QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)

(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name :-
Welding Procedure Specification No.:- Date:-
Supporting PQR No.(s ):-
Welding Process(es):- SMAW Type(s):-MANUAL
(Automatic, Manual, Machine, or Semi-Automatic)
JOINTS (QW-402)
Details
Joint Design:-DOUBLE “V” BUTT WELD
Root Spacing:-YES
Backing: Yes No 60° to 70°
Backing Material (Type)
(Refer to both backing and retainers)
 Metal  Nonfusing Metal
1.5 to 2 mm
NonmetallicOther
Sketches, Production Drawings, Weld Symbols, or Written Description
should show the general arrangement of the parts to be welded. Where
applicable, the details of weld groove may be specified .
2 to 3 mm
[At the option of the manufacturer, sketches may be attached to illustrate
joint design, weld layers, and bead sequence (e.g., for notch toughness
procedures, for multiple process procedures, etc.)]

*BASE METALS (QW-403) POSITION (QW-405)

Material Spec :- IS 2062 Type/Grade, or UNS Number Time :- Position of Groove :- 1G
P-No. 1 Group No. 2 to P-No. 1 Group No. 2 Weld Progression (Uphill, Downhill) :-NA
Thickness Range :- 5.0 to 200 mm Fillet:-Any Other :-
Thickness of test coupon :- PREHEAT (QW-406)
Maximum Pass Thickness ≤ 1/2 inch (13 mm) (Yes) (No) Preheat Temperature :- 100° C Mani.
Other :- Interpass Temperature :- 250° C Max.
*FILLER METALS (QW-404) Other :-
SFA Specification 5.1 (Continuous or special heating, where applicable, should be recorded)
AWS Classification E7018 POSTWELD HEAT TREATMENT (QW-407)
Filler Metal F-No. 4 Temperature :- NA
Weld Metal Analysis A-No. 1 Aws.No(Class) :-NA
Size of Filler Metal Ø 4,5 Time :- NA
Filler Metal Product Form Solid Other :- NA
Supplemental Filler Metal NA GAS (QW-408)
Electrode Flux Classification NA Percent Composition
Flux Type NA Gas(es) (Mixture) Flow Rate
Flux Trade Name NA Shielding NA NA
Weld Metal Thickness 40 Trailing NA
Other :- Backing NA
1*Each base metal-filler metal combination should be recorded individually. Other :-

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 QW-482 (Back)
WPS No. Rev. 0
ELECTRICAL CHARACTERISTICS (QW-409)
Weld Process Filler Metal Current Amps Wire Energy or Volts Travel Other
Pass Class Dia. mm Type & (Range) Feed Power (Range) Speed (e.g.,Remarks,Comme
(es) Polarity Speed (Range) (Range) nts,HotWire,
(Range) Addition,Technique,
Torch Angle, etc.)
Root SMAW E 7018 Ø 3.15 DCEP 80-120 22-25 As
Pass SMAW E 7018 Ø 4.0 DCEP 100-180 25-30 required
Sub SMAW E 7018 Ø 5.0 DCEP 220-240 28-40
Seq.
Amps and Volts, or power or energy range, should be recorded for each electrode size, position and thickness etc.,
Pulsing current-DCEPHeat Input (Max.)
Tungsten Electrode Size and Type :-NA
(Pure Tungsten 2% Thoriated,etc.)
Mode of Metal Transfer for GMAW (FCAW)
(Spray Arc,Short Circuiting Arc,etc.)
Other
TECHNIQUE (QW-410)

Travel Speed :- As Required

String or Weave Bead :- String , Weave
Orifice, Nozzle, or Gas Cup Size:- NA
Initial and Interpass Cleaning (Brushing, Grinding, etc.):- Clean by Grinding and Wire Brushing
Method of Back Gouging :-Grinding
Oscillation :- NA
Multi pass or Single Pass (Per Side):-Multiple
Single or Multiple Electrodes :- Single
Electrode Spacing :-
Peening :-NO
Other :-

Manufactured By: M/S CEE DEE VACUUM WITNESS BY :

EQUIP.(P).LTD

SIGNATURE :
SIGNATURE :

NAME :
NAME : Mr. JITENDRA PATIL DATE :
DATE :

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