Converter Charge Regulated Pressure Regulator Valve: Honda/Acura 4/5 Speed

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T R A N S M IS S ION PART S

Instructions

Honda/Acura 4/5 Speed


Converter Charge MAXA Regulator
Regulated Pressure Valve Body

Regulator Valve
Part No. Valve

98892-04K
Patent No. D755,250

NOTE: This kit fits various Honda


4/5 speed models. However,
model to model, the appear-
3.04"
ance of valve bodies and the location of NOTE: The OE valve spool Overall Length
the pressure regulator valve bore may diameters should be
vary. The MAXA, 2.3L Accord model is measured to verify
illustrated here. application. Sonnax
This kit fits 4/5 speed Honda/Acuras valve will replace OE valve
except: A6VA, AOYA, BOYA, MPOA, matching these measurements:
.511" Each Spool Diameter
MPJA, APXA, MPXA, MP1A, PX4B,
MPRA, RO, MPZA, M5HA, M1WA,
M5DA, MPWA, MPYA. CAUTION: The main pressure regulator valve is secured with relatively high spring force. Exercise
caution when removing the retaining bolt and regulator spring cap, as these parts can eject from
This product will NOT correct a worn CAUTION the valve body with strong force and high speed, potentially causing injury or property damage.
valve or pump body. It is recommended
that pressure regulator bore wear, pump 1. Disassembly
gear clearances and end plug leakage a. Remove OE retaining bolt and set aside for reuse (see ‘Caution’ above before attempting
be checked prior to installation for best this step!).
results. Use oversized kit 98892-13K if
restoring a worn valve or pump body. b. Remove regulator spring cap, stator reaction spring, valve spring(s) and main pressure
regulator valve.
c. Discard OE main pressure regulator valve; save all other components for reuse.
NOTE: Examine the valve body casting walls adjacent to the pressure regulator valve bore.
Plug any holes drilled through the casting walls with epoxy.

Test with OE solenoid modulator valve installed


2. Installation & Assembly in pressure regulator bore, long end first. If test
a. Ensure all debris has been removed from valve results are lower than recommended minimum
in-Hg, excess bore wear is indicated. In this case
bores and valve body. it will be necessary to recondition the bore and
b. Install Sonnax valve with the spring guide install Sonnax oversized converter charge regu-
lated pressure regulator valve kit 98892-13K.
facing out.
c. Reinstall OE valve spring(s).
d. Reinstall OE stator reaction spring, followed
by the OE regulator spring cap.
e. Push spring cap in to expose the retaining slot, 16"-Hg

then install the OE retaining bolt.

3. Final Testing 20
15
10

18"-Hg
Vacuum testing at the port(s) indicated holds the
25 5
30 0
VACUUM
TEST

recommended minimum 16 and 18 in-Hg. BVGA Regulator Valve Body

©2016 Sonnax Industries, Inc. 98892-04K 08-31-16


800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com

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