8/16/2019 C7.

1 DE200E0/DE220E0 Generator Set GTY00001-UP(SEBP7395 - 11) - Documentation

Shutdown SIS

Previous Screen

Product: GENER ATO R SET

Mode l: C 7.1DE200E GENER ATO R SET GTY
C onfiguration: C 7.1 DE200E0/DE220E0 Ge ne rator Se t GTY00001-UP

Testing and Adjusting

C7.1 Generator Set Engines
Media Number -M0071960-00 Publication Date -01/04/2016 Date Updated -27/04/2016

i03864807

Finding Top Center Position for No. 1 Piston

SMCS - 1105-531

Table 1
Required Tools

Tool Part Number Part Description Qty

A (1) 9U-6198 Crankshaft Turning Tool 1

9U-7336 Housing 1
A (2)
5P-7305 Engine Turning Tool 1

B 230-6284 Timing Pin (Camshaft) 1

136-4632 Timing Pin (Crankshaft) 1

C
268-1966 Adapter 1
(1) The Crankshaft Turning Tool is used on the front pulley.
(2) This Tool is used in the aperture for the electric starting motor.

1. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and Install".

2. Use Tooling (A) in order to rotate the crankshaft until the hole (X) in the camshaft gear (1) aligns with the hole in
the front housing. Refer to illustration 1.

https://s1.remotelab.space:500/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpage… 1/3
8/16/2019 C7.1 DE200E0/DE220E0 Generator Set GTY00001-UP(SEBP7395 - 11) - Documentation

Illustration 1 g01334430
Typical example

3. Install Tooling (B) through the hole (X) in the camshaft gear (1) into the front housing. Use Tooling (B) in order to
lock the camshaft in the correct position.

Illustration 2 g01334431

4. Remove the plug (4) from the cylinder block. Install Tooling (C) into the hole (Y) in the cylinder block. Use
Tooling (C) in order to lock the crankshaft in the correct position.

Note: Do not use excessive force to install Tooling (C) . Do not use Tooling (C) to hold the crankshaft during
repairs.

C opyright 1993 - 2019 C ate rpillar Inc.

https://s1.remotelab.space:500/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpage… 2/3
8/16/2019 C7.1 DE200E0/DE220E0 Generator Set GTY00001-UP(SEBP7395 - 11) - Documentation
All R ights R e se rve d.
Fri Aug 16 2019 07:10:11 GMT+0400 (Gulf Standard Tim e )
Private Ne twork For SIS Lice nse e s.

https://s1.remotelab.space:500/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpage… 3/3