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GPQ follow up work process.

Sample process: Production process:


1) Development Sample 1) Fabric process:
2) Lab dip submission 2) Cutting process:
3) Fit sample 3) Sewing process:
4) PP sample 4 ) Washing process:
5) Top Sample 5) Finishing process:
6) Packing process:
7) Inspection process:

1) Fabric Process:

A) Fabric & Fabric AC test.


B) Fabric inspection following 4 point system.
C) Shade blanket report with country plan or PO plan.
D) Shrinkage blanket report with grade pattern.
E) Keeping fabric style wise on pallet with bin card.

2) Cutting Process:

A) Fabric relaxation 24 hours and record.


B) Spreading inspection with record.
C) Marker prepared and checking as per fabric shade, grin line and way.
D) Precision cutting panel.
E) Cut panel inspection and replacement from same roll.
F) Bundling system with shade number.

3) Sewing process:

A) Pre-production QC inspection package. (all necessary things)


B) Self PP meeting and corrective action plan on critical points.
C) End line QC, critical process QC and line controller on every line.
D) Inline and measurement report daily basis before and after wash.
E) Additional technique apply to execute good quality.(traffic light system, using shade label,
special guide & folder Etc.)
F) Garment ( PROD & CPSIA test)
4) Washing process:

G) Inspection all dry process pc to pc.( whisker, tagging, grinding, destroy, hand sending, PP spray
tie Etc.)
H) Inspection wet process pc to pc before sending the goods to finishing.( shade variation, hand
feel and washing spot etc.)

5) Finishing & packing process:

A) Remove uncut & loose thread.


B) Pressing following care instruction or iron symbol.
C) Snap, rivet, button & bow Etc. attaching following pull test requirement.
D) Visual checking and measuring on key points.
E) Lot pass inspection on completed checking goods.
F) Passing the goods by metal detector machine.
G) Finishing accessories placement and folding method following PO instruction or manual.
H) Moisture ensure before packing.
I) Assortment and carton pack with shipping mark following PO instruction.
J) Top sample from actual bulk production.

6) Inspection process:

A) Frist inline on 5% packed goods.


B) 2nd inline on 30% to 40% packed goods.
C) Pre final before offer final inspection to third party.

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