MAHINDRA APPLITRAC

MAHINDRA
RIGID TYNE CULTIVATOR

Part Catalogue
-Cum-
Service Manual
Mahindra & Mahindra Ltd, Farm Equipment Sector, AppliTrac
Department SAS Nagar, Mohali (Punjab) 140307. India
MAHINDRA APPLITRAC

Introduction

A Message to Our Customers

We appreciate the confidence placed in us by your purchase of this machine.
Before this machine was brought to market, countless hours were spent designing
and testing to ensure that its performance would be at the highest level. To achieve
maximum performance, it is imperative this machine be operated in accordance
with the procedures outlined in this manual.
Information in this manual is divided into sections. These sections are identified at
the top of each page. Specific information within each section is organized into
modules. These modules are encased in boxes with principle modules identified
with a heading at the top left side of the box. Two-part page numbers identify both
the section and page of that section.
By reviewing this manual often, one will quickly learn which section to go to for
specific information. For instance, machine adjustments would be found in the
Operating Machine section, lubrication intervals in the Lubrication section, opener
maintenance in the Service section, etc. A detailed Table of Contents is found
immediately behind this page, and an Index is provided at the back of the manual.

Thanks again for purchasing this machine.

Customer Responsibility
It is the Customer or Operator’s responsibility to read the Operator’s
Manual, to operate, lubricate, maintain and store the product in accordance with all
instructions and safety procedures. Failure of the operator to read the Operator’s
Manual is a misuse of this equipment.
It is the Customer’s or Operator’s responsibility to inspect the product and to have
any parts repaired or replaced when continued operation would cause damage or
excessive wear to other parts or cause safety hazards.
It is the Customer’s responsibility to deliver the product to Authorized Dealer,
from whom they purchased it, for service or replacement of defective parts which
are covered by warranty. Repairs to be submitted for warranty consideration must
be made within thirty days (30) of failure.
It is the Customer’s responsibility for any cost incurred by the Dealer for travelling
to or hauling of the product for the purpose of performing a warranty obligation or
inspection
MAHINDRA APPLITRAC

Instructions

Instructions to use the implement

 To check the fastener are properly inspected and properly tight according to
suitable torque.
 Draft control used suitable HP tractor for operation and during taking turn
always lift implement. Proper use of tractors DC & PC lever.
 The field is ploughed in runs parallel to each other.
 It starts at one boundary of the field and ends at the opposite with turns
being made on the headlands.
 It is usually the most field efficient system and if equipment is correctly
setup and operated should not leave furrows in the field.
 Three point linkage is suitable for category 1 type implements failure to turn
of the tractor and implements power and to wait for the machine to stop
moving
 Completely before repairing or adjusting the machine. You risk the
possibility of getting hands or clothing caught in or on the PTO or in a
moving disk, belt or chain while attempting to work on a machine while it is
running. Likewise, bystanders or others working on the machine can get
entangled in it.
 Failing to block raised implement when working on them. Rider on the
implement. Rider can be thrown from or slip off. They can be either run over
by the implement or fall in to it.
 Not paying attention when working with machine. operators needs to react
to changing conditions as the implement does it work.
 Make sure all equipment is in good working order if required.
 When parking equipment, block the wheels so that the machine will not roll.
Hydraulically raised equipment should be lowered and should have the
transport lock engaged when parked or blocked.
MAHINDRA APPLITRAC

Precautions
 Keep all safety shields in place and in good repair. Rotating shafts cause
severe injury in a matter of seconds by entangling loose or dangling
clothing. Keep a safe distance from all cutting or moving parts. Do not allow
anyone to lean, push or stand on diggers to aid in penetration.
 When repairing or working on an implement, make sure it is lowered to the
ground. It should be blocked securely if you have to work on it in the raised
position, don’t depend on hydraulic cylinders to support the implement
alone.
 Always turn off power source and wait for all moving parts to stop before
working on the implement.
 Make sure the operator knows how to operate the machine
 Cutting equipment should handle properly.
 Integral ploughs are transported completely raised and all weight is carried
by the tractor 3 point hitch. Adequate tractor front-end weights are required
to offset the plough weight.
 When the transporting on a road or highway, always display SMV emblem
and use lights and reflectors as required by state and local regulations.
 Semi-integral plough are quite long and caution must be used when turning
to prevent swinging the plough in to fences or irrigation ditches.
 Reduce speed when transporting over rough ground and avoid quick, sharp
turns at high speeds.
 When transporting semi-integral or drawn plough, always Install cylinder
locks to prevent accidental lowering of the plough. Relieve the load on
hydraulic cylinders before starting to transport.
 Lower the plough to the ground or install hydraulic cylinder locks when the
plough is not in use.
 Watch for other people when raising, lowering or indexing the plough.
 Never permit anyone to ride on the plough and allow only the driver on the
tractor. Do not permit children to play on or near the plough either when
parked or in operation.
 Lower the parking stand and securely pin it in place before detaching
integral or semi-integral plough on the tractor.
MAHINDRA APPLITRAC

Preparation on Tractor
2.1 Fuel and Lubrication
Fuel oil should be checked in the fuel tank. If it is not adequate, fuel oil
should be added to the tank.

Transmission oil should and Lubricating oil should be checked by a dipstick

and if necessary it should be topped up.

Greasing point should be checked, to see whether they have been greased or
not.

2.2 Cooling System and Air Cleaner

Water in the radiator should be checked, if necessary it should be topped up.

Air cleaner should be checked to see whether it is clean or blocked. If

blocked, it should be cleaned.

2.3 Tyres

The air pressure must be identical, particularly on the rear tyres under
difficult conditions, addition wheel weight should be used or the tyres topped up
evenly with water. See operating instruction of the tractor manufacturer

2.4 Fan Belt and Important Nut Bolts

Fan belts and Important Nuts and bolts should be adjusted, if any of them is
too tight or loosened

2.5 Lifting Roads

The lifting rods should be adjusted so they are as short as possible and if
equal length. See operating instruction of the tractor manufacturer
MAHINDRA APPLITRAC

2.6 Top Link

Where there are alternative fitting positions at the tractor for the top link, fit the top
link tractor-sided as high as possible.

2.7 Chain and stabilizer of the three-way linkage

The chain or stabilizers must be adjusted so that they ensure adequate lateral
moments at the lower link of the tractors during work

 They must be laterally locked if the lower links are raised and are in the
transport position.
 Some makes of tractor equipped with automatic side structs, it must be
specially adjusted.
If the tractor suddenly pulls to one side implement works with different
widths on the right and left, this may cause by the side struts not having
been released. The function of the locking device of the automatic side
should be checked and readjusted if necessary. See the operating manual
provided by the tractor manufacturer.

2.8 Hydraulic

For work the tractor hydraulic must be set to draft or mixed control. See
manufacturer instruction.

2.9 Hydraulic Equipment Required

The implement is supplied at standard with separate hydraulic coupling for

each consumer. The protecting caps on the hydraulic couplings are colored and the
hydraulic couplings themselves are marked alphanumerically.

In order to operate the hydraulic devices, the tractor must be equipped with a
double acting spool valve.
MAHINDRA APPLITRAC

Operating of Implement
 Field Operation
 Before field operation:
 Apply grease at all the greasing points
 Make sure nut bolts for discs; scraper and coulter wheels are properly
tightened.
 Lift rigid tyne Cultivator and remove the stand and fix the stand at upper
position.

 Operating Instructions:
 Attach the rigid tyne Cultivator as per instructions given. See section
“Attaching and detaching Adjustable Type Cultivator”
 Maintain the forward speed of 3 to 5 kmph and rated ERPM to get the
optimum output.
 Lift the cultivator while turning the tractor and engage again once the turn is
completed.
 Do not make sharp turns or attempt to back up while rigid tyne Cultivator is
in the ground.
 Periodically check the weeds or soil or trash is blocked in between the
scrapers and remove them after stopping the tractor and removing ignition
key.
 Before starting cultivating, select one of the tillage patterns and follow the
same to get the field levelled.
 Operating the hydraulic controls
 I. Position Control (PC) Lever: Position control lever (A) controls the lifting
and lowering of implement.
 Make sure that all the discs of the cultivator are touching the ground and
parallel to ground surface. This will help in getting uniform depth of
cultivating.
 Adjust the hydraulic depth control lever to get the desired depth of
cultivating.
 Make sure the current position of the coulter so get cultivating in straight
line.

 This lever should be used for transport of implement, turn around at the end
of the field and constant depth of operation. Before setting PC lever to get
constant depth, move the Draft Control (DC) lever to its most forward
position. Place the PC lever at desired depth.
MAHINDRA APPLITRAC
 II. Draft Control (DC) Lever: This lever is moved forward to deepen
the implement and rearward to shallow it. This lever is used for keeping the
draft on the implement constant and is useful while using it on levelled field
with constant soil texture. Please refer tractor Operator manual for using the
position and draft control levers.

 Do not transport or attach equipment when the hydraulic system is in Draft

control. Always lower the implement to ground level before stopping the
tractor. Do not use Draft control lever to lift implement to its uppermost
position.
MAHINDRA APPLITRAC

Torque Chart
MAHINDRA APPLITRAC

Lubrication and Maintenance

MAHINDRA APPLITRAC

Maintenance

Sr.No. Description 300HRS 100 HRS and Reason

and above less than
300HRS
1 Nut Bolt - Check proper To avoid
tighten damages
2 Tynes - Check proper To avoid
tighten damages of
tyne
3 3 Point - Check proper To avoid
Linkage tighten implement
damages
4 Shovel - To check proper To avoid
level Damages
5 Frame - To take To avoid
precaution to safe damages of
working load on frame
frame
MAHINDRA APPLITRAC

Troubleshooting Chart

TILLER
Sr.No Causes Remedies
01 Fastener Due to improper fastenings Daily all bolt are properly
of bolt, disc plough not inspected & properly tight
work properly during field according to suitable torque.
work & some time lot of
vibration happened during
working in field.
02 Top link Improper working in field Set properly according to
setting operation. operator manual.
03 Shovel if Shovel bolt are not Always used spring washer
bolt properly tight many time whenever you tight bolt &
Shovel are damaged while inspect regularly.
working in field.
04 Draft Uneven draft during field Used suitable Hp tractor for
control operation. operation & during taking
turn always lift implement.
Proper use of Tractor DC.
Lever & PC lever.
MAHINDRA APPLITRAC

WARRANTY
We extend warranty for our product against manufacturing defects in
materials and workmanship, for a period of 6 calendar months from the date of
commissioning or 12 months from the date of dispatch, whichever is earlier. The
warranty is not extended for normal wear and tear of component like rubber
components and parts in continuous contact with soil, nut bolt & other brought out
items like bearings etc., This may form part of our supply and damage occur due to
mishandling and accidents.

Warranty is valid only if the equipment is operated and maintained in line

with our operating & maintenance manual and usage of original spare parts as
listed in our manual. In case the spare are procured by the buyer from other
sources, then the warranty automatically stands null and void.
MAHINDRA APPLITRAC
5 TYNE CULTIVATOR

SR.NO. DESCRIPTION. Part Number QTY..

1 Main Frame CULT0001 01 NOS.
2 Tyne Rear CULT0002 03 NOS.
3 Tyne Front CULT0003 02 NOS.
4 HEX BOLT. 1/2'' x 1.5''. HBSW1215 20 NOS.
5 NUT. 1/2" HBSWN12 20 NOS.
6 Nut 7/16" HBSWN716 10 NOS.
7 Showel BOLT.7/16 x 3''. SBSW7163 05 NOS.
8 Showel BOLT. 7/16 x 2.5''. SBSW71625 05 NOS.
9 TILLER PIN. TILPIN01 02 NOS.
10 Tiller Pin SPRING WASHER. SPW01 02 NOS.
11 Tiller Pin NUT HBSWB1 02 NOS.
12 Hex Bolt 5/8 x 2''. HBSW582 02 NOS.
13 Nut 5/8" HBSWN58 05 NOS.
14 Hex Bolt 5/8 x 3''. HBSW583 02 NOS.
15 TOP LINK FLAT. CULT0004 02 NOS.
16 Support Flat CULT0005 01 NOS.
17 Hex Bolt 5/8 x 5''. HBSW585 01 NOS.
18 Square Bush CULT0006 01 NOS.
19 SHAWEL. SHAWEL01 05 NOS.
MAHINDRA APPLITRAC

CULITVATOR 7 TYNE

CULITVATOR 7 TYNE
SR.NO. DESCRIPTION. Part Number QTY.
1 Main Frame CULT0001 01 NOS.
2 Tyne Rear CULT0002 05 NOS.
3 Tyne Front CULT0003 02 NOS.
4 HEX BOLT. 1/2'' x 1.5''. HBSW1215 28 NOS.
5 NUT. 1/2" HBSWN12 28 NOS.
6 Nut 7/16" HBSWN716 14 NOS.
7 Showel BOLT.7/16 x 3''. SBSW7163 07 NOS.
8 Showel BOLT. 7/16 x 2.5''. SBSW71625 07 NOS.
9 TILLER PIN. TILPIN01 02 NOS.
10 Tiller Pin SPRING WASHER. SPW01 02 NOS.
11 Tiller Pin NUT HBSWB1 02 NOS.
12 Hex Bolt 5/8 x 2''. HBSW582 02 NOS.
13 Nut 5/8" HBSWN58 05 NOS.
14 Hex Bolt 5/8 x 3''. HBSW583 02 NOS.
15 TOP LINK FLAT. CULT0004 02 NOS.
16 Support Flat CULT0005 01 NOS.
17 Hex Bolt 5/8 x 5''. HBSW585 01 NOS.
18 Square Bush CULT0006 01 NOS.
19 SHAWEL. SHAWEL01 07 NOS.