Ge 2

GE Renewable Energy – Wind General Electric Instruction (GEI)
g Generator Alignment
Published
2016
General Electric Instructions

1&2MW and 3MW Series Machines
Generator Alignment
Authorized for use by Non-GE Entities Only

Updates to these instructions may occur at any time and without notification. It is the responsibility of the
party performing the work to check for updates.
Safety Warning
Parties (companies and individuals) performing this work are responsible for reviewing the scope of work and determining all
training, safety measures, guidelines, and work practices that are necessary and for adhering to and enforcing them.
This document is meant to provide a basic overview of how to perform a task or use specific equipment. It does not contain all of
the safety warnings that may be associated with the work or using the equipment. Nor does it cover all the work or equipment
usage details, possible variations in components or contingencies which may be encountered. Users assume all responsibility for
determining applicability of these instructions and all liability associated with performing work or utilizing equipment.
CONFIDENTIAL - Proprietary Information. DO NOT COPY without written consent from General Electric Company.
UNCONTROLLED when printed or transmitted electronically.
© 2016 General Electric Company. All rights reserved
GEI_1&2MW And 3MW_Machine Head_Generator Alignment_2016.Docx Created using GEI Template 2015A
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Document Overview
Platform/Product: 1&2MW and 3MW Task Type: Maintenance / Inspection
These work instructions describe the safe and technically correct procedure for
generator alignment in the GE 1&2 and 3MW Series wind turbine. The process
involves the following procedures:
- Checking the generator alignment with a laser tool.
- Physically aligning the generator.
The generator has been pre-aligned in the factory with a vertical off-set to
compensate for the gearbox deflection when the turbine rotor is installed in the
Scope of Work / Task
Overview:
field.
A flexible coupling connects the gearbox output shaft to the generator shaft.
When carrying out the alignment, the gearbox is the stationary unit and the
generator is the moveable unit.
To carry out the alignment, the following conditions must be met:

- All cable connections must be in place and the WTGS must be ready for
operations.
Document Revision Chart:

Revision # Change Summary Release Date GE Document Repository #
2016 New document 2016-10-20 152874753
Copyright and patent rights

This document is to be treated confidentially. It may only be made accessible to authorized persons. It may only be made available to third parties with the
expressed written consent of General Electric Company.
All documents are copyrighted within the meaning of the Copyright Act. The transmission and reproduction of the documents, also in extracts, as well as the
exploitation and communication of the contents are not allowed without express written consent. Contraventions are liable to prosecution and compensation for
damage. We reserve all rights for the exercise of commercial patent rights.
 2016 General Electric Company. All rights reserved.
GE and are trademarks and service marks of General Electric Company. Other company or product names mentioned in this document may be trademarks or
registered trademarks of their respective companies.
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Table of Contents
1 General Information .................................................................................................................................................................................. 4
1.1 General Work Requirements ............................................................................................................................................................. 4
1.2 Task Related Safety Warnings.......................................................................................................................................................... 4
1.3 Definitions / Acronyms ......................................................................................................................................................................... 4
2 Required Tools / Materials / Parts ....................................................................................................................................................... 5
2.1 Tools .............................................................................................................................................................................................................. 5
2.2 Materials...................................................................................................................................................................................................... 5
2.3 GE Parts ....................................................................................................................................................................................................... 5
3 Work Sequence ............................................................................................................................................................................................ 6
3.1 Initial Conditions & Preparation ....................................................................................................................................................... 6
3.1.1 General ........................................................................................................................................................................................ 6
3.2 Principle of Machine Alignment ....................................................................................................................................................... 7
3.3 Preparatory Activities – Common Tasks...................................................................................................................................... 9
3.3.1 Determination of Coupling Type and Tolerances ................................................................................................ 10
3.3.2 Remove Coupling Cover ................................................................................................................................................... 11
3.3.3 Visual Inspection of Coupling......................................................................................................................................... 11
3.4 Set-up Turning Tool on HS Shaft / Brake .................................................................................................................................. 13
3.5 Generator Alignment Check ........................................................................................................................................................... 14
3.5.1 Axial Measurement /Adjustment (Tape Measure) ................................................................................................ 14
3.5.2 Installation of Laser Units ................................................................................................................................................ 15
3.5.3 Establishing Measurements in Alignment Tool – Tape Measure .................................................................. 17
3.5.4 Initial Laser Measurement Results .............................................................................................................................. 20
3.5.5 Generator Alignment Correction .................................................................................................................................. 23
3.5.6 Second Laser Measurement – Confirm Post Adjustment ................................................................................ 26
3.6 Rough Alignment / Pre-Alignment............................................................................................................................................... 27
3.7 Special Alignment Tools Use Instructions ................................................................................................................................ 29
3.7.1 Jack Beam Tool – 3MW PMG (GE Canada) Generators Only .......................................................................... 29
3.7.2 Shim Plate Assembly - Corrective Action PMG Units with Adjustable Dampener (only 3MW) ....... 29
3.8 Completing the Alignment Report – Common Tasks ......................................................................................................... 32
3.9 Turbine Restoration / Residual Work ......................................................................................................................................... 33
4 Appendix(es)................................................................................................................................................................................................ 34
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1 General Information
1.1 General Work Requirements
 Parties performing this work are responsible for reviewing the scope of work and determining all training,
safety measures, guidelines, and work practices that are necessary and for adhering to and enforcing them.
 Individuals performing work should be trained on the hazards associated with wind turbine work.
 Observe all instructions in GE Manuals (Operating, Safety, Maintenance, Installation, etc.), Technical
Information Letters, Bolt Torque Specifications, Lubrication List and other applicable documentation.
 Personnel performing work are required to comply with all local regulations and laws; including safety and
environmental.
1.2 Task Related Safety Warnings

Note: This section includes warnings only for items unique and / or especially hazardous for the task
covered by these instructions and does not cover those hazards considered to be routine in nature for
wind turbine associated work.
Hazard Type Hazard Description
Laser beam class II The laser alignment systems operate
Laser Exposure with laser beams of laser category II. Looking directly into
the laser beam may cause irreversible damage of the retina.
Working in the coupling may lead ion pinching on the
Pinch Points / Caught Between coupling generator and or working with the torque wrench
as well.
1.3 Definitions / Acronyms

Acronym / Term Definition
1.5-(70.5, 77, 82.5) ; 1.6-(77, 82.5, 87, 100) ; 1.7-(100, 103, 107) ; 1.85-(82.5, 87) ; 2.0-
1&2MW Platform (116) & 2.3-(107)
2.X Gen 0 (PMG): 2.3-(94) & 2.5-(88)
2.X Gen 1 (PMG): 2.5-(100,103) & 2.75-(100,103)
3MW Platform 2.X Gen 2 (DFIG): 2.5-(100,103,120); 2.75-(100,103,120); 2.85-(100,103), 3.2-(103); 3.2-
(130); 3.4-130 & 3.4- (140)
Shaft rotation position where gearbox is in middle of vertical displacement
Drivetrain Neutral
range during slow speed rotation (marked on rotor lock hole and aligned to
Position
LSS rotor lock pin).
AR As Required
LOTO Lock Out Tag Out
WTG Wind Turbine Generator
LL Lubricant List
BTS Bolt Torque Specification
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2 Required Tools / Materials / Parts

2.1 Tools
The below list of tools is for reference only. This list of tooling is NOT supplied with the turbine.
Quantity Description
1 Standard Toolkit (wrenches, screwdrivers, sockets)
1 Extension power cord – length depends on where power is available
1 ¼ inch nut driver set
1 ½ inch nut driver set
1 Torque wrench up to 10-100 Nm + Reversible ratchet insert tool or ¼" drive
1 Torque wrench (80-400Nm)
1 Channel lock pliers
1 Combination pliers
AR Open end wrenches (SW19, 24, 30, 36, 41, 46)
1 Hex socket Allen bits – set up to 10mm
1 BIT screwdrivers, Allen 8mm, 5/16 inch
1 Laser alignment system, (tool requirement: record digital results)
1 Tool, pinion (104W2017) and mount (114W4626) - turning the HS shaft – platform dependent
1 Hydraulic lift piston and pump set – raising the generator for alignment – platform dependent
1 Steel plate – min dimensions 4“ x 4“, 3/8” thick (100 mm x 100 mm x 10 mm)
1 Generator axial and horizontal correction tool set – platform dependent
1 Torque multiplier + Special ring insert tool 46mm or 30mm – platform dependent
1 Hook wrench with lug, to DIN 1810, Form A, 95-100mm (3MW)
1 Generator jacking beam tool (102T5668G0001) (3MW PMG GE Generator)
1 Snap ring plyers (EU 3MW only)
2.2 Materials
The below list of material is for reference only. This list of material is NOT supplied with the turbine.
Quantity Description
AR Thread Locking compound (i.e. LOCTITE)
2.3 GE Parts
Quantity Part Number Description
AR 392A1326P001 FITTING PLATE, 0.5-M36, TW Only 1&2MW
AR 392A1327P001 FITTING PLATE, 1.0-M36 Only 1&2MW
AR 392A1328P001 FITTING PLATE, 2.0-M36 Only 1&2MW
2 114W3723P001 Shim Plate (only for corrective action in 3MW)
8 L114AP29060T M20 screws 60mm long (only for corrective action in 3MW)
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3 Work Sequence
3.1 Initial Conditions & Preparation
3.1.1 General
Prior to work check for relevant TILs and consult other applicable instructions and documents.
WARNING
Rotating Equipment danger!
Rotating equipment danger exists around the high speed shaft.
Remove harness when working around rotating equipment. Be aware of body
position and stay clear of rotating equipment.
 Do not perform alignment if wind speed exceeds 10m/s with power at the hydraulic brake and 8m/s
with no power at the hydraulic brake.
 May only be performed during initial installation or replacement after the rotor and cable
installations are complete.
 3MW only: For every generator alignment done during commissioning or maintenance, the
“neutral” position of the drivetrain should be used for initial measurements. Legacy turbines
where the “neutral” position was not identified/marked during last gearbox alignment are
excluded from this requirement; any Drive Train position can be suitable.
Note: during the process of the generator alignment the turbine shaft will be rotated out of this
“neutral” position.
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3.2 Principle of Machine Alignment

Step Work step guideline: Example Picture/Drawing
During alignment, two or more machines are
aligned in such a way that the projected center
line of the shafts forms a joint straight line if the
machines are running at normal operating
temperature. There are five ways in which the
Figure 1: Axial misalignment
shaft can deviate from the ideal condition of a
perfect alignment.
The five alignment values are:

1.  axial misalignment (Fig 1),
 parallel misalignment in vertical and
horizontal planes (Figs 2 & 3) Figure 2: Parallel misalignment in horizontal plane
 angle misalignment in the horizontal
and vertical planes (Figs 4 & 5).
Figure 3: Parallel misalignment in vertical plane
2.
Figure 4: Horizontal angle offset (gap) Figure 5: Vertical angle offset (gap)
A naming convention exists for the two end The following sign convention applies to horizontal
points of the shaft to be aligned. The machine to and vertical misalignment:
 In case of a positive offset, the machine to be
be moved is referred to as `M´ unit and the
moved is higher than the stationary machine
3. stationary machine as `S´ unit. In this case, the
(vertical) or in direction 90° (3 o’clock).
generator constitutes the `M´ unit and the
 In case of a negative offset, the machine to be
gearbox the `S´ unit. moved is lower than the stationary machine
(vertical) or in direction 270° (9 o’clock).
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An optical laser measuring system is used for

measuring. A combined laser emitter and
receiver are mounted on both sides of the shaft
to be measured. The beams of the two lasers
are aligned in such a way that they are directed
4. onto the opposite receiver, where they are
registered.
Figure 6: Laser alignment tools

Any change in the position of the generator will result in a different position of the laser beams on
the receivers. The measuring system then carries out a recalculation. The display immediately shows
the respective new correction values to the foot positions of the moveable unit (generator).
5. The generator alignment should always be corrected in the following sequence:

1. axial
2. vertical
3. horizontal
Note: This procedure allows the use of

alternate laser alignment systems and
NOTE
mechanical adjustment tools. Per business Refer the alignment system operating manual!
needs this WDI cannot cover every generator
6.
alignment tool system available on the market
in detail. For specific usage of alignment tool,
see tool vendor manuals.
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3.3 Preparatory Activities – Common Tasks

Generator alignment tools and materials are placed inside the nacelle prior to lifting the nacelle and/or
hoisted up the tower after the rotor is installed and the cables are lowered to the bottom of the tower. The
following precautions must be followed.
CAUTION WARNING
Know what you are lifting!
Falling Objects!
When the weight exceeds the limit for a single person, or if
All tower internal tool/materials hoisting operations must
the load is awkward / difficult to maneuver due to shape
be performed by properly trained personnel using the
or size.
properly rated hoisting equipment, rated certified lifting
Request the help of a second person, transfer the load into bags, hooks with safety latch.
smaller containers or use the crane or a fork lift.
Before use, take a moment to inspect hoisting equipment
Reference assembly drawings for weights. and bag(s) to ensure there is no damage, cuts/tears, or
signs of excessive rubbing/wear.
All not essential personnel must clear the area before
hoisting operations begin.
Never remain underneath the personnel and tool hatch
opening when equipment is being hoisted.
WARNING DANGER
Pinch Point/Crush Hazard!
Uneven/Slippery surfaces!
Personnel body parts are exposed to mechanical dangers
Uneven surfaces are present due to the shape of the WTG (pinching, and crushing). Use caution when working around
equipment. exposed rotating components while the rotor is turning.
Slippery surfaces may be present during wet or icy Make sure all personnel and equipment are clear from all
conditions. WTG rotating parts.
Use caution when walking into any WTG surface that is
not designed as permanent walkaway.
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3.3.1 Determination of Coupling Type and Tolerances

Establish what type of coupling is installed.
Coupling label indicates Supplier drawings
number (i.e. ARW04-520-0370(b)).
1.
Figure 7: Example of a coupling label drawing number shall

be in
Specify the respective coupling type on the alignment report. The following values are
required:
 Diameter of coupling
 Tolerances for vertical and horizontal gap and offset
2.  Dimension of overall axial distance including limitations for this dimension
 X: external dimensions of flanges
 Y: brake disc flange
 Z: internal dimensions of flanges
Obtain the coupling tolerance model on the

label found on the coupling and in the
specific coupler drawing.
There are 3 tolerances values on the file per Table 1: Example of 3MW alignment tolerances
3.
coupling type:
 Angular displacement (gap).
 Radial displacement (offset).
 Axial mounting distance.
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3.3.2 Remove Coupling Cover

WARNING
Danger of crushing while applying brake!
The brake must be applied prior to removing the cover
and installing the turning tool holding plate on the
gearbox.
1.
Undo and remove the respective mounting
bolts and remove coupling cover.
Place all in a safe location away from the

generator.
Figure 8: Remove right coupling cover (picture from 3MW
platform)
3.3.3 Visual Inspection of Coupling

Inspect the coupling. In doing so, check the
following:
ATTENTION
 Damage, cracks, or any other defects. Damage to the equipment!
 Signs of slippage on the generator and Inspect the coupling. Do not carry out alignment if
gearbox shafts or fiberglass section coupling is suspected to be defective! The plant may no
using paint pen marks. longer be operated!
 Defective discs - plate gaps (multiple)
1. after generator alignment.
 Flaked off coating on bolted connections.
 Movement of previously torqued bolts.
 Signs of compression or stretching along
axis of the coupler.
Ensure brake dust and grease is removed

from insulation material of the coupling.
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Perform a visual inspection of the coupling by

looking through the gaps in the shroud.
2.
Figure 9: View from gaps in shroud

If an abnormality is identified, perform the
following inspections:
 The black cross bar included with the flex
3. pack assembly needs to be aligned to the

corresponding flange ears.
 Flex pack conical bolts are installed in
the correct direction.
Figure 10: Axial Damper
 The conical inner and outer surface
should be aligned on one level after
correct torque process.
 Flex packs are straight and not cracked.
4.
Figure 11: Flex Pack Bolts Tension
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 Slip device hubs are in line and the slip

joint has not moved.
 Paint pen a line on both sides of the
coupling.
 Paint pen a line between the
hub/gearbox shaft and hub/generator
5.
shaft.
Figure 12: Slipped Clutch / Glue Joint

Visual inspection corrective actions:
6.
 If any subcomponent fails, contact your GE representative for corrective actions.
3.4 Set-up Turning Tool on HS Shaft / Brake

Apply HS brake.
1.
Remove HS shaft lock assembly if necessary.
Install turning tool holding plate to mount location and properly torque.
2.
Install turning tool and pinion to allow proper engagement with brake disk gear teeth.
3. Release brake when necessary to turn HS shaft.
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3.5 Generator Alignment Check

Alignment Procedure:
 The flowchart gives the sequence for
measurements and generator
repositioning, if required
 Instructions for individual procedures are
contained in the proceeding sections.
1.
3.5.1 Axial Measurement /Adjustment (Tape Measure)

Measure the axial distance of the coupler
with a tape measure according coupling
drawings specifications.
Record axial measurement initial value on

2. checklist before any movement on the
generator.
If outside the allowable tolerance,

repositioning the generator see steps below.
Figure 13: Axial measure (tape measure)
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ATTENTION
Fixing bolts must be released AFTER the push tool has been installed!
3.
For axial adjustments, all fixing bolts must be released, but only once the
push tool has been installed and secured!
Configure push tool/moving tool for axial adjustments.
Loosen generator nuts on remaining feet.
Reposition generator to be within tolerance for axial position by rotating the bolt on the push
4.
tool/ moving tool.
Verify axial length at 3 and 9 o’clock positions with tape measure.
3.5.2 Installation of Laser Units

Note: This procedure allows the use of alternate laser alignment systems and mechanical
adjustment tools. Specific tools are not indicated here, so in case need additional information for
5. specific equipment either It is not matching with the equipment you have available see vendor user
manual for further information.
The measuring set-up consists of four steps:

 Secure laser unit `S´ (on gearbox side) – 3.5.2
step 7
 Secure laser unit `M´ (on generator side) –
3.5.2 step 9
 Align laser – Section 3.5.2 step 12
6.  Carry out rough alignment (if necessary) –
Section 3.6
Figure 14: Establishing stationary and movable component

defilitions
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ATTENTION
Laser Installation!
Read thoroughly and understand the details of the
laser manual. Refer to it for device specific instructions
on securing the laser heads.
7.
Place “S” stationary laser assembly on brake Figure 15: Attaching laser alignment system – Stationary
disc so that bracket is between the lobes of “S” sensor
the 2 coupler connection flanges (Fig 15):
 Do not allow the bracket to touch the
flexible shims or any other part of the
coupler connection.
Adjust rod to horizontal position.

8.
Attach sensor to rod.
Place the “M” movable laser assembly on the

generator coupling flange so that the two
lasers line up and that the lasers are
perpendicular to the center line of the shaft
(Fig 16).
9.
Figure 16: Attaching laser alignment system – Movable “M”

sensor
Turn the unit on using the power button.
Note: Depending on the alignment tool model the following steps related to specific model need to
10.
be consulted on the Owner’s Manual.
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CAUTION
Caution: Laser Radiation Laser beams – Laser category II!
11. Do not shine laser directly into eyes!

The laser alignment systems operate with laser beams of laser category II.
Looking directly into the laser beam may cause irreversible damage of the
retina.
 The device will show the measurements

screen.
 Adjust each of the lasers to ensure the
red laser beam is in the white colored
area on the opposite laser.
12.  Confirm the sensor and brackets are
touching no part of the coupler.
Figure 17: Adjusting the alignment between the laser

sensors – “S” sensor
3.5.3 Establishing Measurements in Alignment Tool – Tape Measure

Note: Depending on the equipment model and supplier the way of working will vary, follow vendor
13. owners manual for specific instructions, as example it is presented as very common usage of
equipment how to perform the laser measurement with fixturlaser Go Pro.
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Initial Position Measurement:

Refer to the laser manual for entering the values into the unit.
After the lasers are positioned correctly ensure everything is secure:

The measurements will then be taken for “A”, “B”, “C” and “D” using the supplied tape measure (in
mm.):
 “A” measurement will be from stationary laser to movable laser.
14.  “B” measurement will be from the movable laser to the centerline of the generator front
foot.
 “C” measurement will be from the centerline of the generator front foot to rear foot.
 “D” measurement will be from the center of the generator coupling to from the centerline
generator front foot. It is usually calculated automatically.
Enter the measurements into the alignment tool and write down the dimension in the
alignment report under distance section.
Taking measurement “A”:

 Measure from the stationary laser
centerline to the movable sensor
centerline with the supplied tape
15. measure.
Figure 18: Measuring distance “A” between sensors – both

style alignment tool
 Enter the measurement in to the device
using the numbered keypad.
Note: When the “A” measurement is entered the
device will then auto populate a middle point
measurement.
16.
 Confirm the measure.
Figure 19: Entering values into the alignment tool
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Taking measurement “B”:

 While attempting to take measurement
“B” you will find that some addition and
subtraction may be needed.
17.
Figure 20: Taking measurement “B” – “M” sensor to Figure 21: Taking measurement “B” – “M” sensor to
generator foot
generator foot
Note: Please reference the specific Operating
Manual for the tool being used at the turbine.
18.
Figure 22: Entering measurement “B” into alignment tool

Taking measurement “C”:
 Measure and confirm proper value for
generator type.
19.
Figure 23: Measuring “C” – distance between generator feet
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20.
Figure 24: Entering measurement “C” into the

measurement tool
3.5.4 Initial Laser Measurement Results

Note: Depending on the equipment model and supplier the way of working will vary, follow vendor
21. owners manual for specific instructions, as example it is presented as very common usage of
equipment how to perform the laser measurement with fixturlaser Go Pro.
ATTENTION
22.
Only release brake when rotating coupler!
Release brake prior to rotating the coupler and re-apply immediately after
movement in order to prevent personal injury.
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Attention: DO NOT move the shaft or lasers

until the device is ready, it may disturb the
measurement process. (The time icon will no
longer be flashing when ready to move.)
 After entering all initial manual
measurements, a screen will show the
23. position of the lasers and if they are
correctly position with each other.
 When the lasers are in place an icon for
the alignment process will appear at the
bottom right.
Figure 25: Starting the alignment at 9 o’clock position –

open circle
Select this start alignment icon to start the
alignment (Fig 25).
Rotate the shaft to position the lasers outside

the shaded area (Fig 26).
24.
Figure 26: Rotating the shaft

Select the alignment icon at the bottom right when system reports ready for next alignment
step.
25.
When system indicates second point is complete, rotate shaft to third measurement position
and start when system indicates in proper position.
Select the alignment icon at the bottom right (Fig 25).

26.
Note: The time icon will again show until the individual measurement is complete and it is ready to
determine necessary adjustments.
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After the third measurement, when the time icon has disappeared, the device will go to the screen
showing the offset and angularity of the generator to gearbox:
 If the alignment is within the tolerances programmed in the device, a green LED will indicate
27. the alignment is correct.
 If the yellow or red LED light-up, an adjustment may be needed.
 Check that the angularity and offset numbers are within the correct tolerances for your
coupling type.
Save the values on the device (Fig 27).
Once the initial measurement is saved

determine if and how the generator needs to
be moved (horizontally, vertically neither or
both).
28.  If generator alignment needs to be
adjusted proceed to Section 3.5.5 and
adjust vertical position and/or adjust
horizontal position.
 If the measurements are within tolerance
Figure 27: Saving data from initial measurement
proceed to Section 3.8.
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3.5.5 Generator Alignment Correction

3.5.5.1 Vertical Adjustment
For vertical movement determine how many
shims (addition or subtraction) or turns of the
adjusting threads it will be required to
achieve a ~0.00 on both the front and rear
foot measurements.
 Negative numbers indicate the generator
is low and will require additional shims.
29.
 Positive numbers indicate the generator
is too high and will require removing
shims.
Note: Generator indicated in figure will require

addition of ~2mm of shims for the front feet and Figure 28: Direction for adjustment from initial
measurement
~4 mm of shims for the back feet (Fig 28).
Adjust the vertical generator position:

 First go to the side that has the larger
deviation for vertical correction.
 Loosen the 2 bolts of the side to correct
the vertical position (front or rear).
30.
Figure 29: Torque multiplier and torque wrench – loosening

generator foot
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 Install hydraulic plunger and apply

pressure to lift up the generator (Fig 30).
Note: Add a metal plate between the jack and
the generator to spread the forces. Refer to
31. generator drawings for proper support points. It
may also be necessary to install the generator
jack beam tool from section 3.7.1 of the
procedure.
Figure 30: Installing hydraulic plunger and lifting generator
 Adjust the generator connection height using threaded adjusting or using shims.
32.
o Adjustment method is dependent on the unit design.
 Repeat these steps for the other generator side (if required) until results are within tolerances.
33.  Torque mounting bolts according to the BTS using torque wrench and multiplier if horizontal
adjustments are not necessary.
3.5.5.2 Horizontal Adjustment

Set the laser alignment tool to allow
monitoring (Fig 31):
 While monitoring the horizontal
alignment, move the generator to the
desired position.
34.  Continue to monitor horizontal
measurements until within tolerance.
o Ensure when moving side to side that
the axial measurement of the
generator shaft stays within required
tolerance.
Figure 31: Adjusting horizontal position
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First go to the end that has a larger deviation

for horizontal correction.
35.
Figure 32: Torque wrench + torque multiplier for removing

the 46SW nuts
Position push tool per table 2 and figure 33:

Location of moving tool Loosen Mount nut
– remove mount nut mount nut remains tight
A B, D C
B A, C D
C A, D B
D B, C A
36.
Table 2: Push tool locations
Figure 33: Positioning Push tool
 Configure adjustment tool on the bolt for
horizontal adjustments. ATTENTION
 Remove nut on generator foot where
tool will be mounted. Push the generator in a very controlled manner ensuring
not to overcorrect.
 Mount push tool/moving tool.
 Loosen generator nuts on remaining feet Limit the time that the generator is unbolted.
as the table indicates.
37. Tighten adjustment nut with wrench to push generator in horizontal direction.
When generator is in position within tolerance secure generator in place:

 Tighten mounting nuts on all feet without the push / movement tool.
38.  Remove adjusting tool from generator foot / bolt.
 Tighten mounting nut with necessary wrench where tool was just removed.
 Torque fasteners in accordance with Bolt Torque Specification.
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3.5.6 Second Laser Measurement – Confirm Post Adjustment

When generator position is within tolerance:
 A second measurement is required to
ensure the alignment is correct.
39.
Figure 34: Performing remeasurement
Once at the measurements screen, move the shaft to the starting position:
 Ensure the “A” measurement has not changed (Section 3.5.1).
40.  If the measurement has changed highlight the measurement using the arrow keys and enter
the correct measurement.
 Ensure the “A” and auto populated middle measurements are correct and then confirm.
Repeat the same steps for the initial

measurement in Section 3.5.4 to get the final
measurement.
41. If the alignment is within tolerances save the

data.
Ensure the final measurement has been

saved.
Figure 35: Confirmed final measurements
42. Proceed to removing the laser alignment device that was installed in Section 3.5.2.
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3.6 Rough Alignment / Pre-Alignment

Where the laser cannot be aligned by the above
method or where the axial coupling distance DANGER
does not correspond to the specified values,
Pinch Point Crush Hazard!
1. rough alignment of the generator may be
For all tasks that require moving the Generator make
required. sure all personnel and equipment are clear from pinch
points.
Pre-alignment is only required in case of newly

installed machines and machines whose
CAUTION
generator has been replaced, as these machines Danger of personal injury/damage to the equipment!
have not been pre-aligned.
2. Release the brake prior to moving the brake disk and
reapply immediately after the movement.
In case of maintenance work, alignment should
only need to be checked and adjusted (where
necessary).
Laser unit “S“ is the reference point for the entire

measurement, as the operating unit also relates
NOTE
3. to unit “S“ in the display. During pre-alignment, the axial coupling dimension must
be observed and maintained.
Once the laser alignment tool is properly mounted, rotate the HS shaft from vertical to
horizontal:
4.
 During this process, the laser points may not leave the closed windows.
 Should this be not the case, the generator must be pre-aligned.
When the generator is raised, even relieving of the two affected generator mounts must be visible. If
5. not, the adjustment bolt and the box wrench can be used to compensate.
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Install suitable equipment for the alignment

based on platform and generator installed.
Undo the generator mounting bolts

necessary for making the particular
correction.
6.
Adjust the laser units in the first measuring
position.
Turn coupling to the next measuring position

and check position of laser beams in the Figure 36: Displacement of laser point in case of a 180°
measuring windows. rotation
Correct the position of the generator until the point at which the laser beam meets the
7. window lies in the area between the center point and half of the distance to the limit circle.
Turn the coupling to next measuring position and check position of laser beams in the
measuring windows.
Rough alignment has been completed once the above criterion applies to each of the measuring
8. positions.
Finally check the axial coupling distance again and ensure that it lies within the tolerance,
adjust if necessary.
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3.7 Special Alignment Tools Use Instructions

3.7.1 Jack Beam Tool – 3MW PMG (GE Canada) Generators Only
Position the jack and the jack beam tool on
the generator (Fig 37).
Locate the jack hydraulic plunger in the

center of the pipe on the bottom of the jack
beam tool.
1.
Figure 37: Positioning the jack beam tool on the generator
3.7.2 Shim Plate Assembly - Corrective Action PMG Units with Adjustable Dampener (only
3MW)
If there is no thread engagement after the alignment a shim plate needs to be placed between
generator feet and generator frame.
2. This is a section to be used for corrective actions as directed from section 3.5.5 or section 3.6 of this
procedure in cases where the necessary adjustment is beyond the range of existing adjustment
techniques.
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Insert the adjustable screw of all the generator

feet back so that you have the maximum
thread length overlapping the M30 nut. Tighten
all four of the M30 screws to the torque
specified in the
“3MW Bolt Torque Specification”.
You can only work on the front or on the rear

feet at one time. Make sure that the feet not
being worked on are attached to the generator
by the M30 screws and to the generator frame
3. by the 4 X M20 screws.
Figure 38: Hydraulic plunger
A hydraulic plunger needs to be placed under
the generator, between the two fronts or rear
feet that should be jacked up. Make sure that
the force from the hydraulic plunger is
distributed to the generator bottom plate
evenly through a plate like shown in the
picture, to prevent generator from being
damaged. Refer to generator drawings for
proper support points.
Installation of the jack beam tool (section

3.7.1) may be necessary.
Loosen the four M20 screws on the two feet

that should be raised.
GAP
4. Raise the hydraulic plunger.
A gap between the generator feet and the
generator frame will be created. SHIM PLATE
Place the shim plate 114W3723P001 between

the generator feet and the generator frame
(Fig 39). Figure 39: Place the shim plate
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Before lowering the plunger, insert bolts into the

plate. Check the whole alignment between
WARNING
mainframe, plate and generator feet. Danger of crushing!
5.
Pay attention while placing the shim plate.
Lower the hydraulic plunger and tighten the

generator feet to the generator frame, use 4
longer M20 bolts L114AP29060T:
 Use thread locking compound.
 Torque new fasteners per the Bolt
Torque Specification (Fig 40).
6.
After completion of the shim adjustment
steps, it is required to re-align the generator:
 To align the generator, repeat the steps
from Section 3.5.4 of this procedure.
 Adjust as necessary using the
appropriate tooling specified in Section Figure 40: Tighten the generator feet to generator frame
3.5.5.
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3.8 Completing the Alignment Report – Common Tasks

Step Example Step Description Example Picture/Drawing
After the alignment operation, the alignment report must be completed:

 The arrangement of the lasers and the coupling type as well as all measured values and
tolerances must be recorded.
1.
Maintain a record of work completed as required by the O&M Maintenance Manual or
Installation Manual.
This record may be reviewed by the Engineering team for further analysis.
It is vital to maintain the original data from

the laser alignment tool.
2.
Figure 41: Example of alignment report from laser

alignment tool
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3.9 Turbine Restoration / Residual Work

Step Example Step Description Example Picture/Drawing
Engage the brake/rotor lock to prevent rotation.
Remove turning device from the rotor lock.

1.
Re install the rotor lock to its original state.
Remove all tools, equipment from the high speed coupling.
Re install the high speed coupling cover.
Remove excess materials from turbine.

2.
Remove any LOTO and restore turbine systems.
If applicable, place turbine in ‘Run’ and restore normal operation.
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4 Appendix(es)
Appendix A – Generator Alignment Report
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Appendix B – Critical to Quality Checklist / Certification of Work Completion for

Customer
Operation Title: Generator Alignment
Site:
WTG #
Completion Date
Step Description
YYYY-MM-DD
Prep Check for relevant ETCs and TILs prior to beginning work
1 Record coupling type
2 Visually inspect coupling
3 Record data in generator alignment report
4 Reposition generator to be within tolerance for axial position
Vertical adjustment: obtain as close to zero values as possible (less
5
than 0.5 mm) – max 3 shims
Confirm all alignment criteria are within tolerance & torque
6
generator feet
Final alignment check after retorque – re-zero alignment tool and
7
confirm all alignment criteria are within tolerance
Comments:
Tech Name: Signature: Date:
Site Manager/Deputy Name: Signature: Date:
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Appendix C – Revision History
Revision 16 | 2016-10-19 | Workflow No. 152874753

affected section/step implemented changes
All Sections Consolidation of existing generator alignment documents
Revision XX | YYYY-MM-DD | Workflow No. XXXXXXXXX

affected section/step implemented changes
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GE Renewable Energy – Wind General Electric Instruction (GEI)

General Electric Instructions

Authorized for use by Non-GE Entities Only

To carry out the alignment, the following conditions must be met:

Document Revision Chart:

Copyright and patent rights

1.2 Task Related Safety Warnings

1.3 Definitions / Acronyms

2 Required Tools / Materials / Parts

3.2 Principle of Machine Alignment

The five alignment values are:

Figure 3: Parallel misalignment in vertical plane

An optical laser measuring system is used for

Figure 6: Laser alignment tools

5. The generator alignment should always be corrected in the following sequence:

Note: This procedure allows the use of

3.3 Preparatory Activities – Common Tasks

3.3.1 Determination of Coupling Type and Tolerances

Figure 7: Example of a coupling label drawing number shall

Obtain the coupling tolerance model on the

3.3.2 Remove Coupling Cover

Place all in a safe location away from the

3.3.3 Visual Inspection of Coupling

Ensure brake dust and grease is removed

Perform a visual inspection of the coupling by

Figure 9: View from gaps in shroud

3. pack assembly needs to be aligned to the

Figure 11: Flex Pack Bolts Tension

 Slip device hubs are in line and the slip

Figure 12: Slipped Clutch / Glue Joint

3.4 Set-up Turning Tool on HS Shaft / Brake

3. Release brake when necessary to turn HS shaft.

3.5 Generator Alignment Check

3.5.1 Axial Measurement /Adjustment (Tape Measure)

Record axial measurement initial value on

If outside the allowable tolerance,

Configure push tool/moving tool for axial adjustments.

Loosen generator nuts on remaining feet.

Verify axial length at 3 and 9 o’clock positions with tape measure.

3.5.2 Installation of Laser Units

The measuring set-up consists of four steps:

Figure 14: Establishing stationary and movable component

Adjust rod to horizontal position.

Place the “M” movable laser assembly on the

Figure 16: Attaching laser alignment system – Movable “M”

11. Do not shine laser directly into eyes!

 The device will show the measurements

Figure 17: Adjusting the alignment between the laser

3.5.3 Establishing Measurements in Alignment Tool – Tape Measure

Initial Position Measurement:

After the lasers are positioned correctly ensure everything is secure:

Taking measurement “A”:

Figure 18: Measuring distance “A” between sensors – both

 Confirm the measure.

Figure 19: Entering values into the alignment tool

Taking measurement “B”:

Figure 22: Entering measurement “B” into alignment tool

Figure 23: Measuring “C” – distance between generator feet

 Enter the measurement in to the device

Figure 24: Entering measurement “C” into the

3.5.4 Initial Laser Measurement Results

Attention: DO NOT move the shaft or lasers

Figure 25: Starting the alignment at 9 o’clock position –