Presentation Sgen2000p Zborovsky Siemens

PGI Orlando
Dec. 13, 2016
Pressurized Air Cooled

Generators
Mike Zborovsky
New App Generator Portfolio Owner
© Siemens AG / Siemens Energy, Inc. 2016 All rights reserved. siemens.com

Pressurized Air-Cooled Generator (SGenX-2000P)
Table of content
• Introduction 3
• Portfolio Overview
• SGen-2000P Air Cooled Generator 7
• 2000H vs. 2000P
• Overview & Benefits
• Design Features & Components
• Auxiliary System
• Operational Flexibility & Interfaces
• Access & Serviceability
• Summary 20
© Siemens AG / Siemens Energy, Inc. 2016 All rights reserved.

Page 2 PowerGen International, December 2016 Mike Zborovsky / Power and Gas
Generators
Product Overview
SGen-100A series
Customized for use on smaller gas and steam turbines,
most economical and efficient design for multi-shaft applications
SGen-2000H series SGen-3000W / 4000W series

Preferred choice for large outputs
Optimized for extreme outputs and designed for steam power plants

Generators
Product Overview
Existing Future
Segment Cooling Size Cooling Size
Nuc
H2 / H2O
1000-2235 MVA (4P) 1000-2235 MVA (4P)
2O / H2
HH2O
560-1280 MVA 850-1280 MVA
550-850 MVA
Air / H2O
H2
370-565 MVA
Fossil
370-550 MVA
165-370 MVA
Air
300 MVA
Air
Air
25-370 MVA
Indus.
25-65 MVA
Generator Development Focus
Simplified portfolio with lower complexity and increased sameness across products;
product development focus up to ~850MVA
Future Generator Portfolio with SGen-2000P
Air-Cooled Machine with Water Cooled Stator
Existing Future
Segment Cooling Size Cooling Size
Nuc
H2 / H2O
1000-2235 MVA (4P) 1000-2235 MVA (4P)
2O / H2
HH2O
560-1280 MVA 850-1280 MVA
550-850 MVA
Air / H2O
H2
370-565 MVA
Fossil
370-550 MVA
165-370 MVA
SGenX-2000P
Air
300 MVA
Air
Air
25-370 MVA
Indus.
25-65 MVA
SGenX-2000P replaces traditional indirectly cooled hydrogen generators

Table of content
• Introduction 3
• 2000H vs. 2000P
• Summary 20

SGen-2000P – Side by Side Comparison
Hydrogen Cooled vs Pressurized Air-Cooled
SGen-2000H SGen-2000P
Technical data: Hydrogen-cooled Technical data: Pressurized air-cooled
Apparent power 370-565 MVA Apparent power 370-550 MVA
Terminal voltage up to 22 kV Terminal voltage up to 22 kV
Stator insulation GVPI; Class IEC B Stator insulation GVPI; Class IEC B
Shaft sealing Performance plus TM Shaft sealing Brush seal
Ventilation 1-stage axisymmetric Ventilation 1-stage axisymmetric
radial-cooled rotor & stator radial-cooled rotor & stator
Coolers 2 x Omega coolers Coolers 3 x horizontal / transverse
Total weight 350 t Total weight 339 t
Rotor overall length 12.2 m Rotor overall length 11.2 m
Generator dimensions Length: 10.3 m Generator dimensions Length: 9.6 m
Width: 3.9 m Width: 3.9 m
Height: 4.0 m Height: 4.3 m
SGen-2000H SGen-2000P
Hydrogen-Cooled Pressurized Air-Cooled
© Siemens AG / Siemens Energy, Inc. 2016 All rights reserved. Hours as reported to Siemens; rated values; unit-specific values may vary
SGen-2000P – Overview & Benefits
Market Differentiator with Innovative mix of Siemens Technology
100A: Air-Cooled Technology 2000P: Pressurized Air With Water Cooled Stator
Winding Up to ~550MVA
• GVPI stator
• Radially cooled rotor New design features
• Symmetrical single stage blower • Air supply skid
• Simple frame & interfaces • Directly air cooled
• Pedestal bearings parallel rings
• Integral collector
>300MVA up to ~370MVA
~940 units in fleet
> 30,909k operation hours
99.2% Availability; 99.7% Reliability Owner/Operator Benefits
• Verified extended cooling technology with air (no hydrogen)
3000W: Water-Cooled Technology
• Water-cooled stator winding for maximum operating flexibility –
• Water-Cooled Stator ramp rates, start stops
• Stator water manifolds
• Aluminum end plate • Efficiency comparable to hydrogen (H2) technology
(w/o shield) • Low OPEX with fewer auxiliaries
~550MVA up to ~900MVA • Stator water skid
• Stainless steel tubes – less sensitive to water chemistry
~140 units in fleet • Product line use of common components improves availability of
> 8,409k operation hours
spare parts.
98.1% Availability; 99.3% Reliability
© Siemens AG / Siemens Energy, Inc. 2016 All rights reserved. Hours as reported to Siemens; rated values; unit-specific values may vary
SGen-2000P
Design Features
Legend:
IPB Support Bushings
Verified component from
1000A & 2000H series
Verified component from Stator Core Lead Box
3000W series
from 1000A
Stator Frame
Man Access
Water Manifold Outlet
Water Cooled
Stator Coils Lifting Trunnion
Core to Frame Attachment

Bearing Pedestal
Integral Collector Coolers

New Arrangement
Bed Plate
Stator End Winding
from 2000H Conceptual illustration; not to scale
SGen-2000P – Verified Components
Added to Base Air-Cooled Generator
Component Basis Experience Component Basis Experience

1 Water Cooled Stator >1400 units*
Coils (GVPI) >140 units* 4 Coolers 100A
>30yrs fleet exp.
3000W >20yrs fleet exp. 4 (internal to frame) 2000H 3000W
2 Water Manifolds >60M OH
>8M OH
3 Parallel Rings Stator Frame, Stator Core, 100A >1250 units*
Core-to-Frame, End Windings, 2000H >30yrs fleet exp.
Rotor, Bearings, Excitation 3000W >50M OH
2 * Based on # units reporting to
Siemens. Manufactured fleet
3 significantly higher.
1
4 4 4 2
SGenX-2000P generator design consists of verified components &

manufacturing technology with long history of successful field operation
© Siemens AG / Siemens Energy, Inc. 2016 All rights reserved. *Conceptual illustration; not to scale
Generator Auxiliary Interfaces
SGen-2000P vs. Traditional Hydrogen Cooled Unit
Lower plant complexity, with operational flexibility
Waste Gas
System
Seal Oil System

Stator Water System
Waste Gas
System
Eliminated
Additional Gas Supply System

Air Supply System
SGen-2000P eliminates potential issues related to hydrogen gas

SGen-2000P – Air Supply Skid
User Friendly and Reliable
• Simple and modular skid layout with verified industry standard components
• 2 self controlled screw compressors
• 2 automatic air dryer
Storage, Filtering,
Drying Compression • Overall control & monitoring by plant I&C
Control
© Siemens AG / Siemens Energy, Inc. 2016 All rights reserved. *Conceptual illustration; not to scale
SGen-2000P
Operational Flexibility & Interfaces
Operational Flexibility Variable

pressure
•1 Pressurized - Air at atmospheric or positive pressures (up to 1bar Rotor Temp
Control
gauge); controlled leakage rates within limits of auxiliary air
1
system
2
•2 Extended Output - Variable pressurization enables flexible
operation in extended capability range; rotor temperature control
logic.
•3 Market Flexibility - Water cooled stator for thermal cyclic loading
of stator due to high start / stops and ramp rates PN
Variable Air System
Air System Operation at nominal active power output PN at PF ~1

and leading PF does not require pressurization
Reduced potential for unit shut down solely due to loss of pressurization
SGen-2000P – Pressure & Sealing
Simplified I&C and Sealing
Load dependent air pressure control

• Generator designed to maintain slight overpressure to
avoid contamination (semi-closed system comparable to
hydrogen cooled generators)
• Pressure control by rotor winding temperature
• Pressurizing only at high excitation current, lagging power
factor
• Continuous fresh air supply, intended air
exchange to maintain low dew point
Shaft seal design

• Brush seal attached to bearing pedestal vapor seal
• Reference from steam turbine design
• Brush seal expected design life ~ 30 years (max. leakage
rates for worn brush seals considered in design)
© Siemens AG / Siemens Energy, Inc. 2016 All rights reserved. Conceptual illustration; not to scale
SGen-2000P
Accessibility for Assembly & Service Activities
A
no access for operators
TE EE
B B
C C
D D
E
(A) – Lead box

(B) – Before blower
(C) – ID stator end winding
(D) – OD stator end winding
(E) – Cooler area

SGen-2000P provides total cost of ownership benefit
as compared to traditional hydrogen cooled (2000H)
Generator auxiliaries incl. piping Generator auxiliaries incl. piping

2000H 2000H Argon consumption
2000P 2000P
H2 consumption
H2 refill 0
2000H 2000P
- 63% installation effort - 68% commissioning effort - 220K € operational costs*
-58%
Serviceability 2000H 2000P
-46%
-44% -53% -17% -21%
outage duration man hours outage duration man hours outage duration man hours
Minor Inspection Medium Inspection Major Inspection
~30% LTP cost savings

No rotor disassembly over entire lifecycle
Maintenance free stator due to GVPI technology
SGenX-2000P: Validation Plan
Planning of Validation
Purchasing &
Basic Design Final Design Factory Test Validation In Service
Manufacturing
R3 R5 R7 Ex R8 R9
• Electrical (incl. insulation • Implementation of concept • QA mechanical & electrical • Verification of design • Commissioning, test
• Mechanical design tests during manufacturing requirements, validation of operation until PAC
• Thermal (cooling) • PPQ’s & IPPQ’s concept design
Tests and test conditions Measurements

• Rotor balance • Rotor vibration and critical speed
• Ventilation test • Air flow and blower capability
• Short circuit and open circuit characteristics • Short circuit and open circuit characteristic curves
• Short circuit and open circuit heat runs • Winding temperatures
• 3 phase sudden short circuit • Frame, core and winding vibration
• Determination of efficiency • Generator losses
• Modal test • Component natural frequencies
• Determination of reactances • Noise level
• Rotor moment of inertia • Stator winding operation deflection shape
• Bearing performance

Siemens GVPI Technology
(Global Vacuum Pressure Impregnation)
>27 years of fleet operation experience

More than 1650 generators
Number of Generators in GVPI-Technology

Location Rating
CLT MLH 25 - 870 MVA
10 – 22 kV
Excellent operational experience of more than

1650 generators with > 25 Mio. OH’s
Table of content
• Introduction 3
• 2000H vs. 2000P
• Summary 20

Summary
SGen-2000P Generator Product Line
• Overview & benefits

• Verified cooling technology in Air
• No hydrogen
• Maximum operating flexibility
• Generator design features
• Verified components and manufacturing technology
• Long history of successful field operation
• Interfaces & operation
• No added potential for shut down solely due to loss of pressurization
• Efficiency of pressurized air (SGen-2000P) comparable to hydrogen cooled (SGen-2000H) technology
• Auxiliary systems
• Fewer plant interfaces compared to hydrogen cooled generators
• Less installation time, lower maintenance cost and lower total cost of ownership
• Serviceability
• Full serviceability is confirmed with less effort than traditional hydrogen cooled generator products

Turbine Generator Product Introduction; Dec’16
Pressurized Air-Cooled Generator (SGen-2000P)
Generator Portfolio Strategy & R&D

Mike Zborovsky
james.zborovsky@siemens.com
Q&A
Disclaimer
This document contains statements related to our future business and financial performance and future events or developments involving Siemens that may
constitute forward-looking statements. These statements may be identified by words such as “expect,” “look forward to,” “anticipate” “intend,” “plan,” “believe,”
“seek,” “estimate,” “will,” “project” or words of similar meaning. We may also make forward-looking statements in other reports, in presentations, in material
delivered to shareholders and in press releases. In addition, our representatives may from time to time make oral forward-looking statements. Such statements
are based on the current expectations and certain assumptions of Siemens’ management, of which many are beyond Siemens’ control. These are subject to a
number of risks, uncertainties and factors, including, but not limited to those described in disclosures, in particular in the chapter Risks in the Annual Report.
Should one or more of these risks or uncertainties materialize, or should underlying expectations not occur or assumptions prove incorrect, actual results,
performance or achievements of Siemens may (negatively or positively) vary materially from those described explicitly or implicitly in the relevant forward-looking
statement. Siemens neither intends, nor assumes any obligation, to update or revise these forward-looking statements in light of developments which differ from
those anticipated.
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TRENT® and RB211® are registered trade marks of and used under license from Rolls-Royce plc. Trent, RB211, 501 and Avon are trade marks of and used
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PGI Orlando

Dec. 13, 2016

Pressurized Air Cooled

© Siemens AG / Siemens Energy, Inc. 2016 All rights reserved. siemens.com

© Siemens AG / Siemens Energy, Inc. 2016 All rights reserved.

SGen-2000H series SGen-3000W / 4000W series

© Siemens AG / Siemens Energy, Inc. 2016 All rights reserved.

1000-2235 MVA (4P) 1000-2235 MVA (4P)

1000-2235 MVA (4P) 1000-2235 MVA (4P)

SGenX-2000P replaces traditional indirectly cooled hydrogen generators

© Siemens AG / Siemens Energy, Inc. 2016 All rights reserved.

© Siemens AG / Siemens Energy, Inc. 2016 All rights reserved.

Core to Frame Attachment

Integral Collector Coolers

Component Basis Experience Component Basis Experience

SGenX-2000P generator design consists of verified components &

Lower plant complexity, with operational flexibility

Seal Oil System

Additional Gas Supply System

SGen-2000P eliminates potential issues related to hydrogen gas

• 2 automatic air dryer

Operational Flexibility Variable

Air System Operation at nominal active power output PN at PF ~1

Load dependent air pressure control

Shaft seal design

(A) – Lead box

© Siemens AG / Siemens Energy, Inc. 2016 All rights reserved.

Generator auxiliaries incl. piping Generator auxiliaries incl. piping

- 63% installation effort - 68% commissioning effort - 220K € operational costs*

Minor Inspection Medium Inspection Major Inspection

~30% LTP cost savings

Tests and test conditions Measurements

© Siemens AG / Siemens Energy, Inc. 2016 All rights reserved.

>27 years of fleet operation experience

Number of Generators in GVPI-Technology

Excellent operational experience of more than

© Siemens AG / Siemens Energy, Inc. 2016 All rights reserved.

• Overview & benefits

© Siemens AG / Siemens Energy, Inc. 2016 All rights reserved.

Generator Portfolio Strategy & R&D

© Siemens AG / Siemens Energy, Inc. 2016 All rights reserved.

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