SKF Training

on : Bearing Mounting

By : PT. KOGELAHAR INDONUSA

SKF Authorized Distributor
SKF Certified Maintenance Partner
 Our Team

Herman Chandra
Technical Manager PT. Kogelahar Indonusa

Kevin Tandar
Deputy General Manager PT. Kogelahar Indonusa

© SKF Group
 PT. KOGELAHAR INDONUSA
Jl. G. Krakatau No. 6/6A/6B Medan

© SKF Group
 Topic Today

- Fits & Tolerance (for shaft & bearing’s housing)

- Proper Bearing Mounting
- Hands On using Induction Heater TIH 030m & TIH
100m

© SKF Group
 Main Cause of
Premature Bearing
Failure

© SKF Group
Teknik Pemasangan Bearing

16% of Premature
16 % Bearing Failure

Poor Fitting

© SKF Group
Teknik Pemasangan Bearing

Hal penting yang harus diperhatikan sebelum memasang

bearing:

Pastikan terlebih dahulu ukuran SHAFT & HOUSING sesuai dengan

toleransi yang diizinkan

© SKF Group
© SKF Group
Shaft / Housing Tolerance

a1 = ..... b1 = .....
a2 = ..... b2 = .....
a3 = ..... b3 = .....
a4 = ..... b4 = .....
© SKF Group
Pentingnya Suaian yang Tepat

Suaian terlalu longgar

Mengizinkan shaft berputar terhadap inner ring
bearing

Suaian terlalu sesak

Menyebabkan berkurangnya internal clearance pada
bearing

© SKF Group
Loose fit on shaft
Shaft rotate relative through bearing’s inner ring

© SKF Group
© SKF Group
• Fits & Tolerance

© SKF Group
© SKF Group October 30, 2007 © SKF Group
Slide 14
© SKF Group October 30, 2007 © SKF Group
Slide 15
© SKF Group October 30, 2007 © SKF Group
Slide 16
© SKF Group
Teknik Pemasangan Bearing

3 Metode Pemasangan Bearing:

Mechanical Hot Mounting Drive up Method

Mounting

© SKF Group
Mechanical Mounting

Pemasangan bearing dengan cara Mechanical (khususnya dgn cara

pukul) hanya diizinkan untuk bearing berukuran kecil saja (Dengan
ukuran shaft kurang dari 55 mm)

Penting:
Tidak mengakibatkan cacat pada bearing.

© SKF Group
SKF Fitting Tool TMFT – 36

Untuk pemasangan bearing

secara aman dan tanpa
menimbulkan kerusakan pada
Bearing

© SKF Group
Spaner

Hook spanners
Impact spanners

Adjustable spanners

Hook spanners for SNL

© SKF Group
SKF Feller Gauge

SKF Feller Gauge dibuat

khusus untuk mengukur
kelonggaran / clearance pada
bearing.

© SKF Group
© SKF Group
Radial Internal Clearance Influences the Bearing Life

© SKF Group
Bearing Internal Clearance

© SKF Group
Bearing Internal Clearance

• For Example :
Bearing Internal Clearance for New Bearing 22320 EK are 0,10 mm
SKF Recomendation for reduction of Internal Clearance are 0,04 – 0,05 mm
Means : Internal Clearance After Mounting are 0,05 – 0,06 mm
© SKF Group
SKF Feller Gauge

SKF Feller Gauge dibuat

khusus untuk mengukur
kelonggaran / clearance pada
bearing.

© SKF Group
Mounting Cylindrical Roller Bearing

© SKF Group October 30, 2007 © SKF Group

Slide 29
Pemanasan / Hot Mounting

© SKF Group
Pemanasan / Hot Mounting

© SKF Group
SKF Induction Heater Selection Guide

© SKF Group
Scorpio TMBH-1

Portabel / Mudah dibawa

Berat 4,5 Kg
Untuk pemanasan bearing
berukuran < 100 mm
Untuk pemanasan bearing
dengan berat < 5 Kg

© SKF Group
SKF Induction Heater TIH 030m

Berat total 20,9 Kg (masih

portable)
Memiliki Kemampuan maksimum
untuk pemanasan bearing
seberat 40 Kg
Range diameter dalam bearing
antara 20 s/d 300 mm.
Performance: bearing seberat
28 Kg dipanaskan dalam waktu
20 menit

© SKF Group
SKF Induction Heater TIH 100m

 Memiliki Kemampuan
maksimum untuk pemanasan
bearing seberat 120 Kg
 Range diameter dalam
bearing antara 20 s/d 400
mm.
 Performance : bearing
seberat 97 Kg dipanaskan
dalam waktu 20 menit

© SKF Group
Large Induction Heater TIH 210m

© SKF Group
Why Hot Mounting

© SKF Group
SKF Drive Up Method

© SKF Group
SKF Drive Up Method

© SKF Group
Injeksi Oli / Oil Power

SKF
Hydraulic
Nuts

SKF
Hydraulic
Pumps

© SKF Group
© SKF Group
© SKF Group
© SKF Group
© SKF Group
Pemasangan Bearing

Hal terpenting yang harus diperhatikan dalam hal memasang

bearing:

Pastikan Ukuran Shaft / Housing sesuai dengan toleransi yang diizinkan

Tidak mengakibatkan cacat pada bearing

© SKF Group
Sekian & Terima Kasih