º 30 32 56
L1 A
2202 082 01 82 87.5º 43 78 82
2202 110 01* 110 87.5º 51 73 110
2202 160 01* 160 87.5º 76 120 160
A
2202 200 01*∆ 200 89º 94 118 200
2202 250 01∆ 250 89º 101 154 250
L1
2202 315 01∆ 315 89º 116 192 315

* Available in MF & FF
D
∆ Fabrication item
16

rainwater system & gyrojoint /// Fittings

CODE NO. NOM. ANGLE DIMENSIONS (mm)


Swept Branch SIZE
(mm) Ѳ L L1 A C E D

2211 056 01 56 87.5º 136 30 45 - - 56


L2 A
2211 082 01 82 87.5º 206 45 76 - 43 82

2211 110 01 110 87.5º 250 50 75 - 56 110

D 2211 160 01 160 87.5º 360 77 145 82 56 160


L
E 2211 200 01 200 89º 381 86 206 - - 200
C
2211 250 01 250 89º 510 103 255 - - 250
L1
2211 315 01∆ 315 89º 616 116 301 - - 315
D
∆ Fabrication item

Swept Branch CODE NO. NOM.


SIZE
ANGLE DIMENSIONS
(mm)
with Inspection Opening
(mm) Ѳ L L1 A C E D

2212 056 01 56 87.5º 136 30 45 - - 56


L2 A
2212 082 01 82 87.5º 206 45 76 - 43 82

2212 110 01* 110 87.5º 250 50 75 - 56 110


D
L 2212 160 01 160 87.5º 360 77 145 82 56 160
E
C 2212 200 01∆ 200 89º 381 86 206 - - 200
L1
2212 250 01∆ 250 89º 510 103 255 - - 250
D
2212 315 01∆ 315 89º 616 117 301 - - 315

* Available in MF & FF
∆ Fabrication item

Swept Branch
with Inspection Opening (L/R)
To solvent weld to pipe.
CODE NO. NOM. ANGLE DIMENSIONS
With integrally moulded boss adaptor socket to SIZE (mm)
accept waste pipes or fittings
(mm) Ѳ L L1 A C E D
2212 110 LE 01 >
110 87.5º 250 52 80 56 76 110
A
2212 110 RI 01< 110 87.5º 250 52 80 56 76 110

Branch with left opening


>

Branch with right opening


<

L
E
C

L1

D
17

Fittings /// rainwater system & gyrojoint

CODE NO. NOM. ANGLE DIMENSIONS


Unequal Swept Branch SIZE (mm)
(mm) Ѳ L L1 L2 A E D D1
2211 160110 01 160x110 87.5º 312 76 48 120 56 160 110

L2 A 2211 200160 01 200x160 89º 381 86 77 206 - 200 160

2211 250200 01∆ 250x200 89º 510 103 86 255 - 250 200

2211 315250 01∆ 315x250 89º 616 116 103 301 - 315 250
D1
L
E
∆ Fabrication Item

L1

Unequal Swept Branch CODE NO. NOM.


SIZE
ANGLE DIMENSIONS
(mm)
with Inspection Opening
(mm) Ѳ L L1 L2 A E D D1
2212 160110 01 160x110 87.5º 312 76 48 120 56 160 110
L2 A 2212 200160 01 200x160 89º 381 86 77 206 - 200 160

2212 250200 01∆ 250x200 89º 510 103 86 255 - 250 200

D1 2212 315250 01∆ 315x250 89º 616 116 103 301 - 315 250
L
E ∆ Fabrication Item

L1

CODE NO. NOM. ANGLE DIMENSIONS

45° Y Branch SIZE


(mm) Ѳ L L1
(mm)
W C E D
2213 082 01 82 45º 205 44 136 - 43 82
D
2213 110 01 110 45º 266 51 175 75 56 110
D

L1 EC L

L1

W
18

rainwater system & gyrojoint /// Fittings

CODE NO. NOM. ANGLE DIMENSIONS


Unequal 45° Y Branch SIZE (mm)
(mm) Ѳ L L1 L2 W C E D D1
2213 160110 01 160x110 45º 317 77 50 200 82 56 160 110
D

D1

L2 E C L

L1

CODE NO. NOM. ANGLE DIMENSIONS


45° Y Branch SIZE (mm)
(mm) Ѳ L L1 B D
2213 160 01 160 45º 400 72 279 160
D 2213 200 01 200 45º 483 86 338 200
D L1 2213 250 01 250 45º 609 103 418 250

2213 315 01∆ 315 45º 725 116 508 315

L ∆ Fabrication Item

45° Y Branch CODE NO. NOM.


SIZE
ANGLE DIMENSIONS
(mm)
with Inspection Opening
(mm) Ѳ L L1 W C E D
2214 082 01 82 45º 205 44 136 - 43 82
D
2214 110 01 110 45º 266 51 175 75 56 110
D

L1 L

E
C

CODE NO. NOM. ANGLE DIMENSIONS


Unequal 45° Y Branch SIZE (mm)
(mm) Ѳ L L1 L2 B D D1
2213 200160 01 200x160 45º 430 86 74 304 200 160
D
2213 250160 01 250x160 45º 485 103 74 336 250 160
D1 L1
2213 250200 01 250x200 45º 539 103 86 370 250 200

L2 L

B
19

Fittings /// rainwater system & gyrojoint

Unequal 45° Y Branch CODE NO. NOM.


SIZE)
ANGLE DIMENSIONS
(mm)
with Inspection Opening
(mm Ѳ L L1 L2 W C E D D1
2214 160110 01 160x110 45º 317 77 50 200 82 56 160 110
D

D1

L2 L

L1 E
C

CODE NO. NOM. DIMENSIONS


Straight coupler SIZE (mm)
(mm) L L1 A D
2225 056 01 56 66 32 2 56
2225 082 01 82 97 47 3 82
L1 2225 110 01 110 110 53 4 110

L A 2225 160 01 160 167 82 4 160


2225 200 01 200 298 110 78 200
L1
2225 250 01 250 370 130 110 250
2225 315 01 315 370 130 110 315
D

Pipe Sleeve CODE NO. NOM. DIMENSIONS


For cast into RC floor slab/ concrete wall to SIZE (mm)
provide a through socket for pipes (mm) L D D1

2252 056 01 56 112 92 76


D1
2252 082 01 82 112 120 104

2252 110 01 110 112 147 131

2252 160 01 160 163 199 184


L
2252 200 01∆ 200 205 245 225

2252 250 01∆ 250 250 290 270

2252 315 01∆ 315 300 360 340


D

∆ Fabrication Item

CODE NO. NOM. DIMENSIONS


Repair/ Slip Coupler SIZE (mm)
(mm) L D
2506 1 1151 110 122 110
2506 1 1651 160 154 160
2506 1 2051 200 217 200
L 2506 1 2591 250 254 250
2506 1 3091 315 297 315

D
With Rubber Ring Joint
20

rainwater system & gyrojoint /// Fittings

Expansion Coupler
To provide on expansion joint for pipe connection or
CODE NO. NOM. DIMENSIONS
other materials pipe connection at base of stack SIZE (mm)
Combination of Seal Ring Adaptor and Straight coupler
(mm) L L1 L2 D
2226 082 01 82 113 47 63 82
2226 110 01 110 133 53 75 110

L2 2226 160 01 160 190 82 104 160

L1

Socket Plug CODE NO. NOM.


SIZE
DIMENSIONS
(mm)
with Screw on Cap
(mm) L L1 D D1
2229 056 01 56 46 28 56 52
D1
2229 082 L46 01 82 46 23 82 76
2229 082 L67 01 82 67 44 82 76

L 2229 110082 01 110 80 50 103 76


L1 2229 160 01 160 120 102 160 145
2229 200110 01∆ 200 190 110 200 76
D
2229 250160 01∆ 250 210 130 250 145
2229 315160 01∆ 315 210 130 315 145

∆ Fabrication Item

CODE NO. NOM. DIMENSIONS


Concentric Reducer SIZE (mm)
(mm) L L1 L2 D D1 D2
2239 082056 01* 82x56 83 32 25 75 56 -
D1
2239 110056 01 110x56 109 50 28 - 56 110
L2 2239 160110 01# 160x110 145 75 49 160 110 -

L * Concentric Reducer dimension ‘D’ is the internal diameter of


L1
82mm pipe
#
‘D’ for 160mm is spigot

D2
D
21

Fittings /// rainwater system & gyrojoint

CODE NO. NOM DIMENSIONS


Level Invert Reducer SIZE (mm)
(mm) L L1 L2 D D1

D1 2244 110 082 01# 110x82 126 50 43 110 82

2244 200110 01 # 200x110 192 70 50 200 110

L2 2244 200160 01# 200x160 177 70 70 200 160

2244 250160 01 # 250x160 210 70 70 250 160

L 2244 250200 01 # 250x200 210 70 70 250 200

2244 315200 01 # 315x200 265 99 70 315 200


L1
2244 315250 01 # 315x250 265 99 70 315 250

D
#
‘D’ is spigot

Bush/ Socket Reducer CODE NO. NOM.


SIZE
DIMENSIONS
(mm)
To allow for change in fittings socket diameter
(mm) L L1 D D1
2236 082056 01 82x56 38 28 82 56
2236 110056 01 110x56 50 27 110 56

2236 110082 01 110x82 50 37 110 82


D
2236 160110 01 160x110 71 48 160 110
D1
2236 200160 01 200x160 85 94 200 160

2236 250110 01 250x110 120 48 250 110


L1
L 2236 250160 01 250x160 120 58 250 160

2236 315110 MD 01∆ 315x110 165 48 315 110

2236 315160 MD 01∆ 315x160 165 58 315 160

2236 315200 MD 01∆ 315x200 165 106 315 200

2236 315250 MD 01∆ 315x250 165 120 315 250

∆ Fabrication Item

Boss Connector CODE NO. NOM. DIMENSIONS

with Bracket SIZE


(mm) Dr
(mm)
D A
2243 110056 01 110x56 110 56 30
2243 160082 01 160x82 160 82 45

Dr Nominal diameter pipe


D D Diameter of inlet pipe
Dr
A Socket depth
A
22

rainwater system & gyrojoint /// Fittings

Boss Connector CODE NO. NOM. DIMENSIONS

with Bracket SIZE


(mm) Dr
(mm)
D A
2243 082056 01 82x56 82 56 31
2243 110082 01 110x82 110 82 45

Dr Nominal diameter pipe


D D Diameter of inlet pipe
Dr
A Socket depth
A

Inspection Opening CODE NO. NOM. DIMENSIONS

and Frame SIZE


(mm) L
(mm)
A B
2238 082056 01 82x56 92 56.5 47
B
2238 110056 01 110x56 122 56.5 47
2238 110082 01 110x82 122 90 67
A L
2238 160082 01 160x82 175 90 71

Heavy Duty Dome CODE NO. NOM. DIMENSIONS

Grating SIZE
(mm) L
(mm)
H1 H2
2264 110 HD 01 100 210 110 64
2264 160 HD 01 160 270 130 88
L
2264 200 HD 01 200 305 130 90
2264 250 HD 01∆ 250 300 130 90
H1
2264 315 HD 01∆ 315 350 130 90

∆ Fabrication Item
H2
23

solvent cement /// rainwater system & gyrojoint

PALING COLOUR PALING COLOUR


SOLVE FAST DRY SOLVE SLOW DRY
Solid content: 24% Solid content: 24%
Consistency property: 1,000 pcs Consistency property: 1,000 pcs
Quality: Tough & Resilient Quality: Tough & Resilient
Solid consist of: MEK & CYC Solid consist of: MEK, CYC & THF
Colour: Green Colour: Blue
Standard: MS628 Part II Section 2.2 Standard: MS628 Part II Section 2.2
• Highly soluble fast dry PVC-U solvent cement. • Highly soluble slow dry PVC-U solvent cement.
• Suitable for joining all PVC-U pipes from 15mm - 75mm • Suitable for joining all PVC-U pipes from 110mm - 315mm
diameter. diameter.
• When applied, it will instantly dissolve and blend with the • When applied, it will instantly dissolve and blend with the
pipe to produce a film (wall) of 0.4mm thick, so that the pipe to produce a film (wall) of 0.4mm thick, so that the
fitting gap will be strong and stable. fitting gap will be strong and stable.

STRAINING TIME STRAINING TIME

Pipes with diameter 15mm 10 seconds Pipes with diameter 25mm 20 seconds

Pipes with diameter 25mm to 32mm 8 seconds Pipes with diameter 32mm to 50mm 16 seconds

Pipes with diameter 50mm 6 seconds Pipes with diameter 75mm to 100mm 12 seconds

Pipes with diameter 75mm 4 seconds Pipes with diameter 150mm 8 seconds

Pipes with diameter 200mm 4 seconds


24

rainwater system & gyrojoint /// layout

Heavy duty
dome grating

Bs en 12200
rainwater downpipe access
opening

gyrojoint
25

installation guideline /// rainwater system & gyrojoint

Assembly pipes with solvent cement joints

-1- -2-
Cut & Deburr Degrease the Spigot
Where necessary, cut pipe to and Socket
length at right angle to its axis to
maximize surface for bonding. Use Mark the insertion depth to the pipe Clean parts to be fused with priming
of a mitre box and fine tooth saw is spigot to avoid excessive application fluid to ensure that dirt and possible
recommended. and provides control as to whether slip and release agents are removed
pipe has been adequately inserted for optimal results. Scrape off any
into the fitting. discoloured pipe layer due to UV-
radiation or proper bonding cannot
be achieved.

-3- can or tin well


before using
Apply the Solvent to ensure
homogeneity.
Cement
Cut surface need to be deburred Apply adhesive evenly to both sides for pipes with diameters between 32
and chamfered to a slight bevel to be mated using a brushing stroke to 50mm and 2” brush for pipes with
to simplify centred insertion and parallel to or along the pipe axis. It is diameters above 50mm. Joint must
uniform adhesive distribution recommended that a 1” brush be be made within 2 minutes of starting
between parts. used to apply the solvent cement application.

-4- -5-
Make the Joint Clean the excess Solvent
Insert pipe straight into the fitting as deeply into the fitting
Cement
socket as possible without twisting and hold in place firmly When making multiple joints on a piping system,
and steadily for at least ten seconds for Fast Dry and an undisturbed rest period of at least five minutes is
twenty seconds for Slow Dry. required before second bond can be carried out. This
is to avoid stress to the first joint, which may weaken its
Remove excess solvent cement with a soft cloth. A small
adhesion.
closed adhesive ring should be clearly visible at the end
of the fitting to signal that the sufficient adhesive has been
applied.
Wait 24 hours before
testing or use
26

rainwater system & gyrojoint /// Faqs

Frequently
asked questions

Can a GyroJoint be used to connect a Paling PVC pipe with pipes made of other
materials ?
A GyroJoint can be used to connect a Paling rainwater downpipe with a pipe made of other materials,
as long as they are of compatible metric sizes.

What is the main benefit of this product ?


The GyroJoint can take a significant amount of angular deflection: up to 45 degrees angle and a total
of 100mm in lateral movement. Under extreme movement and vibration conditions, these features
prevent damage to the rainwater piping system and avoid the need for expensive replacements.

Is a gyrojoint suitable for outdoor use ?


GyroJoints are made of a durable elastomeric material that has excellent resistance to weather
impact. All metal components that are used with the gyrojoint are made of corrosion-resistant
materials.

Can the product also withstand heat ?


This fitting can resist temperatures of up to 120°c. However, it must be noted that rainwater downpipes
are only able to withstand heat of up to 60°c. Therefore, it is important that the piping system be
operated within the lowest limit of tolerance, which is 60°c.

is it difficult to install the gyrojoint ?


Installation can be done easily. Any dirt, oil or debris should be removed from the surface before
connecting the GyroJoint to the pipe. The sleeve section of the GyroJoint slips into the pipe without any
need to exert extreme force. After slipping it in, all you need to do is tighten the steel bands to secure
the GyroJoint in its permanent position.
27

About us /// rainwater system & gyrojoint

About
PALING INDUSTRIES
PALING INDUSTRIES SDN. BHD. WAS ESTABLISHED IN 1971 TO PRODUCE uPVC PIPES & FITTINGS
IN MALAYSIA. OVER THE YEARS IT HAS EXPANDED ITS RANGE TO OTHER SANITARY PRODUCTS
AND SYSTEMS LIKE PLASTIC CISTERNS AND OTHER ACCESSORIES.

These systems are suitable for various applications and building types, including domestic, commercial,
industrial and civil construction projects. Paling products are accurately designed to consistently exceed
the performance aspects specified under widely recognized standards.
Along with ISO 9001 certification and various approvals by SIRIM and IKRAM, Paling products are
accredited by NSF, an authority in water industry standards.
Paling products are manufactured under an effective system of inspection, testing, supervision and
control.

About
the Aliaxis Group
the Aliaxis Group is a leading global
manufacturer and distributor of
primary plastic fluid handling systems
used in residential and commercial
construction.

Aliaxis is present in more than 40 countries. The Group has more than 100 manufacturing and commercial
entities and employs over 14,600 people.
The ethos of the Group allows local and global knowledge of the industry, regulations and building
practices to combine and provide consistently excellent customer service to specifiers, consultants,
contractors, installers and others.

In Asia
Malaysia: Singapore
Kuala Lumpur
China:
Vietnam: Beijing,
Ho Chi Minh Shanghai &
Guangzhou
India:
Bangalore,
Mumbai & Goa
Note : : Date
Elegance
r a i n wat e r rai ng utte rs soil,waste
Drainage system
&vent system

Pipe Systems Pipe Systems Pipe Systems


Suitable for buildings,
Suitable for buildings, houses and civil
houses and civil Suitable for buildings
and houses construction purposes.
construction purposes.

P r e ss u r e hydrotech MS3 underground


tm

piping system M ulti - L ayer P V C - U Drainage &sewer


system

Pipe Systems Pipe Systems Pipe Systems


Suitable for buildings, Suitable for buildings, Suitable for buildings,
houses and civil houses and civil houses and civil
construction purposes. construction purposes. construction purposes.

Disclaimer
This brochure has been compiled by Paling Industries Sdn Bhd (“the company”) to promote better understanding of the technical aspects of the Company’s
products to assist users in obtaining from them the best possible performance. The brochure is supplied subject to acknowledgment of the following
conditions:
i) The brochure is protected by Copyright and may not be copied or reproduced in any form or by any means in whole or in part without prior consent in
writing by the Company.
ii) Product specifications, usage data and advisory information may change from time to time with advances in research and field experience. The
Company reserves the right to make such changes at any time without notice.
iii) Correct usage of the Company’s products involve engineering judgements which cannot be properly made without full knowledge of all the conditions
pertaining to each specific installation. The Company expressly disclaims all and any liability to any person done by any such person in reliance whether
whole or partial upon the whole or any part of the contents of this brochure.
iv) No offer to trade, nor any conditions of trading, are expressed or implied by the issue or content of this brochure.
v) Nothing herein shall override the Company’s conditions of Sale, which may be obtained from the Registered Office or any Sales Office of the Company.
vi) This brochure is and shall remain the property of the Company, and shall surrendered on demand to the Company.
TRUSTED PIPEWORK FOR LIFE

www.paling.com.my

PALING INDUSTRIES SDN BHD (11039 V)

Lot 12, Jalan Perusahaan 4,


68100 Batu Caves, Selangor Darul Ehsan,
Malaysia.
T : 603 - 6189 8333 (General)
603 - 6189 6389 (Sales)
F : 603 - 6188 3810
E : sales@paling.com.my

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