NJKNLKMKL

Project Name: Indmax FCC Unit Including
LPG Treatment Facility (LSTK – 01

Package) at IOCL, Bongaigaon
Refinery,Dist. Chirang , Assam, INDIA
L&T - CHIYODA LIMITED
Doc. No.: 9800-101-PIP-EC-0016 Rev. No.: 0

Title : Material Requisition for Flanges Page : 1 of 12
OWNER : Indian Oil Corporation Limited, (IOCL)
PMC : thyssenkrupp Industrial Solutions (India) Private Limited
UNIT : 0.74 MMTPA FCC & 0.25 MMTPA LPG TREATMENTS
LTHE JOB NO. : 600244
DOCUMENT CATEGORY DOCUMENT REVIEW STATUS (BY OWNER/PMC)

(SUBMISSION PURPOSE)
☐ Approval ☐ 1 Approved / Reviewed
☐ Review ☐ 2 Approved / Reviewed with Comments as
☑Information marked
☐ 3 Not Approved / Resubmit
☐ 4 Retain for Information/Records
Date : ___________/_________/_________ Name : ____________________________

This approval does not absolve the contractor from meeting their contractual obligation of delivering a
complete ,safe and efficiently operating units/facilities meeting all requirements of the contract
0 Issued For Information AFV YRP AS 09-06-2017 BDT 09-06-2017
Prepared Reviewed Approved Approved Approved Approved

Rev. Description
By By By LE Date By PEM Date
ALL RIGHTS RESERVED

THIS DOCUMENT IS DEVELOPED BY LTHE AND INFORMATION CONTAINED IS PROPERTY OF INDIAN OIL CORPORATION LTD. IT SHALL NOT BE USED FOR ANY PURPOSE OTHER
THAN FOR WHICH IT WAS SUPPLIED. CONFIDENTIAL – NOT TO DISCLOSE WITHOUT AUTHORIZATION

REVISION HISTORY SHEET

Rev. Clause /
Sl. No. Page No. Brief Description / Reason of Revision Remarks
No. Line No.
ALL RIGHTS RESERVED


PROJECT BRIEF
Indian Oil Corporation Limited (IOCL) is India's flagship National Oil Company, with business interests
that straddle the entire Hydrocarbon value chain - from Refining, Pipeline Transportation and
Marketing of Petroleum Products as well as marketing of Natural Gas and Petrochemicals. It’s a
Fortune 500 Company, with Refineries at 8 locations, with total refining capacity approx. 65.7MMTPA.
It also owns and operates a wide network of crude & product pipelines. It has its own Research &
Development Centre situated at Faridabad, Haryana, near New Delhi.
Bongaigaon Refinery located in Assam, is presently producing LPG, MS, Naptha, ATF, SKO, HSD,
LDO, LSHS, LVFO, RPC, and CPC. The capacity of refinery is 2.35 MMTPA and currently producing
as per BS IV norms. IOCL is executing the Indmax project in this refinery. IOCL have retained
ThyssenKrupp Industrial Solutions (India) Private Limited (tkIS-India) (Formerly Uhde India Private
Limited), as their Project Management Consultant (PMC) for implementation of the above Project.
Based on the execution considerations, the current project is split into three LSTK packages. The
broad split of LSTK packages is as follows:
LSTK Package – 1: Consists of Indmax FCC Unit along with LPG treatment facility.
LSTK Package – 2: Consists of Indmax Gasoline De-sulphurisation (IGHDS) Unit (Prime G+). LSTK
Package – 3: Consists of LPG Storage Facility (3 nos. of Mounded Bullets) & Dispatch Facilities (4
LPG Tanker loading bays), Cooling Tower (Addition of 2 cells) and Circulating Pump & Other Utilities
& Off-sites facilities.
M/s LTHE has been awarded Indmax FCC Unit along with LPG treatment facility - LSTK Package –
1 an LSTK contractor to build this plant and LTC has been awarded the detail engineering activities
for the project.
ALL RIGHTS RESERVED


CONTENT
SR
SECTION
NO.
1. ITEMS TO BE PURCHASED
2. STANDARD DEFINITIONS
3. CODES & STANDARDS
4. SUPPLIER COMPLIANCE
5. DESIGN CHANGE
6. CONFLICT
7. SCOPE OF WORK AND SUPPLY
8. EXCEPTIONS & DEVIATIONS
9. PROVEN TRACK RECORD
10. PRESERVATION & SHIPPING PREPARATION
11. LIST OF TABLES
12. LIST OF ANNEXURES
13. LIST OF ATTACHMENTS
ALL RIGHTS RESERVED


1. ITEMS TO BE PURCHASED
The following items (material and services), required for Indian Oil Corporation Limited (IOCL)
Bongaigaon Refinery, Assam, India shall be supplied in accordance with the requirement specified
in this requisition and documents attached herewith.
• Flange
• Flange Reducing
• Flange Blind
• Spectacle Blinds (Fig 8 Flanges / Blind & Spacers)
2. STANDARD DEFINITIONS
Owner Indian Oil Corporation Limited (IOCL)

Licensor M/s. Lummus Technology Inc., USA
L&T Hydrocarbon engineering (LTHE) is the party which carries out all or
Contractor part of the design, engineering, procurement, construction, commissioning
or management of the project
L&T Hydrocarbon engineering (LTHE) and its authorized representative.
Purchaser L&T-Chiyoda Ltd. is detail engineering entity assigned for this project by
LTHE.
The entity / manufacturer / fabricator that supplies material and services
Vendor / Supplier
specified by the Purchaser.
This document along with all ‘Tables’, ‘Annexures’ and ‘Attachments’
Requisition
attached.
LSTK Lump Sum Turn Key
3. CODES & STANDARDS
(1) Design, engineering, materials, manufacturing, painting, inspection, testing, preservation,

packing and forwarding and documentation shall conform to the codes & standards as
mentioned in attached annexure and attachments / data sheets. Wherever edition is not
ALL RIGHTS RESERVED


mentioned, latest edition prior to inquiry shall be followed after confirmation from Purchaser. In
addition, any requirement as per Governmental Regulations and Local Laws & Regulations
shall be complied by Supplier. It is assumed that Supplier is in possession of latest edition of
applicable codes and standards.
(2) Where neither code nor standard is specified in Specifications / Attachment / Annexure,
Supplier shall propose applicable codes and standard on which Supplier’s design and
manufacturing is based. In any case, Supplier must furnish a list of codes and standards other
than those specified in this document, which shall be followed by them during engineering for
review and approval by Purchaser / Owner.
4. SUPPLIER COMPLIANCE
Supplier shall submit compliance statement, attached with this Requisition, duly filled in along with
the offer. (REFER ANNEXURE – 2)
5. DESIGN CHANGE
During order execution, only following can be considered as Design Change, if agreed by
Purchaser in writing:
(a) Issue of revised Purchase Requisition, which has cost & time impact
(b) Purchaser’s comments on Supplier’s data / documents, which are beyond the scope of supply/
work of Supplier as per agreed Requisition, if agreed upon as additional scope between
supplier and purchaser.
In both cases (a) and (b) above, Supplier is obligated to immediately (within 2 Week of such
Instance) bring to notice of Purchaser in form of a “design change notice” with adequate back up
details and justifying the claim.
ALL RIGHTS RESERVED


After Supplier issues the design change notice, Purchaser shall review and confirm acceptance in
form of written acknowledgement and would provide authorization for the applicable cost/time
impact requesting Supplier to proceed with such design change.
Till the time such authorization is obtained from Purchaser by Supplier, Supplier shall not proceed
with the design change. If Supplier has proceeded with design change without raising the design
change notice and Purchaser doesn’t agree to the design change notice subsequently, then
Supplier shall not be eligible for any such claim.
6. CONFLICT
The Requisition shall be read in conjunction with all other specifications and documents attached.
In the event of any conflict actual or implied, among the documents, the most stringent
requirements shall be applicable. However, Supplier shall refer back to Purchaser for final
decision.
During order execution stage, In the event of conflict, actual or implied, amongst documents
relating to this Requisition or enquiry or order, the more stringent requirement(s) shall apply.
Supplier shall identify and state such conflict(s) in the course of engineering / manufacturing to
obtain Purchaser’s concurrence.
Similarly, if there is a conflict between the printed enclosures / catalogues / specification and other
statements of Supplier’s quotation, superior specification advantageous to the Purchaser shall
prevail.
7. SCOPE OF WORK AND SUPPLY
Supplier’s Scope of Work / Supply have been broadly defined in Attachment-1, 2, 6 and 7 of this
Requisition. Supplier to note that in no case their scope of supply / work shall be limited to content
of these attachments only. However, all agreements as noted in the contractual documentation as
mentioned in Purchase Order (PO) shall in any case prevail.
ALL RIGHTS RESERVED


It is Supplier’s responsibility to verify the selection of type of item, material of construction of each
component as per the data mentioned in individual specifications / Requisition. Supplier to suggest
an alternative, in case not found suitable. Supplier shall stand guarantee for all items supplied by
them, including their bought out items. Supplier shall be completely responsible to supply all
required materials and services, including that of sub-supplier for satisfying the functional /
operational requirements stated in this specifications and Purchase Requisition.
Items not indicated clearly in the Supplier’s offer, but required for technical requirements shall be
considered as included in the Supplier’s scope of supply. Any deviation proposed by the sub-
supplier for such shall not be taken into account. Such items shall be considered to be completed
by Supplier on his full responsibility.
(√) Design & Engineering
(√) Manufacturing
(√) Supply of materials as specified in Attachment-1, 2, 6 & 7
(√) Marking – All Flanges shall be marked with the following as minimum.
- Item Code
- Body material
- Size and Rating
- Weight
- Manufacturer Name
(√) Rust prevention
(√) Painting
(√) Packing & Forwarding
(√) Transportation
(√) Documentation (Hard copy / optical disc / Pen Drive for long storage)
(√) Statutory approvals
Where,
(√) means Supplier’s scope of work / supply
( ) means not in Supplier’s scope of work / supply
ALL RIGHTS RESERVED


7.1 Inspection and Testing

To fulfil the quality assurance requirement, Supplier shall accept free access of Purchaser / Owner
/ Licensor or their representative at any time until shipment. Shop inspection and tests shall be
carried out in accordance with the requirement specified in this Requisition, its attachments,
applicable codes and standards.
In case of non-availability of approved Inspection & Test Plan (ITP), Supplier shall prepare project
specific quality assurance Inspection & Test Plan (ITP), which shall be in line with project quality
assurance plan, for Purchaser / Owner’s approval. Supplier shall carry out test and inspection as
per approved ITP. Purchaser / Purchaser’s representative / Third Party Inspection Agency / Owner
shall join inspection as per approved ITP.
Inspection and/or witnessing of tests by Purchaser / Purchaser’s representative / Third Party

Inspection Agency / Owner shall not relieve Supplier of his responsibility for material, quality
workmanship and others.
Supplier to refer following attachments for specific requirements.

• Attachment-03 :Indicative Inspection and Test Plan for Plate & Forged Carbon Steel
Flanges Doc. No.: 9800-101-IEX-QA-0071
• Attachment-04 :Indicative Inspection and Test Plan for Plate & Forged Alloy Steel Flanges
Doc. No.: 9800-101-IEX-QA-0072
• Attachment-05 :Indicative Inspection and Test Plan for Plate & Forged Stainless Steel
Flanges Doc. No.: 9800-101-IEX-QA-0073
7.2 Statutory Approval & Certification

Supplier shall be responsible for obtaining all statutory approvals and provide certificate, as
specified in attached documents.
Supplier shall submit the statutory certifications from National (i.e. IBR) and International
authorities as applicable for the supplies/services covered under this requisition. Supplier shall
ALL RIGHTS RESERVED


ensure that the certificates are correctly reflecting the applicable hazardous area classifications /
service descriptions as applicable.
In case for any item, Supplier does not have statutory certifications, they shall assume full
responsibility to approach the authorities and obtain the certification. They shall obtain all back-up
documentation from the manufacturer, which are required to be submitted to the authorities for
obtaining the certification. A copy of application along with the enclosures is to be submitted to
Owner / Consultant for reference.
Supplier shall submit this certification prior to dispatch. Accordingly, they shall plan their activity
considering usual duration required by the authorities for issuing the certification.
7.3 Data & Documentation Requirements

Supplier shall submit data & documents required for pre-order, post order stage and final
documents as per Table-1 Supplier’s Data / Document Requirements.
7.4 Guarantee
Guarantee from Supplier shall cover mechanical workmanship and performance of the complete
items including their bought out items. The performance guarantee shall be as specified in the
project specifications, applicable codes and standards referred in this Requisition. Commercial
implication with respect to non-fulfillment any guaranteed specification shall as defined in
commercial part of Purchase Order.
8. EXCEPTIONS & DEVIATIONS
Supplier shall submit consolidated Exceptions, Deviations & Clarifications, if any, against
requisition and its attachments in the format (REFER ANNEXURE - 1) only. Deviation and
exception written elsewhere in the offer shall not be considered. It will be construed that supplier
conform in totality to the requirement specified in the requisition.
Supplier shall clearly categorize all Clarification, Exception and Deviation as categories mentioned
in Annexure-1 -: Supplier’s Exception, Deviations & Clarifications
ALL RIGHTS RESERVED


Category A: Deviations as per Manufacturer’s Standards design and cannot be withdrawn in any
circumstances including additional payment or time implication.
Category B: Deviations which have been proposed as technical alternative by Supplier. If not
accepted by Owner / Licensor / Purchaser, Supplier shall follow the Requisition requirement /
Specifications without any cost and time implications to Purchaser.
Category C: Deviations having either ‘time’ or ‘cost’ or ‘time & cost’ implications. If not accepted by
Owner/ Licensor/ Purchaser, Supplier shall inform implications for compliance to Requisition
requirement / Specifications.
Category D: Not a deviation against any Requisition requirements. Supplier’s clarification or basis
for the offer.
9. PROVEN TRACK RECORD
Supplier shall select item very carefully to meet the specified requirement ensuring proven track
record of satisfactory performance of selected item for similar service, meeting proven track record
/ experience record requirements of project specifications as applicable. Supplier shall not offer
prototype equipment / item or special design, which was not used in the past successfully.
Supplier shall revise or replace equipment / item at any stage of the project, if Proven Track
Record submitted by Supplier does not meet the criteria or is not sufficient.
10. PRESERVATION & SHIPPING PREPARATION
10.1 Supplier shall submit the procedure to protect and preserve the items being quoted during
transportation and storage at the construction site. Adequate packing shall be provided to
protect against rust, corrosion and damage during transportation and storage.
10.2 Supplier shall submit preliminary shipping / packing list indicating Number of boxes,
estimated size of package, Volume, Weight, Tag number etc.
10.3 Supplier shall take Protection and Preservation measures for the items supplied by them in
accordance with their specification considering a storage period of Twelve months from date
of shipping.
ALL RIGHTS RESERVED

10.4 All moving parts shall be suitably locked to arrest movement during transportation, with
proper identification. All ports and openings shall be sealed. Threaded connection shall be
plugged with caps or plug. It is Supplier’s responsibility to ensure all items are adequately
protected during shipment.
11. LIST OF TABLES
Table No. Title

Table – 1 Supplier’s Data & Documentation Requirement
12. LIST OF ANNEXURES
Attachment No. Title

Annexure – 1 Supplier’s Exception, Deviations & Clarifications
Annexure – 2 Supplier’s compliance
13. LIST OF ATTACHMENTS
Sr. No. Document No. Title
01 9800-101-PIP-EC-0005 Technical Specification for Procurement of Piping Items
02 9800-101-PIP-EB-0001 Standard Drawing for Spacer & Blinds (26" And Above)
Indicative Inspection and Test Plan For Plate and Forged

03 9800-101-IEX-QA-0071
Carbon Steel Flanges
04 9800-101-IEX-QA-0072
Alloy Steel Flanges
05 9800-101-IEX-QA-0073
Stainless Steel Flanges
04 9800-101-PIP-PB-0001 Bill of Material - U/G Piping (Flanges)
Annexure-3 of
05 Bill of Material - A/G Piping (Flanges)
9800-101-PIP-PB-0002
ALL RIGHTS RESERVED


TABLE – 1: SUPPLIER’S DATA / DOCUMENTS REQUIREMENTS
1. GENERAL
All documents shall be in English language only. If document(s) are not in English language, those
shall accompany a translated version by an authorized agency.
The Units of measurement and dimensions shall be as mentioned in this Requisition and related
documents.
Supplier shall assign project specific document number to the documents prepared for this project.
Purchaser will issue document numbering procedure or slot of document numbers to the supplier for
the documentation for items in his scope.
The document shall be prepared following project specific format, title block requirement. This will be
provided to supplier post order stage.
Supplier shall identify changes, by suitable method, when revised document is submitted with respect
to earlier submission.
Supplier shall provide documents in hard copies and soft copies (native files) in requisite number of
sets. When native file is not generated by supplier or his sub-supplier, then, scanned documents /
output in form of soft file shall be provided.
The Installation, Operation & Maintenance manual(s) shall be provided as soft copies also, over and
above the required numbers of hard copies, as specified.
2. DOCUMENTS TO BE SUBMITTED ALONG WITH THE BID
Supplier shall check “Supplier’s Data & Document Requirement - along with the offer” and submit all
data and documents while submission of offer. Supplier shall submit information in specific formats
attached with the requisition, if any.
3. DOCUMENTS TO BE SUBMITTED AFTER PLACEMENT OF ORDER
In the event of order, supplier shall furnish all the documents as identified in this table under the
column `After Order’, as a minimum:

(1) Purchaser has identified document category (Review and Information) by Purchaser and Owner.
Supplier shall consider review cycle time while planning and to ensure timely submission of
documents to allow sufficient time is available for review of documents by purchaser / Owner.
• Seven working days for single discipline documents for purchaser’s review
• Fifteen working days for multi-discipline documents for purchaser’s review
• Resubmission of documents by supplier within 7 days incorporating Purchaser’s comments.
• Fifteen working days by Purchaser / Owner after purchaser’s review
The cycle time will be adhered by Purchaser only if documents are submitted as per agreed schedule
taking care of sequencing and inputs.
(2) Supplier shall identify critical documents, which are holding manufacturing activities, inspection
and testing. The manufacturing, inspection and testing shall not proceed without review of documents
by Purchaser / Owner. Supplier shall plan submission of such critical documents to purchaser well in
advance allowing sufficient time for review by Purchaser / Owner.
(3) Supplier shall check and approve and duly stamp their sub suppliers’ all drawings and documents
before submitting to purchaser for review. If they submit their sub-suppliers’ drawings / documents to
purchaser for review without a proper indication ensuring completion of the review / approval activity
at their end, the documents shall be returned without any review and any delay due to this shall be
attributed to supplier.
(4) Supplier shall ensure, documents and drawing for bought-out items are updated as per selected
sub-supplier indicating make, model number and other details before submission to purchaser for
review / information. In case documents / drawing submitted for bought out item prior to selection of
sub-supplier or without indicating make, model and other details then, purchaser will returned
documents without any review code and any delay due to this shall be attributed to supplier.
(5) Documents for Review / Information
Document for Review: During execution of order, supplier shall proceed with the manufacturing only
after obtaining proper written clearance from purchaser. Supplier shall be responsible for any
discrepancies, errors or omissions in the drawing / document prepared by him, even if it is reviewed
by purchaser. When such discrepancies, errors or omissions are discovered later, those shall be
corrected / rectified by supplier on their sole responsibility with no cost and time implications.

Document for information: Supplier shall submit documents / drawings for information to purchaser
and may proceed with the work. Supplier shall be responsible for any discrepancies, errors or
omissions in the drawings / document prepared by them. However, purchaser can comment if any
gross inconsistency with respect to the requirements of Requisition is noticed. Such comment, if any,
shall be incorporated during execution of the job without any cost and time implications by supplier.
Based on above criteria, purchaser will return the documents / drawings submitted by supplier giving
purchaser’s Review Code as follows during detail engineering:
Code 1 : No comments. No further comments. Work may proceed.
Code 2 : Comments as noted. Work may proceed subject to compliance with incorporation of
comments.
Code 3 : Rejected, Supplier to revise and resubmit. Work cannot proceed.
Code 4 : Information only. Review not required.
All comments must be incorporated into documentation by the supplier in order to receive final code,
unless it is agreed in writing by Purchaser for waiver of comments.
The above does not absolve or limit the responsibility of supplier. Supplier shall also be responsible
for the correctness and completeness of the documents/ drawings submitted by them to purchaser
with respect to the requirements of requisition/ order. While the submission of documents/ drawings,
supplier is responsible to ensure:
• Correctness of all the inputs required for the preparation of the document submitted.
• Interface with the other engineering functions are taken care by supplier.
• Wherever applicable, supplier shall submit document including make and model number,
incorporating sub-supplier’s data and the document shall accompany technical catalogues for
offered make/ model.
Review by purchaser may not necessarily be exhaustive in nature. It is responsibility of supplier from
supply of goods / services point of view that these are as per the requirements of requisition / contract
and supplier is bound by this commitment till the completion of the project / contract whichever is later
in spite of/ in addition to review by supplier

4. FINAL DOCUMENTS
The final documents are identified in this table under column “For Final Record”.
Before submission of final documents as record in required number of sets, Supplier shall submit
complete ONE set of “DRAFT Final Documents” to purchaser. The final documents shall include
latest reviewed documents by purchaser. In case, latest reviewed document has comments yet to be
incorporated then, supplier shall update and submit revised document along with “DRAFT Final
Documents”.

SUPPLIER’S DATA / DOCUMENTATION REQUIREMENT
The Supplier shall submit the data and / or drawings as listed below.
Submission Requirement: - I: For Information; R: For Review

For Final Documentation Type:
“A”: to be submitted in ‘Technical Data Manual’
“B”: to be submitted in ‘Operation & Maintenance Manual’
“Q”: to be submitted in ‘QA/QC Record Book’
Legend
C - Hard Copy; (8 Copies to be submitted) E - Electronic
After Order For
Sr. Drawing / Document / Data With Submission
Final Type
No. Required Offer I R Schedule
Record
1. Manufacturer’s complete descriptive
E
Catalogues/Literature
2. Accreditations/approvals by
international agencies for subject E
items.
3. List of deviations, the reasons
thereof, and the technical E
compatibility.
4. Copies of specifications sheets
(wherever applicable) duly E
signed/stamped as accepted.
5. Facilities for carrying out special
tests viz. Radiography, fire-safe tests E
etc and limitations of such facilities.
6. Material test certificates (physical
property, chemical composition, heat E C&E
treatment etc)
7. Test reports for all mandatory tests
as well as for supplementary tests E C&E
wherever asked for.
8. -Quality plan that includes step-wise General Specific
checks and acceptance/rejection
criteria. General / Specific E C
9. Mfg schedule and Monthly progress
E 2/Monthly
report
10. Inspection and test plan (ITP) C&E

After Order For

Sr. Drawing / Document / Data With Submission
Final Type
No. Required Offer I R Schedule
Record
11. Inspection Reports issued by TPIA E C&E
12. Calculations – if applicable E C&E
Indmax FCC Unit Including LPG Treatment Facility (LSTK – 01 Package) at IOCL, Bongaigaon Refinery, Dist.
Chirang, Assam, INDIA
DEVIATIONS / CLARIFICATIONS / EXCEPTIONS FOR FLANGES
OWNER : IOCL – BONGAIGAON REFINERY, DIST. CHIRANG, ASSAM, INDIA

PROJECT : LSTK1 PACKAGE, INDMAX FCC UNIT INCLUDING LPG TREATMENT FACILITY REQUISITION NO. : 9800-101-PIP-EC-0016
JOB CODE : FCCB REV. NO. : 0
REQUISITION : FLANGES
BIDDEER :
REFERENCE/ SECTION / COMMENTS / DEVIATIONS OFFERED FINAL STATUS

SR. NO. SPECIFIED REQUIREMENT REASON PURCHASER DECISION CATEGORY REMARK
DOC. NO. CLAUSE NO. BY SUPPLIER (OPEN / CLOSE)
Note: Supplier shall submit this form indicating technical deviation if any, indicating each clause no. If there is no technical deviation, Supplier shall submit this form indicating "NO DEVIATION"
Deviation Listed elsewhere other than the above format shall not be considered for offer evaluation.
Deviations / Clarification shall be categorized as follows by the Bidder / Supplier:

Type (A): Deviations as per Manufacturer’s standards design and can not be withdrawn in any circumstances including additional payment or time implication.
Type (B): Deviations which have been proposed as technical alternative by Bidder / Supplier.
If not accepted by OWNER / Purchaser, Bidder shall follow the requisition requirement / specifications without any cost and time implications to Purchaser
Type (C): Deviations having either ‘time’ or ‘cost’ or ‘time & cost’ implications.
If not accepted by OWNER / Purchaser, Bidder shall inform implications for compliance to requisition requirement / specifications
Type (D): Not a deviation against any requisition requirements. Bidder’s clarification or basis for the offer.
Page 1 of 1
Supplier’s Compliance Annexure-2 to 9800-101-PIP-EC-0016
Rev 0
Project Name: Indmax FCC Unit Including LPG Treatment Facility (LSTK – 01 Package) at IOCL,
Bongaigaon Refinery,Dist. Chirang , Assam, INDIA
Title: Material Requisition for Flanges
SUPPLIER’S Compliance
Sr. No. Statement
/ Confirmation
Supplier confirms that he has checked that complete requisition is received by him along with all Annexure and
1
Attachments.
The offer against above mentioned requisition is in full compliance with respect to defined scope of work and supply.
2 Signed & Stamped BOQ and “Technical Specification for Procurement of Piping items (Including all Annexures)” are
included in the offer.
Supplier confirms that the flange ends along with Min-Hardness of RTJ face / groove are as per Clauses 3.1, 3.2 & 7.2
3
of the Document: 9800-101-PIP-EC-0005 “Technical Specification for procurement of Piping Items”.
Supplier confirms that Flange Materials are as per Clause 3 & Special Requirements as per Clause 4 of the Document:
4
9800-101-PIP-EC-0005 “Technical Specification for procurement of Piping Items”.
Wherever specified as “NACE” in the Material Requisition / Bill of Material / Specifications, vendors to comply with the
following.
5
• All components in sour service shall comply with requirements of NACE MR0103 & Attachment-1: Doc. No. 6684-
EQS-G00-EB-0004 (Engineering specification for Sour service).
Supplier confirms that All Items/parts of Stainless steel shall be as per Clause 3.4 of Document: 9800-101-PIP-EC-0005
6
“Technical Specification for procurement of Piping Items”.
Supplier confirms that All Items/parts of Alloy steel (1 Cr.-½ Mo, 1¼ Cr.-½ Mo, 2¼ Cr.-1 Mo, 5 Cr.-½ M o & 9
7 Cr.-1 Mo) shall be “Normalized & Tempered” as per Clause 3.5 of Document: 9800-101-PIP-EC-0005 “Technical
Specification for procurement of Piping Items”.
Supplier confirms that Spectacle Blind for size above 24” shall comply with DRAWING NO. 9800-101-PIP-EB-0001
8
attached as Attachment-02 with Material Requisition.
Page 1 of 2
Supplier’s Compliance Annexure-2 to 9800-101-PIP-EC-0016
Rev 0
Project Name: Indmax FCC Unit Including LPG Treatment Facility (LSTK – 01 Package) at IOCL,
Bongaigaon Refinery,Dist. Chirang , Assam, INDIA
Title: Material Requisition for Flanges
SUPPLIER’S Compliance
Sr. No. Statement
/ Confirmation
Supplier confirms the Marking and Painting as per Clause 19 of Document: 9800-101-PIP-EC-0005 “Technical
9
Specification for procurement of Piping Items”.
Supplier confirms that the statutory certifications and approval will be provided by him as per the Requisition for the
10
items in his scope of supply and work.
Supplier confirms that the offered items are exactly in line with this Requisition requirement. Wherever, the offered items
are selected as better option or higher option or not able to meet the requirements or deviated from the requirements,
the same is listed / highlighted in the “Deviations / clarifications List” only.
11
Deviations listed elsewhere in the offer other than the “Deviation / Clarification List” shall not be considered as deviation.
In case of No Deviation, then also Supplier to submit the deviation format duly signed & stamped with “NO DEVIATION”
stated therein.
Supplier confirmed that item is offered by him or from his sub-supplier, are proven and has checked before offering that
12
the same has proven track record of satisfactory performance in the past for the similar application.
If the supplier is an agent only then they shall get in writing from their principals / manufacturer the guarantee and the
13 undertaking with respect to the offer / quality / selection and performance of the offered items. Supplier has attached
letter from the principals / manufacturer along with the offer.
Supplier agrees to the Clause “Design Change” of the requisition. (Clause No 5 of MR for Flanges, Doc. No. 9800-101-
14
PIP-EC-0016)
Page 2 of 2

Title : Technical Specification for Procurement of Piping Items Page : 1 of 33
OWNER : Indian Oil Corporation Limited (IOCL)
PMC : thyssenkrupp Industrial Solutions (India)

Private Limited
UNIT : 0.74 MMTPA FCC & 0.25 MMTPA LPG TREATMENTS
LTHE JOB NO. : 600244
DOCUMENT CATEGORY DOCUMENT REVIEW STATUS (BY OWNER/PMC)

(SUBMISSION PURPOSE)
☐ Approval ☐ 1 Approved / Reviewed
☐ Review ☐ 2 Approved / Reviewed with Comments as marked
☑ Information ☐ 3 Not Approved / Resubmit

☐ 4 Retain for Information/Records
Date : ___________/_________/_________ Name : ____________________________

This approval does not absolve the contractor from meeting their contractual obligation of delivering a complete ,safe and
efficiently operating units/facilities meeting all requirements of the contract
1 Issued For Information AFV YRP AS 09-06-2017 BDT 09-06-2017
0 Issued For Review AFV YRP AS 16-05-2017 BDT 16-05-2017
Rev. Description Prepared Reviewed Approved Approved Approved Approved

By By By LE Date By PEM Date
ALL RIGHTS RESERVED

THIS DOCUMENT IS DEVELOPED BY LTHE AND INFORMATION CONTAINED IS PROPERTY OF INDIAN OIL CORPORATION LTD. IT SHALL NOT BE USED FOR ANY PURPOSE
OTHER THAN FOR WHICH IT WAS SUPPLIED . CONFIDENTIAL – NOT TO DISCLOSE WITHOUT AUTHORIZATION

TABLE OF CONTENTS
1. SCOPE 3
2. APPLICABLE STANDARDS & CODES 3
3. GENERAL REQUIREMENTS (APPLICABLE FOR ALL PIPING ITEMS) 7
4. SPECIAL MATERIAL REQUIREMENTS 9
5. PIPES 10
6. FITTINGS 10
7. FLANGES 12
8. VALVES 13
9. GASKETS 23
10. STUDS, BOLTS, NUTS 24
11. STRAINER 25
12. STEAM TRAPS 26
13. HOSES 27
14. SAMPLE COOLERS 28
15. SIGHT FLOW INDICATORS 28
16. STEAM & CONDENSATE MANIFOLDS 28
17. INSPECTION & TESTING 29
18. POSITIVE MATERIAL IDENTIFICATION (PMI) 31
19. MARKING & PAINTING 32
20. PACKING & DISPATCH 32
21. MAINTAINECE SPARES 33
22. ANNEXURES 33
23. ATTACHMENTS 33
ALL RIGHTS RESERVED

THIS DOCUMENT IS DEVELOPED BY LTHE AND INFORMATION CONTAINED IS PROPERTY OF INDIAN OIL CORPORATION LTD. IT SHALL NOT BE USED FOR ANY PURPOSE
OTHER THAN FOR WHICH IT WAS SUPPLIED . CONFIDENTIAL – NOT TO DISCLOSE WITHOUT AUTHORIZATION

1. SCOPE
This specification governs the mandatory technical and associated requirements for purchase of various
piping items to be used in INDMAX FCC UNIT AND LPG TREATMENT (IOCL BONGAIGAON
REFINERY AT ASSAM, INDIA). These requirements are in tandem with requirements of Piping
Material Specification (PMS).
2. APPLICABLE STANDARDS & CODES

Following international, national, state and local codes and standards shall be applied, unless otherwise
specified. If the year of edition is not mentioned against the code/standard, the latest editions as on Feb-
2017 along with addenda (if applicable) and circulars of all the international, national, state and local
codes and standards shall be applied.
ASME – AMERICAN SOCIETY OF MECHANICAL ENGINEERS

Standard No. Description
B 1.1 Unified Inch Screw Threads (UN & UNR thread form)
B 1.20.1 Pipe Threads, General Purpose (Inch)
B 16.5 Pipe Flanges and Flanged Fittings
B 16.9 Factory Made Wrought Steel Butt-Welding Fittings
B 16.10 Face -To-Face and End-To-End Dimensions of Valves
B 16.11 Forged Fittings, Socket-Welding and Threaded
B 16.20 Metallic Gaskets for Pipe Flanges-Ring joint, Spiral-Wound and Jacketed
B 16.21 Nonmetallic Flat Gaskets for Pipe Flanges
B 16.25 Butt-Welding Ends
B 16.28 Wrought Steel BW Short Radius Elbows & Returns
B 16.34 Valves -Flanged, Threaded and Butt Welding End
B 16.47 Large Diameter Steel Flanges
B 16.48 Steel Line Blanks
B 18.2.1 Square and Hex Bolts and Screws (Inch Series)
B 18.2.2 Square and Hex Nuts (Inch Series)
B 31.1 Power Piping
B 31.3 Process Piping
B 36.10 Welded and Seamless Wrought Steel Pipe
B 36.19 Welded and Seamless Wrought Stainless Steel Pipe
B 46.1 Surface Texture, Surface Roughness, Waviness and Lay
ASME Section Boiler & Pressure Vessel Code
VIII DIV 1
API 5L Line Pipe
ALL RIGHTS RESERVED

THAN FOR WHICH IT WAS SUPPLIED . CONFIDENTIAL – NOT TO DISCLOSE WITHOUT AUTHORIZATION

ASME – AMERICAN SOCIETY OF MECHANICAL ENGINEERS

API 594 Wafer, Wafer Lug and Double Flange type Check Valves
API 598 Valve Inspection and Testing
API 600 Steel Gate Valves -Flanged and Butt Welding Ends, Bolted Bonnets
API 602 Compact Steel Gate Valves -Flanged, Threaded, Welding and Extended Body Ends
BS – BRITISH STANDARDS INSTITUTE

BS 1868 Steel Check Valves (Flanged and Butt-Welding Ends) for the Petroleum, Petrochemical
and Allied Industries
BS 1868+AMD. Steel Check Valves (Flanged and Butt-Welding Ends) for the Petroleum, Petrochemical
1990 and Allied Industries
BS 1873+Amd Steel Globe and Globe Stop and Check Valves (Flanged and Butt-Welding Ends) for the
no:6564 1990 Petroleum, Petrochemical and Allied Industries
Steel Gate, Globe and Check Valves for Sizes DN 100 & Smaller, for the Petroleum and
BS EN ISO 15761
Natural Gas Industries
BS EN -593 Specification for Butterfly Valves
BS EN ISO 17292 Metal Ball Valves for Petroleum, Petrochemical and Allied Industry
BS EN ISO 10434 Bolted Bonnet Steel Gate Valves for the Petroleum, Petrochemical and Allied Industries
BS 5353 Steel Plug Valves
BS EN 12266-1/2 Testing of Valves, Specification for Production Pressure Testing Requirements
BS EN ISO 10497 Testing of Valves Fire Type-Testing Requirements
ASTM – AMERICAN SOCIETY OF TESTING AND MATERIALS

A 105 Carbon Steel Forgings for Piping Applications
A 106 Seamless Carbon Steel Pipe for High-Temperature Service
A 153 Zinc Coating (Hot-Dip) on Iron & Steel Hardware
A 182 Forged or Rolled Alloy Steel Pipe Flanges, Forged Fittings and Valves and Parts for
High Temperature Services
A 193 Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature Service
A 194 Carbon and Alloy Steel Nuts and Bolts for High-Pressure and High-Temperature Service
A 216 Steel Castings, Suitable for Fusion Welding for High Temperature Service
A 217 Steel Castings, Martensitic Stainless Steel and Alloy for Pressure Containing Parts
Suitable for High Temperature Service
A 234 Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and High
Temperature Service
A 262 Standard Practices For Detecting Susceptibility to Intergranular Attack in Austenitic
ALL RIGHTS RESERVED


ASTM – AMERICAN SOCIETY OF TESTING AND MATERIALS

Stainless Steel
A 269 Seamless and Welded Austenitic Stainless Steel Tubing for General Service
A 307 Carbon Steel Bolts and Studs, 60000 psi Tensile Strength
A 312 Seamless and Welded Austenitic Stainless Steel Pipes
A 320 Alloy Steel Bolting Material for Low Temperature Service
A 335 Seamless Ferritic Alloy Steel Pipes for High-Temperature Service
A 351 Castings, Austenitic, Austenitic-Ferritic (Duplex), for Pressure-Containing Parts
Electric-Fusion-Welded Austenitic Chromium-Nickel Alloy
A 358
Steel Pipe for High-Temperature Service
A 403 Wrought Austenitic Stainless Steel Piping Fittings
A 672 Electric Fusion Welded Steel Pipe for High Pressure Service at Moderate Temperature
Carbon & Alloy Steel Pipes, Electric Fusion Welded for High Pressure Service at High
A691
Temperature
E 10 Test Method for Brinell Hardness of Metallic Materials
Test Method for Rockwell Hardness and Rockwell Superficial Hardness of Metallic
E 18
Materials
E 92 Test Method for Vickers Hardness of Metallic Materials
MSS – MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS

INDUSTRY
SP-6 Standard Finishes for Contact Faces of Pipes Flanges and Connecting End Flanges of
Valves and Fittings
SP-25 Standard Marking System for Valves, Fittings, Flanges and Unions
SP-44 Steel Pipeline Flanges
SP-80 Bronze Gate, Globe Angle and Check Valves
SP-95 Swage (d) Nipples and Bull Plugs
SP-97 Integrally Reinforced Forged Branch Outlet Fittings
NACE – NATIONAL ASSOCIATION OF CORROSION ENGINEERS

NACE MR-0103 Materials Resistant to Sulfide stress Cracking in Corrosive Petroleum Refining
Environment
ALL RIGHTS RESERVED


OISD – OIL INDUSTRY SAFETY DIRECTORATE

OISD 116 Fire Protection Facilities for Petroleum Refineries and Oil/Gas Processing Plants
OISD 118 Layout for Oil and Gas Installation
OTHER STANDARDS
IBR Indian Boiler Regulations
TAC Tariff Advisory Committee
ALL RIGHTS RESERVED


3. GENERAL REQUIREMENTS (APPLICABLE FOR ALL PIPING ITEMS)

3.1 ENDS
Unless otherwise specified, the ends shall be to the following standard
SW/SCRD : ASME B16.11
BW : ASME B16.25
BW end shall be in accordance with ASME B16.25, the weld contours shall be as follows:
Material Wall Thickness Weld Contour
Carbon steel (Except low temp. Up to 22 mm Figure 2 Type A
Carbon Steel) >22 mm ** Figure 3 Type A
Alloy Steel Up to 10 mm Figure 4
Stainless Steel & >10 mm & Up to 25 mm Figure 5 Type A
Low Temp Carbon Steel >25 mm ** Figure 6 Type A
** Welding end preparation for nominal wall thickness exceeding 30mm shall be in accordance with
ASME B16.25 Fig.6. This preparation shall be applied to all piping components.
FLANGED : ASME B16.5 - For size Up to 24” and

ASME B16.47 SERIES 'B' - For size 26” and larger
MSS-SP-44 - For 22” Size
THREADED : ASME B1.20.1 (NPT, Taper threads)
3.2 FACE FINISH

This shall be to MSS-SP-6 / ASME B46.1 / ASME B16.5 / ASME B16.47. Face finish of steel flanges
shall be as follows unless otherwise specified:
Stock Finish 250-1000 µ in AARH max (For Lap Joint Flanges)
Serrated Finish / 125AARH / 125-250 µ in AARH (For STUB end, For RF & FF
Smooth Finish Flanges)
63 AARH / Extra Smooth 32 to 63 µ in AARH (For RTJ Flanges)
Finish
The flange finish shall have concentric / spiral grooves.
3.3 CARBON STEEL

• Unless otherwise specified, for all carbon steel materials the maximum carbon equivalent (CE)
shall be 0.42%.
• where CE=C%+Mn%/6+(Cr%+Mo%+V%)/5+(Ni%+Cu%)/15.
• For Carbon steel material with Stress relieved requirement, all welds shall be Post Weld Heat
treated. Hardness of Welds & HAZ shall be <=185 HB.
ALL RIGHTS RESERVED


3.4 AUSTENITIC STAINLESS STEEL

• All components/items/parts shall be supplied in solution-annealed condition.
• For all austenitic stainless steel material, Intergranular Corrosion (IGC) Test shall be conducted as
per following:
- For cast material, ASTM A262 Practice “B” with acceptance criteria of 60 mils/year (max.)
- For other than casting material, ASTM A262 Practice “E” with acceptance criteria of 'No
cracks as observed from 20X magnification' & microscopic structure to be observed from
250X magnification".
• For IGC test, two sets shall be drawn from each solution annealing lot; one set corresponding to
highest carbon content and other set corresponding to the highest rating/thickness.
• For all items of stabilized stainless steel grades (SS321/ SS321H/ SS347 and SS347H ),stabilizing
heat treatment shall also be done. Stabilizing heat treatment shall be carried out subsequent to the
normal solution annealing. Soaking temperature and Holding time for stabilizing heat treatment
shall be 900° C & 4 hrs respectively.
3.5 ALLOY STEEL

• All alloy steel shall be “Normalized & Tempered”.
• For all welded Alloy Steel Items / Parts with mandatory requirement of Heat-Treatment &
Radiography, Radiography shall be performed after Heat-Treatment.
3.6 GALVANISED ITEMS

• Galvanised Pipes shall be only Hot Dip galv. to ASTM A53.
• All other galvanized items shall be hot dip galvanized as per ASTM A123/A153 as applicable
based on product specification.
• Items shall not be hot dipped before surface preparation has been carried out in a full and correct
manner.
• Surfaces shall be free of old paint, oil, grease, weld, slag deposits and laminations; and rolling
fabrication defects eliminated prior to hot dipping.
• Electro Galvanizing is not acceptable.
• Galvanised surfaces shall be degreased preferably by high-pressure washing with suitable water
detergents followed by rinsing with drinking water in order to remove preservation agents, zinc
salts and fluxing agent residues. Surfaces which are too smooth (mean peak-to-valley height ≤ 10
μm) or heavily contaminated shall be roughened or cleaned by sweep blasting, whichever applies.
Zinc salts shall be removed prior to sweep blasting. Preservation agents applied after galvanisation
shall be completely removed by using suitable procedures.
ALL RIGHTS RESERVED


4. SPECIAL MATERIAL REQUIREMENTS

(In addition to the requirements of ASME B-31.3 & Item specific notes)
Whenever specified in Material Requisition / Bill of Material / Specifications, it is mandatory to fulfill
the corresponding following special requirements.
4.1 IBR
• IBR stands for Indian Boiler Regulation. For steam services, it is statutory obligation to meet IBR
requirements, wherever SPECIFIED in the requisition.
• For items under IBR, composition restrictions, test reports, painting etc. shall be as per latest IBR’s
stipulations including the requirement specified in technical specification.
• All weld joints as applicable shall be heat treated as per conditions stipulated in Indian Boiler
Regulation (including latest amendments).
• All Carbon steel piping items including valves under IBR, the chemical composition shall conform
to the following:
Carbon (Max) : 0.25 %
Others (S, P, Mn) : As per IBR regulations.
• For IBR valves, manufacturer’s test certificate shall be attached with IBR certificate – Form IIIC,
giving details of testing carried out as per technical specification with valve tag no., size, order no.,
serial no. of PO etc. duly endorsed by TPI / manufacturer as applicable. IBR original certificate
shall be submitted to LTHE.
• All “IBR” valves shall be painted red in body-bonnet/ body-cover joint.
4.2 NACE / SOUR / WET H2S RESISTANT SERVICE

Wherever specified as “NACE” in the Material Requisition / Bill of Material / Specifications, vendors
to comply with the following:
4.2.1 All components in sour service shall comply with requirements of NACE MR0103 &
Attachment-1: Doc. No. 6684-EQS-G00-EB-0004 (Engineering specification for Sour service).
In case of conflict between above documents, stringent requirements to be followed.
ALL RIGHTS RESERVED


ITEM SPECIFIC NOTES:
5. PIPES
5.1 Unless otherwise specified, pipe dimensions shall confirm to ASME B36.10 (for carbon and low alloy
steel pipe) or ASME B36.19 (for stainless steel pipe).
5.2 All pipes shall be supplied thoroughly cleaned from inside and with ends plugged properly.
5.3 In case of low temperature carbon steel pipes, material certificates for impact test as per relevant codes
shall be furnished.
5.4 Steel made by acid-Bessemer process shall not be acceptable. Steel for manufacturing of pipes shall be
made by open hearth, electric furnace or basic Oxygen process.
5.5 All Electric Fusion Welded Pipes shall be manufactured only by automatic welding process having
longitudinal seam.
5.6 Weld seam of pipes shall have straight seam. Spiral welded pipes are not acceptable.
5.7 Threaded end (TE) shall be NPT (Taper thread) in accordance with ASME / ANSI B1.20.1.
5.8 Tolerances shall be as per applicable material standard.
5.9 Butt-welding ends shall conform to clause 3.1.
5.10 Unless otherwise specified, pipes shall be supplied in random lengths of minimum 4 meters.
5.11 Seamless pipes shall not have any circumferential seam joint in a random length. However, in case of
Electric Fusion Welded Pipe, in one random length one welded circumferential seam of same quality as
longitudinal weld is permitted. This weld shall be at least 2.5 meters from either end. The longitudinal
seams of the two portions shall be staggered by 90°. Circumferential weld on each random length shall
not be permitted without the purchaser’s approval.
5.12 Galvanized pipes shall be hot dip galvanized conforming to ASTM A53.
5.13 All pipes shall be hydrostatically tested. Hydrotest for pipes shall be as defined under clause 21 of
ASTM A530 or clause 22.2 of ASTM A999 as applicable.
5.14 Unless mentioned otherwise in the material code, double seam 180 deg. apart is allowed for sizes 36"
and larger only.
6. FITTINGS
6.1 All fittings shall be seamless in construction unless otherwise specified. However, seamless fitting is
acceptable in place of welded fittings.
6.2 Forged steel SW and threaded fittings shall be in accordance with ASME B16.11, unless otherwise
specified. For items not covered under B16.11, reference may be made to appropriate MSS-SP
Standard.
6.3 BW Fittings shall be in accordance with ASME B16.9, unless otherwise specified.
6.4 Outside diameters (unless otherwise mentioned) of butt weld fitting shall be in accordance with
ASME B36.10 and ASME B36.19 as applicable.
6.5 Butt-welding ends shall conform to clause 3.1.
6.6 In case of low temperature carbon steel fittings, material certificates for impact test as per relevant
codes shall be furnished.
ALL RIGHTS RESERVED


6.7 Threaded end (TE) fittings shall be NPT (Taper thread) in accordance with ASME / ANSI B1.20.1.
6.8 For reducing BW fittings having different wall thickness at each end, the greater one shall be
employed and the ends shall be matched to suit respective thickness. If inside bore is specified, then at
each end shall be matched with the specified inside diameter.
6.9 Galvanized fittings shall be hot dip galvanized conforming to ASTM A123/A153 as applicable based
on product specification.
6.10 For fittings made out of welded pipe, the pipe itself shall be of double welded type, manufactured with
the addition of filler material and made employing automatic welding only.
6.11 All welded fittings shall be normalized for carbon steel, normalized & tempered for alloy steel. 100%
radiographed by X-ray for all welds made by fitting manufacturer as well as for welds on the parent
material.
6.12 Bevel ends of all BW fittings shall undergo 100% MP/DP test.
6.13 All welded fittings shall be double welded. Inside weld projection shall not exceed 1.6mm. The welds
shall be ground smooth at least 25 mm from the ends.
6.14 All welds for alloy steel welded components shall be stress relieved in accordance with ASME B31.3,
for all thicknesses.
6.15 Bore of SW fittings shall suit the pipe outside diameter & thickness.
6.16 Special fittings like weld-o-let, sock-o-let, sweep-o-let etc., which are not covered in ASME, MSS-SP,
shall be as per manufacturer’s standard. Contours of these fittings shall meet the requirements of
ASME B 31.3 and material composition as per ASME Codes. Manufacturer shall submit drawings/
catalogues of these items along with the offer for our review & approval.
6.17 Unless otherwise specified, stub ends shall be in according to ASME B16.9 short pattern & face finish
of stub ends shall be 125-250 AARH in accordance with ASME B16.5.
6.18 Stub end fittings shall be of seamless construction.
6.19 For welded tees (longitudinally welded), set-on type branching is not permissible.
6.20 Circumferential weld except for miters shall not be permitted.
6.21 Nipple shall be of forged/Seamless type. Swage nipple dimensions shall be as per MSS-SP-95. The
straight length at smaller end shall be at least equal to 10 mm in excess of the depth of the
corresponding socket as per B 16.11.
6.22 Radiography should be done after heat treatment for CS and alloy steel piping, as applicable.
6.23 All welded fittings shall have maximum negative tolerance of 0.3 mm of wall thickness.
6.24 Unless otherwise specified in Bill of Material, Threaded Plug shall be supplied with Hexagonal head
only.
6.25 Elbow thickness shall be inspected to ensure that minimum thickness at the mid-span, Intrados,
extrados and end tangents is not less than the wall thickness specified on the requisition.
6.26 Fittings machined from free-forged steel shall not be allowed.
6.27 For non-standard Fittings NPS 50” & above (DN1250 & above), refer LTHE’s drawings, Doc. No.
9800-101-PIP-EB-0001, which shall be used for fabrication after PMC’s approval. All such required
drawings would be attached with respective requisitions.
ALL RIGHTS RESERVED


6.28 MITRES: 90° Mitre shall be minimum 5-piece construction. 45° Mitre shall be minimum 3-piece
construction. Refer LTHE’s Standard Drawing for Details of Miter Bends, which shall be separately
attached along with the requisition.
7. FLANGES
7.1 Flanges shall be in accordance with the following codes, except where otherwise noted:
Flange Size Standards

Up to 24” (150# - 1500#) ASME B16.5
Up to 12” (2500#) ASME B16.5
Above 24” (150#-1500#) ASME B16.47 SERIES 'B'
For 22” MSS-SP-44
7.2 Minimum Brinell hardness for RTJ facing/ groove of flanges, blind and spacers shall be as follows:
Flange Material Minimum hardness of

facing/groove (BHN)
Carbon Steel 140
1%Cr to 5%Cr, ½ Mo 150
9%Cr ,1 Mo 215
Type 304, 316, 347, 321, 304H, 347H 160
Type304L or 316L 140
-Hardness of groove shall be specified on test report.
7.3 Bore of Weld Neck flanges shall correspond to the inside diameter of connecting pipe or fitting for
specified thickness / schedule. Ends shall be beveled to suit the specified thickness / schedule of
matching pipe as specified in the requisition in accordance with ASME B16.25.
7.4 All Socket weld and Slip-on flanges shall suit pipe outside diameter & schedule / thickness of matching
pipe as per ASME B36.10/ASME B36.19.
7.5 Threading of threaded flanges shall be in accordance with ASME / ANSI B1.20.1.
7.6 RTJ flanges and flanged components shall have flat bottom groove as per ASME B16.5. The groove
side wall surface finish shall not exceed 63 micro inches AARH. For RTJ flanges, only octagonal
section ring joint flanges shall be used.
7.7 Unless otherwise specified, flange finish of gasket contact face shall be in accordance with ASME
B16.5 & clause 3.2.The surface finish shall be obtained by cylindrical machining so that no radial tool
marks are created on the finish surface during machining.
ALL RIGHTS RESERVED


7.8 Galvanized flanges shall be hot dip process conforming to ASTM A123/A153 as applicable based on
product specification. Threaded portion shall be suitably protected during galvanizing.
7.9 Slip-on flanges 4” & above shall have 1/8” diameter drilled hole through the hub for venting of gases
during welding.
7.10 Fig.8 Flanges (Spectacle Blinds) and Spacers & Blinds shall be as per ASME B16.48 up to 24”(150-
1500#) & up to 12” for 2500#. For other sizes, refer LTHE’s drawing, Doc. No. 9800-101-PIP-EB-
0001, which shall be used for manufacturing after PMC’s approval. All such required drawings would
be attached with respective requisitions.
7.11 Repair of flanges by welding is not acceptable.
7.12 The Bevel Ends of Weld Neck flanges shall be 20% MP / DP tested.
8. VALVES
8.1 Unless otherwise specified, material shall conform to ASTM, ASME or equivalent country origin
standard subject to purchaser’s approval. Vendor shall supply valves in accordance with “Bill of
Material / Requisition/ Valve Material Specification Index/ Technical specification/ any other
enclosures” along with auxiliaries, if any, such as Gear Operator, Bypasses, Locking Arrangement,
Drains etc. wherever specified in “Bill of Material / Requisition/ Valve Material Specification Index/
Technical specification/ any other enclosures”.
8.2 Valve shall quote in strict accordance with the “Bill of Material / Requisition/ Valve Material
Specification Index/ Technical specification/ any other enclosures”.
8.3 Valve shall be designed, manufactured, tested, inspected and marked as per the manufacturing
standards, design codes and standards as indicated in the respective “Bill of Material / Requisition/
Valve Material Specification Index/ any other enclosures”. Any conflict between enclosures and
referred codes and standards shall be brought to the notice of purchaser for clarifications through proper
deviation formats attached with requisition.
8.4 Unless otherwise specified, heat treatment shall be accordance with the applicable material standard.
8.5 All materials shall meet the service conditions and other requirements specified in the “Bill of Material
/ Requisition/ Valve Material Specification Index / any other enclosures”.
8.6 Unless otherwise specified “Bill of Material / Requisition/ Valve Material Specification Index / any
other enclosures”, following standard construction feature shall be followed:
Face-to-Face Dimension: Face to face or End-to-End dimensions of valves shall confirm to following
-All Flanged/Butt Weld valves shall conform to ASME B16.10 to the extent covered except for flanged
Butterfly & Diaphragm valves.
-For size not listed in ASME B16.10, reference shall be made to BS EN 558-2 and / or manufacturer's
standard. For Ball valves for sizes not listed in ASME B16.10, Face-to-Face dimensions shall be as per
API 6D.
-Flanged/sandwich type Butterfly valves, Diaphragm valves as well as other sandwich type valves
shall be to their respective design manufacturing standard.
ALL RIGHTS RESERVED


-Lined diaphragm, ball, plug valves shall have face to face dimension as per respective design
manufacturing standard or ASME B 16.10 as the case may be before lining.
-Socket weld and screwed valves shall have face to face dimension to manufacturer's standard.
8.7 For all butt weld end valves, the bevel end preparation shall be as per ASME B16.25. For all socket
weld end valves, the ends shall be as per ASME B16.11.Valve vendor to refer clause 3.1.
8.8 No repair welding shall be done on valve bodies during manufacturing.
8.9 All flanged valves (except forged) shall have flanges integral with the valve body. For forged valves
with weld-on flanges, the valve shall be with BW ends welded with forged weld-neck flanges by full
penetration welds. The weld joint shall be 100% radiographed. The surface finish for flange shall be
obtained by cylindrical machining so that no radial tool marks are created on the surface finish during
machining.
8.10 Valve Body / Bonnet shall be forged or cast as specified. Valve body shall not be machined from bar
stocks. Forgings are acceptable in place of castings but not vice-versa.
8.11 All welded bonnet valves shall have full penetration welds with 100% Radiography.
8.12 All sandwich type valves shall have self-centering feature.
8.13 Spiral wound bonnet gasket is to be provided with inner / outer ring except when encapsulated gaskets
type body-bonnet joints are employed. Outer ring may be avoided in case of non-circular spiral wound
gasket used in 150# valve provided the outermost layer or spiral touches the bolts ascertaining the
centering.
8.14 When specifically stated "Valve to be provided with locking arrangement” then the arrangement shall be
for both open & closed position.
8.15 Vendor to follow all requirements of Clause 7 of this document, for Flanged End valves,
8.16 Dual Plate check valve shall be Retainer less type.
8.17 Threads for threaded valves shall be in accordance with B1.20.1 taper threads, unless otherwise
specified.
8.18 Dimensional tolerances on valves shall be within the limit specified in applicable standard and
specification.
8.19 Asbestos material shall not be used in body-bonnet / cover gasket & in packing material
8.20 Soft seated BW/SW end ball/plug valves shall have a 100 mm long seamless pipe nipple (compatible to
body material) welded to each end of the valve. Nipples are to be welded prior to assembling teflon/soft
seats/seals. Schedule of nipple shall be indicated in the ANNEXURE -A.
8.21 For Gate / Globe valves shall have a 100 mm nipple welded to each end, if specified Bill of Material /
Requisition/ Valve Material Specification Index. PWHT shall be carried out in all those valves with pup
piece requirement. For BW end valves, the weld joint between valve body and the pipe nipple shall be
full penetration weld, 100% radiographed and DP tested. For SW end valves, the same shall be 100%
DP tested. The hardness test shall be carried out after heat treatment. Hardness shall be limited to as
specified in relevant material standard or in any other specification / document. Schedule of nipple shall
be indicated in the ANNEXURE -A.
ALL RIGHTS RESERVED


GATE / GLOBE/ CHECK VALVES:
8.22 The Valve design shall be outside screw and yoke type (OS&Y) when manufactured as per API 600, BS
1873, API 602, BS EN 15761, BS 5154 (Bronze Valve). All Gate and Globe Valves shall be furnished
with back seat arrangement.
8.23 The integral and renewable seating for Gate, Globe and Check Valve shall be as listed below:
Valves Back Seat Disc Seat Body Seat

Forged C.S./LTCS/AS Valves Integral Integral Renewable
Forged SS/Exotic material Integral Integral Integral
Cast C.S/LTCS/AS valve Renewable Integral Renewable
Cast SS/Exotic material Integral Integral Integral
8.24 The trim material wherever indicated in the specification shall mean the followings:
- Body seating surface
- Disc / Gate seating surface
- Stem
- Bushing or deposited weld for backseat and stem hole guide
- Small internal parts normally in contact with the service fluid excluding the pin that is used to make a
stem to disc connection. This pin shall be made of minimum austenitic stainless steel material
8.25 Regulating type globe valve shall have parabolic disc with linear flow character Regulating type globe
valve shall be provided with guided disc for size 2” and above. Vendor to indicate the same on valve
drawings. Non-regulating type globe valve shall have plug type.
8.26 Gate valve & bellow sealed globe valves shall have rising stem non-rising handwheel design. Globe
valve shall have rising stem and rising handwheel design. Gate valve shall have solid wedge upto 1½”
diameter, above 1½” diameter the wedge shall be flexible.
8.27 Swing check valve shall have dash pot arrangement for nominal sizes 10” and above.
8.28 For check valves, where the weight of valve necessitates provisions of lifting lugs, eyebolts and such
standard devices the same shall be provided.
8.29 In case of Gate and Globe valves of CL.300 and above rating, the depth of gland stuffing box shall be
sufficient to accommodate lantern rings in addition to gland packing.
8.30 Unless specified otherwise in the “Bill of Material / Requisition/ Valve Material Specification Index /
any other enclosures”, all check valves 3" &above (except in CL.900, 1500, & 2500 ratings) shall have
a drain boss at location "G" (Refer Fig. No.1 of ASME B 16.34). A tapped drain hole with plug shall be
provided as per ASME B16.34. Threads shall be NPT (Taper thread).
8.31 Wherever check valve disc assembly is supported from the cover of the check valves, the following
shall be ascertained:
a) Positive location/positioning of cover must be provided to ensure correct alignment of the valve
disc.
ALL RIGHTS RESERVED


b) Hinge pin design must permit accurate alignment of the disc and valve seat
8.32 Gate, Globe and Check Valves in pressure class 900 & above shall have pressure seal bonnets & cover
to minimize bonnet leakage. Welded bonnet or screwed & seal welded bonnets may be employed upto
size1 ½”.
8.33 Bellow seal feature of bellow sealed valve shall comply with BS EN ISO 15761. Bellow design shall be
such that no torsion is developed on bellow. The life cycle of bellow shall be minimum 10,000 cycles.
8.34 Valve shall be designed considering the orientation of stem in any direction (Vertically upward /
downward / Horizontal). If there is any reservation on this due to design, same shall be highlighted
during offer stage by the vendor.
8.35 All Gate and globe valves shall be backseat type to permit repacking while valve is under service
pressure and is in full open position. Back seat shall also be hard faced, when trim requirement is HF.
8.36 All Globe Valves shall be suitable for both tight shut-off and throttling services.
BY-PASS REQUIREMENTS:
8.37 Following valve by-pass requirements shall be met:

A globe type valve shall be provided as by-pass for the following sizes of Gate valves:
Class Size
150# 26" and above
300# 16" and above
600# 6" and above
900# & 1500# 4" and above
2500# 3" and above
8.38 By-pass valve shall be a globe valve as per BS EN ISO 15761. The material specification shall be same
or equivalent as of main valve. The sizes shall be as under:
Main Valve Size By-pass Valve Size

Less than or equal to 4" 1/2"
Greater than 4" & less than 10" 3/4"
Equal to or greater than 10" 1”
8.39 Vendor shall supply the by-pass valve duly tested and fitted to the main valve. By-pass piping & fittings
shall be of compatible material and design. Valves with by-pass shall have the direction of flow marked
on the main valve. All fillet welds for by-pass installation shall be 100% examined by DP test. NDT of
by-pass valve shall be in line with main valve.
8.40 The by-pass piping arrangement shall be such that clearance between main valve body & by-pass
assembly shall be the minimum possible for layout reasons. The by-pass piping, fittings and valve tag
numbers shall be as specified in the document in Annexure – B.
ALL RIGHTS RESERVED


8.41 By-pass attachment to the main valve body shall not be screwed.
8.42 Welds of pressure retaining parts shall be made by qualified welders, welding operators and welding
procedure in accordance with ASME sec. IX.
BALL / PLUG / BUTTERFLY VALVES:
8.43 Ball valves shall always be of full bore design unless otherwise specified in the technical specification.
Plug Valve to BS5353 shall be short pattern.
8.44 Ball valve shall be of two piece design and with blow out proof stem. The ball design shall be as per the
design manufacturing standard stated in the “Bill of Material / Requisition/ Valve Material Specification
Index / any other enclosures”.
8.45 Plug valve shall have top entry body construction with integral stem and solid taper plug.
8.46 Butterfly valves shall have integral disc seat and renewable sleeve body seat. Butterfly valves shall be
suitable for throttling application. All metal seated valves shall be fire safe and rest as per Process
requirement.
8.47 Soft-seated ball, plug & butterfly valves shall be supplied with antistatic devices. The ball of ball valves
shall not protrude outside end flanges.
8.48 Vendor to ensure while quoting for fire safe design valves that he has been qualified for supplying these
valves by certifying authorities like Lloyds etc. Bidder's offer will be valid only for those size ranges
approved by the certifying authority as per the guideline laid down in ISO 10497: 2004, part II. The
certificate shall be produced to the TPI during inspection of these valves.
8.49 Ball valves shall be floating ball type/ trunnion mounted type.
Class Floating Ball Trunion Mounted

150# 8” & below 10” & above
300# 4” & below 6” & above
600# & Above 1 ½” & below 2” & above
8.50 Valves shall be provided with ball/ disc position indicator and limit stops, Stops shall be provided to
ensure the alignment of ball /disc with ports and to ensure proper installation of handle.
8.51 Use of soft seated ball / plug / butterfly valves shall be suitably selected based on temperature handled.
8.52 Rubber lining of valves shall confirm to IS 4682 PART- I or equivalent DIN / ASME / BS / any other
international standard with minimum thickness of 3mm. Minimum 3 mm thickness of rubber lining
shall be maintained on flange facing.
8.53 Sleeved butterfly valves are valves wherein the entire body of the valve is lined either by moulded liner
or by a loose liner. In either case, for rubber sleeves the same shall confirm to IS 4682 or equivalent
DIN / ASME / BS / any international standard with minimum thickness of 3mm. Spark testing of sleeve
shall be carried out at 6KV / mm of thickness of rubber lining.
ALL RIGHTS RESERVED


BASIS FOR MATERIAL SELECTION:
8.54 Following basis shall be considered while selecting material of construction for Yoke, Yoke bush,
Gland Flange, Gland etc.:
Same as body material for cast valves and equivalent to trim material for
Disc
forged valves
Bonnet Same as body material
Thrust collar Same as plug material
Yoke Same as body/bonnet material
Minimum equivalent to body/bonnet but only forged. In case of cast iron or
Gland Flange
ductile iron the gland flange shall be ASTM A105
Yoke Bush Ni-resist
Gland Gland material shall be same as trim material
Compressor for
Same as body material
diaphragm valve
Hand wheel/lever Malleable iron/Carbon steel
Locking plate material shall be minimum SS304. In case of integral design,
Locking plate
locking plate material same as body material is acceptable
Bellow material of
Shall be minimum SS321
bellow seal valve
Note: (1) Valves for steam service, rating CL.300 and above requiring IBR certification shall
always be provided with stellited seatings.
(2) Valves for rating CL.900 and above shall be provided with stellited seating.
8.55 For gate / globe valve of 2½” & above the body seat / wedge disc seat can be provided of 13% Cr
overlay over WCB in place of solid 13% Cr.
8.56 The stem packing shall be designed in such way that it can be changed with valve in full open position
(with valve in operation).
8.57 Stem shall be forged or machined from a forged rolled bar. No casting is permitted. However integral
stem of cast Stainless steel ball valve is acceptable.
8.58 Valve stems shall be one piece design and made from wrought material.
8.59 Wherever stem material is specified as 13% Cr the valve manufacturer shall provide minimum hardness
of 200 BHN. Wherever 13% Cr is specified for Body Seat and Disc Seat, the hardness of Body Seat
shall be 300 BHN and that of Disc Seat shall be 250 BHN. Vendor shall submit certificate to confirm
the same for LTHE review
8.60 Stelliting / hardfacing by deposition shall be minimum 1.6mm thick each. Renewable seat rings may be
seal welded to prevent loosening in service. If an overlay weld-deposit is used for the body seat ring
ALL RIGHTS RESERVED


seating surface, the corrosion resistance of the seat ring base material shall be at least equal to the
corrosion resistance of the material of the shell.
8.61 Unless otherwise specified valve gland packing shall be Graphite Packing which shall be die formed
graphite rings with top and bottom braided graphite rings, intermediate rings with corrosion inhibitor.
Purity of graphite shall be more than 98%.
8.62 Wherever Graphite packing die moulded rings are specified / used for valve packing, stem finish shall
be min. 32 RMS, same to be mentioned in Valve drawing by Vendor.
8.63 Valve design must be such that it is possible to fit an actuator at site without design / machining
modification involving return of concerned valve to manufacturer’s factory.
8.64 Unless otherwise specified bonnet bolting shall be based on Valve’s body material as follows:
Valve Body Material Bonnet bolts & nuts material

Carbon Steel ASTM A193 Gr. B7 / A194 Gr. 2H
Carbon Steel (NACE service) ASTM A193 Gr. B7M / A194 Gr. 2HM
Alloy Steel (1%Cr to 9%Cr ) ASTM A193 Gr. B16 / A194 Gr. 4
SS 316, SS 321 ASTM A193 Gr. B7 / A194 Gr. 2H
SS 316 (NACE service) ASTM A193 Gr. B7M / A194 Gr. 2HM
SS 304H, SS347H ASTM A193 Gr. B8M CL 1 / A194 Gr. 8M
OPERATION:
8.65 Generally the valves are hand wheel or lever operated. However, suitable gear operator in enclosed
gear box shall be provided for valves as follows, unless otherwise specified:
Rating Gate & Globe Valve Ball & Plug Valve Butterfly
(Note 1) Valve
CL.150 12" & above 6" & above 10" & above
CL.300 10" & above 6" & above 6" & above
CL.600 8" & above 4" & above
CL.800 / 900 6" & above 3" & above
CL.1500 3" & above 3" & above
CL.2500 3" & above
Note 1: For pressure balance plug valves the gear operator shall be as per manufacturer’s
recommendation. For sizes lower than these ranges, hand wheel / lever / wrench shall be provided
8.66 Gear operator shall be as under, with position indicators for open / close positions, with limit stops.
(Limit stops are not applicable for gate and globe valves).
For Gate / Globe Valves Totally enclosed bevel gear in grease case with grease nipples /
plugs.
For Ball / Plug / Butterfly Totally enclosed helical worm or combination of helical worm and
Valves spur gear in grease case with grease nipples / plugs
ALL RIGHTS RESERVED


8.67 Where gear operator is not called for as per clause above but vendor recommends a gear operator, he
shall highlight such case(s) and quote separate prices for the valve and gear operator.
8.68 Gear operator shall be so designed as to operate effectively with the different pressure across the closed
valve equal to the cold non-shock pressure rating.
8.69 Ball, Plug & Butterfly valves provided with wrench or lever operators shall have "open" position
indicators with limit stops.
8.70 Hand wheel diameter shall not exceed 750 mm and lever length shall not exceed 500 mm on either side.
Effort to operate shall not exceed 35 Kg at hand wheel periphery. However, failing to meet the above
requirements, vendor shall offer gear-operated valve and quote as per clause 8.67.
8.71 Vendor shall indicate dimensions of valve spindle / handwheel position during both open & closed
position in the drawing.
INSPECTION AND TESTING:
8.72 Every valve shall be subjected to all the mandatory tests (as well as supplementary, wherever specified)
and checks called in the respective codes / technical specification. Inspection shall be carried out by
approved Third Party Inspectors (TPI).
8.73 The following tests are mandatory for all types of valves –
- Hydrotest of body
- Hydrotest of seat
- Hydrotest of backseat. (for Gate/Globe valves)
- Pneumatic testing of seat (not applicable to check valves)
- In addition to above all S.W. and B.W. valves shall be DP tested at both ends
- Strip test shall be carried out for minimum 1% of offered quantity on random basis
- IGC test for austenitic stainless steel as applicable
- Spark test shall be carried out for lined valves. Rubber lined valves shall be tested at 6 KV per MM of
lining thickness. (not applicable to valves with loose liners)
- PMI test shall be carried out as per clause 18 & Attachment-2: Doc. NO. 6684-EQS-G00-EB-0006
(Engineering Specification for Materials Identification Programme in Manufacturer's Workshop) &
additional clauses as provided in this document
All the test details shall be indicated by vendor on valve GA drawings. Test reports shall be supplied for
all mandatory / supplementary tests as per the applicable code. Test reports shall also be furnished for
any supplementary tests.
ALL RIGHTS RESERVED


8.74 The testing standard to be followed shall be as follows:

API Standard Valves (Eg: API 600, API 602) API 598
ASME B16.34 API 598
British Standard Valves (BS EN ISO 15761, ISO BS EN 12266-1: 2003
17292, BS 5353 etc) **
**The leakage rate shall be 'Rate A' as per BS EN 12266-1: 2003 except check valves. For check valves
the leakage rate shall be "Rate C".
Fire Safe Design:

For British Standard Valves : ISO 10497: 2004
For API Standard Valves : API 607
All the valves manufactured as per any other International Standard shall be tested as per guidelines laid
in the respective standards.
8.75 Material/Production/Heat Treatment Certificate shall be 100% reviewed. The completeness of each
piece shall be verified.
8.76 Surface, dimension, identification, marking, leakage and functioning shall be witnessed by inspector.
Extent of inspection shall be as per approved ITP.
8.77 Radiography when specified in the technical specification, 100% radiography films shall be offered for
TPI review along with reports duly certified by vendors / sub-vendors RT Level-II personnel. This is
applicable for IBR valves also.
8.78 Every valve, its components and auxiliaries shall be subjected to additional mandatory tests and checks
if any called in the respective codes.
8.79 In addition to the normal seat test, all Check Valves shall be tested for low pressure hydro-test as per
API 598.Also a test should be carried out to ensure that all Check valves start opening at 0.2 kg/cm2 (g)
on the inlet side.
8.80 Any additional testing required will be listed in the technical specification sheet and mentioned as
separate enclosure to the enquiry specification shall be carried out as per the laid guidelines.
8.81 Review of Fire safe test certificates furnished against each size by the approved TPI.
8.82 The testing pressure against each type/rating/material is indicated vide Annexure - C to this document.
RADIOGRAPHY OF CAST VALVES:
8.83 Valves under critical, very highly critical, lethal and toxic services shall be radiographed as specified in
respective data sheets. When specifically not mentioned in individual “Bill of Material / Requisition/
Valve Material Specification Index / any other enclosures”, valve castings shall undergo radiographic
examination as specified here:
ALL RIGHTS RESERVED


MATERIAL RATING SIZE RANGE RADIOGRAPHY
C.S. CL.150 Upto 24" 5%
A.S. & S.S. CL.150 Upto 24" 10%
ALL CL.150 26" and above 100%
ALL CL.300 Upto 16" 10%

CL.600 &
ALL All sizes 100%
above
Notes :
1) For stabilized grades of Stainless Steel 100% radiography is required for valve castings irrespective
of category, size or rating.
Further, radiography requirement for valve castings under Hydrogen / Hydrogen bearing
hydrocarbons, Oxygen, NACE services & stress relieved piping classes shall be as under:
ALL CL.150 Upto 24” 100%
CL.300 Upto 16” 100%
For Low Temperature services:

CL.150 Upto 24” 20%
ALL
CL.300 Upto 16” 20%
8.84 All castings shall be of radiographic quality. This requirement shall be ensured by sample radiography
before proceeding for actual production.
8.85 Radiography procedure, areas of casting to be radiographed shall be as per ASME B16.34 and
acceptance criteria shall be as per ASME B16.34, Mandatory Appendix - I. However, for areas of
casting to be radiographed for types of valves not covered in ASME B16.34, vendor shall enclose
details of areas to be radiographed in line with ASME B16.34, Mandatory Appendix - I.
8.86 Following inspection procedure shall be applicable where 10% radiography of casting is specified:
a) 10% radiography means, 10% of the quantity ordered per size per heat per foundry per tag number.
Fraction shall be rounded off to 1 to decide the number of castings to be radiographed.
ALL RIGHTS RESERVED


b) In case of rejection, double the quantity of the casting to be radiographed as determined by 6.3(a)
above shall be offered for radiography. In the event of further rejection of single casting, the whole lot
shall be radiographed.
c) The extent of radiography shall be restricted only to the critical areas as defined in ASME B16.34.
Acceptance of radiography is level 3 as defined in ASTM E446.
8.87 Radiography shall be or as per Clause 8.98 shall be done by X-ray / GAMMA-ray to get the required
sensitivity.
MARKING, PAINTING & PACKING:
8.88 Valve markings, symbols, abbreviations etc. shall be in accordance with MSS SP-25. Direction of flow /
pressure side (if applicable) shall be integral / embossed / punched on the body.
8.89 Flow direction shall be marked on body for globe and check valves.
8.90 Valves with full bore shall be marked FB.
8.91 All valves to be identified by secured stainless steel tags.
8.92 Paint or ink for marking/painting steel valves shall not contain any harmful metal salts such as zinc, lead
or copper which causes corrosive attack on heating.
8.93 Carbon steel / Alloy steel valves shall be painted with one coat of inorganic zinc silicate (minimum DFT
65 to 75 microns). Forged valves supplied in chemically blackened (Manganese phosphated) condition
are also acceptable.
8.94 Fire safe soft seated valves shall be marked with seat material, temperature limitations & state Fire safe.
8.95 All valves shall be properly covered by suitable protective means to avoid any damage during
transportation. Butt welding ends of valves shall be capped or properly protected.
8.96 All valves shall be packed after inspection taking particular care for protection of the valve yokes and
flanges. The flanges shall be closed with plate covers. Ends of threaded and socket welded valves shall
be closed using plastic caps.
8.97 Valves having pressure grease seal gland packing arrangement for Stem shall be supplied free of grease.
The grease sealing arrangement shall be well protected to prevent damage during shipping & shall be
indicated by vendor on valve drawings.
8.98 The following information shall be legibly and conspicuously stamped on rust and corrosion resistant
identification plate permanently attached to the body or top of the hand wheel for each valve:
-Tag no. -Body material -Model number -Size
-Trim material -Manufacturer name -Rating
VALVE SUPPLIERS:
8.99 All valves shall be procured from IOCL approved Valve manufacturers.
9. GASKETS
9.1 Non-metallic ring gaskets as per ASME B16.21 shall match flanges to ASME B16.5 up to 24”, for 22”
Gasket shall correspond to MSS-SP 44, and for sizes greater than 24”ASME B16.47 series ‘B'
ALL RIGHTS RESERVED


9.2 Spiral wound gaskets (SPRWND or SPWD) as per B 16.20 shall match flanges to ASME B16.5 up to
24”, for 22” Gasket shall correspond to MSS-SP 44 and ASME B16.47 series 'B' for sizes greater than
24” unless otherwise specified.
9.3 All gasket design shall be such that gasket factor (m) and minimum gasket design seating stress (y) shall
conform to the requirements of ASME B16.5.
9.4 Ring type and spiral wound gasket shall be self-aligning type.
9.5 In case of RTJ gaskets, only octagonal section ring gaskets shall be used conforming to B16.20 & shall
have proper marking stamped.
9.6 Brinell hardness shall be 20 BHN (min) less than that of corresponding flange grooves hardness.
(Gasket vendor to refer clause 7.2)
9.7 Filler for spiral wound gasket shall not have color or dye, any additional requirements specified in the
requisition shall be fully complied.
9.8 “Flexible Graphite” compounds shall contain min. 98% pure carbon grade, except where specific
service requirement is determined otherwise.
9.9 Asbestos filler shall not be used for filler of spiral wound gasket.
9.10 Full-face gaskets shall have bolt holes punched out.
10. STUDS, BOLTS, NUTS

10.1 All bolting including studs, M/c Bolts shall be as per ASME B18.2.1 and ASME B18.2.2 shall be for
nuts.
10.2 Threads shall be unified (UNC for ≤1" dia and 8 UN for > 1" dia) as per ASME B1.1 with class 2A fit
for Studs, M/C Bolts and jackscrews, and class 2B fit for nuts.
10.3 Each set of stud bolts shall be threaded full length with two/ three heavy hex nuts & Each set of
machine bolt shall comprise of one machine bolt and one nut as specified in the requisition / Bill of
Material. Length tolerance shall be in accordance with the requirement of table C3 of Non Mandatory
Appendix-C of ASME B16.5.
10.4 The nuts shall be double chamfered, semi-finished, heavy hexagonal type and shall be made by the hot
forged process.
10.5 All the stud/bolt shall have metallurgical certificate in case of alloy/SS metallurgy with identified color
marking at stud ends / bolts side face.
10.6 End machining of studs shall be to ISO 4753 (chamfered ends).
10.7 For stud bolts, rolled / formed threaded are only allowed (no cut threads).
10.8 For bolts, heat treatment & threading sequence shall be as specified in applicable codes.
10.9 Head of jackscrews and M/C bolts shall be heavy hexagonal type. Jackscrew end shall be rounded.
10.10 Dimensional tolerance on stud bolts and nuts shall be within the limit specified in applicable standard
and specification.
10.11 The heat treatment for Stud-Bolt & Nuts shall be as per code unless mentioned otherwise.
10.12 All austenitic stainless steel bolts, nuts, screws shall be supplied in solution annealed condition unless
specified otherwise in the material requisition.
ALL RIGHTS RESERVED


11. STRAINER
11.1 Strainers shall be made in accordance with specification / Bill of material attached with the material
requisition. Vendor to accompany all relevant data/information in drawing with clearly showing all
constructional Features of item offered along with overall dimension.
11.2 Clear strainer area to nominal area ratio shall be 3 for Y strainers & conical strainers.
11.3 Strainer element withdrawal space needs to be indicated in constructional feature drawing.
11.4 For conical strainers, one open spacer shall be supplied.
11.5 Allowable pressure drop as mentioned in Bill of Material shall be certified along with offer. If asked
specifically, vendor shall furnish pressure drop calculations.
11.6 Inline Y & T type strainers shall have flanged cleanout connection.
11.7 All 2" & higher sized Y type strainers shall be provided with 3/4" threaded tap and solid threaded plug
as drain connection on the blind flange. For less than 2", this shall be 1/2" size. The tapped hole should
be at the bottom to ensure proper drainage.
11.8 Bottom flange of Y-type strainer shall not have tapped holes. Full length standard size studs shall be
used for joining blind flanges.
11.9 For Class 150 flanged end unlined Y strainers, face to face dimension shall be as per ASME B16.10 (Y-
type Globe Valve, Class 150). However, for strainers above Class 150 and ends other than that stated
above, face to face dimensions shall be as per manufacturer’s standard.
11.10 For fabricated strainers, all BW joints shall be fully radiographed and fillet welds shall be 100% DP/MP
checked.
11.11 All the strainers shall be hydrostatically tested at twice the design pressure.
11.12 Unless otherwise specified, strainer mesh shall be of Austenitic Stainless Steel.
11.13 If required, vendor to provide davits, hinges and cover handle for ease of removal of cover flanges
during maintenance.
11.14 Threads of studs shall be coarse Thread Series, to ASME B1.1, having Class 2A tolerance for bolts
studs, and class 2B tolerance for nuts. Nuts for Bolts & Studs shall be the American Standard Hexagon
Heavy Series.
11.15 Strainers castings shall undergo radiographic examination as specified here:
C.S. CL.150 Upto 24" 5%
A.S. & S.S. CL.150 Upto 24" 10%
ALL CL.300 Upto 16" 10%
ALL RIGHTS RESERVED



CL.600 &
ALL All sizes 100%
above
Notes :
1) For stabilized grades of Stainless Steel 100% radiography is required for strainer castings irrespective
of category, size or rating.
Further, radiography requirement for strainer castings under Hydrogen / Hydrogen bearing
hydrocarbons, Oxygen, NACE services & stress relieved piping classes shall be as under:

ALL CL.150 Upto 24” 100%
CL.300 Upto 16” 100%
For Low Temperature services:

CL.150 Upto 24” 20%
ALL
CL.300 Upto 16” 20%
11.16 All cast strainers shall be of radiographic quality castings

11.17 Elements shall be designed and fabricated to avoid breakage and detrimental vibration and deformation
due to service pressure forces and impact of objects.
11.18 Flow direction shall be marked (cast or embossed or punched) on the body.
11.19 Body markings shall be in accordance with MSS SP-25.
11.20 Welds of pressure retaining parts shall be made by qualified welders, welding operators and welding
procedure in accordance with ASME sec. IX.
identification plate permanently attached to the body.
-Tag No & Size -Mesh material -Body material
-Manufacturer name -Rating -Model number
12. STEAM TRAPS

12.1 Steam Traps shall be made in accordance with specification / Bill of material attached with the material
12.2 Bidder to furnish model no. of trap selected.
ALL RIGHTS RESERVED


12.3 Vendor to furnish performance graph indicating the capacity in mass / hour at various differential
pressures across the trap. Same shall be submitted by the vendor along with the offer and subsequently
with vendor drawings
12.4 Bidder to specify minimum/maximum pressure and minimum differential pressure.
12.5 Bidder may offer suitable alternative type of trap.
12.6 If offered trap size differs from line size, bidder to provide suitable Reducer/Expander to match the line
size.
12.7 Parts subject to wear and tear shall be suitably hardened.
12.8 Traps shall function in horizontal as well as in vertical installation.
12.9 Traps shall have integral strainers. Strainer mesh no. detail shall be furnished by vendor during offer
stage as well as in vendor drawings. External strainers shall be provided if this is not possible, by
highlighting specifically. Vendor to quote separately for such external strainers.
12.10 Bidder to furnish assembly drawing.
12.11 All traps shall be hydrostatically tested at twice the design pressure.
12.12 Balanced pressure thermostatic steam trap (5º/ 10ºsubcool) with 40 mesh strainers to be used.
12.13 Detailed dimensions and face to face dimensions shall be as per manufacturer’s recommendations.
12.14 Body markings shall be in accordance with MSS SP-25.
12.15 Flow direction shall be marked on the body.
identification plate permanently attached to the body.
-Material Code/ Tag No. -Mesh material -Body material
-Size -Maximum working Temp. & Press
13. HOSES
13.1 Hoses shall be made in accordance with specification / Bill of material attached with the material
13.2 Suitable hose clips shall be provided on the adaptors.
13.3 Suitability of hoses shall be guaranteed for the service and working conditions specified in the
requisition, even if the material is not specified in the Material Requisition for any particular service.
13.4 All hoses shall be clearly marked with service and working pressure at both ends.
13.5 Hoses shall be resistant to ageing, abrasion and suitable for outdoor installations.
13.6 Steam hoses shall be subject to steam resistance test.
13.7 Complete Hose assembly shall be tested at twice the design pressure and the bursting pressure shall be
minimum 3.15 times design pressure (Hydro).Only certificate for burst test in lieu of actual testing is
acceptable.
13.8 Length of each hose shall be 15 meters unless otherwise mentioned in the bill of material.
13.9 End flange dimension shall be as per ASME B16.5.
ALL RIGHTS RESERVED


13.10 CS Components like end coupling / adapters if specified in datasheet for Hose assembly shall be
Cadmium Chromium Plated.
14. SAMPLE COOLERS

14.1 Coil shall have maximum two butt weld joints for continuity. Also 100% radiography and DP check
shall be done for all such joints.
14.2 Butt weld joints shall be made by TIG (GTAW) process.
14.3 Coil in sample cooler shall be hydro tested at pressure as given in the Bill of Material. Sample cooler /
commented vendor drawings. Shell shall be checked for leakages by water fill up. Tests shall be done
in assembled condition. The hydrotest reports shall also have to be submitted by the vendor.
14.4 Sample cooler shall be cleaned and painted with two coats of red oxide zinc chromate primer or
aluminum paint.
14.5 Vendor to ensure that, over-flow / outlet nozzle of cooling water shall be located such that, all the coils
are submerged in the cooling water.
15. SIGHT FLOW INDICATORS

15.1 All items coming in Sight flow indicator shall be as per the Item Specific Notes and the other
requirements as described in this specification.
15.2 No rubber / rubber compound / asbestos containing rubber binder shall be used in the sight flow
indicators.
15.3 The flange finish shall be as given in the description for sight flow indicators in Bill of material for
Sight flow indicators.
15.4 Borosilicate Toughened glass with good visibility shall be used.
15.5 Sight Glass shall be tested at 1.5 times the design pressure.
15.6 Radiography requirements for Sight Flow indicator shall be same as Strainers, refer clause no 12.15 &
12.16.
15.7 The markings shall be performed on each sight flow indicator.
15.8 Flow direction shall be marked on each sight flow indicators.
15.9 For easier view of flow, vendor to propose flapper/ turbine/ Drip tube.
15.10 The following information shall be marked (stamped/etched) in accordance with the applicable
code/standard/ specification.
-Tag No & Size -Mesh material -Body material
16. STEAM & CONDENSATE MANIFOLDS

16.1 Steam manifold shall be composite type i.e. steam supply manifold shall have inbuilt glandless piston
valve, strainer & isolation valve. Condensate return manifold shall have compact steam trap assembly.
Refer “Material Requisition for Steam Supply Manifolds and Condensate Collection Manifolds” for
further details.
ALL RIGHTS RESERVED


16.2 Manifolds are to be designed for maximum body design conditions as per “Bill of Material /
Requisition/ any other enclosures”
16.3 Forgings are acceptable in place of Castings but not vice-versa.
16.4 Stem shall be forged or machined from forged/ rolled bar. No casting is permitted.
16.5 Manifolds shall be supplied in single piece. If the same is multi-piece, the individual sections shall be
Butt Welded with 100% RT test at shop by the supplier.
16.6 Piston valve renewable rings (upper & lower) shall also be suitable for high temperature experienced
during welding of socket weld ends to pipes.
16.7 Testing of the valve (including assembly) shall be as per BS-6755 (Part-1) / API 598 / IBR.
16.8 The following information shall be marked (stamped/etched) in accordance with the applicable
code/standard/ specification.
-Tag No -Trim material -Body material
-Manufacturer name -Model number
17. INSPECTION & TESTING
PIPES, FLANGES, FITTINGS, GASKETS & FASTENERS:

17.1 Vendor / manufacturer shall have and maintain a quality control system which will establish that all
specified requirements including raw material control system, manufacturing, heat treatment, NDT and
all other tests will be met.
17.2 Surface of fittings shall be free from rust, rust preventive coating, mill scales etc. C.S. fittings shall be
offered in shot blasted condition and S.S. fittings shall be offered after pickling and passivation.
Flanges shall be offered in machined condition before applying rust preventive.
17.3 Unless otherwise specified, for Pipes, Flange, Fittings, Gaskets & Hardware’s Dimensional inspection:
- Manufacturer must ensure that 100% pipes, fittings, flanges, gaskets are dimensionally inspected by
them and item wise major dimensions are recorded in an inspection report before offering to TPI. TPI
will carry out dimensional inspection. Refer “Approved ITP” for extent of inspection by TPI.
17.4 Unless otherwise specified, for pipes (ordered on manufacturer) TPI shall witness 10% & for all other
items 25% witness by TPI. Fasteners – Inspection with “GO” and “NO GO” gauge -100% inspections
by manufacturer & 10% inspection by TPI.
17.5 Review of chemical & witness random Physical / IGC test etc., as per “Approved ITP”.
17.6 20% of Fittings / Flanges shall be subject to hardness test of CS & AS material.
17.7 Butt weld edge preparation of 100% fittings & 20% flanges shall be subject to D.P. test.
17.8 Radiography - Extent of radiography shall be as per applicable code specification. All RT films shall be
reviewed by manufacturer & offered to TPI for review. UT - If specified, 100% examination must be
performed by manufacturer & TPI shall review the UT report.
17.9 Hydro test of Pipes – 100% by manufacturers. For pipes ordered on manufacturer, minimum 10% per
pipe tag / size / visit shall be witnessed by TPI. Post / pre order, the % of witness by TPI may be
increased at discretion of TPI.
17.10 No repair is permitted on the base material.
ALL RIGHTS RESERVED


17.11 Steel Insert Rubber / PTFE gaskets – 100% shall be spark tested at min. 15 Kv.
17.12 Any non-conformity during sampling inspection will lead to rejection of total lot of material offered for
inspection.
17.13 100% Pipes, Fittings, Flanges shall be stamped with “TPI” control marks after satisfactory inspection.
17.14 In case of Gaskets and Fasteners – Tags to be stamped by TPI.
17.15 Manufacturer’s certificate shall be countersigned by TPI after satisfactory inspection.
17.16 IBR approved material must be offered to TPI with Original IBR certificate or IBR endorsed certificate.
For IBR items, TPI shall witness 17.3, 17.4, 17.6, 17.7, 17.8, 17.9 & PMI as per clause 18 &
Attachment-2.
17.17 Above requirements are minimum and any other purchase order / project specifications requirements
must also be fulfilled by the manufacture / vendor.
17.18 All measuring gauges and instruments shall have valid calibration certificate.
17.19 Client and its authorized representative reserve the right to vet and suggest changes in vendor's
procedures.
17.20 Vendor's works and facilities shall be accessible to the Client/Representative at all reasonable times.
17.21 Test reports for all mandatory as well as supplementary tests wherever specified shall be furnished
17.22 For fittings, 10% radiography means 10% of the quantity ordered per size, per heat, per lot & for pipes,
10% radiography means 10% of the running pipe length per lot / per size / per visit.
17.23 100% radiography means entire quantity for all sizes has to be radiographed.
17.24 Where extent of radiography is specified as 300mm per pipe length, it shall be distributed at least two
places along the pipe length.
17.25 Where corrosion test is specified as a supplementary requirement, it shall be carried out for at least one
sample per heat, per lot (Lot is as defined in ASTM A960).
VALVES:
17.26 Vendor to refer “Inspection & Testing” clauses given in Section of “Valves”.
17.27 For PMI, vendor to follow Clause 18 & Attachment-2.
PIPING SPECIALITY ITEMS”

17.28 Vendor/manufacturer shall have and maintain a quality control system which will establish that all
specified requirement including raw material control system, manufacturing, heat treatment, NDT and
all other test will be met.
17.29 Third party inspection stages shall be included ITP. Vendor shall offer the products to TPI at
manufacturer’s shop with all necessary gauges and measuring instruments. Material/Heat treatment
certificate shall be 100% reviewed. The completeness of each piece shall be verified.
17.30 Surface, dimension, identification, marking, leakage and functioning shall be inspected/or witnessed by
inspector for 25% of the pieces, per size, per lot, per code including IBR items. For traps quantity to be
inspected shall be 1 no per size, per code, per visit. Visual inspection shall be 100% by TPI.
17.31 Non-destructive testing (if specified in the technical specification) shall be witnessed for PT & MPT for
100%.RT films & UT report shall be offered for TPI review including IBR items.
ALL RIGHTS RESERVED


17.32 Radiography wherever specified shall be done by X-ray/ GAMMA rays to get the sensitivity. The RT
shall be carried out after heat treatment (if heat treatment is applicable)
17.33 Any other test as per vendor’s regular quality control procedure needs to be carried out by the vendor.
HYDROTEST FOR PIPING ITEMS:

17.34 Potable water shall be used for testing of Carbon steel & Alloy steel piping. For testing of Stainless
Steel piping maximum chlorine content in water shall be 15-20 ppm.
18. POSITIVE MATERIAL IDENTIFICATION (PMI)

In addition to the requirements mentioned in Attachment-2, following requirements are to be
followed.
18.1 PMI test shall be performed on the materials below:
• All items of Alloy Steel, Stainless Steel & Non-Ferrous materials.
• All Carbon Steel Piping items under NACE or HIC or Hydrogen service.
• Carbon Steel flanges - CL.900 and above.
• Carbon Steel Pipes & fittings for following thicknesses :
Size 1"- 2" NB : Sch 160 & above
Size 3" NB : Sch XS & above
Size 4"- 12” NB : Sch 120 & above
18.2 Extent of PMI Examination:
Sr. Scope Material of Manufacturer Trader TPI Remarks

No. Construction
100% - 10%*
1) Pipes and Fittings *In the case of
- material and welds
2) Flanges imported
1 items, scope to
3) Spectacle blinds be decided
4) RTJ Gasket As per - 100% 100%*
Clause by Client / TPI
5) Piping Specialty
17.1
Lot Size
Up to 100 2% (min. 2)
2 Fasteners 101 500 1% (min. 3)
> 500 lot size 0.5% (min. 5)
Note:
1) TPI reserves the right to increase the % of witness based on vendor performance.
2) In case of failures noticed during witness by TPI, 100 % of items of lot shall be PMI tested.
3) For extent of PMI of Valve, refer relevant approved ITPs.
ALL RIGHTS RESERVED


18.3 Instruments or methods used for PMI examination shall be able to provide quantitative, recordable,
elemental composition results for positive identification of alloying elements present.
18.4 The PMI instrument used shall have the sensitivity to detect the alloying elements in the specified
range.
18.5 The acceptable instruments for alloy analyzer shall be either "Portable X-Ray fluorescence" or "Optical
Emission" type each capable of verifying the percentage of alloy elements within specified range.
18.6 All PMI instruments shall have been serviced within a 6 month period of the time of use to verify the
suitability of batteries, sources etc., and the data of the last service shall be stated on the PMI Report.
18.7 Each analyzer must be calibrated according to the manufacturer's specification at the beginning and end
of each shift. Instrument must be checked against known standard for each alloy type to be inspected
during the shift.
18.8 Certified samples, with full traceability, of a known alloy materials shall be available for use as a
random spot check on the instrument calibration.
18.9 All alloy materials tested by PMI shall be identified using either of the following methods by indicating
"PMI OK".
1. Bar Code/Hologram Sticker
2. A low stress stamp marking
19. MARKING & PAINTING

19.1 Pipes, flanges and fittings shall be furnished with weatherproof marking as per respective technical
specification sheets. However, for 1" and below the code no. & size shall be minimum specified and
other details should be furnished with a metal tag in the packing box.
19.2 As far as possible hard stamping shall be avoided for wall thickness less than 3.2mm to avoid notch
effect. Any other suitable means of identification shall be used instead. Light metals, like Al, Ti, Ni,
Monel and Hastelloy should not be hard stamped.
19.3 Colour coding and marking for the materials shall be as per Attachment - 3: “Marking and Colour
Coding Procedure” (Doc no. 9800-101-PMG-QA-0004).
19.4 All items shall be marked (stamped/etched) in accordance with the applicable
code/standard/specification. In addition, the item code or tag no shall also be marked.
19.5 Paint or ink for marking shall not contain any harmful metal or metal salts, which can cause corrosive,
attack either ordinarily or in service.
19.6 Strainers, sight glass, sample cooler, safety shower & eye washer and traps shall be cleaned and painted
with two coats of red oxide zinc chromate primer or aluminum paint. Forged items supplied in
chemically blackened (phosphated) condition are also acceptable.
19.7 Vendor to mention special service requirement as applicable, for example NACE on all the items.
20. PACKING & DISPATCH

20.1 Machined surfaces of flanges and all threaded and welding ends shall be protected against damage
during transit and storage. For flanges, the machined surfaces shall be coated with easily removable rust
ALL RIGHTS RESERVED


preventive grease or protective coating and the surface shall then be covered with heavy-duty plastic or
wooden or metallic covers.
20.2 Ends shall be suitably protected, and the protectors shall be securely and tightly attached.
Flange face : Wood, metal or plastic cover
Beveled end : Wood, metal or plastic cover
SW & Screwed end : Plastic cap
20.3 Where wood fiber or metal covers are used, plastic sheet shall be placed between the flange and the
cover for additional protection
20.4 Protective coating as per ASTM A700 Table 1, type A shall be applied for pipes, fittings and flanges
before delivery.
20.5 Each variety and size of item shall be supplied in separate packaging marked with the purchase order
no., item code and the salient specifications.
20.6 Piping Specialty Items shall be properly packed in wooden boxes.
20.7 Exposed finished and machined surfaces shall be given a heavy coating of rust inhibitor compound.
The rust inhibitor shall not be harmful to welding and shall be easily removable in the field with
petroleum solvent.
20.8 Weld bevels shall be free of dirt oil, grease, scale, rust & other foreign materials. All weld bevels of
carbon steel & ferritic alloy steel materials shall be coated, after cleaning on the inside & outside for a
distance approximately 75 mm (3”) from the end of the weld bevel with a rust preventive compound
that is not detrimental to welding.
20.9 If steel end protectors are used for galvanized items, same shall be galvanized.
21. MAINTAINECE SPARES

21.1 For Valves & Specialty items, Vendor should furnish a complete list of maintenance spare required for
two years trouble free operation along with recommended quantities & quote the price for same.
22. ANNEXURES
• Annexure A : Material of construction and scheduled of pipe pup piece
• Annexure B : Bypass Arrangement Details For Valves
• Annexure C : Test Pressure for Valves
• Annexure D : Valve with Purge / Flush Connection
23. ATTACHMENTS
• Attachment 1: Engineering Specification for SOUR Service
(Doc no. 6684-EQS-G000-EB-0004)
• Attachment 2: Engineering Specification for Materials Identification Programme in Manufacturer's
Workshop (Doc no. 6684-EQS-G00-EB-0006)
• Attachment 3: Marking and Color Coding Procedure
(Doc no. 9800-101-PMG-QA-0004)
ALL RIGHTS RESERVED

Doc. No.: ANNEXURE-A of 9800-101-PIP-EC-0005 Rev. No.: 1

Title : Material of construction and scheduled of pipe pup piece Page : 1 of 2
Material of construction and scheduled of pipe pup piece
Following details shall be followed for Pup piece to be provided for Socket Weld Valves, comes under
PWHT Class. Such valves are identified in respective Bill of Material.
Type of Pipe Size Pipe

Tag No. Pipe Class Pipe Material
Valve (Inch) Schedule
GATE SIX144T 0.5”-
SCH 160
GLOBE V0X144T A01G14A, PIPE SEAMLESS, PE, ASTM A106 Gr. B, 0.75”
CHECK RPX144T B01G14A ASME B36.10
1”-1.5” SCH XS
CHECK R0X144T
SIX144DT 0.5”-
GATE SCH 160
A01G24C, PIPE SEAMLESS, PE, ASTM A106 Gr. B, 0.75”
GLOBE V0X144DT B01G24C ASME B36.10
1”-1.5” SCH XS
CHECK R0X144DT
SIX144MT 0.5”-
GATE SCH 160
A01G24D, PIPE SEAMLESS, PE, ASTM A106 Gr. B, 0.75”
GLOBE V0X144MT B01G24D ASME B36.10
1”-1.5” SCH XS
CHECK R0X144MT
SIX738 0.5”-
GATE SCH 160
A54F01A, PIPE SEAMLESS, PE, ASTM A335-P11, 0.75”
GLOBE V0X738 B54G01A ASME B36.10
1”-1.5” SCH XS
CHECK R0X738
ALL RIGHTS RESERVED

Doc. No.: ANNEXURE-A of 9800-101-PIP-EC-0005 Rev. No.: 1

Title : Material of construction and scheduled of pipe pup piece Page : 2 of 2
Type of Pipe Size Pipe

Tag No. Pipe Class Pipe Material
Valve (Inch) Schedule
0.5”-
GATE SIX714 SCH 160
PIPE SEAMLESS, PE, ASTM A335-P5, 0.75”
B56G01A
GLOBE V0X714 ASME B36.10
1”-1.5” SCH XS
CHECK R0X714
SIX734, 0.5”-
GATE SCH 160
SIX734Q 0.75”
A57G01A, PIPE SEAMLESS, PE, ASTM A335-P9,
V0X734,
GLOBE B57G01A ASME B36.10
V0X734Q 1”-1.5” SCH XS
CHECK R0X734
GATE SKZZ73R
PIPE SEAMLESS, BE, ASTM A335-P11 (IBR),
GLOBE V0ZZ73R F54F26N 0.5”-1.5” SCH 160
ASME B36.10
CHECK R0ZZ73R
ALL RIGHTS RESERVED

Doc. No.: ANNEXURE-B of 9800-101-PIP-EC-0005 Rev. No.: 1

Title : Bypass Arrangement Details For Valves Page : 1 of 3
Bypass Arrangement Detail For Valves
NOTES:
1. The Orientation & Location of Hand-wheel of Bevel Gear Operator & Bypass Arrangement
shall be strictly as per this sketch and as specified in BOQ against the Tag No. of Valve.
2. The bypass pipe ends shall be socket / butt welded to the body wall of the main valve.
3. The bypass arrangement shall be properly clamped to & supported by the body of main valve.
4. Basic design of Bypass shall be as per MSS-SP 45 & ASME B16.34.
5. Material of bypass pipe & 90° elbow shall be same or equivalent to the body material as
indicated in below table.
ALL RIGHTS RESERVED


6. This sketch is applicable for both Bevel-Gear Operated & Non-Bevel Gear Operated Valves.
7. Vendor shall furnish Dimensions L1 to L8.
8. Size of By-Pass Globe valve shall be as under:
Main Valve Size By-pass Valve Size

Less than or equal to 4" 1/2"
Greater than 4" & less than 10" 3/4"
Equal to or greater than 10" 1”
9. Globe Valve used as bypass shall be Bi-directional.
Following details shall be followed for Bypass Valve Arrangement to be provided for Gate
Valves.
Main Valve Bypass Globe

Pipe Fitting (Elbows)
Tag No. Valve Tag No.
1”-PIPE SEAMLESS, PE,
SKD140GA 1”-ASTM A105,
ASTM A106 Gr. B, SCH XS, 1”-V0X144
SKD140GAP SW, 3000# , ASME B16.11
ASME B36.10
1”-PIPE SEAMLESS, PE,
SKD141G 1”-ASTM A105,
ASTM A106 Gr. B, SCH XS, 1”-V0X144
SW, 3000# , ASME B16.11
ASME B36.10
For Valve up to 8”:
0.75”-PIPE SEAMLESS, PE,
SKDZ18 ASTM A106 Gr. B (IBR), SCH 160, 0.75”-ASTM A105 (IBR),
SKDZ18G ASME B36.10 SW, 6000# , ASME B16.11
0.75”& 1”-V0XZ14A
SKDZ19 For Valve 10” & Above: 1”-ASTM A105 (IBR),
SKDZ19G 1”-PIPE SEAMLESS, PE, SW, 3000# , ASME B16.11
ASTM A106 Gr. B (IBR), SCH XS,
ASME B36.10
0.75”-PIPE SEAMLESS, PE,
SKD143 ASTM A106 Gr. B, SCH 160,
0.75”& 1”-ASTM A105,
SKD143P ASME B36.10
SW, 6000# , ASME B16.11 0.75”& 1”-V0X144
SKD143Q For Valve 10” & Above:
SKD143G 1”-PIPE SEAMLESS, PE,
ASTM A106 Gr. B, SCH 160,
ASME B36.10
SKD513
0.75”-PIPE SEAMLESS, BE, 0.75”- ASTM A403 WP347H,
SKD513P 0.75”-V0D523
ASTM A312-TP347H, BE, SCH 80S , ASME B16.9
SKD513Q SCH 80S, ASME B36.19M
ALL RIGHTS RESERVED


Main Valve Bypass Globe

Pipe Fitting (Elbows)
Tag No. Valve Tag No.
SKD543
0.75”-PIPE SEAMLESS, BE, 0.75”- ASTM A403 WP304H,
SKD543G 0.75”-V0D533
ASTM A312-TP304H, BE, SCH 80S , ASME B16.9
SKD543Q
SCH 80S, ASME B36.19M
SKD733 0.75”-PIPE SEAMLESS, BE, 0.75”- ASTM A234 WP9,
0.75”-V0D733
SKD733P ASTM 335-P9, BE, SCH 80S , ASME B16.9
SCH 160, ASME B36.10
For 4” Valve:
0.5”-PIPE SEAMLESS, BE,
ASTM A106 Gr. B (IBR), SCH 160,
0.5”& 0.75”- ASTM A234 WPB
SKZZ17P ASME B36.10 0.5”& 0.75”-V0ZZ17R
(IBR),
SKZZ17PG For Valves 6” to 8”:
BW, SCH 160 , ASME B16.9
ASTM A106 Gr. B (IBR), SCH 160,
ASME B36.10
For 4” Valve:
ASTM 335-P11 (IBR),
For Valves 6” to 8”:
0.5”to 1”- ASTM A234 WP11
SKZZ73RAG (IBR), 0.5”to 1”-V0ZZ73R
ASTM 335-P11 (IBR),
BE, SCH 160 , ASME B16.9
10” & Above:
1”-PIPE SEAMLESS, BE,
ASTM 335-P11 (IBR),
ALL RIGHTS RESERVED

Project Name: Indmax FCC Unit Including LPG Treatment Facility (LSTK – 01 Package)
at IOCL, Bongaigaon Refinery,Dist. Chirang , Assam, INDIA
Doc. No.: ANNEXURE-C of 9800-101-PIP-EC-0005 Rev. No.: 1
Title : Test Pressure for Valves Page : 1 of 2
BODY & SEAT TEST PRESSURE OF VALVES (EXCEPT DIAPHRAGM VALVES)

CL.150 CL.300 CL.600 CL.800 CL.900 CL. 1500 CL.2500
Seat Body Seat Body Seat Body Seat Body Seat Body Seat Body Seat Body
Sr. Matl Rated Rated Rated Rated Rated Rated Rated
Material Test Test Test Test Test Test Test Test Test Test Test Test Test Test
No. Grp. Pr. Pr. Pr. Pr. Pr. Pr. Pr.
Pr. Pr. Pr. Pr. Pr. Pr. Pr. Pr. Pr. Pr. Pr. Pr. Pr. Pr.
2 2 2 2 2 2 2 2 2 2 2 2 2 2
(Psi) (Kg/Cm ) (Kg/Cm ) (Psi) (Kg/Cm ) (Kg/Cm ) (Psi) (Kg/Cm ) (Kg/Cm ) (Psi) (Kg/Cm ) (Kg/Cm ) (Psi) (Kg/Cm ) (Kg/Cm ) (Psi) (Kg/Cm ) (Kg/Cm ) (Psi) (Kg/Cm ) (Kg/Cm )
1 1.1 A 105 / A 216 Gr. WCB 285 22 30 740 57 78 1480 114 156 1973 153 208 2220 172 234 3705 287 391 6170 477 651
A 352 Gr. LCB / A 217 Gr.
2 1.3 265 20 28 695 54 73 1395 108 147 1858 144 196 2090 162 220 3480 269 367 5805 449 612
WC1 / A 352 Gr. LC1
3 1.4 A 350 Gr. LF1 235 18 25 615 48 65 1235 96 130 1645 127 173 1850 143 195 3085 239 325 5145 398 543
4 1.5 A 182 Gr. F1 265 20 28 695 54 73 1395 108 147 1858 144 196 2090 162 220 3480 269 367 5805 449 612
A 182 Gr. F2 / A 217 Gr.
5 1.7 290 22 31 750 58 79 1500 116 158 2000 155 211 2250 174 237 3750 290 395 6250 483 659
WC4 / A217 Gr. WC5
A 182 Gr. F11 CL.2 / A 217
6 1.9 290 22 31 750 58 79 1500 116 158 2000 155 211 2250 174 237 3750 290 395 6250 483 659
Gr. WC6
A 182 Gr. F22 CL.3 / A 217
7 1.10 290 22 31 750 58 79 1500 116 158 2000 155 211 2250 174 237 3750 290 395 6250 483 659
Gr. WC9
8 1.13 A 182 Gr. F5 / A 217 Gr. C5 290 22 31 750 58 79 1500 116 158 2000 155 211 2250 174 237 3750 290 395 6250 483 659
A 182 Gr. F304 / A 351 Gr.
9 2.1 275 21 29 720 56 76 1440 111 152 1920 148 202 2160 167 228 3600 278 380 6000 464 633
CF8
A 182 Gr. F316 / A 351 Gr.
10 2.2 275 21 29 720 56 76 1440 111 152 1920 148 202 2160 167 228 3600 278 380 6000 464 633
CF8M
A 182 Gr. F304L / A 182 Gr.
11 2.3 F316L / A 351 Gr. CF3 / A 230 18 24 600 46 63 1200 93 127 1600 124 169 1800 139 190 3000 232 316 5000 387 527
351 Gr. CF3M
12 2.4 A 182 Gr. F321 275 21 29 720 56 76 1440 111 152 1920 148 202 2160 167 228 3600 278 380 6000 464 633
13 3.1 B 462 N08020 290 22 31 750 58 79 1500 116 158 2000 155 211 2250 174 237 3750 290 395 6250 483 659
14 3.4 B 564 N04400 230 18 24 600 46 63 1200 93 127 1600 124 169 1800 139 190 3000 232 316 5000 387 527
15 3.6 B 564 N08800 275 21 29 720 56 76 1440 111 152 1920 148 202 2160 167 228 3600 278 380 6000 464 633
B 564 N10276 / B 425
16 3.8 290 22 31 750 58 79 1500 116 158 2000 155 211 2250 174 237 3750 290 395 6250 483 659
N08825
17 3.15 A 494 Gr. CW-12MW 230 18 24 600 46 63 1200 93 127 1600 124 169 1800 139 190 3000 232 316 5000 387 527
18 3.17 A 351 Gr. CN7M 230 18 24 600 46 63 1200 93 127 1600 124 169 1800 139 190 3000 232 316 5000 387 527
19 ---- Cast Iron IS 14846 PN10 ---- 10 15 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
20 ---- Cast Iron IS 14846 PN16 ---- 16 24 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
21 ---- Bronze IS 778 PN10 ---- 10 15 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
22 ---- Bronze IS 778 PN16 ---- 16 24 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
Cast Iron BS standard,
23 ---- ---- 15 20 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
CL125
24 ---- Cast Iron lined, CL125 ---- 13 18 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ----
ALL RIGHTS RESERVED

THIS DOCUMENT IS DEVELOPED BY LTHE AND INFORMATION CONTAINED IS PROPERTY OF INDIAN OIL CORPORATION LTD. IT SHALL NOT BE USED FOR ANY PURPOSE OTHER THAN FOR WHICH IT WAS SUPPLIED . CONFIDENTIAL – NOT TO DISCLOSE WITHOUT AUTHORIZATION
Project Name: Indmax FCC Unit Including LPG Treatment Facility (LSTK – 01 Package)
at IOCL, Bongaigaon Refinery,Dist. Chirang , Assam, INDIA
Doc. No.: ANNEXURE-C of 9800-101-PIP-EC-0005 Rev. No.: 1
Title : Test Pressure for Valves Page : 2 of 2
BODY & SEAT TEST PRESSURE OF VALVES (EXCEPT DIAPHRAGM VALVES)

CL.150 CL.300 CL.600 CL.800 CL.900 CL. 1500 CL.2500
Seat Body Seat Body Seat Body Seat Body Seat Body Seat Body Seat Body
Sr. Matl Rated Rated Rated Rated Rated Rated Rated
Material Test Test Test Test Test Test Test Test Test Test Test Test Test Test
No. Grp. Pr. Pr. Pr. Pr. Pr. Pr. Pr.
Pr. Pr. Pr. Pr. Pr. Pr. Pr. Pr. Pr. Pr. Pr. Pr. Pr. Pr.
2 2 2 2 2 2 2 2 2 2 2 2 2 2
(Psi) (Kg/Cm ) (Kg/Cm ) (Psi) (Kg/Cm ) (Kg/Cm ) (Psi) (Kg/Cm ) (Kg/Cm ) (Psi) (Kg/Cm ) (Kg/Cm ) (Psi) (Kg/Cm ) (Kg/Cm ) (Psi) (Kg/Cm ) (Kg/Cm ) (Psi) (Kg/Cm ) (Kg/Cm )
BODY & SEAT TEST PRESSURE OF DIAPHRAGM VALVES
The test pressure for diaphragm valve depends on type and sizes which shall be as listed below
Seat Body
Material Sizes Test Test
Pr. Pr.
2 2
(Kg/Cm ) (Kg/Cm )
Up to
11 24
2”
2½”-6” 9 12
All material weir type,
1 8” 6.6 9
CL.125/150
10” 5.5 7.5
12” 4.3 6.5
Up to
10 15
4”
All material straight through 6” 6.6 9
2
type, CL.125/150 8”-12” 4 5.2
14” 1.7 2.6
PNEUMATIC TESTING OF SEAT

Pneumatic test shall be carried out at the pressure of 6-7 Bar(g)
Note: For sleeved (lined) butterfly valves the hydro test pressure for body & seat shall be 1.5 times / 1.1 times the design pressure of the fluid, However vendor to specify in his offer max. hydro test pressure for body
& seat that the offered valves shall withstand
ALL RIGHTS RESERVED

THIS DOCUMENT IS DEVELOPED BY LTHE AND INFORMATION CONTAINED IS PROPERTY OF INDIAN OIL CORPORATION LTD. IT SHALL NOT BE USED FOR ANY PURPOSE OTHER THAN FOR WHICH IT WAS SUPPLIED . CONFIDENTIAL – NOT TO DISCLOSE WITHOUT AUTHORIZATION
Doc. No.: ANNEXURE-D of 9800-101-PIP-EC-0005 Rev. No.: 1

Title : VALVES WITH PURGE / FLUSH CONNECTION Page : 1 of 2
VALVES WITH PURGE / FLUSH CONNECTION
GATE VAVLE GLOBE VALVE
Type of Purging Pipe

Tag No. Pipe Material Flange Material
Valve Location Class
GATE SKD140P 0.75”- PIPE SEAMLESS, PE, 0.75”- FLANGE WNRF, ASTM
“G”
GATE SKD140GP A01G01A ASTM A106 Gr. B, SCH 160, A105, SCH 160, CL150, 125-250
(1 Nos.)
ASME B36.10 AARH, ASME B16.5
GATE SKD140GAP
0.75”- PIPE SEAMLESS, PE, 0.75”- FLANGE WNRF, ASTM

“G” & “H”
GATE SKD140Q A01G01A ASTM A106 Gr. B, SCH 160, A105, SCH 160, CL150, 125-250
(2 Nos.)
0.75”- PIPE SEAMLESS, PE, 0.75”- FLANGE WNRF, ASTM

“G” & “H”
GATE SKD730Q A57G01A ASTM A335-P9, SCH 160, A182-F9, SCH 160, CL150, 125-
(2 Nos.)
ASME B36.10 250 AARH, ASME B16.5
0.75”- PIPE SEAMLESS, PE, 0.75”- FLANGE SWRF, ASTM

“G”
GATE SKD141P B01G01A ASTM A106 Gr. B, SCH 160, A105, SCH 160, CL300, 125-250
(1 Nos.)

“G” & “H”
GATE SKD141Q B01G01A ASTM A106 Gr. B, SCH 160, A105, SCH 160, CL300, 125-250
(2 Nos.)
0.75”- PIPE SEAMLESS, BE, 0.75”- FLANGE WNRF, ASTM

“G” & “H”
GATE SKD541Q B29B01A ASTM A312-TP304H, SCH 80S, A182-F304H, SCH 80S, CL300,
(2 Nos.)
ASME B36.19 125-250 AARH, ASME B16.5
ALL RIGHTS RESERVED

Doc. No.: ANNEXURE-D of 9800-101-PIP-EC-0005 Rev. No.: 1

Title : VALVES WITH PURGE / FLUSH CONNECTION Page : 2 of 2
Type of Purging Pipe

Tag No. Pipe Material Flange Material
Valve Location Class
1”- PIPE SEAMLESS, PE, 1”- FLANGE SWRF, ASTM
“G”
GATE SKD736P1 B54G01A ASTM A335-P11, SCH XS, A182-F11, SCH XS, CL300, 125-
(1 Nos.)

“G” & “H”
GATE SKD711Q B56G01A ASTM A335-P5, SCH 160, A182-F5, SCH 160, CL300, 125-
(2 Nos.)
GATE SIX734Q
GATE SKD731Q
GATE SKD731GQ “G” & “H”
B57G01A ASTM A335-P9, SCH 160, A182-F9, SCH 160, CL300, 125-
GLOBE V0D731GQ (2 Nos.)
GLOBE V0D731Q
GLOBE V0X734Q
“G”
GATE SKD143P D01G01A ASTM A106 Gr. B, SCH 160, A105, SCH 160, CL600, 125-250
(1 Nos.)

“G” & “H”
GATE SKD143Q D01G01A ASTM A106 Gr. B, SCH 160, A105, SCH 160, CL600, 125-250
(2 Nos.)
GATE SID523P 0.75”- PIPE SEAMLESS, BE, 0.75”- FLANGE WNRF, ASTM
“G”
D28E01S ASTM A312-TP347H, SCH 80S, A182-F347H, SCH 80S, CL600,
GATE SKD513P (1 Nos.)
ASME B36.19 125-250 AARH, ASME B16.5
“G” & “H”
GATE SKD513Q D28E01S ASTM A312-TP347H, SCH 80S, A182-F347H, SCH 80S, CL600,
(2 Nos.)
ASME B36.19 125-250 AARH, ASME B16.5

“G” & “H”
GATE SKD543Q D29B01A ASTM A312-TP304H, SCH 80S, A182-F304H, SCH 80S, CL600,
(2 Nos.)
ASME B36.19 125-250 AARH, ASME B16.5
GATE SID733P 0.75”- PIPE SEAMLESS, BE, 0.75”- FLANGE WNRF, ASTM
“G”
D57G01A ASTM A335-P9, SCH 160, A182-F9, SCH 160, CL600, 125-
GATE SKD733P (1 Nos.)
NOTES:
1. All Purge/Flush connection shall be Flanged end only. Vendor to follow Pipe / Flange material
as per above table.
ALL RIGHTS RESERVED

Plant Client Contract Code Document ID Contract No.
INDMAX IOCL INDMAX 6684-EQS-G000-EB-0004 66-6684
ENGINEERING SPECIFICATION FOR

SOUR SERVICE
Rev 01 Page 2 of 8
Contents:
1 SCOPE ................................................................................................................................3
2 DEFINATIONS ......................................................................................................................3
2.1 Sour Service ........................................................................................................................3
2.2 HIC Service..........................................................................................................................3
3 REFERENCES .......................................................................................................................3
4 CARBON STEEL ...................................................................................................................4
4.1 General requirements for sour service:....................................................................................4
4.2 General requirements for HIC service: .....................................................................................4
4.3 Product Specific Requirements: Plate and Rolled products ........................................................4
4.4 Product Specific Requirements: Piping ....................................................................................6
4.4.1 Seamless pipe .....................................................................................................................6
4.4.2 Welded pipe manufactured from plate ....................................................................................6
4.5 Product Specific Requirements: Forgings ................................................................................6
4.6 Product Specific Requirements: Fittings ..................................................................................7
4.7 Product Specific Requirements: Exchanger Tubes ....................................................................7
4.8 Product Specific Requirements: Castings ................................................................................7
5 LOW ALLOY STEELS .............................................................................................................7
6 CLAD OR WELD OVERLAID PLATE USED FOR EQUIPMENT ........................................................7
7 BOLTING .............................................................................................................................8
8 WELDING ............................................................................................................................8
9 STAINLESS STEEL AND OTHER ALLOYS .................................................................................8
10 POST WELD HEAT TREATMENT FOR CARBON AND LOW ALLOY STEEL ...................................... 8

SOUR SERVICE
Rev 01 Page 3 of 8
1 SCOPE
This Engineering Specification covers the requirements for components intended for operation in Sour
and / or HIC service. The requirements as mentioned in this specification shall be applied for
equipments in sour service i.e. in wet hydrogen sulfide (wet H2S) service and in Hydrogen Induced
Cracking (HIC) service.
Except as modified by this engineering specification, material for Sour Service shall meet the
requirements of NACE standard MR0103 (Materials Resistant to Sulfide Stress Cracking in Petroleum
Refining Environments).
Requirements for HIC resistance material are not covered by NACE standard MR0103. For HIC
resistance, the materials shall meet the requirements as specified in this specification.
2 DEFINATIONS
2.1 Sour Service
Unless otherwise specified by the Licensor or Sour Service is specified in the Equipment Data Sheet
(EDS), the following definition of Sour Service as defined in NACE Standard MR 0103 shall be
followed.
Service environmental conditions containing an aqueous phase and:
a) > 50 ppmw total sulfide content in the aqueous phase; or
b) 1 ppmw total sulfide content in the aqueous phase and pH < 4; or
c) 1 ppmw total sulfide content and 20 ppmw free cyanide in the aqueous phase, and pH > 7.6;
or
d) > 0.3 kPa absolute (0.05 psia) partial pressure H2S in the gas phase associated with the
aqueous phase of a process.
2.2 HIC Service
Unless otherwise specified by the Licensor or HIC-Service is specified in the Equipment Data Sheet
(EDS), the following definition of HIC-Service shall be followed.
If a fluid contains an amount of 50 ppmw H2S or more, independent of a pH value and / or existence
of cyanide compounds, and a free water phase, then the requirements of HIC-Service shall be fulfilled.
3 REFERENCES
This specification refers to the following reference documents (latest revision):

NACE MR0103 Materials Resistant to Sulfide Stress Cracking in Petroleum Refining
Environments, NACE International
NACE SP0472 Standard Practice. Methods and Controls to prevent inservice environmental
cracking of carbon steel weldments in corrosive Petroleum Refining
Environments, NACE International
NACE MR0175 Petroleum and natural gas industries — Materials for use in H2S-containing
environments in oil and gas production, NACE International.

SOUR SERVICE
Rev 01 Page 4 of 8
4 CARBON STEEL
4.1 General requirements for sour service:

01
4.1.1 Except as modified by this engineering specification, Carbon Steel materials shall fulfill the
requirements as per NACE MR0103 section 2.1.
4.1.2 Carbon Steel shall be manufactured by either basic oxygen or electric arc furnace method and shall be
fully killed and fine grained.
4.1.3 Carbon Steel material shall be supplied in Normalized condition irrespective of wall thickness.
4.1.4 Thermal Stress Relieving required for cold bend zones producing outer fiber deformation greater than
5%, even if it is not required by code.
4.1.5 Carbon content shall be 0.20% maximum.
4.1.6 Ni content less than 1%.
4.1.7 Typical limitations of Carbon Equivalent are the following:
Carbon Equivalent (CE) ≤ 0.42% (For Thicknesses below 2”)

Carbon Equivalent (CE) ≤ 0.45% (For Thicknesses above or equal to 2”)
Note:
1. Carbon Equivalent (CE) shall be calculated by the following formula:
𝑀𝑀 𝐶𝐶 + 𝑀𝑀 + 𝑉 𝑁𝑁 + 𝐶𝐶
𝐶𝐶 = 𝐶 + + + (all in wt%)
6 5 15
2. The micro-alloying elements Boron (B), Titanium (Ti), Niobium (Nb) and Vanadium (V) shall not be
intentionally added to the steel.
4.1.8 For piping components, ASTM standard designations shall be applicable for corresponding ASME
designations, which would be read as ASTM A XXX instead of ASME SA XXX in this document.
01
4.2 General requirements for HIC service:
In addition to the general requirements for sour service Carbon steel shall fulfill following requirements
for HIC service.
4.2.1 Carbon steel shall be made by vacuum degassing process.
4.2.2 Oxygen content less than 0.0025%.
4.2.3 Calcium treatment shall be applied for inclusion shape control, except that it need not be applied to
plate with very low sulphur levels (below 0.001%). The Ca/S ratio shall be in the range of 2 to 3.
4.3 Product Specific Requirements: Plate and Rolled products
4.3.1 Sour service requirements
Carbon Steel plates shall comply with ASME SA-516 Gr.60 as modified herein.
Hardness of carbon steel in base metal, weld and heat affected zone, as measured during the welding
procedure qualification, shall be 22 HRC (248Hv10) maximum, for production hardness shall be
maximum 185 HB after stress reliving.

SOUR SERVICE
Rev 01 Page 5 of 8
4.3.1.1 Chemical composition
Chemical composition (product analysis) of carbon steel material shall meet the following
requirements, unless the standard material specification is more restrictive.
01
Sulfur (S) ≤ 0.015%
Phosphorus ≤ 0.020%
4.3.1.2 Through-Thickness Testing
For plates including and above 25mm thick, through-thickness tensile testing shall be carried out in
accordance with ASTM A770, with minimum reduction in area being 35% as determined in
accordance with ASTM A370, on one plate per heat.
4.3.2 HIC service requirements
Carbon steel plate materials used in HIC service, as described in Paragraph 2.2, for fabrication shall
fulfil the following requirements in addition to Sour Service Requirements given in Paragraph 4.3.1.
4.3.2.1 Chemical Composition:
Following additional metallurgical requirements shall be fulfilled for plates:

01
Sulfur (S) ≤ 0.002%
Phosphorous (P) ≤ 0.010%
Titanium (Ti) ≤ 0.02%
Boron (B) ≤ 0.001%
Oxygen (O) ≤ 0.0025%
Cr + Mo + Ni + Cu ≤ 0.7%
V + Nb ≤ 0.03%
4.3.2.2 Manufacturing process

The plates shall be produced by a low sulfur and low phosphorus refining process such as in an
electric furnace, with double deslagging, or in a basic oxygen furnace. The steel shall be vacuum
degassed while molten; if manufactured by the continuous casting method, preference is given for
magnetic stirring and squeeze rolling to prevent centerline segregation.
4.3.2.3 Ultrasonic examination

Ultrasonic examination shall be performed according to SA 578 including S1 (100% scanning),
acceptance level C for each plate or according to EN 10160, acceptance criteria S3 and E3.
4.3.2.4 HIC Testing:

SA-516 Gr.60 plates shall fulfill the HIC Test as specified in NACE TM 0284, by using the acidified test
solution A specified in NACE standard TM0177 with the following acceptance criteria:
Crack Length Ratio (CLR) ≤ 5%
Mill test reports shall include the values for the crack length ratio (CLR), crack sensitivity ratio (CSR)
and crack thickness ratio (CTR) as defined in NACE standard TM-0284 and also carbon equivalent
(CE).

SOUR SERVICE
Rev 01 Page 6 of 8
4.4 Product Specific Requirements: Piping
4.4.1 Seamless pipe
4.4.1.1 Sour service requirements

Seamless carbon steel pipes shall be fully killed and in accordance with SA 106 grade B, or SA 333
grade 6, with the following additional requirements for chemical analysis (maximum values in weight
percent, based on ladle analysis):
Sulfur (S) ≤ 0.020%
Hardness of carbon steel shall be as per NACE MR0103 section 2.1. maximum 248Hv10 during
welding procedure qualification and maximum 185 HB after stress reliving.
4.4.1.2 HIC requirements

HIC-resistant seamless carbon steel pipes shall fulfill following requirements, in addition to sour
service requirements:
Sulfur (S) contents ≤ 0.01%.
01 HIC testing is not required for seamless pipes.
4.4.2 Welded pipe manufactured from plate
Seamless piping is preferred to be used in Sour and/or HIC service, but when seamless pipe is
impractical to use, welded pipe can be made from plate. Welded pipe manufactured from plate shall
fulfill the requirements as per plate material for Sour and/or HIC service. Standard welded pipe is not
acceptable.
Longitudinal welds shall be examined on their full length by radiography examination. Spiral Welded
Pipe shall not be used in sour service.
01
Welded pipes manufactured from plates shall fulfill the HIC Testing requirement as specified in clause
4.3.2.4 for carbon steel plates.
4.5 Product Specific Requirements: Forgings
Carbon steel forgings shall be fully killed and in accordance with SA-105N, SA-266 Cl.1, SA-350 LF2,
SA 765, with the following additional requirements.
Hardness shall not exceed 187HB maximum.
Chemical composition
Sulfur (S) ≤ 0.025%
4.5.2 HIC requirements
HIC-resistant carbon steel forging shall fulfill following requirements, in addition to sour service
requirements:
01 Sulfur (S) ≤ 0.020%

SOUR SERVICE
Rev 01 Page 7 of 8
No HIC Testing is required on Forging.
4.6 Product Specific Requirements: Fittings
Fittings shall be in accordance with ASME SA 234 Gr. WPB / SA 420 WPL6. Generally, only seamless
fittings should be used. Base materials shall be in accordance with the above specifications for Plate,
forging or pipe, as applicable. Where it is impractical, welded fittings may be used and shall be
manufactured from plate complying with requirement specified in this specification.
4.7 Product Specific Requirements: Exchanger Tubes
Carbon steel tubes shall be in accordance with SA-179 (Fully Killed), with the following additional
requirements.
A non-destructive electric test in accordance with ASTM A 450 shall be carried out in addition to the
hydrostatic test.
No HIC testing is required on tubing.
4.8 Product Specific Requirements: Castings

01
Cast Carbon Steel Valves shall be in accordance with ASTM A216 WCB / ASTM A352 LCB.
Body, Bonnet and cover materials shall have hardness certified as 22 HRC max.
All valve castings under Wet H2S or HIC service shall be 100% radiographed. Radiography procedure,
areas of casting to be radiographed shall be as per ASME B16.34 and acceptance criteria shall be as
per ASME B16.34, Mandatory Appendix - I.
Valves Chemical composition:

Sulfur (S) ≤ 0.025%
4.8.2 HIC requirements
Carbon steel castings shall fulfill following requirements, in addition to sour service requirements:
Sulfur (S) ≤ 0.020%
No HIC testing is required on castings.
5 LOW ALLOY STEELS
Low Alloy Steel materials in sour (wet H2S) service shall fulfill the requirements as per NACE MR0103.
6 CLAD OR WELD OVERLAID PLATE USED FOR EQUIPMENT
Explosion clad, roll bonded clad, and weld overlays of corrosion resistant alloys, such as austenitic
stainless steels and nickel alloys, are considered to be effective barriers to wet H2S corrosion as per
NACE MR0103. Therefore, for equipment which is completely (integrally) cladded or weld overlaid with
corrosion resistant alloys, the steel base material does not have to fulfill the additional Sour and/or
HIC service requirements as per this specification.
However all base and overlay material shall comply with and shall be selected from those permitted in
the NACE MR0103 standard.

SOUR SERVICE
Rev 01 Page 8 of 8
Also, if equipment is only partly cladded or weld overlaid, then the backing material shall also fulfill the
sour and/or HIC service requirements as per this specification.
7 BOLTING
Bolting exposed to wet H2S, e.g. internal bolting, or external bolting under insulation shall fulfill the
NACE MR0103 requirements as per section 5 of NACE MR0103.
8 WELDING
The below requirements shall be read in addition to UN V416-01 Part-1 Welding (Welded Joints for
Vessels and Equipment) Requirements.
In addition, also the requirements as per NACE MR0103 section 2.1.8 and section 4 shall be met.
Welding procedures shall be used to produce weldments that comply with the hardness requirements
specified for the base material.
For carbon steel weldments, see NACE SP0472 for requirements.
Dissimilar metal welds are not acceptable in sour service.
9 STAINLESS STEEL AND OTHER ALLOYS
Austenitic, Ferritic and Martensitic Stainless Steels shall fulfill the requirements as per NACE MR0103.
Some alloys like brass or zinc containing alloys shall not be used in sour service. For other alloys refer
NACE MR0103, if these alloys are to be used, an approval by Purchaser is required.
10 POST WELD HEAT TREATMENT FOR CARBON AND LOW ALLOY STEEL
All the weld joints, irrespective of thickness, shall be given a Post Weld Heat Treatment (PWHT). All
aspects such as temperature, rate of heating, holding time etc. for PWHT shall be as per ASME
Sec.VIII, Div.I/II requirements.
ES-AD11- Engineering Specification

for Materials Identification Programme
in Manufacturer's Workshop
Rev 01 Page 2 of 9
Contents:
1 General ...............................................................................................................................3
1.1 Scope and Purpose ..............................................................................................................3
2 References ..........................................................................................................................3
3 Definitions ...........................................................................................................................3
3.1 Low and High Alloy Steels. ....................................................................................................3
3.2 Inspector .............................................................................................................................4
3.3 Owner.................................................................................................................................4
3.4 Supplier ..............................................................................................................................4
4 Application and Scope of this Procedure .................................................................................4
4.1 Alloy Verification ..................................................................................................................4
4.2 Scope of PMI testing for Pressure Components ........................................................................4
4.2.1 For Main Pressure Bearing Components on Equipments: ..........................................................4
4.2.2 For pressure Bearing Welds and clad restoration......................................................................5
4.2.3 For Cladding and Weld Overlay: .............................................................................................5
4.2.4 For Air Cooler, Shell & Tube/Double pipe/Multitube Heat Exchanger Tubes and Tubes of Fired
Heaters and Boilers: .............................................................................................................5
4.2.5 For Machinery: .....................................................................................................................5
4.2.6 For Piping Materials (e.g. Pipes, Fittings, Flanges etc.):.............................................................5
4.2.7 For Valves ...........................................................................................................................5
4.2.8 For instruments up to and including the first block valve ...........................................................6
4.2.9 Gaskets...............................................................................................................................6
4.2.10 Studs, Bolts, Nuts and Washers .............................................................................................6
4.3 Scope of PMI Testing for Non-pressure Components ................................................................6
4.3.1 For Equipment Operating Under Atmospheric Pressure .............................................................6
4.3.2 Internals of equipment ..........................................................................................................6
4.4 Time of PMI Testing ..............................................................................................................6
5 Personnel, Equipment and Methods .......................................................................................7
5.1 Testing Personnel ................................................................................................................7
5.2 Testing Equipment ...............................................................................................................7
5.3 Testing Methods ..................................................................................................................7
5.3.1 Surface Preparation ..............................................................................................................7
5.3.2 Small Size Components ........................................................................................................7
5.3.3 Materials Susceptible to Cracking ...........................................................................................7
5.3.4 Instrument Calibration ..........................................................................................................7
5.3.5 Execution of PMI Testing .......................................................................................................7
6 Alloy Acceptance Criteria.......................................................................................................8
7 Rejection of Components or Welds .........................................................................................8
8 Marking ..............................................................................................................................8
8.1 Allowable Ink .......................................................................................................................8
8.2 Marking of Accepted Components ..........................................................................................8
8.2.1 Marking Location for Plates ...................................................................................................8
8.2.2 Marking Location for Pipes ....................................................................................................8
8.2.3 Marking Location for Welds ...................................................................................................9
8.2.4 Marking Location for Piping Materials......................................................................................9
8.2.5 Marking Location for Tubes ...................................................................................................9
8.2.6 Marking of Rejected Components ...........................................................................................9
9 Documentation of Test Results...............................................................................................9
9.1 Test Records .......................................................................................................................9
9.2 Final Documentation .............................................................................................................9

Rev 01 Page 3 of 9
1 General
Conformance to all locally applicable regulations shall be required.

Documents shall be written in English and all dimensions shall be in SI units.
Any conflict(s) between this standard, industry standards, engineering drawings, and contract documents
shall be resolved at the discretion of LSTK Contractor / PMC / Company.
1.1 Scope and Purpose
This standard covers a procedure for identifying low and high alloy materials used for equipment and piping
systems at suppliers’ workshops by means of Positive Material Identification (PMI).
By this procedure it shall be ensured that for equipments or piping systems or components thereof only such
materials have been used and / or installed that fully comply with the technical specification and the applicable
codes and standards. Mistakes that could have been made either in the manufacturing process at the steel
mill or at a later stage during the handling of the materials at suppliers’ workshops shall be detected by this
procedure before the shipment of such non-conforming components to site.
This procedure shall be applied to pressure bearing components, attachment materials and welds on Pressure
bearing components, corrosion or wear resistant cladding, weld overlays, clad restotration, pressure bearing
welds, internal parts of equipments and internals welding and attachment welds of such internals to the
pressure bearing parts.
The following items shall not be subject to PMI unless deemed critical in nature and specifically defined in the
01 Material Requisition/Technical Specification:
(i) Machinery rotating elements
(ii) Valve gates, stem and trim
(iii) Gaskets other than solid metal, metallic jacketed types or spiral wound gaskets
(iv) Metallic insulation covering.
(v) Machinery lube oil, cooling water and steam piping
(vi) Carbon steel items
2 References
Reference is made in this standard to the following documents. The latest issues, amendments, and
supplements to these documents shall apply unless otherwise indicated.
ASME Code, Section II Materials, Parts A, B
ASME Code, Section IX Welding and Brazing Qualifications
01 API RP-578 Material verification programme for new and existing alloy piping system.
The application of the above references standards depends on the specified design code.
3 Definitions
For the purpose of understanding this standard, the following definitions apply.
3.1 Low and High Alloy Steels.
Materials that contain alloying elements, for example chromium, nickel, or molybdenum added to enhance
mechanical or physical properties and / or the corrosion resistance. Low alloys are those materials with
chromium contents of 11 percent or less. Percentages greater than 11 are classified as high alloy.

Rev 01 Page 4 of 9
3.2 Inspector
Inspector means Contractor’s / PMC’s / OWNER's inspector. Inspector may be 3rd party inspection authority
acting on behalf of OWENR/PMC.
3.3 Owner
Owner means the final customer or its representatives.
3.4 Supplier
A supplier that delivers equipment and piping systems.
4 Application and Scope of this Procedure
4.1 Alloy Verification
The basic elements of the low and high alloy material shall be verified as follows:
All materials shall comply with applicable ASME/ASTM material specification.
MATERIAL TYPE VERIFICATION

Carbon Molybdenum and Manganese-
Molybdenum and Manganese
Molybdenum Steels
Chromium-Molybdenum Steels Chromium and Molybdenum
Nickel steel Nickel
Chromium, Nickel and Molybdenum and other alloy
Regular Carbon grade Stainless Steels elements necessary for materials identification. When
equipment in section 5.2 does not measure Carbon,
L Grade & H Grade Stainless Steel other tests shall be used to show that Carbon content is
acceptable for ‘L’ or ‘H’ grades.
Chromium, Nickel, Molybdenum, Titanium, Niobium
Stabilized Sainless Steels
(Columbium) and other stabilizing elements used
Non Ferrous alloys All major alloying elements
4.2 Scope of PMI testing for Pressure Components
One hundred percent PMI testing of all low and high alloy steel pressure bearing components, corrosion or
wear resistant cladding, weld overlays and pressure bearing welds as specified in 1.1 shall be performed by
the following sampling methods.
All material shall be 100% PMI tested at source(material manufacturer's shop/Trader's shop) before shipment.
4.2.1 For Main Pressure Bearing Components on Equipments:

One test for each pressure bearing component, namely for any piece of plate, pipe, fitting or forging etc.
01
which forms a part of the pressure boundary of the equipment.
One test for each major load bearing external and all internal attachments, including alloy sections of support
skirts, welded directly to the pressure retaining components.

Rev 01 Page 5 of 9
For bolting, Gasket and Pressure retaining welds refer respective sections of this specification.
4.2.2 For pressure Bearing Welds and clad restoration

01 For circumferential welds, including nozzle pipe-to flange welds, and nozzle-to-shell/head welds; Longitudinal
welds: Each weld, with 1 test per weld seam for automatic and semi-automatic welding processes, and 1 test
per 450mm weld length for manual welding processes.
For weld overlay, including clad restoring: 1 test per square metre, or part thereof, minimum.
For tube-to-tubesheet and tube-to-header welds: 10% of welds for ≤200 tubes; 5% of welds for >200 tubes,
with maximum of 50 welds tested.
For repair welds: 1 test on excavated weld to ensure incorrect material fully removed; thereafter 1 test per
450mm repair weld length.
4.2.3 For Cladding and Weld Overlay:

One test shall be made per every 5 m² of cladding or weld overlay. For any component smaller than 5 m² at
least one test on every clad or weld overlaid component (e.g. shell courses, heads, flange covers etc) shall be
taken.
4.2.4 For Air Cooler, Shell & Tube/Double pipe/Multitube Heat Exchanger Tubes and Tubes of Fired
Heaters and Boilers:
01
For Air Cooler, Shell & Tube/Double pipe/Multitube Heat Exchanger: Prior to their installation 10 tubes or 10
percent of the tubes, whichever is greater from every heat shall be tested on one spot each. If one or more
tested tubes do not meet the requirements, then all of the tubes of the affected heat shall be tested.
All pressure retaining tubes of Fired Heaters: Each component part shall be tested.
4.2.5 For Machinery:

01
All pressure retaining components, including auxiliary process fluid piping, valves etc.: Each component part
shall be tested.
All attachment welds to the pressure retaining components: Each weld per component part shall be tested.
Machinery internal rotating elements, lube oil, cooling water and steam piping: PMI not required unless
specifically defined in the material requisition/Technical Specification.
4.2.6 For Piping Materials (e.g. Pipes, Fittings, Flanges etc.):

All pressure retaining components, including piping, fitting, forgings including flanges, castings: Each
01 component part shall be tested. Also refer PMI requirements specified in the document 6684-PIP-G00-EB-
0008.
4.2.7 For Valves

All pressure retaining components, including bodies, bonnets, plugs, vents, bleeds, drains etc.: Each
component part shall be tested.
01 Valve parts, which are not within the pressure boundary, for example valve gate, stems, trim, internal bellows
seal etc. shall not require testing. However, pipe support pads and reinforcing pads welded to pipe shall be
tested if the pipe requires testing.

Rev 01 Page 6 of 9
4.2.8 For instruments up to and including the first block valve

For instruments up to and including the first block valve, Control and relief valves shall be tested as per 4.2.7
above.
01
Thermowells, orifice flanges, orifice plates etc.: Each component part shall be tested.
4.2.9 Gaskets
100% PMI test for Metal Gaskets (RTJ), Solid Metal or jacketed metallic gaskets, inner ring & ribs of spiral
01 wound gaskets.
For other gaskets, PMI is not required unless otherwise specified in Material Requisition/Technical
Specification.
4.2.10 Studs, Bolts, Nuts and Washers

Alloy studs, bolts, nuts, and washers shall require PMI testing with following sampling plan.
Lot Size Sample Size
Upto 100 2% (Min.2)
101 to 500 1% (Min.3)
501 and above 0.5% (Min.5)
4.3 Scope of PMI Testing for Non-pressure Components
4.3.1 For Equipment Operating Under Atmospheric Pressure

If this Engineering Specification is referred to and applied in the technical specification of such equipment the
scope of testing is identical with the scope described under 4.2 above. Otherwise, PMI testing is not required.
4.3.2 Internals of equipment

PMI shall be performed on internal parts of equipment and welds and attachment welds of such internal to the
pressure parts.
Extend of Checking, Place of Checking and Methodology of Ckecking for large quantity internals such as Tray
components shall be discussed and agreed prior to ordering/manufacturing the components.
4.4 Time of PMI Testing
Examination shall be performed on materials, immediately after receipt and on components and welds after
fabrication including welding is completed.
For equipment that is subjected to stress relieving or other kinds of heat treatment PMI testing shall always
take place prior to such heat treatment.
Otherwise the PMI testing is always to be done prior to the hydro tests of pressure bearing equipments.
Equipment internals and other items, for example heat exchanger tubes or RTJ gaskets, that will not be
accessible for verification after installation, shall be checked and verified prior to installation.

Rev 01 Page 7 of 9
5 Personnel, Equipment and Methods
5.1 Testing Personnel
The personnel carrying out PMI testing shall have adequate and documented theoretical and practical
experience in the applied methods. They shall demonstrate their good knowledge of the testing equipment
and shall have a sound knowledge of the norms and standards as well as the properties relevant to the
material under PMI testing.
5.2 Testing Equipment
The equipment or methods used for this standard shall have the capability of positively identifying and
providing a quantitative measurement of the alloying elements specified in 4.1.
Portable alloy analyzers using Optical Emission Spectrometry (OES), (Spektroport, OBLF Spektromer, Arc-Met.
etc) using an electric arc are only permitted provided that the burn spot will be removed afterwards by
grinding. Examinations shall be performed preferably by the use of any of the following equipment:
Portable X-ray Fluorescence (XRF) Analyzers, such as the TN Technologies (formerly Texas Nuclear) TN 9266,
TN 9277 (Metallurgist- XR™) or Metallurgist-Pro™, Metorex (formerly Outokumpu) X-Met™ 840, X-Met™ 880
or X-Met™ 2000 MetalMaster, Cianflone Scientific Portaspec Model 2501, or Metorex International model
SSPS Analyzer shall be used. Use of other instruments shall require written OWNER/PMC approval.
When the selected analyzer is unable to identify the material, that material shall be analyzed by a OWNER/PMC
approved laboratory method. When a laboratory method is used, the procedure for sample removal,
identification and traceability to the original material shall be submitted to OWNER/PMC for approval prior to
testing.
5.3 Testing Methods
5.3.1 Surface Preparation

The surface of the component or weld that shall be PMI tested shall be clean and reasonably smooth. Rust
and / or scale as well as all kinds of oxide layers have to be removed from surface. The latter does not apply
to the protective oxide layers of stainless steels.
5.3.2 Small Size Components

For components and welds of small size (e.g. tubes with less than 25 mm diameter) such that they do not
completely accommodate the measurement aperture special testing devices or procedures may become be
applicable.
5.3.3 Materials Susceptible to Cracking

For materials susceptible to cracking a surface crack test by the magnetic particle or dye penetration method
must be performed and recorded after PMI testing. Details shall be agreed upon during the pre-inspection-
meeting.
5.3.4 Instrument Calibration

The applied PMI testing instrument has to be calibrated in line with the requirements and procedures of the
equipment manual. In any case standard test blocks with known chemical analysis similar to the type of low or
high alloy material that is subject to testing shall be used for the calibration.
5.3.5 Execution of PMI Testing

The requirements for the execution details of the PMI testing beyond the stipulations of this engineering
specification are depending on the particular equipment in use. Therefore the requirements and guidelines

Rev 01 Page 8 of 9
given in the manual of the concerned testing equipment shall strictly be followed in order to achieve sound
testing results. Measuring Tolerance specified by the Equipment Manufacturer can be taken into account.
6 Alloy Acceptance Criteria
Materials shall contain the amount of alloying elements specified in the applicable material specifications (e.g.
ASME Section II, Materials parts A and B, applicable DIN EN ISO Standards or VdTÜV Werkstoffblätter).
Weld metal deposits shall be within the ranges allowed in the material/Consumable specification specification
for each element.
Acceptance of dissimilar metal alloy weld shall be in accordance with the weld electrodes or consumables
specified in the approved weld procedures. The dilution of the filler metal with the base metal shall be taken
into account when determining the nominal as-deposited weld metal composition.
7 Rejection of Components or Welds
If alloy verification falls outside of the acceptance criteria using the equipment specified in para.5.2 supplier
may use chemical analysis of chips taken from the concerned material in order to re-verify the exact analysis
of the component before final rejection. However, such procedure and the selection of the laboratory shall be
subject of OWNER/PMC approval.
If any component or weld metal is unacceptable to OWNER/PMC on the basis of this engineering Specification,
supplier shall replace the unacceptable component or weld at his own expense. Replacements shall be tested
for alloy verification as required for the original component or weld.
The supplier shall ensure procedures for segregating rejected items and that they are properly identified to
prevent reuse.
8 Marking
Components that have been subjected to PMI testing shall be marked in order to identify their testing status
and result.
8.1 Allowable Ink
Markings shall be made with water insoluble ink that will not attack or harmfully affect the material at ambient
or elevated temperature. Ink shall be free of Lead, Sulphur, Zinc, Cadmium, Mercury, Chlorine or other
halogens. Heat treated components, when heat treatment is conducted after material verification, shall have
markings which are identifiable after heat treatment.
8.2 Marking of Accepted Components
Materials accepted by OWNER/PMC shall be marked with a letter ‘A’ by using a low stress metal stamp, unless
specified otherwise, in the following locations:
8.2.1 Marking Location for Plates

Plates shall be marked 75 mm from one edge, adjacent to the manufacturer’s marking
8.2.2 Marking Location for Pipes

Pipes shall be marked 75 mm from one end of the outer surface.

Rev 01 Page 9 of 9
8.2.3 Marking Location for Welds

Welds shall be marked adjacent to the welder’s identification marker next to the weld.
8.2.4 Marking Location for Piping Materials

Piping materials such as pipes, fittings and flanges shall be marked adjacent to the manufacturer’s marking.
8.2.5 Marking Location for Tubes

Each tested tube shall be marked 300 mm from one end.
8.2.6 Marking of Rejected Components

Unacceptable components and welds shall be identified and quarantined immediately in such way, that re-use
is safely prevented. Supplier’s standard quality management procedure for handling of non-conforming
products shall be applied.
9 Documentation of Test Results
9.1 Test Records
In order to comprehensively document the executed scope and the results of the PMI testing a detailed
recording procedure shall be established by the supplier.
The test records shall as a minimum contain the following information:
- Project number and name,
- Item and TON number of the equipment subjected to PMI testing,
- Supplier’s job number,
- Reference to this engineering specification,
- Part or weld number in conjunction with the applicable drawings and part lists,
- Details of the applied testing equipment and its calibration,
- Material type, grade and class as per the applicable code or material specification,
- Range of the chemical analysis allowed or required by the applicable code or material specification,
- Detailed testing results including the measured percentage for each verified alloying element,
- Result of the PMI testing (“Accepted”, “Rejected”),
- Test date,
- Signatures of supplier’s testing personnel.
The test records shall also provide details of the applied testing equipment, its calibration, surface conditions,
9.2 Final Documentation
The supplier shall prepare a complete alloy verification package that means the complete set of test records
as outlined before and shall include it into the equipment data book prior to final inspection of the equipment.
The alloy verification package shall be reviewed and approved by Inspector prior to shipment of the
equipment.
05 05 2017 Tushar Chitlangi
Please refer to our comments on DCI for documents in

Approval & review category
OWNER CONTRACTOR
Indmax FCC Unit Including LPG Treatment Facility (LSTK –
01 Package) at IOCL, Bongaigaon Refinery, Dist. Chirang ,
PMC Assam, INDIA

Doc No : 9800‐101‐PMG‐QA‐0004 Rev No : 00
Title : Marking and Color Coding Procedure Page : 2 of 12

Contents

1 GENERAL .............................................................................................................................. 3
1.1
PURPOSE .............................................................................................................................................. 3
1.2
REFERENCE DOCUMENTS .................................................................................................................... 3
2 MARKING ............................................................................................................................. 3
3 COLOR CODING .................................................................................................................... 4
4 PIPES .................................................................................................................................... 5
4.1 MARKING ON PIPES ............................................................................................................................. 5
4.2 MATERIAL DISCRIMINATION COLOR ................................................................................................... 5
5 FITTINGS .............................................................................................................................. 6
5.1 MARKING ON FITTINGS ....................................................................................................................... 6
6 FLANGES (Including Spacers/Blanks, 8‐Fig Flanges and Stub Ends) .................................... 7
6.1 MARKING ON FLANGES, SPACERS/BLANKS, 8‐FIG FLANGES AND STUB ENDS ................................... 7
7 VALVES ................................................................................................................................. 8
7.1 MARKING ON VALVES .......................................................................................................................... 8
7.2 MARKING LOCATION ........................................................................................................................... 9
8 FASTENERS ......................................................................................................................... 11
8.1 MARKING ON FASTENERS.................................................................................................................. 11
8.2 MATERIAL DISCRIMINATION COLOR ................................................................................................. 11
9 GASKETS ............................................................................................................................. 12
9.1 MARKING ON GASKETS ..................................................................................................................... 12
9.2 MARKING LOCATION ......................................................................................................................... 12
9.3 MATERIAL DISCRIMINATION COLOR ................................................................................................. 12

OWNER CONTRACTOR
PMC Assam, INDIA


1 GENERAL
1.1 PURPOSE
The purpose of this procedure is to provide guide line to control, document and perform
Material Identification Marking and application of Color Code to procured piping bulk
products to comply with the Project specifications of “Indmax FCC Unit Including LPG
Treatment Facility (LSTK – 01 Package) at IOCL, Bongaigaon Refinery”.
This procedure is applicable to all Project Piping Bulk Materials such as pipes, fittings,
valves, flanges, gaskets and Fasteners during procurement / Inspection phase for the
items to be procured for procured for IOCL Indmax FCC Unit Including LPG Treatment
Facility (LSTK – 01 Package).
1.2 REFERENCE DOCUMENTS
 Project Inspection and Test Plan for Shop Inspection : 6684‐IEX‐G00‐EC‐0001
 Technical Requirements for Pipes, Fittings, Flanges, Gaskets and Fasteners : 6684‐
PIP‐G00‐EB‐0008_Rev 01
 Technical Requirements for Manual Valves : 6684‐PIP‐G00‐EB‐0009
 Project Inspection and Test Plan for Shop Inspection Procedure : 9800‐101‐PMG‐
QA‐0005
2 MARKING
All Piping bulk materials shall be marked with clearly readable Original Manufacturer’s
marking. The marking shall comply with relevant material specifications. Marking shall
generally be accomplished by either one or a combination of casting out, forging‐out,
punching, stencilling, tagging, labelling and taping. Markings shall include the
Manufacturer’s applicable identification symbol, which shall match the identification
shown on the material certificates.
Markings applied by Stockiest, Trader and Suppliers may supplement the Manufacturer’s
markings (e.g.: PO numbers, PO Item no., Material code or Service codes) but shall not
replace the Manufacturer’s marking.
Stencilling color shall be black; however for piping components whose surfaces are black
or dark, it shall be white.

OWNER CONTRACTOR
PMC Assam, INDIA


3 COLOR CODING
Color coding is one of the Quality system tools intended to maintain material traceability.
Color coding is intended to supplement, not replace, the normal standard identification
requirements (e.g. Manufacturers’ markings, ASME, ASTM, MSS, etc.) of components.
The material Supplier shall be responsible for the application of color coding. The coding
shall be checked by the Supplier’s QC department before being released for shipment to
site.
Material discrimination colors to be used for a given MOC shall be as indicated in
Annexure – I & II.
Brands of paint used for material discrimination shall be selected by manufacturer of
piping materials. For stainless steels, paints containing materials which adversely affect
the quality of the steel shall not be used.
Paints containing chlorine, chlorides, sulphur, lead, zinc or any contents detrimental to
materials are not acceptable.
Discrimination color shall be painted in one line. For Special Services like NACE, IBR,
Hydrogen , HIC etc. discrimination color shall be in two parallel lines as described in
Annexure – I.
Width of colour band shall be a minimum of 10 mm for less than 3” size components and
20 mm for 3” and larger sizes, unless otherwise specified.
However Paint shall not be applied, in any circumstances, to the following:
 Inside surfaces of pipe, flanges or fittings;
 Threads and Weld bevels;
 Symbols or markings which would obliterate identification;
 Gasket seating surface.
No colour coding shall be applied to galvanized materials and externally‐coated Materials

OWNER CONTRACTOR
PMC Assam, INDIA


4 PIPES
4.1 MARKING ON PIPES
The following items or the like shall be indicated on pipes. Marking shall normally be
accomplished by stencilling and/or punching, in the following order:
 Manufacturer's name or trade mark
 Codes or standards (IS, ASTM, …etc.)
 Material specification
 Dimension
 Manufacturing No. or mark (Heat No. / Charge No. / lot No..)
 Special Service requirements (e.g. SOUR/NACE, etc.)
Notes: Dimensions shall be indicated in "Nominal size x Schedule No. x Length". When
nominal sizes and schedule No. cannot be applied, actual outside or inside diameter and
wall thickness in millimetre may be indicated. Nominal size shall be in accordance with
inch system (NPS or inch).
4.2 MATERIAL DISCRIMINATION COLOR
Discrimination colors indicated in Annexure‐I shall be painted on the outer surface of all
pipes, except for coated pipes and galvanized pipes.
Discrimination color shall be painted all through the longitudinal length of pipe as shown
in Fig 1.

Fig. 1 Color Coding Location on Pipes

OWNER CONTRACTOR
PMC Assam, INDIA


5 FITTINGS
5.1 MARKING ON FITTINGS
The following items shall be indicated on all fittings. Marking for pipe fittings shall
generally be accomplished by stenciling and/or punching, or labeling.

No. Items Butt welding Socket welding
(3, 4) (3, 4)
1 Manufacturer’s name or trade x x
mark
2 Material specification (1) x x
3 Grade and Type x x
3 Nominal size x x
4 Schedule No. or Pressure Class x x
or Wall thickness
5 Manufacturing No. or mark x x
(Heat No / Charge No. / lot
No.)
6 Special Service requirements x x
(e.g. SOUR, etc.)

For fittings of the type other than those indicated above, marking shall be made in the
same manner as shown for the similar manner as shown above.
Notes:
1. Identification marks in Annexure‐I may be used as material specification.
2. In case of elbows, symbols indicating long radius or short radius type shall be
included.
3. For small fittings on which marking items cannot be fully indicated, the following
items, may be omitted
 Symbols indicating long radius or short radius type.

OWNER CONTRACTOR
PMC Assam, INDIA


Material Discrimination Colors in Annexure‐I shall be painted on the outer surface of each
fitting.
Discrimination color paint shall be as indicated in Fig 2.

Fig. 2 Color Coding Location on Fittings

6 FLANGES (INCLUDING SPACERS/BLANKS, 8‐FIG FLANGES AND STUB ENDS)
6.1 MARKING ON FLANGES, SPACERS/BLANKS, 8‐FIG FLANGES AND STUB ENDS
The following items shall be punched on the outer surface (rim) of flanges and stub ends.
Items which cannot be indicated on the outer surface of stub end, may be marked on the
outer surface of pipe by stenciling or painting.
 Nominal size
 Schedule No.
 Rating
 Material specification
 Manufacturer's name or trade mark
 Ring Groove No.
 Charge No. and lot No.

OWNER CONTRACTOR
PMC Assam, INDIA


 Special Service requirements (e.g. SOUR/NACE etc.)
Note: * Ratings shall be as indicated in Note (6) in Par 7.2.
Marking location shall generally be as indicated in Fig 3.
 Material discrimination colors in Annexure‐I shall be painted on the outer surface of
flanges and stub ends as shown in Fig. 3.

Spacer/Blanks, Fig‐8 Flanges

Fig 3 Marking and Color Coding Locations of
Flanges, Spacers/Blanks, 8 Fig Flanges and Stub Ends.
7 VALVES
7.1 MARKING ON VALVES
 All items indicated in Par. 7.2 shall be marked on all valves.
 Marking of valves shall be made on valve body, hand wheel & name plate.
 Marking on valve body shall be made on body or bonnet by casting‐out, forging‐out
or punching.

OWNER CONTRACTOR
PMC Assam, INDIA


 Marking on hand wheel shall be made by casting‐out, forging‐out or punching. When
marking items cannot be fully indicated on hand wheels, marking may be made
adequately by alternative method.
 Name plates which shall be generally attached on the upper side of hand wheels,
shall have marking by etching, press or punching.
 Marking on bolt and nut shall be made on the end face (bolt), or on the upper or side
face (nut) by punching.
 The identification plate of valves (with stem extension if any) which will be insulated
at site, shall be, if possible, fixed in a place located out of the insulated surfaces.
 This plate in stainless steel shall be fixed securely on the valve handle. The fasteners
used for fixing shall resist to marine corrosion.
 Vendor shall inform the item to purchaser in case vendor wishes to omit markings
because of small space.
7.2 MARKING LOCATION

OWNER CONTRACTOR
PMC Assam, INDIA


Notes:
(1) Marking on name plate is not necessary when the valve body and bonnet are made
of gray cast iron, cast bronze or brass, black heart malleable cast iron, spheroidal
graphite cast iron or carbon steel (excluding those for low temperature service).
Marking of trim material shall be made on name plates, except for the following
cases:
(a) When valve body is of grey cast iron, black heart malleable, or spheroidal
graphite cast iron and trim is of bronze, brass or 13Cr steel.
(b) When valve body is of carbon steel (excluding those for low temperature
service) and trim is of 13Cr steel.
(c) Plug valves whose body and plug are of the same material.
(2) When the body material differs from the bonnet material, marking shall be
individually made on each of them. If the body material is the same as bonnet,
marking may be made on either one of them.
(3) Manufacturing number indicating the product history shall be marked on all cast
and forged steel valves. These may be omitted, however, for carbon steel valves
(excluding those for low temperature service, cast steel valves of class 600 or above,
or forged steel valves of class 900 or above). Date of manufacture may be marked
instead of the manufacturing number.
(4) Each valve shall be accompanied by a test label or a quality guarantee letter
indicating that the valve has been carefully made under the control of the
manufacturer and that its quality is guaranteed. Instead of this, punch marking may
be used for this purpose.
(5) Class (Rating) shall generally be indicated by using the following abbreviations.
Class (Rating) Abbreviations
ANSI Class 125 125#
ANSI Class 150 150#
ANSI Class 300 300#
ANSI Class 600 600#
ANSI Class 800 800#
ANSI Class 900 900#
ANSI Class 1500 1500#
ANSI Class 2500 2500#

OWNER CONTRACTOR
PMC Assam, INDIA


(7) Arrow of flow direction shall be indicated, only when required by the valve
structure.
(8) This item may be marked on valve body for butterfly valve.
(10) This is not applicable for valve without bonnet such as check valve.
Remark: Additional Marking items may be marked on valve, if desired by manufacturer, such as
symbols for special specification, catalogue number, type number and patent number.
Valves are exempted from discrimination by color coding method and the Identification
markings shall be followed strictly.
8 FASTENERS
8.1 MARKING ON FASTENERS
Material identification marks shall be punched on bolts and nuts separately as per material
specification. Marking location shall be as indicated in Fig. 4.
Material discrimination colors as mentioned in Annexure‐II shall be painted on bolts and
nuts as shown in Fig. 4.

Fig 4 Marking and Color Coding Locations of Bolts and Nuts

OWNER CONTRACTOR
PMC Assam, INDIA


9 GASKETS
9.1 MARKING ON GASKETS
The following items shall be indicated on gaskets. Marking shall generally be made by one
or combination of punching, stenciling, tags or tapes.
(1) Manufacturer's name or trade mark
(2) Product's name (Manufacturing No. and material)
(3) Dimension (Nominal size and ring No.)
(4) Code (rating)*
Note: * Ratings shall be as indicated in Note (6) in Par 7.2.
9.2 MARKING LOCATION
 For flexible graphite sheet gaskets, a stiff tag on which all items are indicated shall be
attached to each package.
 For spiral wound gaskets of standard type and those with inner ring, tags or tapes on
which all items are indicated shall be attached.
 For spiral wound gaskets with outer guide ring and those with outer guide ring and
inner ring, all items shall be indicated on surface of outer guide ring by punching or
stenciling.
 For ring joint gaskets, all items shall be marked on the circumference or ring by
punching. A tag on which all items are indicated shall also be attached.
 For other types of gaskets, all items shall be adequately indicated with the above
methods.
 For spiral wound gaskets, the discrimination colors for outer and inner rings shall be
painted on the thickness portion of outer ring as per Annexure–II.
 An additional color will be applied based on the rating of gasket at 1200 apart (3
locations on each gasket) on the thickness portion of outer ring
 For ring joint gaskets, the discrimination colors shall be painted on the outer 90° as
per Annexure‐II.

ANNEXURE - I (Rev.00)
(Identification Marks and Discrimination Colours for Pipe, Fittings & Flanges)
SPECIFICATION
Flanges, Spacers/Blanks, 8 Fig COLOUR CODE COLOUR Strip
Pipes Fittings
Flanges and Stub Ends
A) MATERIAL ‐ CARBON STEEL
SERVICE : GENERAL
A 106 Gr B A 105 A105 Nil ‐
A 672 Gr B60 A515 Gr 70 Orange

‐
A 672 Gr C65 ‐ A515 Gr 65 Dark Blue
API ‐5L Gr B PSL 1 A 234 Gr WPB ‐ Green
B) MATERIAL ‐ ALLOY STEEL
SERVICE : GENERAL
A 335 P5 A234 Gr.WP 5 A387 Gr 5 White
A 335 P9 A234 Gr.WP 9 A387 Gr 9 Light Blue
A 335 P11 A234 Gr.WP 11 A387 Gr 11 Dark Green
A 691 Gr. P11 A 182 Gr. F11 A 182 Gr. F11 Pink
A 691 Gr. P9 A 182 Gr. F9 A 182 Gr. F9 Purple
A 691 Gr. P5 A 182 Gr. F5 A 182 Gr. F5 Brown
C) MATERIAL ‐ STAINLESS STEEL
SERVICE : GENERAL
A 312 Gr TP304 A 403 Gr WP304 A 240 Gr WP304 Nil ‐
A 312 Gr TP304H A 403 Gr WP304H A 240 Gr WP304H Black
A 312 Gr TP316L A 403 Gr WP316L A 240 Gr WP316L White
A 312 Gr TP347H A 403 Gr WP347H A 240 Gr WP347H Green
A 312 Gr TP321 A 403 Gr WP321 A 240 Gr WP321 Orange
A 312 Gr TP321H A 403 Gr WP321H A 240 Gr WP321H Pink
A 312 Gr TP316 A 403 Gr WP316 A 240 Gr WP316 Dark Blue
A 358 Gr TP304 A182 F304 A182 F304 Dark Green
A 358 Gr TP304H A182 F304H A182 F304H Brown
A 358 Gr TP316L A182 F316L A182 F316L Grey
A 358 Gr TP347H A182 F347H A182 F347H Purple
A 358 Gr TP321H A182 F321H A182 F321H Light Blue
SERVICE : NACE
All All All Yellow
SERVICE : IBR
Red
All All All
NOTES :
1. For General Service, Only one line of Discrimination color shall be painted on Pipe, Fittings and Flanges.
2. For Special Service like NACE, IBR etc , Two lines of Discrimination colors ( Base + Special Service) shall be painted on Pipe, Fittings and Flanges.
3. For Galvanized Material , No color coding shall be carried out.
Page 1 of 2
ANNEXURE - II (Rev.00)
(Discrimination Colours for Materials of Fasteners & Gaskets)
Fasteners COLOUR
Gaskets COLOUR CODE
(Spec)
Strip-1 Strip-2
MATERIAL ‐ FASTENERS
A193Gr.B7 / A194 Gr.2H White NIL
A193Gr.B16 / A194 Gr.4 Dark Green NIL
A193Gr.B7M / A194 Gr.2HM Yellow NIL
MATERIAL ‐ GASKETS
SP. WOUND W/CS CENTERING RING & SS INNER RING SS304
Orange
+ GRAPHITE FILLER
OCTAGONAL RTJ Yellow
Additional Strip for Rating Colour GASKET COLOUR CODING

SCHEMATIC PRESENTATION
Rating Colour Code No.
150 Dark Blue
300 Black
600 White
900 Light Blue
1500 Pink
Gasket Material
Colour Code
Rating Colour Code at

NOTES : 3 Locations
1. For Gaskets, 2 strips to be marked as described above.
2. For Galvanized and Zinc Plated Material , No color coding shall be carried out.
9800-101-PIP-EB-0001
Document Category Document Review Status (by Owner / PMC)

(Submission purpose)
0 FIRST ISSUE 08/05/17 RJM YRP AS

REV. DESCRIPTION DATE DRN CHK APP
OWNER
PMC
LSTK CONTRACTOR:
DETAILED ENGINEERING
CENTER:
LICENSOR:
LUMMUS TECHNOLOGY INC.
DATE SCALE TITLE:

NTS STANDARD DRAWING
DEPT: PIPING FOR SPACER & BLINDS
26" AND ABOVE
DRN BY: RJM
PROJECT: DOCUMENT ID
CHK BY: YRP FCCB SH.
APP BY: AS
PWO NO.: 9800-101-PIP-EB-0001 REV. 0
600244
SHEET A3
INDICATIVE INSPECTION AND TEST PLAN FOR
PLATE AND FORGED CARBON STEEL FLANGES
Project : INDMAX Project, Bongaigaon ITP no. : 9800‐101‐IEX‐QA‐0071 Rev. No. : 01

Owner : Indian Oil Corporation Limited PMC Job No. : 9800
PMC : ThyssenKrupp Industrial Solutions (TKIS) LTHE Job No. : 600244
Item Description : PLATE AND FORGED CARBON STEEL FLANGES
Contractor : L&T Hydrocarbon Engineering Limited MOC : ASTM A 105 , ASTM A 515, ASTM A 516
SERVICE ‐ General /NACE (SOUR) /IBR
Inspection By
Sr. No. Activity Description Reference Document Acceptance Criteria Record Format Remarks
Vendor TPIA LTHE
1 RAW MATERIALS
Material Spec, 6684‐EQS‐ Material Spec, 6684‐EQS‐
Review of Raw Material certificates ( Plates /
1.1 G00‐EB‐0004, 6684‐PIP‐G00‐ G00‐EB‐0004, 6684‐PIP‐G00‐ MTC and Reports H R R * Note 2
Forgings etc.)
EB‐0008 EB‐0008
Material Spec, NACE MR‐ Material Spec, NACE MR‐ HT Report,
2 Heat Treatment 0103 , 6684‐EQS‐G00‐EB‐ 0103 , 6684‐EQS‐G00‐EB‐ Time Vs. Temp H R R
0004, 6684‐PIP‐G00‐EB‐0008 0004, 6684‐PIP‐G00‐EB‐0008 Record/Chart
3 Stamping of Samples for Check Testing Material Spec Material Spec Inspection Reports H W R
4 Product Testing
Material Spec, 6684‐EQS‐G00‐ Material Spec, 6684‐EQS‐G00‐
4.1 Chemical Analysis EB‐0004, 6684‐PIP‐G00‐EB‐ EB‐0004, 6684‐PIP‐G00‐EB‐ MTC/ Lab Test reports H R R
0008, NACE MR0103 0008, NACE MR0103
Mechanical Testing (As applicable)
‐ Tensile Test Test Piece identification & testing
4.2 EB‐0004, 6684‐PIP‐G00‐EB‐ EB‐0004, 6684‐PIP‐G00‐EB‐ MTC/ Lab Test reports H H R
‐ Hardness test witness shall be done by TPIA
0008, NACE MR0103 0008, NACE MR0103
‐ Impact Test
5 NDT
Material Spec, ASME Sec. V, Material Spec, ASME Sec. V,
5.1 DPT on Bevel Ends/ SW Ends DPT reports H H‐20% R * Note 8
6684‐PIP‐G00‐EB‐0008 6684‐PIP‐G00‐EB‐0008
6 FINAL INSPECTION
Material Spec, 6684‐PIP‐G00‐ Material Spec, 6684‐PIP‐G00‐
6.1 Visual Examination Insp. Report H H‐100% W‐100% Note ‐ 6
EB‐0008 EB‐0008
Material Spec, ASME B16.47, Material Spec, ASME B16.47,
6.2 Overall Dimensional Check ASME B 16.5, ASME B 16.48, ASME B 16.5, ASME B 16.48, Insp. Report H H‐25% W‐25% Note‐ 1
6684‐PIP‐G00‐EB‐0008 6684‐PIP‐G00‐EB‐0008
* 20% Flanges shall be Hardness tested
as per Cl. 2.11 of 6684‐PIP‐G00‐EB‐0008
6.3 Hardness Test EB‐0004, 6684‐PIP‐G00‐EB‐ EB‐0004, 6684‐PIP‐G00‐EB‐ Insp. Report H H‐20% W‐20%
0008, NACE MR0103 0008, NACE MR0103
Note 7
ASME B 16.5, ASME B 16.48, ASME B 16.5, ASME B 16.48,
6.4 End Preparation and Flange Face , End Protection Insp. Report H H‐25% W‐25% Note ‐ 5 , 6
ASME B 16.25, , 6684‐PIP‐ ASME B 16.25, , 6684‐PIP‐
G00‐EB‐0008 G00‐EB‐0008
Material Spec, 6684‐PIP‐101‐ Material Spec, 6684‐PIP‐101‐
6.5 Positive Material Identification (PMI) EB‐0008 , 6684‐EQS‐G00‐EB‐ EB‐0008 , 6684‐EQS‐G00‐EB‐ PMI Report H H‐10% W‐10% Note ‐ 9 , 10
0006 0006
Page 1 of 2
PLATE AND FORGED CARBON STEEL FLANGES

Item Description : PLATE AND FORGED CARBON STEEL FLANGES
Contractor : L&T Hydrocarbon Engineering Limited MOC : ASTM A 105 , ASTM A 515, ASTM A 516
SERVICE ‐ General /NACE (SOUR) /IBR
Inspection By
Vendor TPIA LTHE
Galvanizing (If specified)
6.6 ASTM A 153/A123 ASTM A 153/A123 Galvanizing Reports H H‐10% W‐10%
‐ Visual and Coating Thickness
Material Spec, MR, 6684‐PIP‐ Material Spec, MR, 6684‐PIP‐
6.7 Surface Protective Coating Insp. Report H R R
G00‐EB‐0008 G00‐EB‐0008
6.8 Verification of Product Marking and Color Coding EB‐0008, Marking and Colour EB‐0008, Marking and Colour Insp. Report H H‐100% W‐10%
coding procedure coding procedure
7 Identification marking / stamping by TPIA IR/IRN H H‐100% R
EB‐0008 EB‐0008
PO, Material Spec., 6684‐PIP‐ PO, Material Spec., 6684‐PIP‐
8 Review of Manufacturer's TC G00‐EB‐0008, 6684‐EQS‐ G00‐EB‐0008, 6684‐EQS‐ MTC H R R
G000‐EB‐0004 G000‐EB‐0004
9 Issue of Inspection Release Note PO, MR, ITP PO, MR, ITP IRN ‐ H R
Final Documentation review & Issue of Inspection IRN & Final
10 PO, MR, ITP PO, MR, ITP H ‐ H
Clearance Documentation
Legends :
Hold Point (H) ‐ Fabrication shall be kept under hold until inspection has been performed or written clearance is obtained by vendor."H " for vendor means 100% inspection by Vendor/ Mfr.
Witness Point (W) ‐ Advise of inspection, Fabrication may be continued if inspector is not present after invitation issued in due time.
Review Point (R) ‐ Review of Test Reports/Certificates/Inspection Reports
Information Point (I)
Approval (A)
Random Witness (RW)
MTC ‐ Manufacturer Test Certificate
Notes :
1 All testing and measuring instruments shall have valid calibration certificate and shall be recorded.
2 Items in NACE(SOUR) service shall fulfill requirements of Chemical, Heat treatment, NDT for raw‐material, Hardness for plate & forged flanges as per Doc. ID: 6684‐PIP‐G00‐EB‐0008
Rev.01 & 6684‐PIP‐G00‐EB‐0004.
3 Slip on flanges NS4" & above shall have 1/8" diameter drilled hole through the hub for venting of gases during welding.
4 For IBR items, inspection shall be by IBR.TPIA shall random witness DPT on BW ends ; 10 % witness for PMI, Hardness and Final Visual & Dimensions check.
For IBR items Test specimen selection, test witness & final stamping are by IBR. All other stages shall be carried out by TPIA.
LTHE shall review test certificates/ documents for IBR items and issue Inspection clearance.
5 Machined surfaces of flanges and all threaded and welding ends shall be protected against damage during transit and storage. For flanges, the machined surfaces shall be coated with easily removable rust
preventive grease or protective coating and the surface shall then be covered with heavy‐duty plastic or wooden or metallic covers.
6 The surface finish for flanges shall be obtained by cylindrical machining so that no radial tool marks are created on the finish surface during machining.
7 For RTJ flanges, blinds & spacers, the hardness of the groove shall be specified on the test report and shall be as per Cl. 1.29 of 6684‐PIP‐G00‐EB‐0008
8 Butt Weld Edge Preparation of 20% flanges shall be D.P. Tested
9 All PMI instruments shall have been serviced within a 6 month period of the time of use to verify the suitability of batteries, sources etc., and the data of the last service shall be stated on the PMI Report.
10 PMI shall be done as per Doc. ID: 6684‐PIP‐G00‐EB‐0008 Rev.01 Cl.2.13
11 Technical Specification for Piping Items ‐ Doc.No. 9800‐101‐PIP‐EC‐0005 has been submitted to PMC for approval.
After PMC approval, 9800‐101‐PIP‐EC‐0005 will be referred instead of 6684‐PIP‐101‐EB‐0008, 6684‐PIP‐101‐EB‐0009 and 6684‐PIP‐101‐EB‐0010 in the vendor ITPs.
12 Where ever % inspection is mentioned it is per tag/size/visit. For hardness test, per tag/heat/size/visit.
13 For CS Flanges CE shall not be greater than 0.42%. In case of IBR items, Carbon content shall be limited to 0.25%.
Page 2 of 2
PLATE & FORGED ALLOY STEEL FLANGES

Item Description : PLATE & FORGED ALLOY STEEL FLANGES
Contractor : L&T Hydrocarbon Engineering Limited MOC : ASTM A 182 , ASTM A 387
SERVICE ‐ General/NACE (SOUR)/IBR
Inspection By
Vendor TPIA LTHE
1 RAW MATERIALS
1.1 EB‐0004, 6684‐PIP‐G00‐EB‐ EB‐0004, 6684‐PIP‐G00‐EB‐ MTC and Reports H R R * Note 3
Forgings etc.)
0008 0008
Material Spec, NACE MR‐0103 Material Spec, NACE MR‐0103 HT Report,
2 Heat Treatment , 6684‐EQS‐G00‐EB‐0004, , 6684‐EQS‐G00‐EB‐0004, Time Vs. Temp H R R
6684‐PIP‐G00‐EB‐0008 6684‐PIP‐G00‐EB‐0008 Record/Chart
3 Stamping of Samples for Check Testing Inspection Reports H W R
EB‐0008 EB‐0008
4 Product Testing
0008, NACE MR0103 0008, NACE MR0103
Mechanical Testing Material Spec, 6684‐EQS‐G00‐ Material Spec, 6684‐EQS‐G00‐ Test Piece identification &

4.2 ‐ Tensile Test EB‐0004, 6684‐PIP‐G00‐EB‐ EB‐0004, 6684‐PIP‐G00‐EB‐ MTC/ Lab Test reports H H R testing witness shall be
‐ Hardness test 0008, NACE MR0103 0008, NACE MR0103 done by TPIA‐
5 NDT
6684‐PIP‐G00‐EB‐0008 6684‐PIP‐G00‐EB‐0008
6 FINAL INSPECTION
EB‐0008 EB‐0008
6684‐PIP‐G00‐EB‐0008 6684‐PIP‐G00‐EB‐0008
* 20% Flanges shall be Hardness tested
as per Cl. 2.11 of 6684‐PIP‐G00‐EB‐0008
6.3 Hardness Test EB‐0004, 6684‐PIP‐G00‐EB‐ EB‐0004, 6684‐PIP‐G00‐EB‐ Insp. Report H H‐20% W‐20%
0008, NACE MR0103 0008, NACE MR0103
Note 8
ASME B 16.25, , 6684‐PIP‐G00‐ ASME B 16.25, , 6684‐PIP‐G00‐
EB‐0008 EB‐0008
All alloy materials tested by PMI shall be
marked "PMI OK"
6.5 Positive Material Identification (PMI) EC‐0001 , 6684‐EQS‐G00‐EB‐ EC‐0001 , 6684‐EQS‐G00‐EB‐ PMI Report H H‐10% W‐10%
0006, Approved Procedure 0006, Approved Procedure
Note‐ 2, 10
Page 1 of 2
PLATE & FORGED ALLOY STEEL FLANGES

Item Description : PLATE & FORGED ALLOY STEEL FLANGES
SERVICE ‐ General/NACE (SOUR)/IBR
Inspection By
Vendor TPIA LTHE
Material Spec, MR, 6684‐PIP‐ Material Spec, MR, 6684‐PIP‐
6.6 Surface Protective Coating Insp. Report H R R
G00‐EB‐0008 G00‐EB‐0008
7 Identification marking / stamping by TPIA IR/IRN H H‐100% R
EB‐0008 EB‐0008
8 Review of Manufacturer's TC G00‐EB‐0008, 6684‐EQS‐G000‐ G00‐EB‐0008, 6684‐EQS‐G000‐ MTC H R R
EB‐0004 EB‐0004
Legends :
Approval (A)
Random Witness (RW)
Notes :
3
Items in NACE(SOUR) service shall fulfill requirements of Chemical, Heat treatment, NDT for raw‐material, Hardness for plate & forged flanges as per Doc. ID: 6684‐PIP‐G00‐EB‐0008 Rev.01 & 6684‐PIP‐G00‐EB‐0004.
5 For IBR items, inspection shall be by IBR. TPIA shall random witness DPT on BW ends ; 10 % witness for Hardness, PMI and Final Visual & Dimensions check.
For IBR items Test specimen selection, test witness & final stamping are by IBR. All other stages shall be carried out by TPIA.
LTHE shall review test certificates/ documents for IBR items and issue Inspection clearance.
6 Machined surfaces of flanges and all threaded and welding ends shall be protected against damage during transit and storage. For flanges, the machined surfaces shall be coated with easily removable rust preventive
grease or protective coating and the surface shall then be covered with heavy‐duty plastic or wooden or metallic covers.
10 PMI shall be done as per Doc. ID: 6684‐PIP‐G00‐EB‐0008 Rev.01 Cl.2.13.
Page 2 of 2
PLATE AND FORGED STAINLESS STEEL FLANGES

Item Description : PLATE AND FORGED STAINLESS STEEL FLANGES
SERVICE ‐ General/NACE (SOUR) /IBR
Inspection By
Vendor TPIA LTHE
1 RAW MATERIALS
1.1 EB‐0004, 6684‐PIP‐G00‐EB‐ EB‐0004, 6684‐PIP‐G00‐EB‐ MTC and Reports H R R Note‐ 3
Forgings etc.)
0008 0008
Material Spec, NACE MR‐0103 Material Spec, NACE MR‐0103 HT Report,
2 Heat Treatment (As applicable) , 6684‐EQS‐G00‐EB‐0004, , 6684‐EQS‐G00‐EB‐0004, Time Vs. Temp H R R Note‐ 9
6684‐PIP‐G00‐EB‐0008 6684‐PIP‐G00‐EB‐0008 Record/Chart
3 Stamping of Samples for Check Testing Material Spec Material Spec Inspection Reports H W R
4 Product Testing
0008, NACE MR0103 0008, NACE MR0103
Mechanical Testing (As applicable)
‐ Tensile Test Material Spec, 6684‐EQS‐G00‐ Material Spec, 6684‐EQS‐G00‐ Test Piece identification &
4.2 ‐ Hardness test EB‐0004, 6684‐PIP‐G00‐EB‐ EB‐0004, 6684‐PIP‐G00‐EB‐ MTC/ Lab Test reports H H R testing witness shall be
‐ IGC Test 0008, NACE MR0103 0008, NACE MR0103 done by TPIA.
‐ Grain Size
5 NDT
6684‐PIP‐G00‐EB‐0008 6684‐PIP‐G00‐EB‐0008
6 FINAL INSPECTION
EB‐0008 EB‐0008
6684‐PIP‐G00‐EB‐0008 6684‐PIP‐G00‐EB‐0008
ASME B 16.25, , 6684‐PIP‐G00‐ ASME B 16.25, , 6684‐PIP‐G00‐
EB‐0008 EB‐0008
All alloy materials tested by PMI shall be
marked "PMI OK"
6.4 Positive Material Identification (PMI) EC‐0001 , 6684‐EQS‐G00‐EB‐ EC‐0001 , 6684‐EQS‐G00‐EB‐ PMI Report H H‐10% W‐10%
0006, Approved Procedure 0006, Approved Procedure
Note‐ 2, 11
Page 1 of 2
PLATE AND FORGED STAINLESS STEEL FLANGES

Item Description : PLATE AND FORGED STAINLESS STEEL FLANGES
SERVICE ‐ General/NACE (SOUR) /IBR
Inspection By
Vendor TPIA LTHE
7 Identification marking / stamping by TPIA IR / IRN H H‐100% R
EB‐0008 EB‐0008
8 Review of Manufacturer's TC G00‐EB‐0008, 6684‐EQS‐G000‐ G00‐EB‐0008, 6684‐EQS‐G000‐ MTC H R R
EB‐0004 EB‐0004
Legends :
Approval (A)
Random Witness (RW)
Notes :
3
Items in NACE(SOUR) service shall fulfill requirements of Chemical, Heat treatment, NDT for raw‐material, Hardness for plate & forged flanges as per Doc. ID: 6684‐PIP‐G00‐EB‐0008 Rev.01 & 6684‐PIP‐G00‐EB‐0004.
5 For IBR items, inspection shall be by IBR. TPIA shall random witness DPT on BW ends ; 10 % witness for PMI and Final Visual & Dimensions check.
For IBR items Test specimen selection, test witness & final stamping is by IBR only. All other stages shall be carried out by TPIA.
LTHE will only review test certificates/ documents for IBR and issue Inspection clearance.
6 Machined surfaces of flanges and all threaded and welding ends shall be protected against damage during transit and storage. For flanges, the machined surfaces shall be coated with easily removable rust preventive
grease or protective coating and the surface shall then be covered with heavy‐duty plastic or wooden or metallic covers.
9 All SS items shall be supplied in solution annealed condition.
For all items of stabilised SS grades (SS 321 / 321H / 347 / 347H), stabilizing heat treatment shall also be done. It shall be carried out subsequent to normal solution annealing. Soaking temperature and holding time shall
be 900ºC and 4hrs respectively.
11 PMI shall be done as per Doc. ID: 6684‐PIP‐G00‐EB‐0008 Rev.01 Cl.2.13.
Page 2 of 2
Indmax FCC Unit Including LPG Treatment Facility (LSTK – 01 Package) at IOCL,
Bongaigaon Refinery,Dist. Chirang , Assam, INDIA L&T - CHIYODA LIMITED
DOC. NO. : 9800-101-PIP-PB-0001

Rev 0
TITLE : Bill Of Material - U/G Piping
Dtd. 08-06-2017
UNIT WEIGHT (Kg) / VALVES
ALL UNITS - ACTUAL QTY
ESCALATION QTY
CLIENT SPARES
QTY_Rev 0
RATING
TOTAL
UNITS
SR. MATERIAL SIZE_1 SIZE_2
ITEM ITEM_CODE DESCRIPTION REMARKS
NO. TYPE (INCH) (INCH)
30 FLANGE CS 0.75 0.75 PFY2ACGN0GZZZUE4H FLANGE WNRF 3/4" ASTM A105 SCH 160, CL 150 125-250 AARH ASME B16.5 0.70 NOs 3.00 0.00 0.00 3.00
31 FLANGE CS 1.00 1.00 PFY2ACGN01ZZZUG4H FLANGE WNRF 1" ASTM A105 SCH XS, CL 150 125-250 AARH ASME B16.5 1.10 NOs 1.00 0.00 0.00 1.00
32 FLANGE CS 1.50 1.50 PFU2ACGN1DZZZUG4H FLANGE SWRF 1 1/2" ASTM A105 SCH XS, CL 150 125-250 AARH ASME B16.5 1.50 NOs 13.00 0.00 0.00 13.00
33 FLANGE CS 2.00 2.00 PFY2ACGN02ZZZUG4H FLANGE WNRF 2" ASTM A105 SCH XS, CL 150 125-250 AARH ASME B16.5 2.70 NOs 81.00 0.00 0.00 81.00
34 FLANGE CS 3.00 3.00 PFY2ACGN03ZZZUF4H FLANGE WNRF 3" ASTM A105 SCH STD, CL 150 125-250 AARH ASME B16.5 5.20 NOs 1.00 0.00 0.00 1.00
37 FLANGE CS 8.00 8.00 PFY2ACGN08ZZZU64H FLANGE WNRF 8" ASTM A105 SCH 20, CL 150 125-250 AARH ASME B16.5 18.30 NOs 28.00 0.00 0.00 28.00
42 FLANGE CS 28.00 28.00 PFY2ACGN28ZZZUF4G FLANGE WNRF 28" ASTM A105 SCH STD, CL 150 125-250 AARH ASME B16.47 B 74.00 NOs 6.00 0.00 0.00 6.00
43 FLANGE BLIND CS 0.75 0.75 PF22ACGN0GZZZR14H FLANGE BLIND RF 3/4" ASTM A105 CL 150 125-250 AARH ASME B16.5 0.70 NOs 3.00 0.00 0.00 3.00
44 FLANGE BLIND CS 1.00 1.00 PF22ACGN01ZZZR14H FLANGE BLIND RF 1" ASTM A105 CL 150 125-250 AARH ASME B16.5 0.90 NOs 1.00 0.00 0.00 1.00
88 SPECTACLE BLIND CS 4.00 4.00 PL42BVGN04ZZZR142 FIG 8 FLANGE FF 4" ASTM A515 GR 70 CL 150 125-250 AARH ASME B16.48 2.70 NOs 1.00 0.00 0.00 1.00
89 SPECTACLE BLIND CS 8.00 8.00 PL42BVGN08ZZZR142 FIG 8 FLANGE FF 8" ASTM A515 GR 70 CL 150 125-250 AARH ASME B16.48 10.00 NOs 2.00 0.00 0.00 2.00
90 SPECTACLE BLIND CS 28.00 28.00 PL12BVGN28ZZZR14Z BLIND & SPACER FF 28" ASTM A515 GR 70 CL 150 125-250 AARH AS PER SPEC 195.00 NOs 2.00 0.00 0.00 2.00 REFER NOTE : 5
NOTES:
(1) THIS MTO SHALL BE READ IN CONJUNCTION WITH RESPECTIVE MATERIAL REQUISITION AS MENTIONED BELOW
9800-101-PIP-EC-0016 : MATERIAL REQUISITION FOR FLANGES
(2) THIS MTO SHALL BE READ IN CONJUNCTION WITH "9800-101-PIP-EC-0005 : TECHNICAL SPECIFICATION FOR PROCUREMENT OF PIPING ITEMS"
(3) FOR SPECIAL REQUIREMENTS LIKE NACE, IBR, ETC. REFER "TECHNICAL SPECIFICATION FOR PROCUREMENT OF PIPING ITEMS."
(5) REFER DRAWING NO. 9800-101-PIP-EB-0001 FOR SPECTACLE BLIND ABOVE 24".
Page 1 of 1
Bongaigaon Refinery, Dist. Chirang, Assam, INDIA L&T - CHIYODA LIMITED
DOC. NO. : 9800-101-PIP-PB-0002

Rev. 0
TITLE : ANNEXURE-3 OF BILL MATERIAL- A/G PIPING (FLANGES)
Dtd. 05-Jun-2017

BALANCE OF PLANT
ESCALATION QTY
CLIENT SPARES
RR SECTION
(Kgs / unit)
QTY_Rev 0
UNIT Wgt.
TOTAL
UNITS
1 FLANGE 1.25CR - 0.5MO 0.75 0.75 PFU3A4GN0GZZZUX4H FLANGE SWRF 3/4" ASTM A182-F11 CLASS 2 SCH 160, CL 300 125-250 AARH ASME B16.5 1.20 NOs 3.00 0.00 3.00 0.00 6.00 9.00
2 FLANGE 1.25CR - 0.5MO 1.00 1.00 PFU3A4GN01ZZZUZ4H FLANGE SWRF 1" ASTM A182-F11 CLASS 2 SCH XS, CL 300 125-250 AARH ASME B16.5 1.40 NOs 8.00 0.00 8.00 0.00 6.00 14.00
3 FLANGE 1.25CR - 0.5MO 1.50 1.50 PFU3A4GN1DZZZUZ4H FLANGE SWRF 1 1/2" ASTM A182-F11 CLASS 2 SCH XS, CL 300 125-250 AARH ASME B16.5 2.80 NOs 0.00 1.00 1.00 0.00 6.00 7.00
4 FLANGE 1.25CR - 0.5MO 2.00 2.00 PFY3A4GN02ZZZUZ4H FLANGE WNRF 2" ASTM A182-F11 CLASS 2 SCH XS, CL 300 125-250 AARH ASME B16.5 3.60 NOs 11.00 0.00 11.00 0.00 4.00 15.00
5 FLANGE 1.25CR - 0.5MO 3.00 3.00 PFY3A4GN03ZZZUY4H FLANGE WNRF 3" ASTM A182-F11 CLASS 2 SCH STD, CL 300 125-250 AARH ASME B16.5 7.40 NOs 3.00 0.00 3.00 0.00 4.00 7.00
9 FLANGE 1.25CR - 0.5MO 20.00 20.00 PFY3A4GN20ZZZUF4H FLANGE WNRF 20" ASTM A182-F11 CLASS 2 SCH STD, CL 150 125-250 AARH ASME B16.5 88.00 NOs 0.00 1.00 1.00 0.00 1.00 2.00
10 FLANGE 1.25CR - 0.5MO (IBR) 1.50 1.50 PFZ3A4RN1DZZZWZ2H FLANGE WNRTJ 1 1/2" ASTM A182-F11 CLASS 2 IBR SCH 160, CL 1500 32-63 AARH ASME B16.5 6.10 NOs 0.00 2.00 2.00 0.00 6.00 8.00
11 FLANGE 1.25CR - 0.5MO (IBR) 2.00 2.00 PFZ3A4RN02ZZZWZ2H FLANGE WNRTJ 2" ASTM A182-F11 CLASS 2 IBR SCH 160, CL 1500 32-63 AARH ASME B16.5 11.10 NOs 0.00 3.00 3.00 0.00 4.00 7.00
14 FLANGE 5CR - 0.5MO 0.75 0.75 PFU3AAGN0GZZZUX4H FLANGE SWRF 3/4" ASTM A182-F5 SCH 160, CL 300 125-250 AARH ASME B16.5 1.20 NOs 18.00 4.00 22.00 0.00 6.00 28.00
15 FLANGE 5CR - 0.5MO 1.50 1.50 PFU3AAGN1DZZZUZ4H FLANGE SWRF 1 1/2" ASTM A182-F5 SCH XS, CL 300 125-250 AARH ASME B16.5 2.80 NOs 0.00 6.00 6.00 0.00 6.00 12.00
16 FLANGE 5CR - 0.5MO 2.00 2.00 PFY3AAGN02ZZZUZ4H FLANGE WNRF 2" ASTM A182-F5 SCH XS, CL 300 125-250 AARH ASME B16.5 3.60 NOs 0.00 4.00 4.00 0.00 4.00 8.00
17 FLANGE 5CR - 0.5MO 3.00 3.00 PFY3AAGN03ZZZUY4H FLANGE WNRF 3" ASTM A182-F5 SCH STD, CL 300 125-250 AARH ASME B16.5 7.40 NOs 72.00 0.00 72.00 0.00 4.00 76.00
22 FLANGE 9CR - 1MO 0.75 0.75 PFU3AKGN0GZZZUX4H FLANGE SWRF 3/4" ASTM A182-F9 SCH 160, CL 300 125-250 AARH ASME B16.5 1.20 NOs 0.00 6.00 6.00 0.00 6.00 12.00
23 FLANGE 9CR - 1MO 0.75 0.75 PFY3AKGN0GZZZUE4H FLANGE WNRF 3/4" ASTM A182-F9 SCH 160, CL 150 125-250 AARH ASME B16.5 0.70 NOs 0.00 2.00 2.00 0.00 1.00 3.00
24 FLANGE 9CR - 1MO 1.50 1.50 PFU3AKGN1DZZZUZ4H FLANGE SWRF 1 1/2" ASTM A182-F9 SCH XS, CL 300 125-250 AARH ASME B16.5 2.80 NOs 0.00 9.00 9.00 0.00 6.00 15.00
25 FLANGE 9CR - 1MO 2.00 2.00 PFY3AKGN02ZZZUZ4H FLANGE WNRF 2" ASTM A182-F9 SCH XS, CL 300 125-250 AARH ASME B16.5 3.60 NOs 0.00 20.00 20.00 0.00 4.00 24.00
26 FLANGE 9CR - 1MO 3.00 3.00 PFY3AKGN03ZZZUY4H FLANGE WNRF 3" ASTM A182-F9 SCH STD, CL 300 125-250 AARH ASME B16.5 7.40 NOs 0.00 6.00 6.00 0.00 4.00 10.00
28 FLANGE 9CR - 1MO 6.00 6.00 PFY3AKGN06ZZZUF4H FLANGE WNRF 6" ASTM A182-F9 SCH STD, CL 150 125-250 AARH ASME B16.5 11.00 NOs 0.00 1.00 1.00 0.00 1.00 2.00
29 FLANGE 9CR - 1MO 6.00 6.00 PFY3AKGN06ZZZVW4H FLANGE WNRF 6" ASTM A182-F9 SCH 120, CL 600 125-250 AARH ASME B16.5 36.00 NOs 9.00 0.00 9.00 0.00 4.00 13.00
32 FLANGE 9CR - 1MO 12.00 12.00 PFY3AKGN12ZZZUF4H FLANGE WNRF 12" ASTM A182-F9 SCH STD, CL 150 125-250 AARH ASME B16.5 39.00 NOs 0.00 1.00 1.00 0.00 1.00 2.00
Page 1 of 7
DOC. NO. : 9800-101-PIP-PB-0002

Rev. 0
Dtd. 05-Jun-2017

BALANCE OF PLANT
ESCALATION QTY
CLIENT SPARES
RR SECTION
(Kgs / unit)
QTY_Rev 0
UNIT Wgt.
TOTAL
UNITS
35 FLANGE CS 0.75 0.75 PFU2ACGN0GZZZUE4H FLANGE SWRF 3/4" ASTM A105 SCH 160, CL 150 125-250 AARH ASME B16.5 0.70 NOs 14.00 5.00 19.00 0.00 6.00 25.00
36 FLANGE CS 0.75 0.75 PFU2ACGN0GZZZUX4H FLANGE SWRF 3/4" ASTM A105 SCH 160, CL 300 125-250 AARH ASME B16.5 1.20 NOs 4.00 69.00 73.00 0.00 6.00 79.00
37 FLANGE CS 0.75 0.75 PFU2ACGN0GZZZVY4H FLANGE SWRF 3/4" ASTM A105 SCH 160, CL 600 125-250 AARH ASME B16.5 1.60 NOs 1.00 0.00 1.00 0.00 6.00 7.00
38 FLANGE CS 0.75 0.75 PFY2ACGN0GZZZUE4H FLANGE WNRF 3/4" ASTM A105 SCH 160, CL 150 125-250 AARH ASME B16.5 0.70 NOs 46.00 27.00 73.00 0.00 6.00 79.00
39 FLANGE CS 1.00 1.00 PFU2ACGN01ZZZUG4H FLANGE SWRF 1" ASTM A105 SCH XS, CL 150 125-250 AARH ASME B16.5 0.90 NOs 4.00 4.00 8.00 0.00 6.00 14.00
40 FLANGE CS 1.00 1.00 PFU2ACGN01ZZZUZ4H FLANGE SWRF 1" ASTM A105 SCH XS, CL 300 125-250 AARH ASME B16.5 1.40 NOs 9.00 4.00 13.00 0.00 6.00 19.00
41 FLANGE CS 1.00 1.00 PFU2ACGN01ZZZW14H FLANGE SWRF 1" ASTM A105 SCH XS, CL 600 125-250 AARH ASME B16.5 1.80 NOs 1.00 0.00 1.00 0.00 6.00 7.00
42 FLANGE CS 1.00 1.00 PFY2ACGN01ZZZUG4H FLANGE WNRF 1" ASTM A105 SCH XS, CL 150 125-250 AARH ASME B16.5 1.10 NOs 0.00 24.00 24.00 0.00 6.00 30.00
43 FLANGE CS 1.50 1.50 PFU2ACGN1DZZZUG4H FLANGE SWRF 1 1/2" ASTM A105 SCH XS, CL 150 125-250 AARH ASME B16.5 1.50 NOs 16.00 0.00 16.00 0.00 6.00 22.00
44 FLANGE CS 1.50 1.50 PFU2ACGN1DZZZUZ4H FLANGE SWRF 1 1/2" ASTM A105 SCH XS, CL 300 125-250 AARH ASME B16.5 2.80 NOs 47.00 95.00 142.00 0.00 6.00 148.00
45 FLANGE CS 2.00 2.00 PFY2ACGN02ZZZUG4H FLANGE WNRF 2" ASTM A105 SCH XS, CL 150 125-250 AARH ASME B16.5 2.70 NOs 30.00 74.00 104.00 0.00 4.00 108.00
46 FLANGE CS 2.00 2.00 PFY2ACGN02ZZZUZ4H FLANGE WNRF 2" ASTM A105 SCH XS, CL 300 125-250 AARH ASME B16.5 3.60 NOs 7.00 153.00 160.00 0.00 4.00 164.00
47 FLANGE CS 3.00 3.00 PF42ACGN03ZZZU25H FLANGE LAP JOINT FF 3" ASTM A105 SCH 10S, CL 150 250-500 AARH ASME B16.5 4.10 NOs 0.00 2.00 2.00 0.00 4.00 6.00
48 FLANGE CS 3.00 3.00 PFY2ACGN03ZZZUF4H FLANGE WNRF 3" ASTM A105 SCH STD, CL 150 125-250 AARH ASME B16.5 5.20 NOs 10.00 100.00 110.00 0.00 4.00 114.00
49 FLANGE CS 3.00 3.00 PFY2ACGN03ZZZUY4H FLANGE WNRF 3" ASTM A105 SCH STD, CL 300 125-250 AARH ASME B16.5 7.40 NOs 37.00 72.00 109.00 0.00 4.00 113.00
54 FLANGE CS 8.00 8.00 PFY2ACGN08ZZZU64H FLANGE WNRF 8" ASTM A105 SCH 20, CL 150 125-250 AARH ASME B16.5 18.30 NOs 0.00 3.00 3.00 0.00 4.00 7.00
Page 2 of 7
DOC. NO. : 9800-101-PIP-PB-0002

Rev. 0
Dtd. 05-Jun-2017

BALANCE OF PLANT
ESCALATION QTY
CLIENT SPARES
RR SECTION
(Kgs / unit)
QTY_Rev 0
UNIT Wgt.
TOTAL
UNITS
69 FLANGE CS 26.00 26.00 PFY2ACGN26ZZZUF4G FLANGE WNRF 26" ASTM A105 SCH STD, CL 150 125-250 AARH ASME B16.47 B 63.00 NOs 0.00 2.00 2.00 0.00 1.00 3.00
72 FLANGE CS (GALVANIZED) 2.00 2.00 PFP2ACEN02ZZZR14H FLANGE SORF 2" ASTM A105 GALVANISED CL 150 125-250 AARH ASME B16.5 2.20 NOs 0.00 2.00 2.00 0.00 4.00 6.00
73 FLANGE CS (IBR) 0.75 0.75 PFU2ACRN0GZZZUX4H FLANGE SWRF 3/4" ASTM A105 IBR SCH 160, CL 300 125-250 AARH ASME B16.5 1.20 NOs 14.00 0.00 14.00 0.00 6.00 20.00
74 FLANGE CS (IBR) 0.75 0.75 PFY2ACRN0GZZZUE4H FLANGE WNRF 3/4" ASTM A105 IBR SCH 160, CL 150 125-250 AARH ASME B16.5 0.70 NOs 0.00 4.00 4.00 0.00 6.00 10.00
75 FLANGE CS (IBR) 1.00 1.00 PFU2ACRN01ZZZUZ4H FLANGE SWRF 1" ASTM A105 IBR SCH XS, CL 300 125-250 AARH ASME B16.5 1.40 NOs 20.00 0.00 20.00 0.00 6.00 26.00
76 FLANGE CS (IBR) 1.00 1.00 PFU2ACRN01ZZZW14H FLANGE SWRF 1" ASTM A105 IBR SCH XS, CL 600 125-250 AARH ASME B16.5 1.80 NOs 1.00 0.00 1.00 0.00 6.00 7.00
77 FLANGE CS (IBR) 1.00 1.00 PFY2ACRN01ZZZUG4H FLANGE WNRF 1" ASTM A105 IBR SCH XS, CL 150 125-250 AARH ASME B16.5 1.10 NOs 0.00 2.00 2.00 0.00 6.00 8.00
78 FLANGE CS (IBR) 1.50 1.50 PFU2ACRN1DZZZUZ4H FLANGE SWRF 1 1/2" ASTM A105 IBR SCH XS, CL 300 125-250 AARH ASME B16.5 2.80 NOs 59.00 0.00 59.00 0.00 6.00 65.00
79 FLANGE CS (IBR) 2.00 2.00 PFY2ACRN02ZZZUG4H FLANGE WNRF 2" ASTM A105 IBR SCH XS, CL 150 125-250 AARH ASME B16.5 2.70 NOs 0.00 34.00 34.00 0.00 4.00 38.00
80 FLANGE CS (IBR) 2.00 2.00 PFY2ACRN02ZZZUZ4H FLANGE WNRF 2" ASTM A105 IBR SCH XS, CL 300 125-250 AARH ASME B16.5 3.60 NOs 11.00 3.00 14.00 0.00 4.00 18.00
81 FLANGE CS (IBR) 3.00 3.00 PFY2ACRN03ZZZUY4H FLANGE WNRF 3" ASTM A105 IBR SCH STD, CL 300 125-250 AARH ASME B16.5 7.40 NOs 51.00 0.00 51.00 0.00 4.00 55.00
82 FLANGE CS (IBR) 4.00 4.00 PFY2ACRN04ZZZUF4H FLANGE WNRF 4" ASTM A105 IBR SCH STD, CL 150 125-250 AARH ASME B16.5 7.50 NOs 0.00 2.00 2.00 0.00 4.00 6.00
85 FLANGE CS (IBR) 6.00 6.00 PFY2ACRN06ZZZVZ4H FLANGE WNRF 6" ASTM A105 IBR SCH STD, CL 600 125-250 AARH ASME B16.5 36.00 NOs 3.00 0.00 3.00 0.00 4.00 7.00
87 FLANGE CS (NACE) 0.75 0.75 PFY2ACNN0GZZZUE4H FLANGE WNRF 3/4" ASTM A105 NACE SCH 160, CL 150 125-250 AARH ASME B16.5 0.70 NOs 0.00 8.00 8.00 0.00 6.00 14.00
88 FLANGE CS (NACE) 0.75 0.75 PFY2ACNN0GZZZUX4H FLANGE WNRF 3/4" ASTM A105 NACE SCH 160, CL 300 125-250 AARH ASME B16.5 1.30 NOs 0.00 10.00 10.00 0.00 6.00 16.00
89 FLANGE CS (NACE) 1.00 1.00 PFY2ACNN01ZZZUG4H FLANGE WNRF 1" ASTM A105 NACE SCH XS, CL 150 125-250 AARH ASME B16.5 1.10 NOs 0.00 1.00 1.00 0.00 6.00 7.00
90 FLANGE CS (NACE) 1.00 1.00 PFY2ACNN01ZZZUZ4H FLANGE WNRF 1" ASTM A105 NACE SCH XS, CL 300 125-250 AARH ASME B16.5 1.70 NOs 0.00 2.00 2.00 0.00 6.00 8.00
91 FLANGE CS (NACE) 1.50 1.50 PFY2ACNN1DZZZUZ4H FLANGE WNRF 1 1/2" ASTM A105 NACE SCH XS, CL 300 125-250 AARH ASME B16.5 3.20 NOs 0.00 13.00 13.00 0.00 6.00 19.00
92 FLANGE CS (NACE) 2.00 2.00 PFY2ACNN02ZZZUG4H FLANGE WNRF 2" ASTM A105 NACE SCH XS, CL 150 125-250 AARH ASME B16.5 2.70 NOs 0.00 30.00 30.00 0.00 4.00 34.00
93 FLANGE CS (NACE) 2.00 2.00 PFY2ACNN02ZZZUZ4H FLANGE WNRF 2" ASTM A105 NACE SCH XS, CL 300 125-250 AARH ASME B16.5 3.60 NOs 0.00 34.00 34.00 0.00 4.00 38.00
94 FLANGE CS (NACE) 3.00 3.00 PFY2ACNN03ZZZUF4H FLANGE WNRF 3" ASTM A105 NACE SCH STD, CL 150 125-250 AARH ASME B16.5 5.20 NOs 0.00 18.00 18.00 0.00 4.00 22.00
95 FLANGE CS (NACE) 3.00 3.00 PFY2ACNN03ZZZUY4H FLANGE WNRF 3" ASTM A105 NACE SCH STD, CL 300 125-250 AARH ASME B16.5 7.40 NOs 0.00 18.00 18.00 0.00 4.00 22.00
96 FLANGE CS (NACE) 4.00 4.00 PFY2ACNN04ZZZUF4H FLANGE WNRF 4" ASTM A105 NACE SCH STD, CL 150 125-250 AARH ASME B16.5 7.50 NOs 0.00 6.00 6.00 0.00 4.00 10.00
97 FLANGE CS (NACE) 4.00 4.00 PFY2ACNN04ZZZUY4H FLANGE WNRF 4" ASTM A105 NACE SCH STD, CL 300 125-250 AARH ASME B16.5 11.90 NOs 0.00 5.00 5.00 0.00 4.00 9.00
98 FLANGE SS 304 0.75 0.75 PFY4AKGN0GZZZU44H FLANGE WNRF 3/4" ASTM A182 GR F304 SCH 80S, CL 150 125-250 AARH ASME B16.5 0.70 NOs 0.00 1.00 1.00 0.00 6.00 7.00
99 FLANGE SS 304H 0.75 0.75 PFY4ALGN0GZZZHX4H FLANGE WNRF 3/4" ASTM A182 GR F304H SCH 80S, CL 300 125-250 AARH ASME B16.5 1.30 NOs 17.00 0.00 17.00 0.00 6.00 23.00
Page 3 of 7
DOC. NO. : 9800-101-PIP-PB-0002

Rev. 0
Dtd. 05-Jun-2017

BALANCE OF PLANT
ESCALATION QTY
CLIENT SPARES
RR SECTION
(Kgs / unit)
QTY_Rev 0
UNIT Wgt.
TOTAL
UNITS
100 FLANGE SS 304H 0.75 0.75 PFY4ALGN0GZZZVN4H FLANGE WNRF 3/4" ASTM A182 GR F304H SCH 80S, CL 600 125-250 AARH ASME B16.5 1.50 NOs 4.00 0.00 4.00 0.00 1.00 5.00
101 FLANGE SS 304H 1.00 1.00 PFY4ALGN01ZZZUL4H FLANGE WNRF 1" ASTM A182 GR F304H SCH 40S, CL 300 125-250 AARH ASME B16.5 1.70 NOs 28.00 0.00 28.00 0.00 6.00 34.00
102 FLANGE SS 304H 1.50 1.50 PFY4ALGN1DZZZUL4H FLANGE WNRF 1 1/2" ASTM A182 GR F304H SCH 40S, CL 300 125-250 AARH ASME B16.5 3.20 NOs 14.00 0.00 14.00 0.00 6.00 20.00
105 FLANGE SS 304H 6.00 6.00 PFY4ALGN06ZZZVM4H FLANGE WNRF 6" ASTM A182 GR F304H SCH 40S, CL 600 125-250 AARH ASME B16.5 36.00 NOs 2.00 0.00 2.00 0.00 1.00 3.00
106 FLANGE SS 316L (NACE) 0.75 0.75 PFY4APNN0GZZZU44H FLANGE WNRF 3/4" ASTM A182 GR F316L NACE SCH 80S, CL 150 125-250 AARH ASME B16.5 0.70 NOs 0.00 10.00 10.00 0.00 6.00 16.00
107 FLANGE SS 316L (NACE) 1.50 1.50 PFY4APNN1DZZZUL4H FLANGE WNRF 1 1/2" ASTM A182 GR F316L NACE SCH 40S, CL 300 125-250 AARH ASME B16.5 3.20 NOs 0.00 3.00 3.00 0.00 6.00 9.00
108 FLANGE CS (NACE) 4.00 4.00 PF42ACNN04ZZZU25H FLANGE LAP JOINT FF 4" ASTM A105 NACE SCH 10S, CL 150 250-500 AARH ASME B16.5 5.60 NOs 0.00 6.00 6.00 0.00 4.00 10.00
112 FLANGE SS 347H 0.75 0.75 PFY4AVGN0GZZZVN4H FLANGE WNRF 3/4" ASTM A182 GR F347H SCH 80S, CL 600 125-250 AARH ASME B16.5 1.50 NOs 7.00 0.00 7.00 0.00 6.00 13.00
113 FLANGE SS 347H 1.00 1.00 PFY4AVGN01ZZZVM4H FLANGE WNRF 1" ASTM A182 GR F347H SCH 40S, CL 600 125-250 AARH ASME B16.5 1.90 NOs 10.00 0.00 10.00 0.00 6.00 16.00
114 FLANGE SS 347H 2.00 2.00 PFY4AVGN02ZZZVM4H FLANGE WNRF 2" ASTM A182 GR F347H SCH 40S, CL 600 125-250 AARH ASME B16.5 4.70 NOs 2.00 0.00 2.00 0.00 1.00 3.00
115 FLANGE BLIND 1.25CR - 0.5MO 0.75 0.75 PF23A4GN0GZZZR24H FLANGE BLIND RF 3/4" ASTM A182-F11 CLASS 2 CL 300 125-250 AARH ASME B16.5 1.20 NOs 3.00 0.00 3.00 0.00 6.00 9.00
116 FLANGE BLIND 1.25CR - 0.5MO 1.00 1.00 PF23A4GN01ZZZR24H FLANGE BLIND RF 1" ASTM A182-F11 CLASS 2 CL 300 125-250 AARH ASME B16.5 1.50 NOs 4.00 0.00 4.00 0.00 6.00 10.00
117 FLANGE BLIND 1.25CR - 0.5MO (IBR) 2.00 2.00 PF33A4RN02ZZZR72H FLANGE BLIND RTJ 2" ASTM A182-F11 CLASS 2 IBR CL 1500 32-63 AARH ASME B16.5 10.10 NOs 0.00 1.00 1.00 0.00 4.00 5.00
118 FLANGE BLIND 5CR - 0.5MO 0.75 0.75 PF23AAGN0GZZZR24H FLANGE BLIND RF 3/4" ASTM A182-F5 CL 300 125-250 AARH ASME B16.5 1.20 NOs 18.00 4.00 22.00 0.00 6.00 28.00
119 FLANGE BLIND 9CR - 1MO 0.75 0.75 PF23AKGN0GZZZR14H FLANGE BLIND RF 3/4" ASTM A182-F9 CL 150 125-250 AARH ASME B16.5 0.70 NOs 0.00 2.00 2.00 0.00 1.00 3.00
120 FLANGE BLIND 9CR - 1MO 0.75 0.75 PF23AKGN0GZZZR24H FLANGE BLIND RF 3/4" ASTM A182-F9 CL 300 125-250 AARH ASME B16.5 1.20 NOs 0.00 6.00 6.00 0.00 6.00 12.00
121 FLANGE BLIND 9CR - 1MO 3.00 3.00 PF23AKGN03ZZZR14H FLANGE BLIND RF 3" ASTM A182-F9 CL 150 125-250 AARH ASME B16.5 5.00 NOs 0.00 1.00 1.00 0.00 1.00 2.00
122 FLANGE BLIND CS 0.75 0.75 PF22ACGN0GZZZR14H FLANGE BLIND RF 3/4" ASTM A105 CL 150 125-250 AARH ASME B16.5 0.70 NOs 60.00 32.00 92.00 0.00 6.00 98.00
123 FLANGE BLIND CS 0.75 0.75 PF22ACGN0GZZZR24H FLANGE BLIND RF 3/4" ASTM A105 CL 300 125-250 AARH ASME B16.5 1.20 NOs 4.00 69.00 73.00 0.00 6.00 79.00
124 FLANGE BLIND CS 1.00 1.00 PF22ACGN01ZZZR14H FLANGE BLIND RF 1" ASTM A105 CL 150 125-250 AARH ASME B16.5 0.90 NOs 0.00 26.00 26.00 0.00 6.00 32.00
Page 4 of 7
DOC. NO. : 9800-101-PIP-PB-0002

Rev. 0
Dtd. 05-Jun-2017

BALANCE OF PLANT
ESCALATION QTY
CLIENT SPARES
RR SECTION
(Kgs / unit)
QTY_Rev 0
UNIT Wgt.
TOTAL
UNITS
133 FLANGE BLIND CS (GALVANIZED) 2.00 2.00 PF22ACEN02ZZZR14H FLANGE BLIND RF 2" ASTM A105 GALVANISED CL 150 125-250 AARH ASME B16.5 2.60 NOs 0.00 1.00 1.00 0.00 4.00 5.00
134 FLANGE BLIND CS (IBR) 0.75 0.75 PF22ACRN0GZZZR14H FLANGE BLIND RF 3/4" ASTM A105 IBR CL 150 125-250 AARH ASME B16.5 0.70 NOs 0.00 4.00 4.00 0.00 6.00 10.00
135 FLANGE BLIND CS (IBR) 0.75 0.75 PF22ACRN0GZZZR24H FLANGE BLIND RF 3/4" ASTM A105 IBR CL 300 125-250 AARH ASME B16.5 1.20 NOs 13.00 0.00 13.00 0.00 6.00 19.00
136 FLANGE BLIND CS (IBR) 1.00 1.00 PF22ACRN01ZZZR14H FLANGE BLIND RF 1" ASTM A105 IBR CL 150 125-250 AARH ASME B16.5 0.90 NOs 0.00 2.00 2.00 0.00 6.00 8.00
137 FLANGE BLIND CS (IBR) 2.00 2.00 PF22ACRN02ZZZR44H FLANGE BLIND RF 2" ASTM A105 IBR CL 600 125-250 AARH ASME B16.5 4.30 NOs 0.00 2.00 2.00 0.00 4.00 6.00
138 FLANGE BLIND CS (NACE) 0.75 0.75 PF22ACNN0GZZZR14H FLANGE BLIND RF 3/4" ASTM A105 NACE CL 150 125-250 AARH ASME B16.5 0.70 NOs 0.00 8.00 8.00 0.00 6.00 14.00
139 FLANGE BLIND CS (NACE) 0.75 0.75 PF22ACNN0GZZZR24H FLANGE BLIND RF 3/4" ASTM A105 NACE CL 300 125-250 AARH ASME B16.5 1.20 NOs 0.00 10.00 10.00 0.00 6.00 16.00
140 FLANGE BLIND CS (NACE) 1.00 1.00 PF22ACNN01ZZZR14H FLANGE BLIND RF 1" ASTM A105 NACE CL 150 125-250 AARH ASME B16.5 0.90 NOs 0.00 1.00 1.00 0.00 6.00 7.00
144 FLANGE BLIND SS 304 0.75 0.75 PF24AKGN0GZZZR14H FLANGE BLIND RF 3/4" ASTM A182 GR F304 CL 150 125-250 AARH ASME B16.5 0.70 NOs 0.00 1.00 1.00 0.00 6.00 7.00
145 FLANGE BLIND SS 304 1.00 1.00 PF24AKGN01ZZZR14H FLANGE BLIND RF 1" ASTM A182 GR F304 CL 150 125-250 AARH ASME B16.5 0.90 NOs 0.00 3.00 3.00 0.00 6.00 9.00
148 FLANGE BLIND SS 304H 0.75 0.75 PF24ALGN0GZZZR24H FLANGE BLIND RF 3/4" ASTM A182 GR F304H CL 300 125-250 AARH ASME B16.5 1.20 NOs 4.00 0.00 4.00 0.00 1.00 5.00
149 FLANGE BLIND SS 304H 1.00 1.00 PF24ALGN01ZZZR24H FLANGE BLIND RF 1" ASTM A182 GR F304H CL 300 125-250 AARH ASME B16.5 1.50 NOs 5.00 0.00 5.00 0.00 1.00 6.00
152 FLANGE BLIND SS 316L (NACE) 0.75 0.75 PF24ANNN0GZZZR14H FLANGE BLIND RF 3/4" ASTM A182 GR F316 NACE CL 150 125-250 AARH ASME B16.5 0.70 NOs 0.00 10.00 10.00 0.00 6.00 16.00
153 FLANGE BLIND SS 347H 0.75 0.75 PF24AVGN0GZZZR44H FLANGE BLIND RF 3/4" ASTM A182 GR F347H CL 600 125-250 AARH ASME B16.5 1.20 NOs 2.00 0.00 2.00 0.00 1.00 3.00
154 FLANGE BLIND SS 347H 1.00 1.00 PF24AVGN01ZZZR44H FLANGE BLIND RF 1" ASTM A182 GR F347H CL 600 125-250 AARH ASME B16.5 1.50 NOs 2.00 0.00 2.00 0.00 1.00 3.00
155 FLANGE REDUCING CS 1.50 0.75 PFB2ACGN1DN0GUX4H FLANGE REDUCING SWRF 1 1/2" X 3/4" ASTM A105 SCH 160, CL 300 125-250 AARH ASME B16.5 2.70 NOs 44.00 0.00 44.00 0.00 6.00 50.00
156 SPECTACLE BLIND 1.25CR - 0.5MO 2.00 2.00 PL43D7GN02ZZZR242 FIG 8 FLANGE FF 2" ASTM A387 GR 11 CLASS 2 CL 300 125-250 AARH ASME B16.48 1.10 NOs 1.00 0.00 1.00 0.00 4.00 5.00
159 SPECTACLE BLIND 1.25CR - 0.5MO 20.00 20.00 PL13D7GN20ZZZR142 BLIND & SPACER FF 20" ASTM A387 GR 11 CLASS 2 CL 150 125-250 AARH ASME B16.48 89.00 NOs 0.00 1.00 1.00 0.00 1.00 2.00
160 SPECTACLE BLIND 1.25CR - 0.5MO (IBR) 2.00 2.00 PL63D7RN02ZZZR722 FIG 8 FLANGE RTJ 2" ASTM A387 GR 11 CLASS 2 IBR CL 1500 32-63 AARH ASME B16.48 5.50 NOs 0.00 1.00 1.00 0.00 4.00 5.00
161 SPECTACLE BLIND 1.25CR - 0.5MO (IBR) 16.00 16.00 PL33D7RN16ZZZR722 BLIND & SPACER RTJ 16" ASTM A387 GR 11 CLASS 2 IBR CL 1500 32-63 AARH ASME B16.48 376.82 NOs 0.00 1.00 1.00 0.00 1.00 2.00
162 SPECTACLE BLIND 1.25CR - 0.5MO (IBR) 18.00 18.00 PL33D7RN18ZZZR722 BLIND & SPACER RTJ 18" ASTM A387 GR 11 CLASS 2 IBR CL 1500 32-63 AARH ASME B16.48 530.40 NOs 0.00 1.00 1.00 0.00 1.00 2.00
163 SPECTACLE BLIND 5CR - 0.5MO 3.00 3.00 PL43DGGN03ZZZR242 FIG 8 FLANGE FF 3" ASTM A387 GR 5 CLASS 1 CL 300 125-250 AARH ASME B16.48 2.60 NOs 18.00 0.00 18.00 0.00 4.00 22.00
164 SPECTACLE BLIND 5CR - 0.5MO 8.00 8.00 PL43DGGN08ZZZR242 FIG 8 FLANGE FF 8" ASTM A387 GR 5 CLASS 1 CL 300 125-250 AARH ASME B16.48 20.00 NOs 0.00 2.00 2.00 0.00 4.00 6.00
165 SPECTACLE BLIND 5CR - 0.5MO 10.00 10.00 PL13DGGN10ZZZR242 BLIND & SPACER FF 10" ASTM A387 GR 5 CLASS 1 CL 300 125-250 AARH ASME B16.48 29.00 NOs 0.00 3.00 3.00 0.00 1.00 4.00
Page 5 of 7
DOC. NO. : 9800-101-PIP-PB-0002

Rev. 0
Dtd. 05-Jun-2017

BALANCE OF PLANT
ESCALATION QTY
CLIENT SPARES
RR SECTION
(Kgs / unit)
QTY_Rev 0
UNIT Wgt.
TOTAL
UNITS
166 SPECTACLE BLIND 5CR - 0.5MO 12.00 12.00 PL13DGGN12ZZZR242 BLIND & SPACER FF 12" ASTM A387 GR 5 CLASS 1 CL 300 125-250 AARH ASME B16.48 50.00 NOs 0.00 1.00 1.00 0.00 1.00 2.00
167 SPECTACLE BLIND 9CR - 1MO 2.00 2.00 PL43DJGN02ZZZR242 FIG 8 FLANGE FF 2" ASTM A387 GR 9 CLASS 1 CL 300 125-250 AARH ASME B16.48 1.10 NOs 0.00 2.00 2.00 0.00 1.00 3.00
170 SPECTACLE BLIND 9CR - 1MO 10.00 10.00 PL13DJGN10ZZZR242 BLIND & SPACER FF 10" ASTM A387 GR 9 CLASS 1 CL 300 125-250 AARH ASME B16.48 29.00 NOs 0.00 2.00 2.00 0.00 1.00 3.00
174 SPECTACLE BLIND CS 1.00 1.00 PL42BVGN01ZZZR242 FIG 8 FLANGE FF 1" ASTM A515 GR 70 CL 300 125-250 AARH ASME B16.48 0.40 NOs 0.00 1.00 1.00 0.00 6.00 7.00
176 SPECTACLE BLIND CS 1.50 1.50 PL42BVGN1DZZZR242 FIG 8 FLANGE FF 1 1/2" ASTM A515 GR 70 CL 300 125-250 AARH ASME B16.48 0.80 NOs 2.00 0.00 2.00 0.00 6.00 8.00
187 SPECTACLE BLIND CS 10.00 10.00 PL12BVGN10ZZZR242 BLIND & SPACER FF 10" ASTM A515 GR 70 CL 300 125-250 AARH ASME B16.48 29.00 NOs 0.00 15.00 15.00 0.00 1.00 16.00
195 SPECTACLE BLIND CS 26.00 26.00 PL12BVGN26ZZZR14Z BLIND & SPACER FF 26" ASTM A515 GR 70 CL 150 125-250 AARH AS PER SPEC 234.67 NOs 0.00 2.00 2.00 0.00 1.00 3.00 REFER NOTE:4
198 SPECTACLE BLIND CS (GALVANIZED) 2.00 2.00 PL42BVEN02ZZZR142 FIG 8 FLANGE FF 2" ASTM A515 GR 70 GALVANISED CL 150 125-250 AARH ASME B16.48 0.80 NOs 0.00 1.00 1.00 0.00 4.00 5.00
Page 6 of 7
DOC. NO. : 9800-101-PIP-PB-0002

Rev. 0
Dtd. 05-Jun-2017

BALANCE OF PLANT
ESCALATION QTY
CLIENT SPARES
RR SECTION
(Kgs / unit)
QTY_Rev 0
UNIT Wgt.
TOTAL
UNITS
199 SPECTACLE BLIND CS (IBR) 2.00 2.00 PL42BVRN02ZZZR142 FIG 8 FLANGE FF 2" ASTM A515 GR 70 IBR CL 150 125-250 AARH ASME B16.48 0.80 NOs 0.00 7.00 7.00 0.00 4.00 11.00
200 SPECTACLE BLIND CS (NACE) 2.00 2.00 PL42RVNN02ZZZR142 FIG 8 FLANGE FF 2" ASTM A516 GR70 NORMALISED NACE CL 150 125-250 AARH ASME B16.48 0.80 NOs 0.00 5.00 5.00 0.00 4.00 9.00
206 SPECTACLE BLIND SS 304 2.00 2.00 PL44B8GN02ZZZR142 FIG 8 FLANGE FF 2" ASTM A240 304 CL 150 125-250 AARH ASME B16.48 0.80 NOs 0.00 1.00 1.00 0.00 4.00 5.00
207 SPECTACLE BLIND SS 304 3.00 3.00 PL44B8GN03ZZZR142 FIG 8 FLANGE FF 3" ASTM A240 304 CL 150 125-250 AARH ASME B16.48 1.30 NOs 0.00 1.00 1.00 0.00 4.00 5.00
208 SPECTACLE BLIND SS 304H 0.75 0.75 PL44B9GN0GZZZR242 FIG 8 FLANGE FF 3/4" ASTM A240 304H CL 300 125-250 AARH ASME B16.48 0.30 NOs 1.00 0.00 1.00 0.00 1.00 2.00
209 SPECTACLE BLIND SS 304H 1.00 1.00 PL44B9GN01ZZZR242 FIG 8 FLANGE FF 1" ASTM A240 304H CL 300 125-250 AARH ASME B16.48 0.40 NOs 7.00 0.00 7.00 0.00 6.00 13.00
210 SPECTACLE BLIND SS 316L (NACE) 8.00 8.00 PL44BENN08ZZZR142 FIG 8 FLANGE FF 8" ASTM A240 316 NACE CL 150 125-250 AARH ASME B16.48 10.00 NOs 0.00 2.00 2.00 0.00 1.00 3.00
211 SPECTACLE BLIND SS 316L (NACE) 10.00 10.00 PL14BENN10ZZZR142 BLIND & SPACER FF 10" ASTM A240 316 NACE CL 150 125-250 AARH ASME B16.48 16.00 NOs 0.00 4.00 4.00 0.00 1.00 5.00
212 SPECTACLE BLIND SS 347H 0.75 0.75 PL44GJGN0GZZZR442 FIG 8 FLANGE FF 3/4" ASTM A240 347H CL 600 125-250 AARH ASME B16.48 0.40 NOs 1.00 0.00 1.00 0.00 1.00 2.00
NOTES:
(1) THIS MTO SHALL BE READ IN CONJUNCTION WITH RESPECTIVE MATERIAL REQUISITION AS MENTIONED BELOW:
9800-101-PIP-EC-0016 : MATERIAL REQUISITION FOR FLANGES
(2) THIS MTO SHALL BE READ IN CONJUNCTION WITH "9800-101-PIP-EC-0005 : TECHNICAL SPECIFICATION FOR PROCUREMENT OF PIPING ITEMS"
(3) FOR SPECIAL REQUIREMENTS LIKE NACE, IBR, ETC. REFER "TECHNICAL SPECIFICATION FOR PROCUREMENT OF PIPING ITEMS."
(4) REFER DRAWING NO. 9800-101-PIP-EB-0001 FOR SPECTACLE BLIND ABOVE 24".
Page 7 of 7

NJKNLKMKL

Uploaded by

Copyright:

Available Formats

You might also like

NJKNLKMKL

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

NJKNLKMKL

Uploaded by

Copyright:

Available Formats

Project Name: Indmax FCC Unit Including

LPG Treatment Facility (LSTK – 01

Doc. No.: 9800-101-PIP-EC-0016 Rev. No.: 0

OWNER : Indian Oil Corporation Limited, (IOCL)

PMC : thyssenkrupp Industrial Solutions (India) Private Limited

UNIT : 0.74 MMTPA FCC & 0.25 MMTPA LPG TREATMENTS

LTHE JOB NO. : 600244

DOCUMENT CATEGORY DOCUMENT REVIEW STATUS (BY OWNER/PMC)

☐ Approval ☐ 1 Approved / Reviewed

☐ Review ☐ 2 Approved / Reviewed with Comments as

Date : ___________/_________/_________ Name : ____________________________

0 Issued For Information AFV YRP AS 09-06-2017 BDT 09-06-2017

Prepared Reviewed Approved Approved Approved Approved

ALL RIGHTS RESERVED

Doc. No.: 9800-101-PIP-EC-0016 Rev. No.: 0

REVISION HISTORY SHEET

ALL RIGHTS RESERVED

Doc. No.: 9800-101-PIP-EC-0016 Rev. No.: 0

ALL RIGHTS RESERVED

Doc. No.: 9800-101-PIP-EC-0016 Rev. No.: 0

ALL RIGHTS RESERVED

Doc. No.: 9800-101-PIP-EC-0016 Rev. No.: 0

Owner Indian Oil Corporation Limited (IOCL)

3. CODES & STANDARDS

(1) Design, engineering, materials, manufacturing, painting, inspection, testing, preservation,

ALL RIGHTS RESERVED

Doc. No.: 9800-101-PIP-EC-0016 Rev. No.: 0

ALL RIGHTS RESERVED

Doc. No.: 9800-101-PIP-EC-0016 Rev. No.: 0

7. SCOPE OF WORK AND SUPPLY

ALL RIGHTS RESERVED

Doc. No.: 9800-101-PIP-EC-0016 Rev. No.: 0

ALL RIGHTS RESERVED

Doc. No.: 9800-101-PIP-EC-0016 Rev. No.: 0

7.1 Inspection and Testing

Inspection and/or witnessing of tests by Purchaser / Purchaser’s representative / Third Party

Supplier to refer following attachments for specific requirements.

7.2 Statutory Approval & Certification

ALL RIGHTS RESERVED

Doc. No.: 9800-101-PIP-EC-0016 Rev. No.: 0

7.3 Data & Documentation Requirements

8. EXCEPTIONS & DEVIATIONS

ALL RIGHTS RESERVED

Doc. No.: 9800-101-PIP-EC-0016 Rev. No.: 0

9. PROVEN TRACK RECORD

10. PRESERVATION & SHIPPING PREPARATION

Doc. No.: 9800-101-PIP-EC-0016 Rev. No.: 0

11. LIST OF TABLES

Table No. Title

12. LIST OF ANNEXURES

Attachment No. Title

13. LIST OF ATTACHMENTS

Sr. No. Document No. Title

01 9800-101-PIP-EC-0005 Technical Specification for Procurement of Piping Items

Indicative Inspection and Test Plan For Plate and Forged

ALL RIGHTS RESERVED

Doc. No.: 9800-101-PIP-EC-0016 Rev. No.: 0

TABLE – 1: SUPPLIER’S DATA / DOCUMENTS REQUIREMENTS

Date : _______/_/_ Name : ________________________

Date : _______/_/_ Name : ________________________