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Ceramics International 45 (2019) 1710–1723

Contents lists available at ScienceDirect

Ceramics International
journal homepage: www.elsevier.com/locate/ceramint

Influence of Ti, Zr or Nb carbide adhesion layers on the adhesion, corrosion T


resistance and cell proliferation of titania doped hydroxyapatite to the
Ti6Al4V alloy substrate, utilizable for orthopaedic implants
Alina Vladescua,b, , Vasile Prunac, Sawomir Kuleszad, Viorel Braica, Irina Titorencuc,

Miroslaw Bramowiczg, Anna Gozdziejewskae, Anca Paraua, Cosmin M. Cotrutb,f, Iulian Panaa,
Mihaela Dinua, Mariana Braica
a
National Institute for Optoelectronics INOE2000, 409 Atomistilor St., 077125 Magurele, Romania
b
National Research Tomsk Polytechnic University, Lenin Avenue 43, Tomsk 634050, Russia
c
Institute of Cellular Biology and Pathology "Nicolae Simionescu" of the Romanian Academy, 8 B.P.HASDEU street, 050568 Bucharest, Romania
d
University of Warmia and Mazury in Olsztyn, Faculty of Mathematics and Computer Science, Sloneczna 54, 10-710 Olsztyn, Poland
e
University of Warmia and Mazury in Olsztyn, Faculty of Environmental Sciences, Oczapowskiego 5, 10-719 Olsztyn, Poland
f
University Politehnica of Bucharest, 313 Spl. Independentei, 060042 Bucharest, Romania
g
Faculty of Technical Sciences, Oczapowskiego 11, 10-719 Olsztyn, Poland

ARTICLE INFO ABSTRACT

Keywords: In the present paper, we study the enhancement of the adhesion between the titania doped hydroxyapatite
B: Electron microscopy, interfaces, X-ray coating and the Ti6Al4V alloy substrate by the addition of three different biocompatible carbides. The coatings
method were prepared by the magnetron sputtering technique. The addition of interlayer preserved the crystalline
C: Corrosion structure of hydroxyapatite. The morphology of the coating is influenced by the interlayer composition. The
D: apatite
adhesion of the coatings was significantly improved by the interlayer, independent of it's composition. The best
E: Biomedical applications
adhesion was found for the coatings with NbC interlayer, which also showed the best corrosion resistance in
simulated body fluid at 37 °C, due to its flat surface grown without any distinct features. As expected, the results
of the in vitro biological tests were almost similar for all coatings comprising an adhesion layer, as the same
titania doped hydroxyapatite layer was on top. The experimental results revealed that the adhesion between
Ti6Al4V and titania doped hydroxyapatite was improved by a hard metal carbide interlayer, without affecting
the required biomedical properties such as good corrosion resistance, high proliferation level of osteoblast cells,
and good gene expression levels.

1. Introduction consisted in tissue cells, with weak adhesion to implant, and prevents
the ingrowth of the cell bone [3–7,16]. If the metallic implants are
As reported in the literature, the adhesion between the metallic coated with calcium phosphates based coatings, the bone cells will be in
implant and the surrounding tissue is weak [1–6], such as this re- direct contact with coatings and the adhesion between them will be
presents one of the main reason for rejection of the implant by human performed without any intervening layer [6]. In this way, the apatite
body. For improving this bond, many researchers proposed to cover the matrix of the bone creates a strong bond with the apatite matrix of the
metallic implants with coatings which can confer a rapid biological coating, generating an excellent acceptance of the coated implant [6].
fixation and prosthetic stability in the early stage of implantation. The Stoichiometric hydroxyapatite is one of the most used calcium phos-
most used are the bioactive coatings, which contain mainly calcium phates based coating [9,10,12–14,17], because it has a low dissolution
phosphates, compounds with significant chemical similarity with the rate in contact with the corrosive environment of human body [17,18].
bone matrix [1,2,7–14], being already demonstrated by in vitro and in A thorough review of the literature showed that the hydroxyapatite
vivo studies their capability for rapid cell attachment, growth and in- (HAP) coatings can be prepared using various techniques such as
growth of the cell bone [1,2,8–12,15]. After insertion of metallic im- plasma spraying, sol-gel, RF magnetron sputtering and electrophoretic
plants into human body, the implant is encapsulated by a thin layer deposition, laser ablation, hydrothermal and biomimetic methods


Corresponding author at: National Institute for Optoelectronics INOE2000, 409 Atomistilor St., 077125 Magurele, Romania.
E-mail address: alinava@inoe.ro (A. Vladescu).

https://doi.org/10.1016/j.ceramint.2018.10.053
Received 8 August 2018; Received in revised form 19 September 2018; Accepted 8 October 2018
Available online 11 October 2018
0272-8842/ © 2018 Elsevier Ltd and Techna Group S.r.l. All rights reserved.
A. Vladescu et al. Ceramics International 45 (2019) 1710–1723

[17,19–25]. At present, plasma spraying is the most commonly used thickness) for all the investigations, except for the EDS and XRD mea-
method for calcium phosphates synthesis. Nevertheless, the coatings surements, carried on Si wafers, in order to differentiate the coatings'
prepared by plasma-spraying exhibit a lack of crystallinity and poor elements and compounds, respectively, from those of the substrate, and
adhesion to the metallic substrate [17,20,21]. By RF magnetron sput- AFM measurements.
tering, the deposited HAP coatings present high crystallinity and better In the present study, the investigated coatings are labelled as: d-HAP
adhesion to the metallic substrate, but due to the low sputtering rate, – titania doped hydroxyapatite; NbC/d-HAP – titania doped hydro-
the deposition time might be quite long [17,20,21,26–31]. xyapatite with NbC adhesion layer; TiC/d-HAP – titania doped hydro-
In the literature, it was reported that the mechanical, anticorrosive, xyapatite with TiC adhesion layer; ZrC/d-HAP – Ti doped hydro-
antibacterial and antifungal properties of HAP coatings could be im- xyapatite with ZrC adhesion layer. It is important to mention that d-
proved by doping it with various elements such as Ti, Si and Ag, or HAP was used as reference coating.
combination of these [15,32–38]. However, all of these characteristics
are dependent on the adhesion between the coating and the metallic 2.2. Microstructural and mechanical analysis
surfaces. It was found the Si doped HAP coatings obtained by RF
magnetron sputtering exhibited a slightly increased adhesion on The elemental analysis was performed by energy-dispersive X-ray
Ti6Al4V alloy substrate [32], such as in this study we added a thin spectrometry (EDS) using a QUANTAX 70 (Brucker) system equipped
interlayer of transition metal carbide (MeC), namely TiC, ZrC or NbC with a XFlash 430H detector, specially designed for the Hitachi
between the titania doped HAP (d-HAP) and Ti6Al4V alloy substrate, TM3000 Tabletop, with a detection limit of 0.1 wt% [55]. The phase
expecting a significant augmentation of the adhesion. The carbides composition was characterized by X-ray diffraction (SmartLab, Rigaku)
were selected due to the following reasons. TiC is a biocompatible at grazing incidence (0.5°) from 30° to 50°.
[39,40], hard coating with low friction and superior wear performance A special attention was devoted to the evaluation of the adhesion
in dry or wet atmosphere [41] and good adhesion to different metallic properties. The progressive scratch test was carried out for each coating
substrates [39,41]. NbC was selected due to its ability to form strong using an indenter speed of 10 mm/min and a scratch length of 10 mm,
bonds with metallic substrates, superior biocompatibility and antic- test conditions recommended by the BS EN 1071–3:2005 standard [56].
orrosive properties [42–46]. ZrC is also known as a hard, wear-corro- The adhesion was evaluated by an examination of the load at which the
sion resistant and biocompatible coating [47,48]. In this study, the d- film flaking starts using the UMT-TriboLab platform (Bruker). The tests
HAP was selected based on the previous results which demonstrated were performed according to the EN 1071–3/2005 standard: diamond
that the titania addition into HAP structure resulted in better bio- indenter with 200 µm tip radius, progressive load from 0 to 50 N,
compatibility, as well as in enhanced mechanical properties and re- scratching length – 5 mm, scratching speed −10 mm/min. The normal
duced degradation rate in body fluids [15,38]. load at which failure of the coating occurs, known as critical load (Lc),
The aim of the present work is to obtain an enhanced adhesion of was detected by direct microscopic observation and by an acoustic
the d-HAP coated Ti based alloy substrate by adding an adhesion layer sensor (EN 1071–3/2005 standard).
comprising a MeC coating. A special attention was devoted to the in-
vestigation of the adhesion between the d-HAP and Ti alloy substrate, 2.3. Morphology and analysis of spatial features
the effect of the adhesion layer to the formation of the crystalline HAP
structure and its morphology. These films are intended to be used as The films surface topography was evaluated by atomic force mi-
coating for metallic orthopaedic implants, such as their resistance to the croscopy using an AFM system (Bruker Innova) working in tapping
corrosive attack in simulated body fluid (SBF) solution and the response mode, using a 8 nm radius Si tip. At least two (10 × 10) μm2 scans were
to cytotoxicity assay are of particular interests. acquired on each coating to ensure surface representation. AFM images
contain height samples zxy of the surface under study taken at equidi-
2. Materials and methods stant scan steps.
Statistical analysis usually starts from computation of standard de-
2.1. Coating deposition scriptors of the data distribution: root-mean-square roughness Sq,
skewness Ssk and kurtosis Sku [57], while in order to reveal spatial
The coatings were deposited by RF magnetron sputtering method patterns, the autocorrelation function R turns out to be useful [58].
using a magnetron deposition system equipped with 3 cathodes in With increasing shift, the areal autocorrelation function (AACF)
confocal configuration (Aja International, USA). For the coatings de- asymptotically decays to zero, and the rate of this decay can be used to
position, HAP, TiO2 and NbC, ZrC or TiC targets (99.9% purity, Kurt J. express the degree of directional differences in small, local deviations of
Lesker Company) were used. All cathodes were RF biased at constant a surface from the perfectly flat plane, referred to as the anisotropy
power and Ar was used as sputtering gas. Prior the deposition, the ratio Str. Dong et al, proposed the anisotropy ratio to be the proportion
substrates were sputtered using the Ar+ bombardment (1 keV; 15 min). of two extreme decay lengths, i.e. the slowest (τa1) and the fastest (τa2)
A schematic of the deposition chamber and position of the each cathode is referred to as the anisotropy ratio Str [59]:
used for preparing of NbC/d-HAP coating are presented in Fig. 1. The
distance between the cathodes and substrate holder is 25 mm. For the 0 < Str = a1
1
preparation of d-HAP coating, both HAP and TiO2 cathodes were si- a2 R = 1 0.2 (1)
multaneous worked. For the NbC/d-HAP coating, firstly the NbC layer In general, the higher Str value indicates the more isotropic surface.
was prepared using the NbC cathode, then both HAP and TiO2 cathodes Apart from that, however, AACF also serves as a tool for estimating the
for obtained d-HAP coating. The same procedure was repeated for the size of predominant surface features such as: grains, nanoparticles,
TiC/d-HAP or ZrC/d-HAP coatings, using TiC or ZrC cathode, respec- domains etc. Here, the average grain diameter dAACF is defined as an
tively. Table 1 presents the deposition parameters for all of the coatings. arithmetic mean of the half-widths at the half maxima of the AACF
As largely acknowledge, the deposition or annealing temperature is an curves taken along directions of extreme decays: Da1 and Da2 [31,60]:
important parameter for hydroxyapatite based films crystallisation,
Da1 + Da2
despite the grown techniques [49–53]. The deposition temperature was dAACF =
2 (2)
set at 700 °C, as it proved to produce crystalline HAP coatings [54]. The
deposition time was adjusted to obtain an adhesion layer with thickness Although statistical parameters mentioned above have been widely
of 50 nm and d-HAP coatings with 500 nm thickness. applied to surface description, they suffer from ambiguous relation to
The coatings were deposited on Ti-6Al-4V discs (Φ = 10 mm, 3 mm the distribution of the data series (height samples in AFM images) in the

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A. Vladescu et al. Ceramics International 45 (2019) 1710–1723

Fig. 1. A schematic of the deposition chamber and position of the each cathode used for the deposition of the NbC/d-HAP coating.

length domain. Fortunately, the entire surface geometry is also re- (pH = 7.4), at 37 ± 0.4 °C, using a PARSTAT 4000 Potentiostat/
presented by the power spectrum in the reciprocal domain [58], which Galvanostat. The tests were conducted using a typical three-electrode
can be used to establish alternative characteristics referred to as fractal cell, with a Pt and saturated calomel (0.242 V vs. NHE) counter and
parameters and associated with the way, the surface changes upon reference electrode (sample). The open-circuit potential (EOC) was
scaling. Thomas and Thomas demonstrated that fractality leaves its monitored for 2 h. The Tafel curves were recorded at ± 250 mV vs. EOC
fingerprint in the structure function (SF) defined as [61] : at a scanning rate of 0.167 mV/s. The potentiodynamic polarization
N m N n curves were ranged from − 1 V to + 1 V at a scanning rate of
1 0.167 mV/s. The exposure area of each sample was of 1 cm2.
Smn = (z kl z k + m, l + n)2
(N m)(N n) k=1 l=1 (3) Experiments were performed according to ASTM G 59–97 (2014)
standard. For repeatability, two tests were carried out on two different
Fractal parameters can be derived from angle-averaged SF profiles,
samples prepared at the same conditions. By graphical extrapolation of
which are found to follow allometric dependence upon the spatial shift
the cathodic and anodic branches of the polarization curves in the range
τ defined as the separation of pairs of points in the plane of the surface
of ± 50 mV [69], the corrosion potential (Ei=0), and corrosion current
(AFM image) and its delayed copy [61]:
density (icorr) were determined. The polarization resistance (Rp) was
S( ) = K 2(2 Dp)
(4) calculated using the Stern-Geary equation [70]:

where: Dp – is the fractal dimension, and K – pseudo-topothesy. Final 1 ba | bc | 1


Rp =
fractal dimension D of a rough surface is one higher than that for the 2.3 ba + bc icor (5)
profile. Beyond the threshold τc referred to as the corner frequency, the where the icorr is corrosion current density, ba - anodic slope and bc -
allometric scaling breaks down and the SF asymptotically approaches cathodic slope of the polarization curves in the range of ± 50 mV.
2Sq2 value. Our previous studies demonstrated that the corner fre-
quency is found similar to average decay length, and hence to average 2.5. In vitro biological assay
grain diameter [31,58]. As a quick characterization tool, fractal ana-
lysis proved to be useful in studies of morphology and mechanical 2.5.1. Cells seeding and culture
properties of various surface structures, for example subjected to heat For biological tests were used human osteosarcoma cells line MG63
treatment [60,62,63], nanomechanical processing [32,64], in contact (American Type Culture Collection). The samples were sterilized for
with body tissues and fluids [65–68], etc. 24 h in ethanol 70% v/v, then washed with sterile distilled water and
kept for 24 h in the culture medium. After the cells thawing, they were
2.4. In vitro electrochemical analysis cultured for maximum 7 days in 1‰ glucose DMEM medium supple-
mented with 10% fetal bovine serum and antibiotics containing of 50U/
The corrosion behavior of the coatings was tested in SBF solution L neomycin, 100U/L streptomycin and 100U/L neomycin. The culture

Table 1
Deposition parameters of the coatings.
Coatings pbase (×10-4 Pa) pdeposition (×10-1 Pa) PRF (W) Ubias (V) Tdeposition (°C)

HAP TiO2 NbC TiC ZrC

d-HAP 1.3 6.67 50 25 – – – −60 700


NbC/d-HAP 30 – –
TiC/d-HAP – 30 –
ZrC/d-HAP – – 30

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A. Vladescu et al. Ceramics International 45 (2019) 1710–1723

were carried out in the same black plate using a TECAN spectro-
fluorometer. The fluorochrome excitation wavelength was λ = 350 nm
and the wavelength of recorded emission was λ = 460 nm. Using the
standard curve, the recorded fluorescence for the samples was con-
verted into DNA quantities and graphs were drawn.

2.5.3. Immunostaining
After 3 days of culture, the medium was removed and the cells were
washed with warm PBS. Then, they were fixed during 10 min with a 4%
PFA solution in PBS, and then washed again. A permeabilization step
was performed using the Triton X100 non-ionic surfactant for 15 min.
Further, the cells cultured on each sample were washed and incubated,
with anti- type I collagen and anti-osteopontin antibody (Abcam). In the
Fig. 2. Explanation of the parameters used for volume of cell suspension cal- case of type I collagen, the primary antibody was directly coupled with
culus: V – the volume of cell suspension added in each well (μL), H – the cy- Alexa 488 fluorochrome, while for osteopontin immunostaining, a
linder sample height (mm), D – diameter of the well (mm), d – diameter of the second antibody was used, being coupled with Alexa 568 fluorochrome
sample (mm), h – thickness of suspension liquid layer above the sample (mm), θ (Thermo Scientific). The images were taken using a fluorescence mi-
– cell density (cells/cm2), ρ – suspension density (cells/mL). croscope (Axio Observer D1, Zeiss).

conditions were as follows: temperature − 37 °C, relative humidity 2.5.4. Quantification of gene expression
− > 95%, CO2 concentration ─ 5% v/v in air. The density of seeded After 7 days, the culture medium was removed and cells were wa-
cells was of about 8500/cm2. The culture medium was renewed every shed with PBS. The total ribonucleic acid (RNA) was isolated by a
third day. In order to have the same number of cells on each sample, the specific protocol, after using GENEzol Lysing Reagent (Geneaid) for
volume of each sample was accurately determined by measuring its cells' lysis. Starting with 1 μg of total RNA, the messenger RNA (mRNA)
diameter and height using an electronic caliper. The calculated volume was reverse-transcribed to complementary DNA (cDNA), the reaction
of the cell suspension needed for cell seeding allowed to obtain the being performed by the reverse transcriptase MMLV (Moloney Murine
same thickness of liquid layer over the cultured cells (maximum 4 mm). Leukemia Virus) (Amresco). The obtained cDNA was used as template
This represents an important parameter because the thickness of liquid for polymerase chain reaction (PCR) reaction, performed for measuring
layer controls the oxygen diffusion level. The cell suspension volume V the transcription level of osteocalcin, osteonectin, human cell-binding
was calculated by the formula: sialoprotein (BSP II), and type I collagen genes. The normalization was
carried out to the gene encoding beta-actin. Table 2 presents the nu-
H 2
V= (D d2) + D 2h cleotide sequences of the primers we made use of.
4 4 (6)
In Fig. 2 is presented a scheme for each parameter taken into ac- 3. Results
count for calculating the volume V. The density (ρ) of the cell suspen-
sion (cells number/mL) was calculated using the formula: 3.1. Elemental and phase composition
10
=
(7) The EDS experiments were carried out in three different areas on
h
each sample. Fig. 3 presents the averaged elemental composition for
each element. Note that the presence of the adhesion layer does not
2.5.2. Proliferation evaluation affect the formation of the HAP compound. Compared to the Ca/P ratio
To estimate the proliferation level (the cell population excess), the (Ca/P = 1.67) specific for the stoichiometric HAP compound, only
DNA (deoxyribonucleic) amount was measured. After 3 and 7 days, the small differences of this ratio were observed in the MeC/d-HAP coat-
culture medium was removed and the cells were washed with phos- ings, these values varying from 1.6 to 1.8, which are quite close to the
phate buffer saline (PBS). Subsequently, the cell membranes (including standard value. The concentration errors derived from EDS measure-
the nucleus membranes) were broken to release the DNA from nucleus. ments are small, pointing to the homogenous composition of the coat-
In order to disrupt the cell membranes, the cell culture was subjected to ings, evenly distributed on the coatings surfaces.
extended temperature variation using the liquid nitrogen as the low Fig. 4 presents the XRD diffractograms of the studied coatings, the
temperature source. More specifically, the liquid nitrogen was added identified diffraction planes indicating the presence of the HAP crys-
over the cell layer and then kept at room temperature for 4–6 min to talline structure and the presence of the specific MeC interlayer. The
evaporate and reach room temperature. This step was repeated four main peaks are well matched to the (300), (310), (311) and (400)
times, after which Hoechst 33258 solution (10 mg/mL) was added in planes of the stoichiometric hydroxyapatite (JCPDS no.09-0432), evi-
each well, and the plates were placed at 37 °C for 60 min. A standard denced at 32.90°, 39.82°, 42.03° and 44.37°, respectively. The adhesion
curve was performed using salmon DNA (Sigma) – Hoechst complex interlayer signatures is also visible, according to the JCPDS files: 04-
fluorescence with DNA concentrations ranging from 0.125 to 25 ng/mL. 007-1462 (TiC), 04-007-1462 (Ti2C), 10-01810 (NbC), 19-0870 (Nb2C),
The fluorescence measurements of both standard and samples curves 032-1489 (ZrC) and 032-489 (ZrC0.7). The signature of Ti oxides, most

Table 2
The primers used for gene expression levels.
Osteocalcin Forward: 5′-ACC-TGT-ATC-AAT-GGC-TGG-GAG-3′ Reverse: 5′-GGG-AAG-AGG-AAA-GAA-GGG-TG-3′

Osteonectin Forward: 5′-TGC-CTG-TCT-CTA-ACC-CCT-C-3′ Reverse: 5′-CCT-CCT-CTT-CGG-TTT-CCT-CTG-C-3′


BSP II Forward: 5′-CAA-CAC-TGG-GCT-ATG-GAG-AGG-ACG -3′ Reverse: 5′-ACT-GGT-GCC-GTT-TAT-GCC-TTG-TTC -3′
Type I collagen Forward: 5′-GGC-GAC-AGA-GGC-ATA-AAG-GGT-3′ Reverse: 5′-GTC-ACG-GTC-ACG-AAC-CAC-ATT-G-3′
Osteoprotegerin Forward: 5′- CCC-TTG-CCC-TGA-CCA-CTA-CTA-CAC-AG-3′ Reverse: 5′-CAA-ACC-TGA-AGA-ATG-CCT-CCT-CAXC-AC-3′
Beta-actin Forward: 5’-AGC-ATT-TGC-GGT-GGA-CGA-TGG-AG-3′ Reverse: 5′-GAC-CTG-ACT-GAC-TAC-CTC-ATG-A-3′

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A. Vladescu et al. Ceramics International 45 (2019) 1710–1723

height distribution, NbC/d-HAP sample presents an almost perfectly


symmetrical one, considering its skewness (Ssk = 0.29), despite it is
slightly leptokurtic (Sku = 2.49). However, the skewness value rises up
to around 3 in the other two samples, due to the presence of particles,
which also affects their kurtosis values. As a result, the height dis-
tribution sharpens, that is, becomes more leptokurtic according to Sku
values, located somewhere between 11 and 13.
Another statistical measure, anisotropy ratio Str, defines the degree
to which the arrangement of spatial features varies with the axis of
observation. The flat NbC/d-HAP sample is deprived of any distinct
surface structures, hence its Str value comes close to 0.93, which is
specific for the nearly isotropic samples. On the other hand, the TiC/d-
HAP and ZrC/d-HAP samples are less isotropic, as their Str values are
approaching 0.85. The obtained anisotropy ratio is high enough, such
as these structures can be considered isotropic, indirectly implying that
the particles are homogeneously distributed over the entire surface.
Table 5 also presents the results of the fractal analysis, which makes
use of multi-scale allometric similarities expressed in terms of the
fractal dimension D, pseudo-topothesy K and corner frequency τ. In
general, each coating appeared to be monofractal, hence it does not
exhibit any long-range particle arrangement, but apart from that,
fractal characteristics reveal qualitative difference between the sample
containing different interlayers. As long as the fractal dimension is
considered, NbC/d-HAP sample exhibits a D value close to 2.79,
whereas in the two other samples it retains a relatively low value of
about 2.20. The fractal dimension controls the relative amplitude of
roughness at different length scales, which means that the height map is
much more stretched along the normal direction in case of NbC/d-HAP
coating, as compared to TiC/d-HAP and ZrC/d-HAP coatings, due to the
increased contribution of short-wave spatial frequencies. On the other
Fig. 3. Elemental composition and Ca/P ratio obtained for the coatings de- hand, the corner frequency τ sets up the threshold beyond which fractal
posited on Si wafers; the mean values displayed are related to the measure- characteristics do not obey the scaling law. As it turns out from the data
ments performed in three different areas on each sample. in Table 5, the corner frequency τ approaches 115 and 134 nm for TiC/
d-HAP and ZrC/d-HAP samples, a value adjacent to the particle dia-
probably as TiO2 and Ti3O5, is also visible, according to JCPDS files no. meter estimated using Otsu’s method ─ dOtsu: 117 and 145 nm, re-
84-1750 and 82-1137, respectively. Consequently, the large bump ob- spectively. This fact implies that the low fractal dimensions in these
served in the interval 32.6–32.9° may be ascribed to a mixture of dif- samples actually correspond to a poorly developed surface geometry.
ferent Ti oxides and two hexagonal HAP structures, as detailed in However, NbC/d-HAP sample without spatial features is different from
Table 3. One may notice the presence of two maxima ascribed to the this point of view, since both corner frequency τ and grain dimension
(300) plane of two hexagonal stoichiometric HAP compounds. The peak dAACF are very low, but still non-zero, unlike the particle diameter dOtsu,
situated at 32.78° is specific to the HAP depicted by the JCPDS file no. which cannot be estimated. However, one should bear in mind that
25-0166, with larger lattice constants than the compound with the both the autocorrelation and allometric functions depend continuously
maximum situated at 32.90°, according to JCPDS file no. 09-0432. upon the lag, even for nearly flat surfaces, whereas Otsu’s algorithm is
Table 4 contains lattice parameters values of the d- HAP and MeC/d- sensitive to the regularities on the surface.
HAP coatings, obtained by the Rietveld refinement algorithm.

3.2. Topography and roughness 3.3. Adhesion

Fig. 5 presents AFM images of the coatings deposited on silicon The adhesion of the coatings was evaluated by the scratch-tests.
substrates. Depending on the specific carbide type, the coated surfaces According to EN 1071–3:2005 standard, the two main failures are
presented different spatial features. Fig. 5A shows almost a flat surface cracking (Lc1) and spallation (Lc2). Table 6 presents the Lc values at-
of NbC/d-HAP coating, without any distinct features. In contrast, tributed to the specific failure modes for all of the investigated coatings.
Figs. 5B and 5C, showing the TiC/d-HAP and ZrC/d-HAP coatings, re- One may see that the both Lc values of coatings with adhesion layer are
spectively, reveal a considerable number of small particles, nearly significantly higher than those of reference d-HAP coatings, indicating
identical in size and shape, homogeneously spread over the observed the beneficial effect of the adhesion layer to the adhesion between d-
areas. Perfect circular particles, with quite small diameters (~ 117 nm), HAP and Ti6Al4V alloy.
were evidenced on the TiC/d-HAP surface, with a density of about Apart from the reference d-HAP coating, in all the MeC/d-HAP
6.7 × 10-8 cm2, although for ZrC/d-HAP film, the particles are less coatings, the first sign of delamination was observed in the interval 7
regular in shape and around one-fourth larger (145 nm), while their (TiC/d-HAP) to 9.7 N (ZrC/d-HAP). For mentioned coatings, the con-
density is almost half of the one observed on TiC/d-HAP coating, tinuous ductile perforation was found for loads higher than 16.2 N,
merely approaching ~ 3.7 × 10-8 cm2. being close to the value measured for the reference d-HAP coating. The
Table 5 summarizes the statistical and fractal characteristics of the NbC/d-HAP coating showed excellent adhesion strength on Ti6Al4V
samples under investigation. To start with, NbC/d-HAP sample is the alloy, with visible spallation for load indent values around 20.8 N. In all
flattest one, with a roughness parameter value Sq = 0.105 nm, while coatings the cohesive spallation was evidenced along the scratch track
ZrC/d-HAP coating is the roughest one (Sq = 4.14 nm). Considering the borders (Fig. 6).

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A. Vladescu et al. Ceramics International 45 (2019) 1710–1723

Fig. 4. XRD patterns of the deposited coatings (left) and expanded image of the rectangle area (right).

Table 3 The reference coating exhibited a lower EOC potential than that un-
Possible peak assignment in the angular domain 2θ = 32.6°–32.9° of the coat- coated alloy and other coatings. The EOC potential of the coatings with
ings diffractograms presented in Fig. 3. adhesion layer is relatively stable in time with more electropositive
2θ exp (°) 2θ th (°) Compound (plane) JCPDS file values, indicating the formation of passive films on the coatings surface.
At the end of the test, the EOC values for all coatings with adhesion layer
32.6–32.9 32.601 TiO2 (002) 84–1750 present quite close values, of max. − 0.107 mV for TiC/d-HAP coating,
32.780 HAP (300) 25–0166
demonstrating that the adhesion layer has no significant influence on
32.849 Ti3O5 (203) 82–1135
32.900 HAP (300) 09–0432 the formation of the passive layer at the coating surface.
Based on the Tafel curves, the main electrochemical parameters
were extracted by performing a fit to the Butler-Volmer equation. The
Table 4 values of these parameters are presented in Fig. 8. The coating porosity
The in plane lattice constants for d-HAP and MeC/d-HAP coatings, resulted influences the rate of its dissolution and hereafter the bioactivity of the
from the Rietveld refinement algorithm. HAP based coatings [71]. Therefore, the porosity of the coatings was
Sample In plane lattice constants calculated by Elsener’s equation [72]:

a (Å) c (Å) Rp, substrate Ei = 0


P= 10 ba
Rp, coating (8)
d-HAP 9.416 6.879
NbC/d-HAP 9.404 6.862
TiC/d-HAP 9.452 6.789 where Rp,substrate – the substrate polarization resistance; Rp,coating – the
ZrC/d-HAP 9.472 6.939 coating polarization resistance; ΔEi=0 – the difference between the
corrosion potentials of the coatings and of the substrate, and ba – the
substrate anodic slope.
3.4. In vitro corrosion resistance When discussing the corrosion resistance of a material, the protec-
tive efficiency (Pe) of the surface is another important factor in the
Open circuit potential (EOC) was monitoring for 2 h, starting after evaluation of the coating resistance at the corrosion attack. Nozawa and
samples immersion in the corrosive environment. Fig. 7 shows the time Aramaki proposed the following equation for calculating the protective
evolution of EOC and Fig. 8 presents the values of the electrochemical efficiency of the coating [73]:
parameters obtained at the end of the tests and Fig. 9 illustrates the
potentiodynamic polarization curves of the uncoated, d-HAP and MeC/ icorr , coating
Pe = 1 100
d-HAP coated substrates. The EOC values measured for all of in- icorr , substrate (9)
vestigated coatings tend to move towards more electropositive values.
where icorr,coating and icorr,substrate are the corrosion current densities of the

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Fig. 5. AFM images of the investigated samples: (A) NbC/d-HAP, (B) TiC/d-HAP, (C) ZrC/d-HAP.

coating and of the substrate, respectively. Table 6


Comparing the data presented in Fig. 8, one can summarize the Critical load values (Lc) values of the investigated coatings, attributed to spe-
results, as follows: cific failure modes.

• The corrosion potential of the coatings with adhesion layer is shifted


Lc1 (N) Lc2 (N)

towards more electropositive values compared to the uncoated d-HAP 4.4 17.7
NbC/d-HAP 9.3 20.8
substrates and coatings without adhesion layer.

TiC/d-HAP 7.0 17.0
The coatings with adhesion layers exhibited lower icorr values com- ZrC/d-HAP 9.7 16.2
pared to the reference d-HAP coating, as well as the uncoated sub-
strate. Lc1 – cracking mode; Lc2 – spallation mode.
• All coatings have higher polarization resistances than the uncoated
substrate. The coatings with adhesion layer showed similar icorr proteins). Some of these proteins are adsorbed on the implant surface
values. and modulate different processes, such as adhesion, attachment and
• The reference coating (d-HAP) exhibited the lowest porosity. In the signaling, through large macromolecular assemblies forming sub-cel-
case of the coatings with adhesion layer, the lowest porosity was lular structures (focal adhesions). In the process of cell adhesion, the
determined for the coating with NbC adhesion layer, followed by signals released by the focal adhesions determine the specific proteins
those with TiC and ZrC adhesion layers. to be adsorbed, as well as their orientation after adsorption [74].
• The protective efficiency (Pe) increased with the addition of adhe- However, all these details dependent also on the specific characteristics
sion layers. The highest Pe value was obtained for the coating with of the sample's surface.
NbC adhesion layer. Fig. 10 presents the outcome of osteosarcoma cells proliferation
after 3 and 7 days of culture. Independent on the number of days of
Comparing all the date of the Fig. 8, it can be concluded that the culture, the cells proliferation, quantified as DNA quantity on MeC/d-
addition of NbC adhesion layer significantly improved the corrosion HAP coatings was superior to the one obtained on the bare substrate.
resistance of the d-HAP coatings. Fig. 9 shows also the breakdown Moreover, all MeC/d-HAP coatings provided higher proliferation level
potential (Ebreak) values for all the deposited coatings and the bare after both 3 and 7 days of culture, compared to the d-HAP reference
substrate. All MeC/d-HAP coatings exhibited higher breakdown po- coatings. The best proliferation results, after 3 and also 7 days, were
tential values than the reference coating (226 mV) and the uncoated recorded for ZrC/d-HAP coatings, followed by TiC/d-HAP and NbC/d-
substrate (162 mV), indicating that the addition of a metallic carbide HAP. Comparatively with the d-HAP coating, in all MeC/d-HAP coating
interlayer is benefic, improving the coatings' corrosion performance. the DNA concentration after 3 and 7 days of culture increase, as com-
pared to the bare substrate and to the reference coating. The more
3.5. In vitro biological performance pronounced increase was observed for ZrC/d-HAP coatings, followed by
TiC/d-HAP and NbC/d-HAP coatings. It is to note that after 7 days of
The interactions between the cells and the material surface can culture, all MeC/d-HAP coatings presented superior cell proliferation
modulate the cells functions like attachment, migration, division, dif- with respect to the bare substrate, while the reference d-HAP coating
ferentiation, survival and cell-cell communication. After the implant exhibited almost the same value with the bare substrate, considering
insertion into a biological environment, the interactions between the the measurement errors. Summarizing, the presence of the adhesion
cells and the implant involve various and complex processes. layers appeared to positively influence the cells proliferation after 3 and
Immediately after implantation, the first interaction takes place be- 7 days of culture of osteosarcoma cells.
tween the implant and the biological macromolecules (i.e. proteins of The osteopontin is an osteoblastic secreted protein, deposited into
extracellular matrix and of cell membrane, secreted and serum mineralized bone matrix. In addition to other functions, it ensures the

Table 5
Statistical and fractal parameters of the films determined from AFM images: Sq – roughness, Ssk – skewness, Sku – kurtosis, Str – anisotropy ratio, D – fractal dimension,
K – pseudo-topothesy, τ – corner frequency, dAACF – grain diameter from the AACF decay lengths, dOtsu – grain diameter estimated using Otsu’s algorithm.
Sample Sq (nm) Ssk Sku Str D K τ (nm) dAACF (nm) dOtsu (nm)

NbC/d-HAP 0.105 0.23 2.49 0.93 2.79 3.18 × 10-3 52.4 34 –


TiC/d-HAP 1.280 2.94 12.90 0.85 2.22 1.91 × 10-3 115.0 166 117
ZrC/d-HAP 4.140 2.75 10.80 0.86 2.20 1.31 × 10-2 134.0 211 145

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Fig. 6. Morphologies of scratch tracks and critical loads for the investigated coatings.

the implant long term maintaining, such as an imbalance of these


processes, especially the increase of the bone resorption by the osteo-
clast, leads to the implant loosening.
In this study, the messenger RNA transcription level of five genes
was analyzed: four genes involved in the bone matrix synthesis and
mineralization (osteocalcin, osteonectin, type I collagen and BSP II) and
a fifth gene involved in the control of the osteoclast differentiation
(osteoprotegerin).
Osteocalcin is a protein produced by the osteoblasts, being the
most abundant non-collagenous protein in the bone matrix. The os-
teocalcin mainly acts as a nucleation center for the HAP crystals. It also
has other effects on incompletely differentiated osteoclasts, inducing
their migration to certain areas of the matrix (chemotactic effect), their
adherence to the matrix, modulation of intracellular signaling processes
(by changing the concentration of Ca2+), and modulation of synthesis
and secretion of osteopontin and bone sialoprotein [79]. The cells
Fig. 7. The evolution of open circuit potential as a function of immersion time cultured on the coated samples had significantly increased osteocalcin
(2 h) in corrosive SBF environment at 37 ± 0.4 °C. gene expression, compared to the control samples (uncoated Ti6Al4V) –
Fig. 12. The cells cultured on TiC/d-HAP coatings exhibited higher
attachment of osteoclasts to the mineralized matrix [75], because the osteocalcin expression than those cultured on and NbC/d-HAP, ZrC/d-
osteoclasts express the integrin αVβ3, one of the osteopontin receptor HAP and d-HAP coatings, which presented quite similar values, con-
[76]. Besides this role, osteopontin is an important mediator in bone sidering the associated errors.
remodeling. Thus, the increase of osteopontin expression decreases the Osteonectin is a 32 kDa acidic glycoprotein links both HAP and
osteoclacin production and mineralization, while its decreased expres- collagen, having thus an important role in the mineralization process.
sion leads to an opposite effect [77]. The osteopontin promotes bone This protein is found more frequently in the mineralized matrix than in
resorption, not only by promoting osteoclasts attachment to bone ma- the bone cells. When it is linked with collagen, it can also bind calcium,
trix, but also through a mechanism facilitating the differentiation of but not the phosphate ions [80]. PCR results indicated that all tested
osteoclasts from precursors [78]. sample allowed the osteonectin mRNA transcription (Fig. 12). The cells
Fig. 11 presents the fluorescence microscopy images of MG 63 cells cultured on NbC/d-HAP coated samples presented a slightly higher
cultured 3 days on tested samples, after immunostaining for type I osteonectin transcription level, compared to the other coatings, in-
collagen (green) and osteopontin (red). The blue appearing nuclei are dicating their ability to initiate the active mineralization of bone.
stained with DAPI. The immunostaining revealed that all the samples Osteoprotegerin is a glycoprotein produced by osteoblasts, such as
allowed the synthesis of osteopontin and type I collagen. Both proteins it is indispensable in osteoclasts differentiation process [81]. It is in-
are important for implant integration and sustainability. Thus, type I directly involved in the bone resorption by osteoclasts (cells that can
collagen is important for the bone matrix synthesis, and osteopontin for resorb bone mineralized matrix) by controlling the number of mature
the bone remodeling cycles. The remodeling process is taking place by osteoclasts [82,83]. It acts as a soluble decoy for RANKL factor (re-
the removal of the old bone matrix by the osteoclasts, while a new ceptor activator of nuclear factor kappa B ligand) [84] secreted by both
matrix is formed by the osteoblasts. These two processes are crucial for mesenchymal stromal cells and osteoblasts; RANKL attach to RANK

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Fig. 9. Potentiodynamic polarization curves of the uncoated and MeC/d-HAP


coated substrates; the marked values are the breakdown potential.

Fig. 10. Proliferation of osteosarcoma cells on the investigated samples after 3


and 7 days of culture. Data show also the mean and SD values.

Type I collagen is the most abundant type of collagen in the bone


matrix (over 95%). The main role of type I collagen is to confer tensile
strength and to support HAP crystals which are found between or
within the collagen fibers. The expression of collagen-I display the same
trend as the osteonectin and osteoprotegerin genes, and a reversed
trend compared to the osteocalcin expression (Fig. 12). It is unclear
why the expression of collagen-I showed the different trend as osteo-
calcin. None of the sample suppress type I collagen gene expression,
although there are some level differences. The highest expression level
was recorded for the TiC/d-HAP sample followed by d-HAP sample.
Once more, the ZrC/d-HAP and NbC/d-HAP coatings presented similar
values.
Bone sialoprotein (or BSPII) is a bone specific glycoprotein that
may be involved in the formation and crystal growth of HAP [85].
Fig. 8. Electrochemical parameters of the investigated samples. Comparing the results, it can be observed that all the coatings allowed
the BSP II gene transcription, as well as the bare substrate. The highest
(receptor activator of nuclear factor kappa B) on osteoclast precursors value was measured for the TiC/d-HAP coatings, followed by NbC/d-
membrane and differentiate them into osteoclasts. By osteoprotegerin- HAP, d-HAP, ZrC/d-HAP, and the uncoated substrate (Fig. 12).
RANKL coupling, the precursor’s stimulation through RANKL-RANK To summarize the gene expression experiments, all tested samples
mechanism is blocked, thus osteoprotegerin reduces the number of new maintained the osteoblast specific transcriptome, showing small varia-
osteoclasts. The osteoclast number may be important for the implant tions. The best gene expression was observed in the presence of TiC/d-
stability in bone matrix, because these cells are responsible for the bone HAP sample. No differences were found between NbC/d-HAP and ZrC/
matrix resorption, which can lead to implant failure in the event of its d-HAP coatings. For all genes, the highest transcription level was re-
increase. But a small osteoclast number can't provide an optimum bone corded for the cells cultured on the coated samples.
remodeling process, needed for the old matrix replacement. The gene
expression results point out that all the tested samples allow osteo- 4. Discussions
protegerin mRNA transcription (Fig. 12). The slightly increased level
for cells cultured on Ti6Al4V and ZrC/d-HAP samples, indicates a lower The lattice parameter “a” of the reference, d-HAP coating (9.416), is
risk for bone degradation around implants due to osteoclasts action. almost the same with the one of the stoichiometric HAP (9.418 Å –

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Fig. 11. Fluorescence microscopy images of MG 63 cells cultured 3 days on tested samples, after immunostaining for type I collagen (green) and osteopontin (red).
The nuclei are blue stained with DAPI. The scale bar represents 20 µm.

JCPDS#09-0432), indicating that the HAP structure was not sig- carbide interfacial layers might have induced crystalline discontinuities
nificantly affected by TiOx doping. which then served as nucleation centers for overgrown d-HAP layers,
The in-plane lattice parameters of TiC/d-HAP and ZrC/d-HAP with distorted lattices.
coatings increased, more visible for ZrC/d-HAP, which might be the The adhesion of the coatings to the metallic substrate represents an
results of the d-HAP lattice deformation due to the presence of ZrC0.7 important asset, as they are intended for use in demanding conditions,
interlayer, which promoted the growth of the HAP (400) plane. The specific for the biomaterials used in arthroplasty. In this context, it
evidenced signature of an understoichiometric Zr carbide might be should be underlined that the mechanical properties of the substrate
ascribed to ZrC oxidation in contact with the Ti alloy surface covered play an important role on the development of cracks in the coated
with a thin native oxide layer, and by the evolution of this interlayer in substrate, as such it is important to consider the coating/substrate
the oxidative environment of d-HAP matrix, as also reported by Woo system as a unit, in order to correctly assess the toughness of the coating
[86]. We should note that both ZrC0.7 and Ti2C phases have a cubic [88]. Thus, it is important to know the coating/substrate properties, in
structure. order to estimate the overall mechanical response of the system [89].
The presence of different diffraction planes in different MeC/d-HAP For example, a high coating adhesion to the substrate implies a high
coatings might be ascribed to the growth of d-HAP on different tem- resistance to deformation under load, without detachment of the
plates produced by the oriented growth of the particular metal carbide coatings from substrate, resulting superior tribological and antic-
interlayer. As presented in the left part of Fig. 4, except for HAP (300) orrosive characteristics [88–90]. High toughness and adhesion of the
plane, the maxima corresponding to the planes HAP (310) and NbC coatings to the substrate can effectively increase the load bearing
(200) are superposed, as well as the maxima corresponding to HAP ability of the system, this property being required for the materials
(311) and Ti2C (400). Considering the HAP (400) plan in ZrC/d-HAP aiming for the use in biomedical applications.
coating, one may observe that this maximum is more pronounced in As reported in the literature, physical and chemical bonding, as well
this coating than in the d-HAP one, such as we ascribed the increase of as the mechanical interlocking are responsible for the coating adhesion
the signal to the superposition of two maxima: HAP (400) and ZrC0.7 on the substrate. While the first two are mainly determined by the
(332). As observed, all MeC/d-HAP coatings evidenced the presence of materials composition, the third one might be related to the surface
the stoichiometric and understoichiometric carbide compounds, most roughness. There are numerous reports on the correlation between the
probably due to the total or partial oxidation of the transition metal surface roughness of a coating and its adhesion to the substrate. Miletic
carbides in the oxidative deposition plasma and in the titania doped et al. found that the adhesion strength of the coatings decreased con-
HAP environment. comitantly with the coatings roughness [91], for the Sq roughness
Due to the large difference in atomic radii, Ca atom being larger parameter spanning from 59 to 6 nm. The authors found that the for-
(1.97 Å) than Ti (1.47 Å) or Zr (1.60 Å), the significant lattice distortion mation of the first adhesion failure (Lc1) is hindered if a great amount of
in TiC/d-HAP and ZrC/d-HAP might be ascribed to the incorporation of plastic deformation is needed, and the rough surfaces with asperities
Ti and Zr ions at the interface into the d-HAP structure. One should note require more energy for getting plastically deformed. Therefore, higher
that the more distorted TiC/d-HAP and ZrC/d-HAP samples present normal load is required to develop the failure on rougher samples [91],
surfaces with a distinct granular structure, according to the data de- because the energy needed for the plastic deformation of surface as-
rived from fractal analysis: grain diameter from the AACF decay perities increases as well [63]. Consequently, for rougher surfaces,
lengths, dAACFTiC/d-HAP = 166 nm and dAACFZrC/d-HAP = 211 nm. greater normal load is needed for developing the same type of failure
Considering the NbC/d-HAP coating, the observed small value of [63].
the “a” parameter (9.404 Å) compared to d-HAP one, might be de- By the start of the 1990s, there are reports about an opposite results,
termined by the presence of the orthorhombic Nb2C compound (JCPDS demonstrating the increase of the critical load with the decrease of the
file 19-0870: a = 12.360 Å, b = 10.895 Å and c = 4.968 Å). Similar to surface roughness [92]. Our experiments revealed the increase of the
TiC or ZrC interlayer, also in Nb/d-HAP coating the Nb ion with a critical load and consequently of the adhesion for the smoother sur-
smaller radius (1.46 Å) than Ca was incorporated at the interface in d- faces, indicating that the circumference of the asperities influences the
HAP structure. However, the growth of d-HAP on the orthorhombic adhesion, in good agreement with the reported results by other re-
template of Nb2C produced a flat surface, with grain diameter from the searchers [93]. This finding is probably related to the asperities found
AACF decay lengths, dAACFNbC/d-HAP = 34 nm, probably due to the in- on the rougher surface which act as a stress increment factor and in-
creased strain energy which can lead to amorphisation [87]. crease the probability of failure at a low applied normal load [94]. On
Summarizing, we suppose that structural stresses within the thin

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Fig. 12. Messenger RNA (mRNA) transcription level of osteocalcin, osteonectin, type I collagen, BSP II (genes involved in bone matrix synthesis and mineralization)
and of osteoprotegerin (inhibitory factor for osteoclast differentiation).

smoother surfaces, the above mentioned stress increment factor is the thin oxide layer is penetrated by the corrosive solutions, such as the
missing, leading to an increase in the critical load. The disagreement surface is corroded [96]. The most aggressive environments are those
between different reports on the increased adhesion related to the comprising Cl-, due to its small diameter, permitting the swift breach of
roughness value might be ascribed to the absolute values of roughness the oxide lattice [96]. During the corrosion tests, the breakdown of
considered by different authors, as also observed in the experiments on oxide layer in the presence of aggressive ions occurs beyond a certain
cell adhesion, where eventually was established that a certain range of potential, known as the breakdown potential, used to assess the point
roughness values promote the successful adhesion and further growth when the damage of the oxide layer takes place [97,98].
of a specific type of cells [94]. Sato reported that the breakdown potential of the coatings in the
As known, when embedded in liquids, the metallic surfaces are presence of aggressive Cl- ions depends on several factors such as
coated with a thin oxide layer (several nanometers), which offers a thickness of the coating, defects developed during the deposition pro-
limited protection against further corrosive attack [95,96]. Eventually, cess, intensity of the electric field in the coating (depending on the

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coating's electrical conductivity), and pH of the corrosive solution [99]. to plastic and elastic deformation compared to the d-HAP coatings. The
In this work, the breakdown of the oxide layer during the electro- NbC/d-HAP coatings exhibited the best ability to resist permanent da-
chemical tests in SBF took place as a result of the partial dissolution of mage, compared with others coating, pointing to excellent adhesion
the coatings due chlorine adsorption. All MeC/d-HAP coatings ex- strength of Ti6Al4V alloy, such spallation was observed at about 20.8 N
hibited a higher breakdown potential than the reference coating and indentation force. Coated surfaces with interfacial adhesion layers re-
the uncoated substrate, indicating that the addition of an interlayer is veal spatial features associated with specific carbide. Niobium carbide
benefic for the corrosion performance. This is not a surprising result, as leaves almost flat surface with no distinct deposits, but the surface is
it was already reported that the corrosion properties of the coatings characterized with the largest fractal dimension and the smallest corner
deposited on metallic substrates by PVD methods are affected by the frequency specific of surfaces with large component of short wave-
porosity, interface chemistry between the coating and substrate, lengths. On the other hand, both titanium and zirconium carbides leave
structure, surface defect density, coating adhesion and stress levels circular particles of diameters between 120 and 150 nm, being of the
[100,101]. Usually, dense, low porosity films present a high corrosion order of the corner frequency. Together with low fractal dimension
resistance in aggressive environments [101]. Keeping this in mind, it such a result defines both surfaces as those with high-order spatial
can be seen that the NbC/d-HAP coating exhibited the highest break- alignment.
down potential, probably due to its low porosity. The poor protective All MeC/d-HAP coatings exhibited high protective efficiency to the
ability of the reference coatings is due to the relative low adhesion of d- corrosive attack in SBF solution, with similar values of the corrosion
HAP on the metallic substrate, as already underlined above. current density. The best corrosion protection was obtained from NbC/
Considering the biological tests, it is well accepted that the pro- d-HAP coating which presented low porosity and high protective effi-
liferation potential decreases as cell differentiation increases, being ciency. The cell proliferation data showed that all of the coatings with
influenced by the surface roughness. The presented experiments in- adhesion layer provide better conditions for cell proliferation, whatever
dicated that the coating with the roughest surface (ZrC/d-HAP) ex- the period of culture, and the results depended significantly on the
hibited the highest proliferation level. This behavior was more evident roughness of the d-HAP top layer. Independent on the number of days
for the proliferation tests performed after 7 days of culture. However, of culture, the cells proliferation, quantified as DNA quantity, on MeC/
the gene expression level was almost similar for all MeC/d-HAP coat- d-HAP coatings was superior to the one obtained on the bare substrate.
ings, an expected outcome, as the top d-HAP layer is the same in all All tested samples maintained the osteoblast specific transcriptome,
coatings. The observed differences are probably due to the roughness or showing small variations. The best gene expression was observed for
porosity of the surface. TiC/d-HAP coating. No differences were found between NbC/d-HAP
Correlating all experimental results, it can be concluded that the and ZrC/d-HAP coatings.
NbC/d-HAP coating represents a valuable biocompatible coatings, To summarize the experimental results, it can be concluded that the
aiming the improvement of the HAP based coatings on Ti6Al4V alloy all the MeC adhesion layer might represent a suitable solution for im-
substrates. proving the adhesion between the d-HAP coatings and Ti6Al4V alloy
substrate, due to superior corrosion resistance and positive gene ex-
4.1. Future possibilities pression, leading to an prolonged service life of such orthopaedic im-
plants.
By comparing the mechanical properties of the d-HAP reference
coating with those of MeC/d-HAP coatings, one may conclude that the Acknowledgements
metal carbide interlayers improved to the coatings adhesion to the
metal substrate. Considering the in vitro electrochemical and biological This work was supported by two grants of the Romanian National
results, the MeC/d-HAP coated alloy exhibited a higher proliferation Authority for Scientific Research and Innovation, CNCS/CCCDI -
rate of the osteosarcoma cells and a superior corrosion resistance in SBF UEFISCDI, project numbers PN-III-P2-2.1-PED-2016-1580 (BioArt) and
at 37 °C. Thus, we should consider a compromise between the adhesion PN-II-PT-PCCA-2014-212 (OSSEOPROMOTE), within PNCDI III. SEM&
and the corrosion resistance, biocompatibility and cytocompatibility. EDS&XRD analysis were carried out using the equipment acquired by
For biomedical applications, the corrosion behavior and biocompat- the Romanian Sectorial Operational Programme “Increase of economic
ibility are features of more significance than the slight differences on Competitiveness”, project INOVA-OPTIMA SMIS code 49164, contract
the adhesion characteristics. Unfortunately, it is difficult to conclude no. 658/2014.
which of the investigated coating might represent the best solution for
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