GS3 Allen and Helth

GS3 SERIES COMPACT RECORDING CONSOLE ee SERVICE MANUAL Publication AP0123ALLEN &s3 SERIES Ae COMPACT RECORDING CONSOLE HEATH SERVICE MANUAL About this manual... This SERVICE MANUAL is for the ALLEN & HEATH GS3 range of compact recording consoles. This manual includes information on both the standard GS3 including upgrades and GS3V consoles, and replaces all previous issues of publication APO123. The information presented, is intended for competent technical personnel to carry out service and product support of this range of audio consoles, We assume that the reader is familiar withthe relevant electronic theory, audio terminology, andisabletto carry out basic servicing, fault-finding, and repair work to studio equipment of this type. Service personnel should also be familiar with studio and mains earthing as well as the power requirements and handling precautions. Government and insurance underwriters’ regulations on safety of electrical equipment must be observed at all times. These regulations take precedence over any suggestions in this manual. PART A_ isa reprint of parts of the various OWNER MANUALS for quick reference to important user information. We recommend that you have a copy of the owner manual available for more complete information. This may also assist the service agent in dealing with user related problems. From our experiences with customer problems, most are due to incorrect use or installation of the console and/or connected equipment. This is often due to the customer not reading or misinterpreting the instructions in the owner manual. PART B provides: technical descriptions, service and fault finding procedures, details on options such as expanding a standard console, and how to order spare parts. ‘The contents of the standard service agent spares kits are also listed, PART C presents a complete set of electronic circuit diagrams, printed circuit assembly component layout drawings, and the related assembly drawings. Copyright © ALLEN & HEATH Ltd. 1993. Publication AP0123 issue 3 November 1993 CD/ ImcB All trademarks are acknowledged. ALLEN & HEATH GS3 SERIES SERVICE MANUAL X-1CONTENTS Sections of the GS3_ & GS3V Owner Manual are reprinted here for easy reference during service operations. INTRODUCTION... A13 KEY FEATURES .. A13 SPECIFICATION 1 AL GETTING STARTED .. f A2L POSITIONING THE EQUIPMENT ......... Hee A22 CONNECTING THE POWER SUPPLY A22 EARTHING THE AUDIO SYSTEM.. cae sevens ADB SAFETY fi sveeretes A23 POWER UP CHECK fs seven ADA PLUGGING UP THE CONSOLE. a ce A24 ABOUT YOUR CONSOLE... fees ASL (control and connector layout and function) to A526 ABOUT V4 PLUS MUTE AUTOMATION... sess AGL Searcy toA6-9 V4 PLUS QUICK REFERENCE .. B71 Beata toB 7-3, GS3V V5 AUTOMATION INTRODUCTION GETTING STARTED ...ccsnsssnnenncnsnin seceseeeeee ATL toA19 AGl Hae to A 6-6 AB to A 8-4 MODES seca ADL to A9-4 MIDI SPEC ee see A101 to A 10-14 GS3 SERIES SERVICE MANUAL ALLEN & HEATHGS3V SMPTE MODULE OPTION INTRODUCTION SPECIFICATION Al GETTING STARTED ... AS toA6 MODES ......sssscsssese . A10 GS3 UPGRADE TO V5 VCA AUTOMATION INTRODUCTION GETTING STARTED ...eesossescsesssncennstictintsnnsneinienninacicenee AT] toAl-1L FUNCTION KEYS... AG1 to A 6-2 MODES A8&-1 to A8-3 SMPTE MODULE Ad-1 toA9-2 B -SERVICE PROCEDURES .. TECHNICAL DESCRIPTION 1 OUTLINE TECHNICAL DESCRIPTION ... THE AUTOMATION SYSTEM .......... SERVICE PROCEDURES 2 SERVICE NOTE and SAFETY...... a B21 GENERAL SERVICE PRECAUTIONG.......... 7 B22 AUDIO AND DC MEASUREMENTS 7 B23 REPORTING A PROBLEM TO ALLEN & HEATH 0.0.00 B23 BLANK FIELD SERVICE REPORT FORM (to cory) cle SERVICE ACCESS... wo B26 FADER REPLACEMENT . B27 CHANNEL VCA FADER REPLACEMENT... wo B28 GS3 EPROM REPLACEMENT (V4 plus Software only) B29 GS3V SOFTWARE UPGRADE (V5 software) B210 GS3 UPGRADE EPROM REPLACEMENT (V5 software).........0000:0c00 B 2-11 ALLEN & HEATH GS3 SERIES SERVICE MANUAL X-311 VCA CALIBRATION... B2-12 METER CALIBRATION .......--- B213 COMPONENT AND MODULE REPLACEMENT .. B2-13 TROUBLESHOOTING 3 QUICK CONSOLE TEST .......e1 erst B32 TROUBLESHOOTING CHART ....... .. B33 to B3-6 THE POWER SUPPLY 4 SPECIFICATION AND DESCRIPTION coe BAL AC MAINS and SAFETY B42 CHECKING FOR NORMAL OPERATION......... B42 TRANSFORMER AND FUSE SETTINGS FOR AC MAINS .... B43 MPS9 COMPONENT LAYOUT DIAGRAM .. cecenineeeetsenseiee Bball MPS9 CIRCUIT DIAGRAM ..... OPTIONS 5 PHANTOM POWER DISABLE B5-1 HI LEVEL MULTITRACK OPTION BS2 FITTING THE GS3-X8 EXPANDER BS-4 FITTING THE GS3V-X8 EXPANDER..... esse 7 BS-8 FOOTSWITCH OPTIONS pode . BS-13 INSTALLING THE SMPTE OPTION - : conten B S14 INSTALLING THE GS3 V5 AUTOMATION UPGRADE ...... .. BS-18 FITTING THE BALANCED MULTITRACK OPTION 7 BS-45 ORDERING SPARE PARTS B ORDERING A CONSOLE .. .. B62 ORDERING A REPLACEMENT POWER SUPPLY B62 ORDERING A V5 UPGRADE KIT. ar B6-2 ORDERING AN OPTION eovseeees B62 ORDERING AN ASSEMBLY .... seseseee B6-2 THE CHASSIS TRIM .. B63 MANUALS AND SUPPORT DOCUMENTATION. B63 SOFTWARE UPGRADE (V4 plus & V5) B64 SERVICE TOOLS B6-4 ORDERING A STANDARD SPARES KIT. cecntuteeninrteee BO ORDERING A GS3 TOP-UP SPARES KIT B6-4 CONSOLE SPARES LIST B6-4 MPS9 SPARES LIST «2.1. B6-6 ORDERING A GS3V TOP-UP SPARES KIT . .B6-7 X-4 GS3 SERIES SERVICE MANUAL ALLEN & HEATHGS3 PARTS STRUCTURE DRAWING D111..... B6-8 GS3V PARTS STRUCTURE DRAWING D151... B69 GS3 V5 UPGRADE PARTS STRUCTURE DRAWING .. B 6-10 MB8 BALANCED MULTITRACK OPTION PARTS STRUCTURE ....... B 6-11 Includes block schematics, circuit diagrams, component layouts and assembly drawings. TECHNICAL BULLETINS COMPONENT REFERENCE GS3 CONTROL PANEL GS3V CONTROL PANEL GS3 V5 VCA AUTOMATION CONTROL PANEL BLOCK DIAGRAM .. D112 sheet 1 BLOCK DIAGRAM . D112 sheet 2 BLOCK DIAGRAM... . D112 sheet 3 BLOCK DIAGRAM svestuntsnisnsseisnenenseeneee DLI2 sheet 4 GS3 INTERNAL LAYOUT : D120 GS3V INTERNAL LAYOUT sevseee D213 10 CHANNEL LAYOUT . . FW030D IO CIRCUIT .. .. DL GROUP LAYOUT WIRING .. FW031D GROUP CIRCUIT .......... Dia MASTER LAYOUT... ... FW032D_ MASTER CIRCUIT DIAS sheet 1 MASTER CIRCUIT .. DIAS sheet 2 4-JACK CIRCUIT & LAYOUT ceveeenee DIO and FW029D_ MASTER WIRING DIAGRAM (G83 only) coseseinee DIBO SLAVE CIRCUIT & LAYOUT. sere DIS and FW034D MICRO LAYOUT (GS3 only). : FW033D MICRO CIRCUIT (GS3 only) isprpSREE cessceee DT ALLEN & HEATH GS3 SERIES SERVICE MANUAL X-5BARGRAPH METER LAYOUT BARGRAPH METER CIRCUIT ......-. CHANNEL VCA LAYOUT CHANNEL VCA CIRCUIT VCA SLAVE LAYOUT VCA SLAVE CIRCUIT GS3V KEYBOARD LAYOUT (including GS3 UPGRADE) .. GS3V KEYBOARD CIRCUIT (including GS3 UPGRADE) .... GS3 VS VCA UPGRADE KEYBOARD LAYOUT GS3 V5 VCA UPGRADE KEYBOARD CIRCUIT V MICRO LAYOUT...... Y MICRO CIRCUIT .... V PROM CIRCUIT & LAYOUT ..... GS3V MASTER WIRING..........2sosessese GS3V V_MICRO & KEYBOARD WIRING GS3 V5 VCA UPGRADE V_MICRO & KEYBOARD WIRING SMPTE OPTION CIRCUIT & LAYOUT BALANCED MULTITRACK OPTION CIRCUIT & LAYOUT ... FW026D DIG .. FWO37D D144 .. FWO36D D143 FW916D -.. D929 sheet 1 D929 sheet 2 D929 sheet 3 FW916DU_ D931 sheet 1 D931 sheet 2 D931 sheet 3 FW914D .. D928 sheet 1 D928 sheet 2 .. D930 and FW915D. ove D208A .. D208B D208BU D212 and FWO44D. 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The GS3V includes ‘both VCA fader automation and enhanced mute switch automation. The GS3 can be upgraded with the V5 VCA Automation Upgrade kit. This allows a standard GS3 to be fitted with the GS3V automation. This gives the GS3 all of the automation capabilities of the GS3V except for the following: = there are no Event or Null LEDs next to the faders. - the automation is controlled using the V-EDIT program on an Atari ST computer. 16 and24 Channel versions of eachare available as well as the 8 channel GS3-X8 and GS3V-X8 to expand the console to a maximum of 32 channels. It benefits from the latest technology and manufacturing techniques as well as ALLEN & HEATHs experience and dedication to the design of high performance audio mixers for professional users. The specification matches that of consoles costing many times the price. THE MECHANICS The construction comprises a flanged steel front panel which slots into purpose designed extruded aluminium sections which form the front armrest and rear cross member. The plastic finish Medite side trims bolt on to these with sturdy M6 hex head bolts. The trims are strengthened by internal steel brackets which connect them to the base, ‘The flat stee! base is screwed in place to the armrest, rear member and side brackets using 6AB cross head screws and may be removed for service access. Multipleinternal printed circuit assembliesinterconnect by means of plug-onconnector hamesses for easy circuit assembly removal THE CIRCUIT COMPONENTS GS3 audio consoles are manufactured using high quality industry standard linear op-amp, logic gate, discrete semiconductor, and microcomputer circuit designs. There are no electro-mechanical relay contacts in the audio signal path, When operated correctly the normal performance of the console introduces negligible audio signal degradation. THE POWER SUPPLY The console has a universal low noise, regulated DC power supply unit for all amplifiers, logic and indicator subsystems, External power supply type MPS9 operates from single phase 50/60Hz AC mains input and provides the three regulated DC outputs required for console operation: +16V, -16V, +48V DC. The +16V supplies are filtered into separate feeds for the audio and indicator/logic circuits The internal computer system use: the +16V DC supply regulated within the console to +5V DC. The power unit transformer is internally wired for the required 100, 110, 220, or 240 V.AC mains. CALIBRATION Normal operation does not require any internal adjustment or calibration, A single preset adjusts the bargraph meter'0' level, On GS3V consoles and GS3 consoles that have the VS VCA upgrade installed, each channel VCA includes a preset to trim for minimum harmonic distortion. These presets are factory set AMPLIFIER BIASING Audio amplifiers are supplied with+16V DC and all are centre biased types having negligible offset voltage at input and output terminals. This offset voltage is typically less than 1V with respect to chassis (OV DC). ALLEN & HEATH GS3 SERIES SERVICE MANUAL Bi-1CONTROL CLICKS The potentiometers, faders and switches are isolated where necessary from the residual DC offset by coupling capacitors. Appearance of loud clicks and crackles during control ‘operation is a fault symptom. Switching +48V phantom power with the fader raised however is not recommended as this may cause an audible click due to the high amplification of the mie pre-amp stage. AUDIO INPUTS The microphone inputs are electronically balanced (differential), and all line level inputs are unbalanced. Mic inputimpedance is lessthan 2k ohm, and Line inputs are greater than Sk ohms. AUDIO OUTPUTS These areunbalanced asstandard. Output impedancesarelow, to driveloads down to 2k ohms, and are thus capable of driving several high impedance line inputs simultaneously. PHASE All audio inputs and outputs are in-phase except for the inserts which are phase reversed. ‘THE PFL SYSTEM The channel PFL switches send pre-fade audio signal’ » the console PEL mix buss. This is switched within the control room monitor circuit on the MASTER PCB by 4053 CMOS gates. (between op-amp stages) biased from a #7.5V DC supply which is generated locally from the +16V supply. These gates are switched from the selected monitor source to the PFL signal when the console PFL DC buss is switched to logic OV by the PFL switch. THE BARGRAPH METERS The GROUP outputs are fed to the BARGRAPH METER PCB via a 16 way ribbon harness from the MASTER PCB. The meter circuit rectifies and filters these signals to DC voltages which drive the 10-segment bargraph columns, The filter component values determine the * attackand decay characteristics ofthe meter response whichis st for QUASI-PEAK (as onmany popular multitrack machines). Calibration is by one factory set preset which adjusts the level ofall eight meters simultaneously, THE AUTOMATION SYSTEM GS3 Seriesconsoles haveinternal microcomputer controller / real-time sequencer systems which provide comprehensive automation of the fader levels and/or mute switches. Whilst able to communicate and interact with external studio sequencers, computersand MIDI equipment they arenot dependant on these to control the console automation. The console computer provides a memory system for storing patch, song and configuration data, and has a MIDI interface for communicating data with external equipment, and a footswitch interface Standard GS3 consoles are programmed with the ALLEN & HEATH V4 automation software for mute switch control, GS3 consoles that have the VS VCA upgrade installed and GS3V consoles have VS software for mute switch and fader level control, HOW THE MUTES ARE CONTROLLED The console mutes are electronically controlled by the microcomputer which scans and reads each momentary action MUTE SWITCH and returns contro! signals to each channel AUDIO MUTE ELEMENT (circuit) to toggle the audio signal (and indicator LED) on or off. The computer multiplexes mute control logic via a 16 way ribbon harness to and from plug-on SLAVE PCBs (one per four channel strips) which in turn demultiplex control signals to and from the mute elements on each IO CHANNEL and GROUP PCB ee B1-2 GS3 SERIES SERVICE MANUAL ALLEN & HEATH‘THE AUDIO MUTE ELEMENT ‘The audio switch is a special design of electronic solid state switch, developed through a range of successful ALLEN & HEATH products. It uses a field efffect transistor (FET) having a practically infinite operating life and very low power consumption. Itis operated by aDC control voltage received via the SLAVE circuit from the internal microcontroller. Conditioning circuitry ramps and filters the control voltage to prevent audible clicks, Operation introduces negligible degradation to the audio signal. In particular, noise, control feedthrough (click), harmonic distortion and “shut off" are excellent. high performance n-channel FET is used, requiring a negative gate “pinch- of?” voltage to mute the audio signal. HOW THE FADER LEVELS ARE CONTROLLED (GS3V & GS3 V5 VCA UPGRADE) The audio faders are replaced with high performance voltage controlled amplifier (VCA) circuits. The faders themselves send DC voltages determined by the fader positions to the internal microcomputer which in turn sends control voltages to the VCAs to set the audio level. These control voltages are mutiplexed via two 16 way ribbon harnesses between the fader SLAVE PCBs (one per 8 channel strips), the KEYBOARD PCB and V-MICRO PCB back to the CHANNEL VCA PCBs (one per 8 channel strips). ‘OnGS3V, user indicationisprovided by the threeLEDs beside each fader toindicate event and null status. ‘GS3 consoles that have the V5 VCA upgrade installed do not have the LEDs fitted and consequently user indication is via V-EDIT on the ATARI ST computer. THE STANDARD GS3 MICROCOMPUTER The GS3 computer system is based on the 8032 microcontroller which reads instructions from the plug-in 16k byte EPROM. This is programmed with the ALLEN & HEATH GS3 V4 software (indicated by the self adhesive label). Mute and console configuration data is stored in an 8k byte battery backed RAM memory. This battery is trickle charged when the console is powered and should retain the memory for several months with the console switched off. The footswitch and MIDI IN connections areopto-isolated. MIDI THRU and OUT are buffered ‘The computer and control keypad are mounted on the MICRO PCB which plugs into the BARGRAPH METER PCB which contains the 2-digit 7-segment LED displays and decoders. ‘THE GS3V MICROCOMPUTER The GS3V computer system is based on the powerful 80C517A, microcontroller which reads instructions from a 64k byte EPROM. Thisis mounted in the removable top panel V-PROM module. It is programmed with the ALLEN & HEATH VS software, Fader level, mute and configuration datas stored in a 128k byte battery backed RAM memory. The V-PROM module also houses the optional SMPTE READER/GENERATOR which uses the panel mounted 3-pole SMPTE jack socket. A 12-bit DAC converts the digital signals to analogue fader control voltages. The computer circuit is mounted on the small V-MICRO PCB with mostly surface mount components. The separate KEYBOARDPCB contains thecontrol switches as well asthe L-R master VCA circuits It also distributes the logic signals to the FADER SLAVE and CHANNEL VCA PCBs via the 16 way ribbon hamesses. THE GS3 V5 VCA AUTOMATION UPGRADE From the point of view of the GS3 owner, an upgraded console will be the same as a standard GS3 except for the following: ~ The footswitch socket above the MIDI sockets on the console becomes a SMPTE IN/OUT socket. The footswitch function is no longer available. - The automation control keys are replaced with 7 Function Keys. - The Left & Right master faders are replaced by a single stereo L/R master fader. ‘The upgraded GS3 uses the same microcomputer assembly as the GS3V but because there isno V-PROM compartment the V-PROM and SMPTE PCBs are mounted on the rear of the BARGRAPH METER PCB. ALLEN & HEATH GS3 SERIES SERVICE MANUAL B1-3The GS3 series Automation system ‘Note: the control panel shown below is for the GS3V. eee eae eel OL Pi T esav ony i INTERFACE CONTROL PANEL V-PROM MODULE | 1 1 | | | t 1 I 1 | MEMORY FADER INDICATORS MUTE S¥ITOH De MUTE y ° ee “~O [se mae O ‘AUDIO MUTE: CONTROL. ‘AUDIO LEVEL CONTROL, ® FET GATE, AUDIO SIGNAL PATH — Bi-4 ‘GS3 SERIES SERVICE MANUAL, ‘ALLEN & HEATHSERVICE NOTE Correctly installed and operated, the GS3 and GS3V consoles should continue to function with optimum performance without the need for internal adjustment, calibration or maintenance. Several stages of rigorous quality testing are applied during manufacture of this product, and high quality long life ‘components areused throughout to ensure continued reliable operation. As may be expected, mechanical controls and connectors may wear in time with repeated use. In our experience it is typical that just the faders may require replacing during the normal lifetime of the console. ‘Access to the internal assemblies should only be required if you need to change one of the configurable options, add on an 8-channel expander, upgrade a GS3 with VS VCA AUTOMATION or replacea worn component such as a fader. Ifthe console has been subject to excessive mishandling or abuse, or a fault is reported, you may need to ‘carry out fault diagnosis and repair. Please refer to the section > TROUBLESHOOTING for further guidance on fault finding methods. The design of this console allows quick access to, and easy replacement of components and assemblies. The basic servicing procedures are detailed later in this section. SAFETY Mains electricity is dangerous and can kill Mains voltage is present within the power unit but not the console itself. Check your mains wiring and earthing arrangements before switching on. ‘The engineer carrying out the service work must be familiar with and competent in handling, audio equipment, mains wiring and earthing, GOVERNMENT AND INSURANCE UNDERWRITERS ELECTRICAL CODES MUST BE OBSERVED. These codes take precedence over any suggestions in this manual! ALLEN & HEATH GS3 SERIES SERVICE MANUAL B2-1LOOKING AFTER YOUR CONSOLE ‘The following are the simple precautions we recommend to preserve the working life of the console (as printed in the OWNER MANUAL) CLEANING Use only @ clean damp cloth and soft brush. Avoid the use of chemicals, abrasives and solvents. LUBRICATION The faders, switches and potentiometers are lubricated for life. The use of electrical lubricants on these parts is not recommended. DIRT AND DUST Protect the console from excessive dirt and dust to prevent damage to moving parts such as the faders and potentiometers. MOISTURE Protect the console and power supply from moisture and condensation. Ifeither becomes wet, switch off the power supply immediately, allow the equipment to dry out, and have it checked for satisfactory performance by a qualified technician. GENERAL SERVICE PRECAUTIONS © — Westress the need for careful handling of the console and its intemal assemblies. Advanced, highly ‘compact printed circuit assemblies are linked by press-on IDC (insulation displacement connector) hamesses and dedicated wiring looms. Several of these assemblies plug directly on to other assemblies. © — Make sure that you correctly align and press home the connectors and assemblies after carrying out service work. © — Wesuggest that you develop tidy and methodical working routines to prevent problems due to lost parts or missed procedure stages. © Work ona suitably sized, clean work surface which is clear of parts or debris which may damage the console cosmetics. © Remove all dirt and debris such as solder, component legs and wire clippings from inside the console, and check your work carefully before replacing the base © Test the reassembled console for correct operation, © Ifthe consoleis to be sent by carrier we advise that you check the packing for suitability first. Use the purpose designed ALLEN & HEATH packing ifit is not damaged and still intact. © Log the service work carried out. If applicable use the field service report forms copied from the following pages. B2-2 GS3 SERIES SERVICE MANUAL ALLEN & HEATHAUDIO AND DC MEASUREMENTS A general purpose professional quality analog or digital multimeter is recommended for measuring DC voltages, current, component resistances etc. We recommend a meter of 20,000 ohms/V or greater to prevent false readings due to circuit loading, Use shrouded probes to prevent accidental short circuiting ofnearby assemblies. A general purpose oscilloscope is an invaluable aid to probing and locating faults. For more advanced audio performance measurement you shall need an audio bandwidth sinewave oscillator (20Hz to 20kHz), and a microvoltmeter capable of reading decibels (dBu or dBm). There are several purpose designed audio test sets available which include a combined oscillator and meter and are ideal for the measuring audio level, frequency, noise and distortion. Ifyou wish to relate your measurements to the published specification make sure that you understand and simulate the original measurement conditions. For example, we measure rms noise performance with a 20Hz to 20kHz bandwidth referenced to OVU ic. the difference between the normal operating level (@ on the meters) and the noise floor. Distortion is measured as THD + noise (total harmonic distortion + residual circuit noise). Non-inverting ampitior Inverting ampitior GAIN = V2/V1= 1+ R1/R2 GAIN = V2/V1= R2/Rt GB = 20l0g( GAIN ) dB = 20!09( GAIN ) ‘V3 = approx V2/ 10,000 = near OV V2 max= +21dBu = approx 10Vrms (28V p-p) REPORTING A PROBLEM TO ALLEN & HEATH We are happy to offer comprehensive technical support to assist you with problems or queries relating to our product range. We also welcome customer comment and feedback to help us provide the products and features you want. We have a network of APPROVED SERVICE AGENTS to assist the customer direct and carry out the service work required. Our TECHNICAL SERVICES DEPARTMENT is able to provide telephone or on-site support as necessary to these agents or to customers referred by their agent. So that wemay provide an efficient service we request that all service calls are supported with therelevant console details. A blank copy ofboth sides of the service form is included here for you to PHOTOCOPY and log the important details. Please quote this information when requesting assistance by telephone. FIELD SERVICE REPORT Use this form when reporting service work carried out, or field service ‘comments. ALLEN & HEATH GS3 SERIES SERVICE MANUAL B2-3ALLEN & HEATH QUALITY ASSURANCE FIELD SERVICE REPORT. Allen & Heath Ltd. Quality Control Dept. Kernick Industrial Estate, Penryn. Comwall, TR10 SLU. ‘Tel: 0326 372070 Fax: 0326 377097 +. When completed, this form is to be forwarded to: ALLEN HEATH All reports received will be used for internal quality auditing purpores. A copy must accompany any returned products, Part 1 CUSTOMER FAULT REPORT ‘Customer Name: Product: Serial No: Date Purchased: / / Dealer: Customer Fault Description: Date: / / Part 2 TECHNICIAN REPORT Compiled by: Date. / / Contact Telephone No: Company: Address: CONSOLE INOPERATIVE: TOTALLY Q PARTIALLY a FAULT NATURE: PERMANENT = C] INTERMITTENT Q FAULT LOCATION: caanneL QO croupQ Mastek O ec Q psu O FAULT COMMENT: continue overleaf if necessary CAUSE: COMPONENT: mcorrect VALUE NOT FITTED Qa INCORRECT FIT Q FAILURE Q SOLDERING: ‘SHORT Qa PCB a DRY JOINT Qa WIRE Qa HARNESS: FAULTY connection Q INCORRECT FIT a FUSE BLOWN: a ‘TYPE& VALUE: MECHANICAL: METALWORK a PCB a INDETERMINATE. CONSOLE a Psu Qa OPERATOR: Q Comments: OPERATING CONDITIONS: HIGH TEMPERATURE HIGH HUMIDITY a ITEM(S) BEING RETURNED: yes no Q omer =O FOR: REPAIR& RETURN =O RepLace Q)ADDITIONAL COMMENTS ON FAULT. sec overieat” Part 3: FOLLOW UP ACTION (to be completed by Allen & Heath) Defect Reference:SERVICE ACCESS To gain access to the internal assemblies you need to remove the flat steel base, Most service work and module replacement can be carried out without removing the side trims, extrusions or front panel, The exception is access to the computer assembly for EPROM replacement or footswitch option setting, The GS3 requires only that you remove the right hand side trim and not the base. For the GS3V however, the EPROM canbereplaced by simply removing the V-PROM cover plate onthe front panel. (see section. on EPROM REPLACEMENT) NOTE: Donot remove both sidetrims at the same time. This may cause the front panel assembly to spring, out of the front and rear extrusions. Please observe the GENERAL SERVICE PRECAUTIONS listed earlier in this section. To remove the base 1. Disconnect the power supply and all cables from the console. 2. Place the console upside down on a suitable flat surface. PRECAUTIONS: Make sure that your work surface is clear of dirt and d_>ris which may damage the control knob finish. It is best to place a clean table cloth or foam sheet over the work surface first. Avoid balancing the console on one of its comers as this may damage the trim. 3. Remove the front, rear and side base screws using a 2-point crosshead (Pozidriv) screwdriver. Lift off the base. It may be necessary to prise up the rear of the base using a small flat screwdriver 4, Carry out the work required 5. Check the accuracy of your work and connector alignment before replacing the base. Remove all solder debris etc. Make sure that the circuit assemblies and plug-on harnesses are correctly seated. NOTE: If you have had to remove any circuit assembly cable tie supports such as may be fitted to the SLAVE assemblies, please replace these as previously fitted. 6, Refit the base, Note the correct orientation, ie. the foam tape strip lines up with the SLAVE assembly positions PRECAUTION: Do not overtighten the base screws. These self tap into the aluminium extrusions and steel side brackets. 7, Reconnect the power and cables and test for correct operation. Console resting on control knobs Sutable work surface B2-6 GS3 SERIES SERVICE MANUAL ALLEN & HEATHFADER REPLACEMENT One or more of the faders may need replacing if they have been subject to extensive mechanical wear, ‘oF to operator misuse such as having liquids or ash spilled in them. We do not recommend the use of electrical contact lubricants of sprays which may shorten their working life further. Check the condition of all the faders as it may be worth replacing the full set in one go if they are generally worn, Fader replacement is simple, and the parts are not costly. To change a Channel fader on the GS3V, refer to the section GS3V - FADER REPLACEMENT. To replace a fader: 1, Pull the knob off the suspect fader. 2. Disconnect the console, position it upside down on a suitable clean work surface, and remove the base as detailed earlier. Overhang the front of the console to access the fader mounting screw positions. 3. Identify the suspect fader and desolder the three connection wires soldered to its tags. 4, Use a 1-point crosshead screwdriver to remove the two fader screws. PRECAUTION: Depending on the fader type, 3mm long M3 clearance spacers may be fitted to these two screws between the front panel and the fader body. Take care not to lose them, 5. Fit the replacement fader with the screws supplied (or the original screws if mone are supplied) and the pillars (if required). PRECAUTIONS: Make sure that the fader is correctly orientated. If it is fitted the wrong way round it will not function correctly. Do not fit longer screws as these may cause the fader to jam before the end of its travel. 6. Solder on the three wires to the correct tags. These are numbered. Re-tin the ends of the wires with new solder to ensure reliable joints. 1. Carefully press on the fader knob. PRECAUTION: Do not apply excessive pressure when pressing on the fader knob as this may cause the fader body to spring apart 8. Remove any debris, check your work and refit the base. 9. Reconnect the console and test for correct operation M3 x Grn PAN SCREV 3 x Gan SPACER FADER KNOB FRONT GREEN NG FADER 104A LOG 100m TRAVEL, 120m FC Lov 0 ror 3) q—Reo ug. od. RIGHT ER PINK (EVEN) BLUE (1G. O00, LEFT) BLUE (LEFT) VIQUET (EVEN ALLEN & HEATH GS3 SERIES SERVICE MANUAL B2-7GS3V - CHANNEL FADER REPLACEMENT +1 «-OntheGS3V, the Channel faders are soldered onto Fader Slave PCBs (8 per PCB) and mounted under the front panel. Thus if you need to replace a fader, you may want to consider replacing all 8 faders on the PCB. The faders are grouped I to 8, 9 to 16 etc, on the PCBs. To replace a fader: 1. Pull the knobs off the group of faders containing the fader(s) to be replaced. 2. Disconnect the console, position it upside down on a suitable clean work surface, and remove the base as detailed earlier. Overhang the front of the mixer to access the fader mounting screws. 3. Remove the two side trims using admm Hex key and then remove the front extrusion by unscrewing the nuts fixing the Headphone and Footswitch sockets. 4, Remove the two IDC harnesses from the VCA & Fader Slave PCBs. 5, Usea L-point crosshead screwdriver to remove the 2 screws mounting the VCA Slave PCB onthe Fader Slave PCB. 6 Tinscrew the 16 mounting screws retaining the Fader Slave PCB to the front panet. The Fader Slave ¥CB can now be carefully lifted from the console. PRECAUTION: Take care not to bend the LEDs mounted on the PCB as this will make the refitting of the PCB more difficult. 7. Desolder the 3 tags (A) at the edge of the PCB, and the 2 tags (B) towards the centre of the fader. 8, Carefully bend out the 3 tags (A) at the edge ofthe PCB and remove the fader. 9. Secure the new fader in place by bending the tags (A) and soldering them to the PCB. 10, Solder the 2 tags (B) in the centre of the fader. 11. Repeat steps 6 to 9-for any other fader(s) that need replacing, 12, Carefully locate the PCB in the console. Check the location of the triangular LEDs in the front panel and tighten the 16 mounting screws. Then replace the VCA Slave PCB and the two IDC harnesses. 13. Refit the consoles's front extrusion and fit the two side trims, Remove any debris, check your work, then refit the base. 14. Position the console the right way up and carefully press on the fader knobs. PRECAUTION: Do not apply excessive pressure when pressing on the fader knobs as this may damage the faders. 15, Reconnect the console and test for correct operation. A FADER SLAVE PCB FADER _—— : : (come view) Se eee a ee ee 4 He Ey | ae eee eae ere oa et One| cee a) da) dab da tab da) de olSto ° ° of fo ° a! B2-8 GS3 SERIES SERVICE MANUAL ALLEN & HEATHGS3 EPROM REPLACEMENT «+The software that runs the V4 plus MUTE AUTOMATION is programmed by ALLEN & HEATHinto a 128k byte EPROM. This is a 28-pin integrated circuit (IC) which plugs into an IC socket on the component side of the MICRO circuit assembly. You may identify it easily as it has a self adhesive label identifying the version number, for example: org x 2S8 CONSOLE REFERENCE VERSION NUMBER CHECKSUM NUMBER Please quote the version and checksum number, as well as the console serial number when discussing the EPROM with ALLEN & HEATH. Ifyou need to replace the EPROM, for example to take advantage of a new software release, proceed as follows: 1, Disconnect power from the console. 2, Remove the right hand (master end) side trim. Use a 2-point crosshead screwdriver to remove the three base side screws, and a 4mm hexagonal allen key to remove the six side bolts. 3. Identify and remove the EPROM using suitable IC extractor tool. Alternatively youmay usea small flat screwdriverto lever the EPROM out with care, To do this you may need to slide the front panel sideways so that it slightly overhangs the edge of the console. Note the orientation of pin | on the EPROM first before removing it. Then plug in the replacement EPROM. PRECAUTION: Take care to ensure that the EPROM pins are correctly aligned in the socket holes. Pressit in fully and with even pressure. Check that none of the pins are bent out or distorted, and make sure that itis plugged in the right way round. 4. Refit the side trim, connect power and check for correct operation, 5. Log the version and checksum numbers of the replacement EPROM for future reference. NOTE: You must reset the console defaults after replacing an EPROM. This replaces the settings held previously by the battery backed memory with the new factory defaults. To do this, press and hold the CLEAR key whilst powering up the console. On release the new defaults are operational EPROM DoW | CONSOLE WITH RIGHT HAND SIDE TRIM REMOVED SS ALLEN & HEATH GS3 SERIES SERVICE MANUAL 52-9GS3V EPROM REPLACEMENT From time to time Allen & Heath will issue software upgrades in the form of a replacement EPROM. This is located in a compartment beneath the V-PROM cover plate directly below the D.C. power connector . It has a self adhesive label identifying the software version number. ‘When contacting ALLEN & HEATH; please quote the software version number as well as the console serial number. NOTE: You must reset the console defaultsafter replacing the EPROM. This replaces thesettings stored in the battery backed memory with the new factory defaults. To do this; press and hold the ERASE switch at power on. Beforecommencing; remember to disconnect the power from your console then follow the procedure below: RIVET Remove the 2 plastic snap rivets securing the Carefully ease the V-PROM module from the 'V-PROM cover plate to the console front panel. console, Take care not to damage the harness connected to the module. Check orientation of EPROM Note Position of notch Remove the EPROM using asuitableIC extractor. Insert the new EPROM ensuring that the ‘Alternatively; you may use a small flat screwdriver orientation is correct and that none of the pins are to lever the EPROM out with care. bent out or distorted. Now reassemblethe module in reverse order. B2-10 GS3 SERIES SERVICE MANUAL ALLEN & HEATHGS3 V5 UPGRADE EPROM REPLACEMENT ‘The software that runs the VS VCA AUTOMATION is programmed by ALLEN & HEATH into an EPROM. This is plugged into an IC socket located on the V-PROM PCB which is mounted on the component side of the METER PCB. You may identify it easily as it has a self adhesive label identifying the version number. Please quote the version number, as well as the console serial number when discussing the EPROM with ALLEN & HEATH. Ifyou need to replace the EPROM, for example to take advantage of a new software release, proceed as follows: 1, Disconnect the power supply and all cables from the console. 2, Place the console upside down on a suitable flat surface. PRECAUTIONS: Make sure that your work surface is clear of dirt and debris which may damage the control knob finish. It is best to place a clean table cloth or foam sheet over the work surface first. Avoid balancing the console on one of its comers as this may damage the trim 3. Remove the front, rear and side base screws using a 2-point crosshead (Pozidriv) screwdriver. Lift off the base. It may be necessary to prise up the rear of the base using a small flat screwdriver. 4. Locate the V-PROM PCB mounted on the METER PCB. Check orientation of EPROM I | Ws O Note Position of notch 5. Remove the EPROM using a suitable IC 6. Insert the new EPROM ensuring that the extractor. Alternatively; you may use small orientation is correct and that none of the flat screwdriver to lever the EPROM out pins are bent out or distorted. with care. 7. Refit the base. Note the correct orientation, ic... the foam tape strip lines up with the SLAVE assembly positions. PRECAUTION: Do not overtighten the base screws. These self tap into the aluminium extrusions and steel side brackets. 8. Log the version and checksum numbers of the replacement EPROM for future reference, 9. Reconnect the power and cables and test for correct operation, NOTE: You must reset the console defaults after replacing an EPROM. This replaces the settings held previously by the battery backed memory with the new factory defaults. To do this, press and hold the F6 function key whilst powering up the console. On release the new defaults are operational. ALLEN & HEATH GS3 SERIES SERVICE MANUALVCA CALIBRATION There are two different types of PCB that require VCA calibration. The Channel VCA PCB has 8 presets (A) used for trimming the harmonic distortion of the 8 VCAs (B) on the PCB. The Keyboard PCB has 2 presets used for trimming the harmonic distortion of the master left & right VCAs. These are factory set and do not normally require any adjustment. The presets (A) are miniature horizontal types situated to the top left of each VCA IC (B). To calibrate each Channel VCA: 1. Set the fader of the selected Channel at the OdB level. 2. Connect an unbalanced +10dBu low distortion 1kHz sine wave signal to the LINE IN socket of the Channel, 3. Route the signal to GRP /DIR OUT of the Channel and adjust the input GAIN control until +2dBu is measured at GRP /DIR OUT (+14dBu for high level multi-track option). 4, Adjust the VCA preset (A) until minimum harmonic distortion is obtained (typically 0.005%). A A A a 4 A 4 A Om rat =a vee o SoS is 8 7 6 5 4 3 2 1 Aoig |O ° B B B B B B B B To calibrate the L & R master VCAs: 1, Set the master fader at the +10dB level. 2. Connect an unbalanced +10dBu low distortion 1kHz sine wave signal to the L INSERT socket of the Master section. 3. Route the signal to the 2 TRK TAPE OUT | socket. (tip = left, ring = right) 4. Adjust the VCA preset (A) until minimum harmonic distortion is obtained (typically 0.005%). 5. Repeat the procedure for the right VCA by connecting the input signal to the R INSERT. S3V KEYBOARD PCB 0 of 6 f ff 1 Of § Wo a i fi aU I jade LEFT VCA TRIM RIGHT VCA TRIM ee B2-12 GS3 SERIES SERVICE MANUAL ALLEN & HEATHMETER CALIBRATION ‘There is one preset adjustment that sets the operating level ofall ten bargraph meters. This is factory set and does not normally require re-adjustment. The preset is a miniature horizontal type situated between meters 2.and 3 on the component side of the DISPLAY circuit assembly. First obtain 3 16mV rms (-84Bu or -10dBV) from the L-R outputs, and then adjust the preset so that the L-R meters read “O” (first red LED just on), The L-R and group meters will now be correctly set. COMPONENT AND MODULE REPLACEMENT Please refer also to the GENERAL SERVICE PRECAUTIONS and how to gain SERVICE ACCESS earlier in this section. Individual components may be replaced easily by desoldering them from the individual circuit assemblies. To gain access to some you may need to unplug the related connector harness and release the assembly from the front panel to raise it slightly frst. PRECAUTION: Avoid damage to nearby circuits when working on an assembly within the console. In particular, take care not to bend component legs so that they short circuit to each other. Toreplace a complete channel assembly (module) first unplug the related connector hamesses and piggy back assemblies (ifapplicable). Remove the rotary control knobs, potentiometer and connector nuts, and front panel fixing screws. Use a 1-point crosshead screwdriver and 10mm, 11mm, and 15mm nut drivers for this. PRECAUTIONS: Make sure that the replacement module potentiometers and connectors are correctly aligned in the panel holes before tightening the nuts. Also note that the IO CHANNEL, SLAVE, and GROUP assemblies must be correctly assigned according to their position in the console, Refer to the circuit and component layout diagrams for these details. ALLEN & HEATH GS3 SERIES SERVICE MANUAL B2-13NOTES: ———— B2-14 GS3 SERIES SERVICE MANUAL, ALLEN & HEATH‘The console is at the control centre of most typical audio installations. It provides the link between multitrack and 2-track recorders, amplifiers, processing devices, computer equipment, microphones, instruments etc. through a “highway” of interconnecting cables carrying audio, computer, DC, and AC mains power voltages. Ifa problem is reported itis often the console that is assumed to be at fault. Our experience has shown that most studio problems are related to faulty cables, equipment matching and control setting, or faulty external equipment, and not the console itself which is designed for continued fault-free performance with no user maintenance. ‘When problem is reportedit isnecessary to isolate the location of the fault within the system. Only when tests have been made to eliminate fauttsin equipment connected to the console and in the interconnection cables, should you attempt to repair the console. Note that only technically competent personne! should attempt service work on this console and its power supply unit. IDENTIFYING THE FAULT Fault diagnosis is often carried out by telephone with the user, who is often non-technical and needs to betalked through a series of simple tests to identify the symptoms and locate the problem, These include; substitution of cables and/or substitution of equipment at the inputs and outputs. If the console is still suspected as faulty, itis recommended that all of the cables are unplugged from the console, except for the DC power connector and a good pair of headphones. Using the internal 1kFIz oscillator and a suitable audio lead, patch across the channels to test for correct circuit operation. This often eliminates problems with system earthing and matching with extemal equipment. The OWNER MANUAL for this console is written to help the user prevent problems through mismatching, wrong connection etc. The relevant pages are reprinted later in this section so that you may help him through the initial stages of user troubleshooting if required. Further fault-finding tables are also provided. Refer to PART C for full technical information including block schematics, circuit diagrams, component layouts, and other assembly drawings. Faults may be of a permanent or intermittent nature. Ifintermittent, try to induce the symptom by flexing cables, wiggling connectors, selective mechanical vibration or flex, and thermal (hot, cold) cycling. ‘Use substitution of known good circuits to aid identification of the faulty circuit, ALLEN & HEATH GS3 SERIES SERVICE MANUAL B3-1QUICK CONSOLE TEST ‘The console normal operation may be confirmed by these quick and simple tests: 7 1. Switch on the power supply. The MUTE PROCESSOR DISPLAY should display a “oO”. ‘A flashing, dead, or different display indicates a fault. 2. Press any PFL switch. The adjacent yellow LED and the red PFL ACTIVE LED should light. 3. Select the OSC TO GRPS switch set for 1kHz to test the group BARGRAPH METERS. These should follow the OSC LEVEL and group fader positions. ‘Ifthe console fails one or more of these tests, there may bea major DC malfunction which must be repaired before attempting repair of individual sections. Ifthe console fails all tests, then check that power is being supplied to the console. Below is a list of the the most common audio system faults. 4. EXTERNAL INTERCONNECTIONS Cable termination breakdown due to; unreliable soldering or twisting, kinking or stressing of leads, and/or connection errors. Hum may be caused by earth loops 2. EQUIPMENT MATCHING Problems with level and impedance matching, as well as incorrect control settings, 3. SYSTEM ENVIRONMENT PROBLEMS Noise and interference caused by the proximity of audio cables and equipment to AC mains and computer equipment. 4. INTERNAL CONNECTIONS Connectors loose or detached usually due to excessive vibration and handling abuse Connectors incorrectly fitted due to poor service work. 5. ELECTRO-MECHANICAL DEFECTS Fader, potentiometer or switch movements broken or worm. 6. ELECTRONIC COMPONENT DEFECTS IC, transistor, or other component failure. B3-2 GSS SERIES SERVICE MANUAL ALLEN & HEATHTROUBLESHOOTING CHART FAULT- CONSOLE DEAD. No AC mains supply to the power supply unit. Check that AC mains is present and supplied to the power supply unit. Power supply fuse blown. Replace with correct anti-surge type rated fuse. Power supply component fault. Refer to section: THE POWER SUPPLY. Unplug and test the DC power connector. Short circuit on DC power rails. Use a multimeter to test for shorts across the DC rails. METERS DEAD, CONSOLE OTHERWISE OK. Internal Meter ribbon hamess not fitted correctly. Remove console base and check meter ribbon harness connection. ONE CHANNEL LED NOT WORKING. Intemal ribbon connector misaligned or not fitted correctly. Remove console base and:check main ribbon harness connection. Channel component fault. Refer to SECTION C for relevant circuit diagrams & component layouts. MUTE PROCESSOR DISPLAY FLASHING “0”. Memory failure, See section titled ERRORS in mute automation owner manual. ALL MUTE SWITCHES NOT WORKING (FROZEN). Local mode set to "off". Set Local mode "on" by pressing the SHIFT key amd then pressing the LOCAL key. Central mute processor fault Refer to SECTION C for relevant circuit diagrams & component layouts. ONE OR MUTES NOT WORKING. Channels isolated, Change isolation status or switch console off and on to reset. Mute Slav fault (likely if'a block of 4 channels is dead). Check that Slave PCBs and harness connectors are correctly fitted. ALLEN & HEATH GS3 SERIES SERVICE MANUAL 83-3FAULT- PATCH 0 AND CONFIGURATION SETTINGS LOST ON POWER iP. Battery or memory fault. GS3: Check that the internal battery measures between 2.8V and 3.6V. This does not normally need replacing as it is trickle charged when the console ispoweredup. Ifthe console has not been used for several months itis best to leave it powered up for a day or so to recharge. GS3V & GS3 UPGRADE: As above, but the battery should measure between 2.0V and 2.4V. INCORRECT MULTITRACK INPUT, OUTPUT AND METER LEVELS. Incorrect tape level matching Standard factory settings for LOW level (3 16mV, -1] 0dBV) operation. The 1/0 channel circuits may be modified for HIGH level (+ 4dBu) operation. Refer to section: OPTIONS. 2 -TRACK OUTPUT FAULT - DEAD, DISTORTED, or NO RIGHT SIGNAL. Incorrect installation cable wiring, ‘The 2-track inputs and outputs are on three pole (stereo) jacks. Plugging inmono jack leads will short out the right signal, A suitable splitier lead should be used as specified in the AUDIO SYSTEMS OWNER MANUAL. ALT MONITOR AND/OR STEREO GUE OUT RIGHT SIGNAL DEAD ORDISTORTED. Cause as above. NOTE: These connectors are three pole (stereo). CHANNEL, GROUP OR L-R SIGNAL DEAD OR DISTORTED. Insert not correctly wired, or external processing equipment not switched on. This may be checked by unplugging the insert. ‘Wom or faulty Insert socket. With nothing plugged into the insert socket the signal is internally routed through the socket contacts. Check this by plugging in an unwired 3-pole jack plug and shorting tip (send) to ring (return). FADER INTERMITTENT OR NOT OPERATIONAL. Fader mechanically worn or broken. Or disconnected fader wire. Check fader wiring and inspect facter for signs of damaged or wear. EXCESSIVE NOISE (HISS) OR DISTORTION. Incorrect level matching, for example connecting to a sensitive amplifier. B3.4 GS3 SERIES SERVICE MANUAL ALLEN & HEATH“ALLEN & HEATH EXCESSIVE NOISE (HUM). Ground (earth) loop formed due to multiple earth paths. ‘See section titled EARTHING THE AUDIO SYSTEM in the AUDIO SYSTEMS owner manual. ‘AChhumfield induction. Console or audio cables positioned too closetothe power supply unit or other AC mains equipment and cables. EXCESSIVE NOISE (BUZZ). Internal or external computer interference or breakthrough. Check that the studio computer equipment and associated cables are kept well away from the console and audio cable harnesses. Check that the console base is earthed through the internal wire strap which connects to the rear extrusion. EXCESSIVE NOISE .(eg. CLICKS, THUMPS, CRACKLES, POPS) Clicks and thumps may be due to excessive circuit DC or offsets. Refer to SECTION C for relevant circuit diagrams & component layouts. Crackles and pops may be due to noisy ICs, transistors or resistors. Refer to SECTION C for relevant circuit diagrams & component layouts. ALL CHANNEL FADERS, OR 8 CHANNEL FADERS, NON- - OPERATIONAL. (GS3V & GS3 V5 UPGRADE ONLY) VCA & Fader Slave harnessing from Keyboard PCB incorrectly fitted. Remove console base and check the VCA ribbon harness connections. ‘Harnessing from V_Micro PCB to Keyboard PCB incorrectly fitted, Remove console base and check the switch ribbon harness connections. PROCESSOR DISPLAY BLANK. (GS3V & GS3 V5 UPGRADE ONLY) Harness and/or keyboard connector incorrectly fitted. Remove console base and check Keyboard PCB to Meter PCB connections. CHANNEL NULL/EVENT LEDS NON-OPERATIONAL OR INTERMITTENT. (GS3V ONLY) LED PCB not connected to Fader Slave PCB. Check LED PCB mounting pads are soldered to Fader Slave PCB. CHANNEL FADER MOVES MORE THAN ONE FADER ON V_EDIT, (GS3V & GS3 V5 UPGRADE ONLY) Incorrect assignment of Fader Slave PCB(s). Refer to the GS3V X8 EXPANDER OPTION section in this manual for assignment details. GS3 SERIES SERVICE MANUAL B3-5FAULT- SYNC LED NOT LIT WHEN PLAYING TAPE. (GS3V WITH SMPTE OPTION INSTALLED) (CONSOLE FAILS TO SYNCHRONISE TO TIME CODE) 1) Check the tape has been striped with time code. 2) Check the timecode signal level is high enough. (see SPECIFICATION) 3) Check the connecting lead between console SMPTE IN/OUT socket and tape machine. 4) Check SMPTE Option has been recognised by the automation system in the console by checking that the Generator is working. (see section on INITIAL SYSTEM CHECK) 5) Check for ground continuity between the console and the tape ‘machine. 6) Check the console has detected the Frame rate of the time code on the tape or generator, by running the console SMPTE generator for a few seconds. FAULT- SYNC LED FLASHES ON & OFF AT RANDOM WHEN PLAYING TAPE. (GS3V WITH SMPTE OPTION INSTALLED) (CONSOLE DROPS IN & OUT OF SYNC AT RANDOM) 1) Check the timecode on the tape for signal level variation or "drop out". PLAY LED DOES NOT FLASH WHEN GENERATOR IS STARTED {GS3V WITH SMPTE OPTION INSTALLED) (CONSOLE FAILS TO RECOGNISE THE SMPTE OPTION) 1) Check SMPTE Option is installed correctly (see section on INSTALLATION). 2) Check the V-PROM software version is V5.03 or later. Ifproblem persists, call Technical Support. PLAY LED FLASHES BUT NO TIME CODE IS BEING RECORDED. (GS3V WITH SMPTE OPTION INSTALLED) 1) Check the SMPTE lead connections are not reversed. If problem persists, call Technical Support. —————$ B3-6 ‘GS3 SERIES SERVICE MANUAL ‘ALLEN & HEATH‘The following options are covered in this section: INDIVIDUAL PHANTOM POWER DISABLE MULTITRACK HI LEVEL OPTION FITTING THE GS3-X8 EXPANDER FITTING THE GS3V-X8 EXPANDER FOOTSWITCH OPTIONS: SMPTE MODULE OPTION GS3 V5 VCA AUTOMATION UPGRADE FITTING THE MULTITRACK BALANCED OPTION To change these option settings; you need to disconnect the console, remove the base and access the internal circuit assemblies. Please read the section : SERVICE PROCEDURES for general precautions and how to remove the base. NOTE: ONLY TECHNICALLY COMPETENT SERVICE PERSONNEL SHOULD CARRY OUT THIS WORK. PHANTOM POWER DISABLE Phantom power +48V DC may be switched as required to the MIC INPUT XLR using the front panel +48V switch. To disable this switch and make the input XLR "safe" you may cut out link JI on the I/ O channel printed circuit assembly. Do this only if absolutely necessary, Note that most dynamic and non-powered microphones will not be damaged by inadvertently pressing +48V as long as they are operating in balanced mode. Check that the mic cables are correctly wired for balanced operation. A A 4 as : ! cf, = aon = = PRT et = Be. oe PHANTOM POWER OPTION ss ALLEN & HEATH GS3 SERIES SERVICE MANUAL BS5-1LOCATING THE COMPONENTS ‘The GRP/DIR OUTPUT level optionis positioned next to IC4 beneath the main consoleIDC connector harness. The TAPE IN level option linkis positioned next to R44 near the SLAVE PCB 4 way connector. GIRIDIR OUT LEVEL SETTING: For HILEVEL (+4dBu) resolder link J4 between the centre hole and the hole nearest the potentiometer edge. ForLOLEVEL (-10dBV) solder the link between the centre and connector edge holes. B5-2 GS3 SERIES SERVICE MANUAL TAPE IN LEVEL SETTING: For HI LEVEL cut out link J3 For LO LEVEL fit link J3. This link sets the PEL sensitivity from the MONITOR signal path input. yeu PEL RAZ 7 SA AK? v ‘RAB 1K Ce a oe R44 27KRA5 2 Lee aaa “NO LINK = +4dBu wa thes Sasa ALLEN & HEATHHI LEVEL MULTITRACK OPTION This console is factory preset for operation with standard low level (316mV, -10dBV) multitrack tape ‘machines, It may be internally reconfigured for operation with high level (+4dBu) multitrack machines. ‘Twolink changes are required on each of the /O channel printed circuit assemblies which conn multitrack. This sets the console GRP/DIR OUTPUT and MONITOR PFL (TAPE IN) sen: high level. This option is shown in the console BLOCK DIAGRAM D112 sheet 1, and 1/O circuit diagram D113 and component layout FW030D. The relevant parts of these are shown on the facing page. NOTE: Access is required to the internal assemblies of the console. Circuit board links need to be cut or resoldered in alternative positions. ONLY TECHNICALLY COMPETENT SERVICE PERSONNEL SHOULD CARRY OUT THIS WORK. PROCEDURE: 1. Disconnect the power supply and all cables from the console. 2. Place the console upside down on a suitable flat surface. PRECAUTIONS: Make sure that your work surface is free of dirt and debris which may damage the control knob finish. Avoid balancing the console on one of its corners as this may damage the trim. 3. Remove the front, rear and side base screws using a 2-point pozi (crosshead) screwdriver. Lift off the base, It may be necessary to prize up the rear of the base using a small flat screwdriver. B Locate 1/0 channel option links J3 & 14 and cut/resolder these as required. Details are shown opposite, You may need to unplug the main 40 way IDC connector hamess first. Check the accuracy of your work and carefully align and replace the IDC connector harness. Remove all solder debris etc. 6. Refit the base. Note the correct orientation ofthe foam strips which should line up withthe SLAVE assembly positions. 7. Reconnect the power and cables and test for correct operation. OPERATIONAL MODE: ‘The channel GAIN ( when in REV mode), and monitor LEVEL (when in normal mode) control settings need to be readjusted to match the multitrack. Use PFL to optimise the gain matching. ——. ALLEN & HEATH GS3 SERIES SERVICE MANUAL B5-3EXPANDER SIDE VIEW DINING THE BASES Buna @ —f—F BH mero @® NH cease scr B nnn “owns onceer @) rewerasin®) _/19@ cooat em crmsior (G) (Shown renoved fron covtele! exper fer sie at sue L —- Tee eee erp front extrusion and FRONT EXTRSION the Une sileched bo console EXPANDER ASSIGNMENT CONSOLE AND EXPANOER UPSIDE OWN For CH17 to 20 fit link A q For CH21 to 24 fit link B For CH25 to 28 fit link C a Ca Or| (S00 B5-4 GS3 SERIES SERVICE MANUAL ALLEN & HEATH For CH29 to 32 fit link DGS3-X8 CHANNEL EXPANDER OPTION ‘The GS3-X8 expander adds a further eight IO (InpuV/output) channels to your GS3 console. This.unit fixes on to the right hand side of the console to expand a GS3-16 console to 24 or 32 channels (one or two expander units), or a GS3-24 console to 32 channels. Note that you may not expand beyond 32 channels. ‘The expander 1O channels are identical to your console IO channels and enables you to work with a 24 (0 32) track multitrack tape machine, or simply give you more mix inputs. A 24 channel GS3 offers 52 inputs to the stereo mix, and a 32 channel GS3 68 inputs. Fitting the expander unit requires that you unplug your console, place it upside down on a suitable flat working surface, partly disassemble it to reposition the right hand side trim and attach the front and rear chassis extrusion extenders, plug on the expander IDC harnesses, check the expander assignment links, and re-assemble the expanded console. The expanders supplied with these instructions and a full kit of parts for joining the unit to your console. PRECAUTION: This work requires part disassembly of your console. Take care to avoid damage to the internal assemblies, connector hamesses, cosmetics and external paint finish. If necessary refer this work to your service agent. Please follow the procedure detailed below and note the precautions highlighted. UNPACKING THE EXPANDER: Your expander has been packed to avoid damage during transit. Please retain the packing if you intend to ship this unit separately in the future. A side TRANSIT BRACKET is fitted. Do not remove this until indicated in the procedure below. Check the contents before proceding: Ix GS3-X8 console expander with fitted: Ix AAI48 Side transit bar, Ix APO13S Expander Instructions Ix APOI33— Packing sheet Ix orange QA STAGE CARD ix EXPANDER HARDWARE KIT containing: 2x AAI142 Joining brackets Ix AT0033. 4mm Hex key 1x AT0002 2-point crosshead screwdriver 6x AB0325 $3 X8 M6 joining studs 8x ABO272__ M4 x 6mm taptite screws 3x ABO313. M4 x 8mm screws 1x AN0340 Number sheet 25-32 set ALLEN & HEATH GS3 SERIES SERVICE MANUALGS3V-X8 CHANNEL EXPANDER OPTION ‘The GS3 V-X8 expander adds a further 8 10 (input/output) channels to your GS3 V console. This unit fixes onto the right hand side of your console. Fitting the expander unit requires that you unplug your console, place it upside down on a suitable flat working surface, partly disassemble it to reposition the right hand side trim and attach the front and rear chassis extrusion extenders, plug on the expander IDC hamesses, check the expander assignment links, and re-assemble the expanded console. The expander is supplied with these instructions and a full kit of parts for joining the unit to your console. ‘You will require the following hand tools to enable you to expand your console: - a No:2 crosspoint screwdriver, an 8.0mm and a 2.0mm slot screwdriver. PRECAUTION: This work requires part disassembly of your console, Take care to avoid damageto the internal assemblies, connector harnesses, cosmetics and external paint finish, [fnecessary refer this work to your service agent. Please follow the procedure detailed below and note the precautions highlighted UNPACKING THE EXPANDER Your expander has been packed to avoid damage during transit. Please retain the packing if you intend to ship this unit separately in the future. A side TRANSIT BRACKETisfitted. Donot remove thisuntil indicated in the procedure below. Check thecontents before proceeding: PROCEDURE: Please follow these instructions carefully and in the correct sequence: 1. Disconnect the power supply and all cables from the console. 2. Place your console upside down or. : suitable flat work surface or level floor. This should be larger than the combined size of the console and expander(s), PRECAUTIONS: Make sure that your work surface is clear of dirt and debris which may damage the control knobs and paint finish 3. Remove the console right hand side trim (D ) (your left with the console upside down). To do this first remove the large side trim hex screws. 4, Remove the rear base screws and the 3x rear left hand side trim hex screws to free the console rear extrusion ( B ). Carefully slide this away from the console ready for fixing on the rear expander extrusion ( F ). Be careful not to stretch the green wire earth strap that connects between this extrusion and the console. PRECAUTION: Do not remove the console base or move the front extrusion ( A ). This is now held in place by the base and one side trim (C ). BS-8 GSB SERIES SERVICE MANUAL ALLEN & HEATHEXPANDER SIDE VIEV DINING THE BASES Gem off : cattion of Fons ats Sver the SLAVE crete eS ie soe (7) SRE omEsION (A) 17 Fork xtra Fase oxo) SPARS T toote owe rst @) CONSOLE AND EXPANDER UPS! DE DOWN ALLEN & HEATH GS3 SERIES SERVICE MANUAL B5-95. Prepare the GS3V-X8 expander by placing it upside down to the left of your console, Carefully remove the expander base, transit bar, and front and rear extrusions (E and F ). Be careful not to stretch the green wire earth strap that corinects between the rear extrusion and the expander. EXTENDING THE EXTRUSIONS: 6. Extend the console rear extrusion (B ) by first screwing 3 of the M6 joining studs ( H_) into the extrusion holes to the depth of the stud thread. Now offer up the expander rear extrusion (F ) and slide them together on the 3x studs. 7. Place the fastener coupling (G) over the catchplate and the screw in the fastener handle so that it snaps closed when fully seated. 8. Extend the console front extrusion ( A.) using the same method as in 6. and 7, PRECAUTION: Be careful not to pull the console front extrusion ( A ) off the panel assembly. ATTACHING THE EXPANDER: 9. Position the expander front panel next to the console panel and slide it forwards into the expanded front extrusion slot. 10. Offer up the expanded rear extrusion so that the console and expander front panels are positioned inthe extrusion slot, and the console base screw holes align with the extrusion holes. Screw in one rear base screw to hold it in place. PRECAUTION: Be careful not to trap the green earth strap wires 11. Screw in the rear hex screws to secure the console left hand side trim ( C ). 12. Refit the console right hand trim (D ) on to the expander. 13. At this point check that the front panels, side trims, and front/rear extrusions are correctly aligned and in place. PLUGGING ON THE EXPANDER HARNESSES: 14. Remove the main console base front, rear and side screws. Lift off the base. 15, Plug the expander 40way IDC harness ( L ) on to the male plug on the console 40way harness. 16. Plug the3 expander l6way IDC hamesses ( K ) onto the l6way male plugs onthe Keyboard circuit assembly (GS3V-16), or the floating male plugs (GS3V-24) PRECAUTION: Make sure that the connectors are correctly aligned and pressed on. BS-10 GS3 SERIES SERVICE MANUAL ALLEN & HEATHFIGURE 2: EXPANDER ASS|!GNMENT ofooa ° a : ll: — VCA SLAVE CIRCUIT _ MUTE SLAVE CIRCUITS EPMO C4 es o> H oe C4 TT BI FADER SLAVE, CIRCUIT No: AGO314 Issue 5 (On earlier ine PCBs the assigmenti so ith older nts. The tet on the PCB. details which Unks to set correipoding othe expander pouton ie. 17-24 or 25-22, ALLEN & HEATH GS3 SERIES SERVICE MANUALCHECKING THE EXPANDER ASSIGNMENT: 17. Your expander is supplied assigned as channels 17 to 24. If you are expanding from 24.channels you need to re-assign for channels 25 to 32. Please refer to Figure 2. a) Reposition one link on each of the two expander Mute Slave Circuit boards as follows: For channels 17 to 20 fit link A For channels 21 to 24 fit link B For channels 25 to 28 fit link C For channels 29 to 32 fit link D b) Reposition one link on the VCA Slave Circuit boards as follows: For channels 17 to 24 fit link A For channels 25 to 32 fit link B c) Reposition two links on the Fader Slave Circuit board as follows: For channels 17 to 24, link JI to A and link J2 to B For channels 25 to 32, link J1 to B and link J2 to A EXTENDING ‘AND REFITTING THE BASE: 18. Check your work and remove any dirt or debris from within the console. 19.Join the console base to the expander base using the 3x M4x8mm screws (M_) provided. Make sure that the bases are correctly aligned with the foam strips on the same side. 20. Refit the expanded base making sure that the foam strips align with the position of the SLAVE circuit assemblies. Tighten the base screws. CHECKING THE CONSOLE: 22. Position the console correct side up and plug in the power and signal leads. Test for correct console operation, If Peel off and stick on the numbers 25-32 if applicable. Your console is now ready for use. B5-12 GS3 SERIES SERVICE MANUAL, ‘ALLEN & HEATHFOOTSWITCH OPTIONS The Mute Automation footswitch input linked to the LEARN (function) key F7 is factory preset for operation with a standard momentary push-to-make footswitch as is common throughout the music industry. The following information is provided to allow you to use a push-to-break footswitch, or link the system to some other logic control system. Note that it may be necessary to use a 3-pole (stereo) jack plug. TECHNICAL DESCRIPTION: The console footswitch input is opto-isolated to prevent problems with equipment interaction, or circuit damage through severe misuse. The footswitch switches a DC voltage to the driver LED in the opto-isolator. Link option J3 determines whether this voltage is derived internally or externally. The 3-pole connector may be used in several ways for different switching configurations: Fart § MOND sene ; Ba, i S>——— 8 PUSH-TO MAKE SWITCH Standard factory setting. Suitable for momentary push-to-make footswitch. Max. voltage to footswitch = +16 V.DC sleeve (screen) Brcore screened cable PUSH-TO-BREAK SWITCH Non-standard application. Works by shorting R23 (console DC) to OV until switch is pressed. Needs link from jack sleeve to tip (OV). Fonrsarot § sere _seeve (screen) v OC [OP mG roy0 EXTERNAL (ISOLATED) DC SWITCH External voltage (+5V.DC to +18V.DC). May need external series resistor for higher voltages. Does not need to connect to console OV. NOTE: Please see Technical Bulletin GS3V_01 at the beginning of Section C in this manual for details regarding Footswitch wiring of pre-production GS3V consoles. ALLEN & HEATH GS3 SERIES SERVICE MANUAL BS-13SMPTE OPTION INSTRUCTIONS FOR FITTING THE SMPTE. MODULE = 4: ‘The SMPTE module PCB is easy to install and only requires a No: | crosspoint screwdriver. All the other parts necessary for installation are supplied in this pack. ‘The SMPTE PCBis fitted next to the V-PROM PCB in the compartment beneath the V-PROM cover plate. ‘There is a self adhesive label identifying the compartment and the current software version number. During installation of the SMPTE PCB check the Software Version number onthe V-PROM PCB and replace the EPROM if necessary. Follow the procedure for replacing the EPROM in the GS3V. Before commencing; remember to disconnect the power from your console then follow the procedure below: a : oe WW 2 RIVET oa) a Remove the2 plastic snap rivets securing the Carefully ease the V-PROM module from the V-PROM cover plate to the console front console. Takecarenottodamagethehamess connected panel. Remove the self adhesive V-PROM to the module. label and carefully put to one side. pera V-PROM PCB 0 a q z pe | as Uo peuseacen X2 SMPTE PCB Fix the SMPTE PCB assembly to the coverplate Refit the assembly into the V-PROM compartment and using thetwo screws supplied. Plugontheconnector _replacethe V-PROMIabel Placethe “FITTED "labellover and check that there is no misalignment the "NOT FITTED" text on the V-PROM label. <=). BS-16 GS3 SERIES SERVICE MANUAL ALLEN & HEATHINITIAL SYSTEM CHECK To check that the SMPTE module has been Then press the PLAY switch, the LED will lash to installed correctly, pressthe MODEswitchonthe confirm the selection. The SMPTE module will be console. TheLEDwilllighttoconfirmtheselection generating time code from the SMPTE IN/OUT socket. Pressthe PLAY switchagain, theplayLED willextinguish. ‘This test checks that the console's internal computer recognizes the SMPTE module. If the console fails to respond as described, please refer to the Troubleshooting section. ———— ALLEN & HEATH GS3 SERIES SERVICE MANUAL BS-15SETTING THE GENERATOR OUTPUT OPERATING LEVEL ‘The SMPTE module is factory set to output time codeat.a low level (-164BV) in common withmost muttitrack tapemachines operating at ow level --10dBV) with unbalanced inputs and outputs. Ifyou areusing a multitrack tape machine that operates at high level (+4dBu) and wishto stripe the tape with ahigher signal level, the output of the SMPTE generator canbe increased (to -2dBu) by simply repositioning ajumper link onthe SMPTE PCB. Follow the procedure below, Before commencing, remember to disconnect the power from your console. any CNG WW \ RIVET © — Remove the 2 plastic snap rivets securing the Carefully ease the V-PROM module from the V-PROM cover plate to the console front console.Take care not to damage the harness panel. connected to the module. HILO OPTION JUMPER LINK Place thejumper link over both pinsonthe SMPTE _Refit the assembly into the V-PROM compartment and PCB to changethe generator output fromlow level _replacetherivets. Cay out the Initial System Checkas in (-10dBV) to high level (+4dBu). the GETTING STARTED section of this manual BS-16 GS3 SERIES SERVICE MANUAL ALLEN & HEATHFITTING THE V_MICRO PCB GROUND LINK ~The sleeve on the SMPTE IN/OUT jack socket is not connected to OV. This presents no safety hazard as the console is connected to mains earth. For the SMPTE module option to operate correctly you will need to connect atleast one of the audio tape in/ out leads between the console and tape machine. Ifthe earth sleeves have been lifted on the tape in/out connectors, (eg. to prevent earth hum loop problems) you will have to provide the SMPTE module with an earth. ‘This is done by joining a solder link on the rear of the V-MICRO PCB (A&H PCB No: AG0330). To do this, follow the procedure below: Before commencing; remember to disconnect the power from your console. Note: the procedure below is for a GS3V 16 channel console. If you have a 24 channel console or larger then alter the procedure FsMPré iviouy] Remove the right hand side trim. Use a 2-point crosshead screwdriver to remove the three base sidescrewsanda4mmhexkeytothesixsidetrim screws. SMPTE] rout} TRACK SIDE V_MICRO PCB Drop the PCB down and place it track side up. Take care not to stress the hamess or damage any of the components. Link the two pads with a solder blob. ALLEN & HEATH GS3 SERIES SERVICE MANUAL 2x HARNESSES Carefully remove the two ribbon harnesses plugged ‘onto the V-MICRO PCB. Then remove the nut on ‘the SMPTE socket and joint block screw. ‘screen connected to sleeve ize Refit the PCB and reassemble the console in reverse order. Check the screen on the SMPTE lead is connected at the console.GS3 V5 VCA AUTOMATION UPGRADE The GS3.V5 Upgrade kit allows you to add V5 VCA fader.automation software t0.your.GS3 console. V5 Automation software will give you the following advanced features: Q VCA fader & mute automation O Mute & fader groups O Solo-in-place O 33 VCA and/or mute Patch memories Mute or VCA Channel isolation Q Comprehensive mix editing facilities Q Enhanced Function Keys O Synchronisation to SMPTE, MTC & MIDI Clocks O MTC Regenerator (for SMPTE Sync) INSTALLATION Please carefully read and understand these instructions before commencing any work. For reasons of clarity, the diagrams and text in this manual refer to the upgrade of a GS3-16 console, These instructions will apply to 24 and expanded 32 Channel GS3 consoles but differences in procedure should be noted. The upgrade involves the following stages: ‘Stage 1:- dis-assembling the console. Stage 2:- removing the Mute Processor PCB and faders. Stage 3:- perform a gain modification to all Input Channels and Master PCBs. Stage 4:- fitting new Micro, Keyboard, VCA & Fader PCBs. Stage 5:- reassembling the console. Precaution: This work requires partial disassembly of the console, Take care to avoid damage to the internal assemblies, connector harnesses, cosmetics and external paint finish, The work should be carried on a tableas you willneed to overhang the console to gain access the underside. Make sure that your work area is free of dirt and debris which may damage the console. Avoid balancing the console ‘on one of its corners; if possible, enlist the help of a colleague when moving the console, You will require the following hand tools to perform the upgrade: - M6 hex key (supplied) -M2.5 hex key (supplied) = No.2 cross-point screwdriver. - Soldering iron ~ Solder braid or solder sucker. Before proceeding, check the contents of the kit supplied against the packing sheet. If any components are missing, please contact your supplier, 55-18 GS3 SERIES SERVICE MANUAL ALLEN & HEATHIDENTIFICATION OF PARTS Use the following table to identify the parts refered to in the upgrade procedure. Y-Micro PCB AG0330 ZX000-246 Keyboard PCB AG0332 ZX000-240 CA Slave PCB UU Act ZX000-241 Channel VCA PCB AGO315 ZX000-242 Upgrade Label AN0384 rt) ~—s Mite Slave Harness ALLEN & HEATH ALOS51 —r—1 ATT REIEEE AL0552 = CA Slave Expander Harness ALOSS4 (not for GS3-16) ‘Upgrade Assembly Kit ZX000-243 Bagl Bag? Bag3 Bag M3x8mm button M3xémm screws Cable Ties ‘M3x15mm pillar screws 12KOhm Resistors M3 Plastic screws M4 Hex Key Spacers 2KOhm M2.5 Hex Key Resistors GS3 SERIES SERVICE MANUAL B5-19PROCEDURE Stage 1:- -DIS-ASSEMBLING THE CONSOLE. 7 ae 1. Remove the fader knobs from all of the Channel faders and right Master fader and put to one side. Do not remove the knobs from the group faders and left Master fader. 2. Locate the mute automation control section on the right hand side of the console, see Fig. Ja. Unscrew the footswitch jack socket nut (A) and the 3 countersunk screws (B). Retain 2 of the screws for later. 8888 338 @ 9999 eee Hu itl IM Fig. ta. Location of footswitch & screws. 3. Turn the console upside down, see Fig. 1b. Remove all of the base retaining screws (C). Lift the base clear of the console. 4. Unscrew the headphones socket, jack nut and washer (D) from the front extrusion (G) and move the jack socket clear of the extrusion. 5. Using the M6 hex key provided, remove the 6 hex screws holding the front extrusion to the side trims (E). Carefully lift the front extrusion clear of the console and place it to one side. 6, Remove the 3 hex screws (F) from the top of the left-hand side trim, Lift the side trim clear of the console and place it to one side. 7. Lift the rear extrusion (H) and right hand side trim just clear of the console. Precaution: Do not strain the green earth wire connected to the rear extrusion. 8. Unscrew the green earth wire from the rear extrusion, Retain the screw for re-assembly. extrusion & side trim clear of the console. 55-20 G83 SERIES SERVICE MANUAL ‘ALLEN & HEATH@® —® ) @ Fig. 1b. ‘Console inverted showing base,side trims & headphone socket. Precaution: In it’s present state, do not lift the console by it’s side edges so that it bows in the middle. This could stress the PCBs and potentiometers. NOTE: For consoles expanded after manufacture. The expanded sections will not be joined to the main console section. It is advisable to disconnect the main 40 way ribbon harness and 16 way ribbon harness from the expander sections to prevent possible damage by over tensioning the harnesses. ALLEN & HEATH GS3 SERIES SERVICE MANUAL BS-21Stage 2:- | REMOVING THE MICRO PCB AND FADERS v1 Refer to Fig. 2. Remove the main ribbon harness (A). Remove the Mute Slave harness(B) by first cutting the cable ties holding the harness connectors to the Mute Slave PCBs. Do not cut the cable ties holding the Mute Slave PCBs to the Channel PCBs, Precaution: Take care not to bend or distort the connector pins when removing the harnesses. 2. Locate the Red & Green wires from XLR power Input connector to the top of Mute Processor PCB (C). Carefully de-solder the Red & Green wires from the Mute Processor PCB. Do not desolder the wires from the XLR power connector. Lift the Mute Processor PCB clear of the console. Input Channel © PCB Mute Processor PCB Mute Slave PCB F ®) —«a) Fig. 2. Console inverted with base & chassis removed. BS-22 GS3 SERIES SERVICE MANUAL ALLEN & HEATH3. De-solder the Red, Green & Blue fader wires from the Channel PCBs for every Input Channel (not Group faders). see Fig. 3. Do not de-solder the wires from the faders. Clean up the remaining solder from the PCB holes using suitable solder braid or solder sucker. Precaution: Take care not to damage any PCB tracks or pads. Be careful not to burn or damage the Black group assignment wires soldered to the track side of each Channel PCB. BLUE ~_ GREEN ——}_ 4 [~ RED — CHANNEL PCB a Fig. Fader wiring to Channel PCB. ALLEN & HEATH GS3 SERIES SERVICE MANUAL, BS-23‘4. Locate the right & left’ Master fader wires running from the master faders to the Master PCB (PCB No: AG0310), see Fig. 4. De-solder the screened red and blue wires from the faders and the PCB. Clean up the holes in the Master PCB using suitable solder braid or a solder sucker. Cut the cable tie that holds the wires to the front panel and remove the screened wires. Then unsolder the red and blue wires (A) that connect to the top of the right & left Master faders. Do not remove them as they will be required at a later stage. 5. Move the console so that the faders overhang the edge of your work surface, to gain access to the Channel fader mounting screws. Unscrew each Channel fader screw from beneath and remove all the Channel faders. Remove the right Master fader ina similar fashion. Do not remove the Group faders or the left Master fader. The screws, spacers and faders will no longer be required. BLUE (ay CABLE TIE: MASTER —— PCB FADER WIRES RIGHT LEFT MASTER —— |—— MASTER FADER FADER Fig. 4. Fader wiring to Master PCB. ‘GS3 SERIES SERVICE MANUAL. ALLEN & HEATHStage 3:- © PERFORM THE GAIN MODIFICATION 1. Locate the 47K resistor R97 on the Input Channel PCB, see Fig. 5. Solder a 22K resistor. across R97, as shown, for every Input Channel PCB. Tin the resistor legs first and check your work to ensure good solder joints. IIPUII see INPUT CHANNEL PCB MODIFICATION RESISTOR = 22k ROT = 47k Fig. 5. Modification to Input Channel PCS. ALLEN & HEATH GS3 SERIES SERVICE MANUAL B5-252. Locate the 27K resistors R10 and R13 on the Master PCB, see Fig. 6. Solder two 12K résistors across R10 and R13 on the Master PCB. Tin the resistor legs first and check your work to ensure g00d solder joints. 4 MASTER PCB MODIFICATION RESISTOR = 12k MODIFICATION RESISTOR = 12k RIO = 27k R13 = 27k Fig. 6. Modification to Master PCB. BS-26 ‘GS3 SERIES SERVICE MANUAL. ‘ALLEN & HEATHStage 4:- _ INSTALL NEW FADER PCBS: 1. Fit the black plastic spacers supplied to the front panel using the "button" type fader mounting screws supplied. see Fig. 7. The plastic spacers will prevent the screws from falling out. Do this for every Input Channel fader. | PLASTIC SPACER ~_ | | T t FRONT PANEL i ‘UPSIDE DOWN BUTTON SCREW Fig. 7. Fitting mounting screws & spacers for VCA slave PCBs. ALLEN & HEATH GS3 SERIES SERVICE MANUAL2. Unpack the VCA Slave PCBs (PCB No: AG0314) from the kit. Mount the VCA Slave PCBs onto the front panel with the fader mounting holes aligned with the screws and spacers see Fig. 8. There is one VCA Slave PCB for every 8 Input Channels. Screw the PCBs into place using the 16 button head screws. (PUT P| | Pr fryer 6 cn NNN f o0000 ooooo VCA SLAVE, PCB ASSEMBLY JS VCA SLAVE PCB PLASTIC SPACER FADER FRONT PANEL UPSIDE DOWN FADER BUTTON SCREW SHAFT Fig. 8. Fixing VCA slave PCBs to front panel. BS-28 GS SERIES SERVICE MANUAL. ‘ALLEN & HEATH3. Unpack the Channel VCA PCBs (PCB No: AG0315) from the kit. Rest them on the VCA Slave PCBs for now. Solder the Red, Green & Blue wires from the Channel VCA PCBs into the Input ‘Channel PCBs as shown, see Fig. 9. 4. Screw the Channel VCA PCBs firmly onto the VCA Slave PCBs pillars using the M3 x 8mm screws provided. There are two mounting screws for each Channel VCA PCB. IPIIlh po 0 oooo0 CHANNEL & SLAVE, CA ASSEMBLIES BLUE. GREEN INPUT CHANNEL PCB Fig. 9. Fitting Channel VCA PCBs. ALLEN & HEATH GS3 SERIES SERVICE MANUAL 5-285. The VCA Slave PCBs & Channel VCA PCBs must now be assigned using the jumper links.on the PCBs, see Fig. 10, Assign the PCBs as follows: For the VCA Slave PCBs: Console Channels | _ link J1 ink J2 1 to8 For the Channel VCA PCBs: Console Channels | _ link J4 position B position B Fig. 10a & 10b. Assigning the VCA slave PCBs & the Channel VCA PCBs. SS ————— eel 55-30 GS3 SERIES SERVICE MANUAL. ALLEN & HEATHSTAGE 5 - INSTALLING NEW MICROPROCESSOR AND KEYBOARD 1. Unpack the Keyboard PCB (PCB No: AGO332) in the kit, and place along side the Master PCB. Solder the longer Red, Green & Blue fader wires from the Keyboard PCB to the left Master fader as shown, see Fig //a. KEYBOARD. PCB } FADER WIRES (PUI | LEFT MASTER FADER GREEN JS BLUE Fig. 11a. Connecting the Keyboard PCB to the fader. ALLEN & HEATH GS3 SERIES SERVICE MANUAL B5-312. Solder the shorter Red, Green & Blue wires from the Keyboard PCB onto the Master PCB as shown, see Fig. 110. 3. Locate the Red (R) and Blue (B) wires that were previously wired to the top of the left & right Master faders. Cut off a length approx. 150mm from the end of each wire. (150mm is roughly the width of this page). Strip & tin the ends of the remaining wires. Solder both wires into the Keyboard PCB as shown. see Fig. /1b. RED Capac xX GREEN | jp fed A KEYBOARD rt 7 MASTER x PCB BLUE| GF Me ae fe #008 ie ; 7 GE, Hate Bf TO \ | (B) ea a c | na) Fig. 11b. Connecting the Keyboard PCB to the Master PCB. —_—_—— eee 55-32 'GS3 SERIES SERVICE MANUAL. ‘ALLEN & HEATH4, Move the console, so that the Keyboard PCB overhangs your work surface, to gain access to the Keyboard PCB mounting screws. Mount the Keyboard PCB into the position of the old Mute Processor PCB as follows. Fix the PCB into place by inserting the brown 8-way connector (CON 1) onto the Meter PCB connector. Using the two countersunk screws from stage 1, secure the Keyboard PCB into place by tightening the countersunk screws (A) through the front panel into the black plastic joint blocks (B) mounted on the Keyboard PCB. see Fig. 12. UPSIDE DOWN CON 1 Ae Fig. 12. Installing the Keyboard PCB. 5. Unpack the V-Micro PCB (PCB No: AG0330) from the kit. Unscrew the jack nut from the jack socket on the PCB. Mount the PCB onto the front panel and secure it using the jack nut (A) and the 4B x 3/16 black countersunk screw (B) provided, Plug the other end of the switch harness into the Keyboard PCB connector CONS; see Fig. 13. 6. Locate pin | of the 5-pin XLR power connector and desolder the Black wire (A); see Fig 14. Solder the end of the Black wire to the other end of the Black wire that was attached to the V- Micro PCB. Solder the joined wires back into pin 1 of the XLR 7. Solder the red & green wires from the 5-pin XLR power connector onto the V-Micro PCB holes beled CON7 as shown in see Fig. 13. ——— ALLEN & HEATH GS3 SERIES SERVICE MANUAL B5-33RED ———[}# FROM 5 PIN XLR .@ GREEN ———] BLACK ———} SWITCH HARNESS T cn A (A) (B) Fig. 13. Installing the v-micro PCB. S-pin XLR power connector Gn (A) By a 8 fli 443 o 38 RNS Fig. 14, Soldering the black wire to the power connector. fis Hennssnenessnesnsnsnn tenses ninnens nines ensmnnssennessnsnssnnsntnnnsssnneOAQan stnsnansnananenacunn oat BS-36 ‘GS3 SERIES SERVICE MANUAL. ‘ALLEN & HEATH8, Locate the M3 screw (A) on the Meter PCB and unscrew it. see Fig. 15. Unpack the two M3 x 25mm pillar screws (B) in the kit and use them to mount the VPROM PCB (C) and SMPTE PCB (D) firmly to the Meter PCB as shown V-MICRO PCB IP (A): METER PCB A) ea (C) (8)—| —(D) a METER PCB I V-MICRO PCB— (an) (C) & (D). —™s METER PCBI (Ay ). 15. Fixing the VPROM & SMPTE PCBs. ALLEN & HEATH GS3 SERIES SERVICE MANUAL B5-35Stage 6 - Fitting Harnesses 1. Plug the other end of the VCA harness, that was connected to the Keyboard PCB, into connector CONS on the V-Micro PCB, as shown. see Fig. 16. CONS CON3 0 hone ag =o —— _o Foy ye yen Fig. 16. Fitting the VCA hamess. 2. Unpack the VCA Slave Harnesses from the kit, Plug the harnesses into the connectors labelled CONI (A) on the VCA Slave PCBs and onto the connectors (B) on the Channel VCA PCBs Connect the ends of the harnesses to CON4 (C) and CONS (D) on the Keyboard PCB as shown. see Fig. 17. IT ee ee eet ssn (PI FRONT PANEL I T KEYBOARD PCB | [Tal] HARNESS «4 o)—-1 J 7 ® a “ ©) Fig. 17. Fitting the VCA Slave & Channel harnesses. ——_————— 55-36 'GS3 SERIES SERVICE MANUAL ALLEN & HEATH3, Ifyou are upgrading a 24 or 32 Channel GS3 unpack the VCA Slave Expander harnesses (A)and fit them to CONG (B) and CON7 (C) on the Keyboard PCB as shown. see Fig. 18. (Pu FRONT PANEL KEYBOARD PCB Gs] (A) “) Os Uy Fig. 18. Fitting the VCA Slave & Channel hamesses to an X8 expander. ALLEN & HEATH ‘GS3 SERIES SERVICE MANUAL B5-374, Unpack the Mute Slave harness (A) in the kit. Plug the harness into the mute slave connectors {B), and into connector CONS (C) on the Keyboard PCB as shown. see Fig. 19. Refit new cable ties around each mute slave connector and mute slave PCB. (B) @) (B) (B) “ | HPT FRONT PANEL KEYBOARD (D) || PCB aj {eI} (C) Cy Fig. 19, Fitting the Mute Slave hamess. Ifyou are upgrading a 24 or 32 channel GS3, plug the Mute Slave Expander harness into connector CON10 (D) on the Keyboard PCB. 55-38 GS3 SERIES SERVICE MANUAL ALLEN & HEATH5, Re-fit the 40 way main ribbon harness (A) as shown, see Fig. 20. voll (A) Fig. 20. Refitting the 40 way main ribbon hamess. ALLEN & HEATH G83 SERIES SERVICE MANUAL 55-39Stage 5:- | RE-ASSEMBLING THE CONSOLE. 1. Place the rear extrusion close to the console and screw the green earth wire to it. Offer up the front & rear extrusions so that the console front panel slots into the extrusion slots. Take care not to scratch the front panel. 2. Position the side trims next to the console and screw them to the extrusions using the M6 Hex screws, 3. Turn the console up the right way. Fit the fader knobs on to the fader shafts. When fitting the fader knobs ensure that the fader shaft is at the bottom of it’s travel to prevent stress on the fader body. 4. Unpack the adhesive sticker in the kit of parts. Carefully stick it onto the automation strip on the right hand side of the front panel as shown. see fig. 21. 5. Before fitting the console base carry out the SYSTEM CHECKS described in the next section of this manual. To refit the console base turn the console upside down again. Make sure that the foam rubber pads on the base are positioned over the mute slave PCBs. Screw the base into place. Fig. 21. Fitting the V5 Automation label. BS-40 GS3 SERIES SERVICE MANUAL ‘ALLEN & HEATHSYSTEM CHECK 1. While holding down the Function Key 6, power on the console. This will perform a hard reset, for the on-board computer. Problem If the red PFL ACTIVE LED on the master panel is on, and all the console PFL switches are off. Check Check that the main 40 way console hamess is correctly fitted, i.e. no misaligned connectors, bent connector pins; see page 23. 2. Check that the display shows a steady 0. Problem If the display is blank. Check Check that the keyboard connector CON1 is connected to the Meter PCB connector, see page 17, Check that the small Switch Harness is correctly fitted between the Keyboard PCB (CON 8) and the V-Micro PCB; see page 18. Check that the power supply wires ai & 18. correctly fitted to the V-Micro PCB; see page 17 3. Check that all of the mutes are functioning correctly by turning them on & off. Problem If @ single mute or a group of mutes dont work. Check Check that the Mute Slave Harness connectors are correctly fitted to the Mute Slave PCB. connectors, I.e. no misaligned connectors or bent pins; see page 22. ‘Check that the Mute Stave PCBs are correctly mounted onto the Channel PCB connectors. Problem If all of the mutes dont work. Check Check that the Mute Slave Harness connectors are correctly fitted to the Keyboard PCB connectors, i.e. no misaligned connectors or bent pins; see page 22. 4. Use the console's internal oscil as follows: - Depress the ‘OSC TO GROUPS' switch on the master panel, ~ Raise Group faders 1 & 2 to the ObB mark. - adjust the oscillator level until the Group Meters 1 & 2 display OVU. - Route Group Faders 1 & 2 to the LR mix bus by depressing the '1-2 TO L-R' switch above the Group Faders. ~ Raise the L/R master fader to the 0B mark, The L/R Meters should display OVU. Move the L/ R Master Fader to the -10dB mark. The L/R Meters should now display -10VU. tor to check that the L/R master fader is functioning correctly ALLEN & HEATH ‘GS3 SERIES SERVICE MANUALProblem If there is no control over the LR level. Check Check there are no PFLs currently acive on the console. ‘Check that the LR to 2 TRACK routing buttons on the master panel are not depressed. ‘Check that the VCA Harness is correctly fitted between the Keyboard PCB and the V- Micro PCB; see page 20. ‘Check that the wiring from the LR Master Fader to the Keyboard PCB, and from the Keyboard PCB to the Master PCB are correct; see page 15, 16. Problem If the level on the L and/or R Meters is 10dB too high. Check ‘Check the gain modification resistor on the Master PCB is correctly fitted; see page 10. 5. Now use the console's internal oscillator to check that all of the channel faders are functioning correctly as follows: - Plug one end of a 1/4" mono jack lead into Group Insert 1. The level on Group Meter 1 will disappear. Deselect the '1-2 TO L-R' group routing switch. - Plug the other end of the lead into the Line Input on Channel 1. Check that the MIC/LINE! switch is depressed, the monitor ‘REV’ switch is up, and that the Channel EQ switch is up. ~ Press the PFL switch above the Channel Fader. Set the Channel Input gain until the LR Meters read OVU. Deselect the PFL switch. - Route the channel to the L-R bus with the pan control set to the centre. Raise the channel fader to the OdB position. The L-R meter should be reading OVU (with the LR Master Fader at 0dB position). Move the channel fader to the -10dB position, The LR Meter should be reading - 10VU. ~ Repeat the above procedure for all Input Channels. Problem If none of the channel faders are working. Check Check that the VCA Slave Harnesses are correctly fitted to the Keyboard PCB, see page 22, 21. Check that the VCA Slave and Channel VCA PCBs have been correctly assigned; see page 13. Problem If a group of the channel faders (i.e. channels 1 to 8 or 9 to 16) are not working. Check ‘Check that the VCA Slave Harnesses are correctly fitted to the VCA Slave and Channel VCA PCBs;see page 20. Problem If one of the channel faders is not working. Check Check the wiring of the three wires from the Channel VCA PCBs to the input Channel PCBs; see page 13. Problem If the level on the LR Meters is 10dB too high. Check Check the gain modification resistor on the Input Channel PCB is correctly fitted: see page 9. 6, Turn on your Atari ST compter and run the V-EDIT program (refer to the Getting Started section B5-42 GS3 SERIES SERVICE MANUAL ‘ALLEN & HEATHinthe'GS3 V5 Upgrade Automation Manual’). Connect the MIDI out from the Atari to the MIDI in of the GS3, and the MIDI out from the GS3 to the MIDI in of the Ata ~ Press CTRL-G on the Atari keyboard, or select ‘Connect GS3V' from the 'Utilities' menu. The Positions of the faders on the console will be displayed on the V-EDIT screen. ~ Move the faders, & press mutes on the console, The fader positions and mute stati will be displayed on the V-EDIT screen. Problem If the faders do not move, or the mutes do not change state on the V-EDIT screen. Check Check the GS3 MIDI out to Atari MIDI in connection. Using the mouse click on the one of the mute icons on the V-EDIT screen. The corresponding mute on the console will also change state. Problem If the mute does not change state on the console. Check Check the GS3 MIDI in to Atari MIDI out connection. 7. Select ‘About’ from the the ‘Desk’ menu. The following information will be displayed: TYPE: (Your console type ¢.g. GS3V-16) SMPTE OPTION: Present SOFTLINK: —_Not Preseat ‘MROS: ‘Not Present ‘The version contro! section should display the following: Gs3v: V5.04 (or later) SMPTE: VII (or later) V-EDIT: 'V5.04 (or ater) MROS: : Problem If the SMPTE Option Is not present. Check Check that the SMPTE PCB is corectly mounted, and that the harness to the SMPTE PCB is correctly fitted; see page 19. 8. Use the following procedure to check the SMPTE Generator. - Connect one end ofa 1/4” mono jack lead into the Footswitch socket (above the MIDI connectors, now a SMPTE in/out socket). ~ Connect the other end of the lead into a Channel Input, Select LINE and press the PFL button on the channel. The LR Meter should be registering no signal. - In V-EDIT, select ‘SMPTE Option’ from the 'Utilities' menu, Click on the '"GENERATE ' button, ‘The LR Meter will now display a signal (dependent on the input gain of the channel) - In V-EDIT, select 'SMPTE Option! from the 'Utilities' menu. Click on the 'STOP" button again. ALLEN & HEATH ‘GS3 SERIES SERVICE MANUAL 5-43The LR Meter will register no signal again, Problem If there is no signal on the LR Meters. Check Check that the SMPTE PCB is corectly mounted, and that the harness to the SMPTE PCB is correctly fitted; see page 19. BS-44 GS3 SERIES SERVICE MANUAL ALLEN & HEATHTHE GS3-MB8 MULTITRACK BALANCE OPTION ‘The GS3-MBB8 balance option is a kit of parts which is fitted into the GS3 or GS3V console to balance 8 channel GRPIDIR OUT and TAPE IN connectors. For 16-track multitracks two kits are required, 24-track three kits etc. Each kit contains 8 small circuit assemblies and wiring harnesses, one per channel. Aceess is required to the console internal assemblies. Circuit board track modification and soldering is necessary. THIS WORK SHOULD ONLY BE CARRIED OUT BY TECHNICALLY QUALIFIED PERSONNEL. POWER SUPPLY CONSIDERATIONS - IMPORTANT NOTE ! The standard GS3 console is powered by the external power unit type MPS9. This operates near its maximum capability when powering the largest console in the range, the 32 channel GS3V. Each MBS circuit assembly draws around 12mA current (a set of 8 needs 100mA). For GS3V-32 consoles with more than 8 channels of balance option fitted (1x MIB8 kit) the MPS9 should be replaced with the ALLEN & HEATH RPS9 or RPSS power unit. This may be ordered separately. Consider this also when fitting an expander toa balanced GS3V-24. Please state the mains voltage setting required when ordering a replacement power unit. CIRCUIT DESCRIPTION Each channel i fitted with a small piggyback circuit assembly. Refer to circuit diagram D209 for the schematic and board layout of this assembly. The console GRP/DIR OUT is taken to ICIB which buffers and boosts the signal by 6dB. 1C2 is the industry standard SSM214? differential balanced driver which provides a further 6B ‘of boost to bring the console -8dBu (-10dBV) low level signal to the +4dBu high level standard, The output is electronically balanced and fed to the tip (+) and ring (-) connector pins of the output jack socket. The console ‘TAPE IN jack socket is reconfigured for tip (+) and ring (-) balanced input fed toIC1A which attenuates the signal by 1248 to provide an unbalanced -84Bu to the console. For consoles previously modified for high level operation cr where low level balancing is required, the circuit assemblies may be adjusted for unity gain operation by replacing RI, R2 and RS and removing R7 as shown on diagram D209. R10,11 and C11,12 filter the DC power input, while diodes D1 and D2 provide protection against reverse voltage. CHECK THE CONTENTS OF THE KIT: S3BALCIRCUIT ASSEMBLY 2X000-709 QTY x8 WIRING HARNESS 2X000-131 QTY x8 SPACER NYLON M3x4mm = ABO331 ary x16 ‘SCREW M3 x 12mm PAN POZI AB0078 QTY x16 LOCK NUT M3 ABO102 QTY x16 ADHESIVE LABEL (-10 BAL +4) ANO394 QTY x1 block THESE FITTING INSTRUCTIONS AP0208 Qty x4 Fitting the MIB8 option requires removal of the base and part of the chassis assembly, small channel cizcuit board track cuts and component adjustments, assembly of the piggyback circuit boards using the spacers, screws and nuts, soldering of harnesses to the channel boards, testing of the signal level and balance function, re-assembly of the console, and fitting of the adhesive connector labels. We recommend that this work is carried out in a well lit service workshop on a suitably sized clean work surface protected to prevent cosmetic damage to the console. TOOLS REQUIRED : 2 point cross head screwdriver ‘4mm hexagon Allen key Long Nose Pliers MB open ended spanner Printed circuit track cutting too! Fine tip soldering iron ALLEN & HEATH ‘GS3 SERIES SERVICE MANUAL BS-45ACCESS TO THE CHANNEL ASSEMBLIES BEFORE YOU START OBSERVE THESE PRECAUTIONS: Make sure your work surfaceis clear of dirt and debris which may damage the cosmetic finish ofthe console. Itis best to place a clean table cloth or foam sheet over the work surface first, Avoid balancing the console on any one of its comers as this may damage the trim, Retain all removed fixing screws and components in a safe place for reassembly. To gain access to the internal assemblies remove the flat steel base and the rear extrusion, Ifchannels 1 to 8 are tobe modified the adjacent side trim will also need to be removed. Please note that the front panel is only retained inposition by slotting into the extrusions, so that when the rear extrusion/side trim assembly is removed great care must be taken not to distodge the control panel from the front extrusion. Proceed as follows: 1, Disconnect the power supply and all cables from the console. 2. Place the console upside down on a suitable flat work surface. 3. Remove the base plate screws using a 2-point crosshead screwdriver. Lift off the base. — FRONT ee LUFT OFF BASE a — REAR CHANNEL CIRCUIT ASSEMBLIES EXTRUSION CONTROL PANEL ——_=_= 4, Using a 4mm hexagon key remove the 6 large screws retaining the rear extrusion to the side trims. Carefully slide the extrusion away from the control panel to gain access to the rear of the channel circuit assemblies. Do not stretch the green earth wire attached to the extrusion. 1, Remove the side trim nearest the channels to gain accoss tothe channel l circuit assembly. Remove the 3 large serews holding ths side trim to the front extrusion. Support the front extrusion to prevent it slipping off the control panel. CONFIGURING THE ASSEMBLIES 6. Identify the issue number of the console channel PCBs (PCB AG0308 Issue 1 or Issue 2). Thisis printed jin the tracking behind the jack connectors. Modify these assemblies by cutting the tracks, removing ‘components fitting the option assemblies and soldering on the option wiring hamesses as detailed in the FITTING INSTRUCTION DRAWING D210 sheets 2 and 3. NOTE: Check the level setting requirement. The option assemblies are set to convert a standard low level (-10dBV) console to balanced high level (+4dBu) operation. For different level settings refer to the circuit diagram D209, Check first that your console has not already been modified for high level operation BS-46 GS3 SERIES SERVICE MANUAL, ‘ALLEN & HEATHFITTING THE OPTION To gain maximum screwdriver and soldering access start from the highest number channel down, for example from 8, 7, 6 to 1, or 16, 15, 14 to 9 ete, Fitthe option BAL PCB AG0316 to the channel assembly using the 2 screws, spacers and nuts provided in the kt, Next plug on the CABLE HARNESS connector ensuring correct orientation. The connector ears should face out from the PCB. Bend the cable down under the IO PCB and fan the wires to their destination pads according to drawing D210. Solder the wires ensuring good joints Check your work for accuracy. Remove any wire clippings or solder debris. 7. Refit the side trim and then the rear extrusion ensuring front panel is seated correctly. 8. Refit the base. Note the correct oricatation, i.e. the foam strips line up with the SLAVE assembly positions. PRECAUTION: Donot cross thread or overtighten the base screws. These self ap into the aluminium extrusions and steel side brackets. FITTING THE LABELS A self-adhesive label block is provided to identify the channels which have been modified. This is important in ‘cases where not all the channels have been modified. You may bave a 24 channel console and wish to balance only 16 channels to work with your 16-track multitrack recorder. The label also indicates the operating level of the balanced connections. The standard setting is high level at +44Bu, 9. Place the modified console correct side up. Cut the label block into individual labels as shown dependent on the operating level set. For standard setting cut the label for high level +4dBu, Ifyou have configured ‘the option assemblies for low level operation cut the label to indicate -10dBV. Remove the adhesive backing and stick the labels next to the balanced connectors as shown. C mew] fal ‘STANDARD HIGH LEVEL LOW LEVEL —— STICK ON HERE TESTING FOR CORRECT OPERATION Itis recommended thatthe balanced connections are tested using a dB voltmeter and oscilloscope to test for correct Jeveland phase. With the console group meters st to read0'using the built-in console oscillator the balanced GRP/ DIR outputs should provide a +4dBu output. If configured for low level operation they should provide -84Bu (HO4BV). Signal phase should be correct for jack tip = hot (+), ring = cold (-). To test the balancing function ‘you should measure an inphase signal between tip and sleeve (carth), and an out of phase signal between ring and sleeve. Both these signals should be the same level 64B lower than balanced output i... -24Bu (-14dBu). The TAPE INPUTS should work correctly with +4dBu (-84Bu) signal input. If suitable test equipment is not available the option should be tested with the intended multitrack recorder. The evel alignment should be correct between console and multitrack with the meters reading’0'. The console oscillator should be used to check this alignment, NOTE: Remember tocheck that the correct power supply unit is provided with the modified console This applies to 32 channel GS3V consoles as explained previously, OTT -777 er ALLEN & HEATH GS3 SERIES SERVICE MANUAL BS-471 angg £ 40 7 1894S 0120 oy onmvaa HLV3H 8 NSTW ‘S@VOG T SASS BOCOOY OI CS HiIM S31OSNOO YO4 SNOILOAYLSN! ONLI NOLLdO MOVELILTAW GSONW IVE se-a-8 | axa] now | 29 07BON GRIDS sso ssuon | aiva [ae | Noise sa ‘@d ads Usa70s “WA £3 NOY SOVONASIO TIN YOLOSNNOD eee 1 BHL WOU 3aSH AVHL SSS ONUSITIOS YSLsv SUSNS ve(e NAOHS Saved 30 “NMOHS| UVd WodAL S8N0709 BAN SHI ONISN ONIAVEG SEL Ni JGALVOIGN SV 01 £$ NO SGVd OL SSH YadIS NAOHS SV TW@ £$ OL HOLOSNNOD 378V9 Lis! SMBYOS Ld OL AVM 1938409 SLON SONKIY ONSN GYWOE O! $$ OL GVO Wa £S Lid SSONVHO GYvOE O1 $$ BBL V "ATNO SLLVINSHOS SI ONLNOY 3M “ALY BOS GIOV TESA # AVAVIND Si add “WE £S 30S ANSNOdNOD NO 889d HLOG SMOHS ONYEO NOILV 20S! WORLIT SUNT "BNVTd AO OL O3L93NNO9 O¥d 2 -L0 GDR SOVd N3IM138 YOWdL LD 829 OL YOVHL HIM G¥d ® «LN CDR Sov NEBRUBE OVAL 19 3 Ne CRRA SOVd NAIAL3E Yowell LAD “¥) HOLIDWdvD_SAOWSY oo @ ‘SNOILOMILSNI ATENESSY ‘ONY ® Gd “WE ES SNILLIS SYOI3 SNOG 3a, or Z SSI BOLOOV ASSW Gd _O1 SOL SIONVHO ouroun Ale sean arava] _ aes. ° 4 | oS r GEIL Lee ; i LS, ORERER GE lr SS = ll owsaety _/ EE owe “Te |") # © Be ae [eee = Se ee EER 2 | a. a SS a T/sMem sulla wal ED ote | ee 3 Pal uae | tea a ES SF CT J c= TU Ey i i “ALLEN & HEATH GS3 SERIES SERVICE MANUALryt anssi £ 40 £ 18US Oley enanvan HLWSH ® N3TIV ‘SGYVOS | SSSI BOCOOY C1 £S HLM S390SNOD YO SNOLLOAMISN: ONL LIS sa orDaN ens NOILdO MOWHLIL IAW CSONW Ive SOvd @ 91 SNd Na3AL38 OVE LN NB) OS 8E2 ONY $9 SYOLIDWdY? BAONSY z ‘ ‘SNOLLOMYLSN| ATAN3SSY ‘ONMIM @ GOd Wa £S ONLI 3HOJ38 SNOG 38 01] I ssi @ocooW ASSV Bd _O1 £$ OL SBONVHD q SRE AAR | BLON 33s ° Of ne = OM |: 2° ay Sth ch Je LOOHD ba ER cee Bal etl oa on Es \Es ° = Es uu i Ui B5-49 GS3 SERIES SERVICE MANUAL ALLEN & HEATHB5-50 GS3 SERIES SERVICE MANUAL ALLEN & HEATH| ORDERING SPARE PARTS Gg This section provides information for identifying and ordering spare or replacement parts for the GS3 and GS3V range of consoles. The diagram below shows the major assemblies, Refer also the PARTS: STRUCTURE and INTERNAL LAYOUT drawings in PART C of this manual. Please quote the console model and serial numbers when ordering parts. nes Hever ee GS3- 24+X8 \ mi a in i — dorels 110 6 rasters chats 17 to 24 Gunes 10K rastes dontio ates dont we ALLEN & HEATH GS3 SERIES SERVICE MANUAL B6-1ORDERING A CONSOLE: To order a new console, please specify the model number and AC mains input voltage required for the MPS9 power supply unit. MODEL DESCRIPTION ORDER CODE GS3-16 16 /O channel console + MPS9 (volts?) ZZ-$3-001 GS3-24 24 1/0 channel console + MPS9 (volts?) ZZ-S3-002 GS3-X8_ 8 /O channel expander kit ZZ-83-003 GS3V-16 16 1/O channel console + MPS9 (volts?) ZZ-83V-001 GS3V-24 24 1/0 channel console + MPS9 (volts?) ZZ-S3V-002 GS3V-X8 8 I/O channel expander kit ZZ-S3V-003 REPLACEMENT POWER SUPPLY UNIT MODEL DESCRIPTION ORDER CODE MPS9 Power supply unit (specify 220V or 240V) 8700-711 MPs9 (specify 100V or 110V or 120V) ZS700-712 RPSS (specify 110V or 120V) ZX400-606 RPSS Power supply unit (220V) 2X400-605 RPSS Power supply unit (240V) ZX400-608 ORDERING AN ASSEMBLY: _Thefollowing assemblies are supplied fully tested. Pleasenote that several of these need to be assigned according to their intended position in the console. Thisis done by soldering wire links or assignment pads. Please refer to the relevant diagramsin PART C of this manual for details. It is best to check the assignment settings of the assembly you are replacing before removing it from the console. GS3(V) denotes assemblies, options and components compatible with all models in the GS3 range. DESCRIPTION GS3-16 V5 VCA automation Upgrade kit GS3-24 V5 VCA automation Upgrade kit GS3-32 V5 VCA automation Upgrade kit GS3-X8 V5 VCA automation Upgrade kit GS3(V) Balanced Multitrack Option GS3V SMPTE Module Option PRINTED CIRCUIT (PCB) ASSEMBLIES: ORDER CODE ZZ-S3UP-001 ZZ-S3UP-002 ZZ-S3UP-003 ZZ-S3UP-004 ZZ-S3-MB8 ZX000-708 * specify GS3, GS3 V5 Upgrade or GS3V when ordering spare or replacement assemblies. MODEL DESCRIPTION GS3 W/O PCB assembly GS3(V) Group PCB assembly GS3(V) Slave PCB assembly GS3 Master PCB assembly GS3(V) 4 Jack Connector PCB assembly B6-2 GS3 SERIES SERVICE MANUAL ORDER CODE (assign)ZX000-705* (assign) ZX000-706 (assign) ZX000-106 2X000-103* (assign) ZX000-007 ‘ALLEN & HEATHGs3 Micro PCB ‘assembly ZX000-105 GS3(V) —_Baragraph Meter PCB assembly ZX000-104 GS3V V-Micro assembly (includes V-PROM assembly) ZX000-707 GS3V Keyboard PCB assembly ZX000-228 GS3V Channel VCA PCB assembly (assign)ZX000-226 GS3V VCA Slave PCB assembly (assign) ZX000-222 GS3 V5 Upgrade V-Micro assembly (with V-PROM assembly) ZX000-246 Gs3 V5 Upgrade Keyboard PCB assembly ZX000-240 GS3 V5 Upgrade Channel VCA PCB assembly (assign) ZX000-242 Gs3 V5 Upgrade VCA Slave PCB assembly {assign)ZX000-241 GS3V SMPTE PCB assembly (also V5 Upgrade) ZX000-238 GS3(V) Balanced Multitrack Option PCB assembly ZX000-709 MPS9 Power Supply PCB assembly ZS700-012 RIBBON HARNESS ASSEMBLIES: MODEL DESCRIPTION ORDER CODE GS3(V) C16 40-way Main Harness ZX000-112 GS3 C16 16-way Slave Harness ZX000-113 GS3(V) C24 40-way Main Harness ZX000-114 GS3 C24 CHI-16 16-way Slave Harness ZX000-113 GS3(V) C24 CHI7-24 16-way Slave Harness ZX000-118 GS3(V) _X8 40-way Main Harness. ZX000-117 GS3(V) 8 16-way Slave Harness ZX000-118 GS3V C16 16-way Slave Harness (including V5 Upgrade) ZX000-236 Gs3V C24 CHI-16 16-way Slave Harness (ine. V5 Upgrade) ZX000-236 GS3V C16 VCA Slave Harness (including V5 Upgrade) ZX000-223 GS3V X8 VCA Slave Harness (including V5 Upgrade) ZX000-224 GS3V C24 CHI-16 VCA Slave Harness (including V5 Upgrade) ZX000-223 GS3V C24 CH17-24 VCA Slave Harness (including VS Upgrade)ZX000-224 THE CHASSIS TRIM: MODEL DESCRIPTION ORDER CODE GS3(V) __Left and right side trims AALI32L/R GS3(V) C16 Chassis extrusion (armrest/rear) AALI33 GS3(V) C24 Chassis extrusion (armrest/rear) AAI134 GS3(V) _X8 Chassis extrusion (armrest/rear) AAI143 MANUALS AND SUPPORT DOCUMENTATION: Gs3 Owners Manual APO122A GS3V Owners Manual APO172 GS3V Automation Systems Manual ‘APO140, GS3(V) __ Service Manual ( includes Options) APO123 GS3(V) Hii Level Multitrack Option sheet, APO134 GS3-X8 Expander fitting sheet APO135 GS3V-X8 Expander fitting sheet ‘APO143 Gs3v SMPTE Option User Manual APOL41 Gs3 V5 Upgrade Installation Manual APOI89 Gs3 V5 Upgrade User Manual APO188 GS3(V) _ Balanced Option fitting instructions ‘AP0206 ‘ALLEN & HEATH GS3 SERIES SERVICE MANUAL B6-3SOFTWARE UPGRADE: There are two types of software fitted depending on the type of console: Standard GS3__- V4 plus Mute Automation software GS3V & GS3 V5-Upgrade _ - V5 Automation software. To order a replacement EPROM please contact ALLEN & HEATH and notify us of your console serial ‘number, its present EPROM version and code number, and reason for the replacement. SERVICE TOOLS: _Thetools required to service the GS3 range of consoles are standard to an electronics service workshop and are easily obtainable. The following items are necessary for full disassembly and service access: 4mm Hexagon (Allen) key (M6 side trim) T0033 1-point Crosshead screwdriver (M3, 4AB) ATO004 2-point Crosshead screwdriver (M4, 6AB) AT0002 10mm Nutdriver (small pot nuts) T0003 11mm Nutdriver (large pot nuts) AT0023 15mm Nutdriver (jack nuts) ORDERING A STANDARD SPARES KIT - (A) Order code: ZX000-120 ‘Itisrecommended that this kit of partsis held and maintained by the service agent to enable in-field service repairs to this range of consoles by component replacement independent of the ALLEN & HEATH factory. This component kit is supplied in a cabinet of drawers. Commonly available items such as resistors, capacitors, tools and soldering equipment are not included. Individual spare parts from the following list may be ordered. Please quote the description and order code for the part required. ORDERING A GS3 TOP-UP SPARES KIT - (B) Order code: ZX000-121 Ifyou are a service agent who already stocks spare parts for the ALLEN & HEATH SABER range of consoles, you may already stock some of the common parts used on the GS3 range. The TOP-UP kit provides just the parts unique to this range. Below is a list of the components supplied with each kit (A) - STANDARD SPARES KIT (ZX000-120) (B) - GS3 TOP-UP SPARES KIT (ZX000-121) a) @) DESCRIPTION ORDERCODE QTY QTY Fader parts: Fader - Alps 100mm travel, 10k ohm log Al0144 5 5 Fader knob - 11mm wide, white AJ0384 5 5 Fader screw - M3 x 6mm PAN ABO073 10 10 Fader spacer - M3 clearance x 3mm. ABO254 10 10 B6-4 GS3 SERIES SERVICE MANUAL ALLEN & HEATHDESCRIPTION ORDERCODE QTY QTY Fixings: Cable tie - 150 x 2.5mm (SLAVE fixing) AKO0332 20 20 Countersunk M6 HEX bolt (SIDE TRIMS) ABO310, 5 5 Pan 6AB screw (base fixing) ABO170 10 - Countersunk 4AB screw (panel fixing) ‘AB0059 10 - Pan 4AB screw (PCB fixing) ‘ABOOST 10 : Pan M4 taptite screw (expander fixing) ‘ABO271 10 _ M6 joining stud (expander fixing) ABO325, - - Joint block - nylon A138 (PCB fixing) ABO253 5 - Rotary knobs and caps: Rotary knob - small (dual top) grey 30058 10 - Rotary knob - large (dual AJ0059 10 10 Cap - C111 Red + whi 430063, 10 - Cap - C111 Brown + white line AJ0065 10 10 Cap - C111 Blue + white line 430066 10 - Cap - C111 Grey + black line AJ0064 10 - Cap - C111 Green + white line AJ0061 10 - Buttons: Square Red 12.5mm (mute keypad) AJ0300 5 : Rectangular Grey 10xSmm AJ0093 5 - Rectangular White 10x5mm Ay0094 5 : Rectangular Red 10x5mm AJ0095 5 : Square Grey 5mm (routing) AJ0363 5 5 Square White 5mm (L-R) AJ0373 5 5 Square Red Smm (+48V switch) AI0364 5 3 Potentiometers: 10kC+10kA AHB-11 (Channel GAIN) AT0061 2 2 10kBcc AHB-1 (PAN) AI0051 2 - 100kCx2+10kBcc AHB-10 (Channel MF & LF) 10060 2 2 100kBcc AHB-2 (Channel HF, Monitor HF & LF) AI0052 2 - 100kAx2 dual AHB-6 (FX SENDS) ‘AI0056 2 - 100kA AHB-4 (Chan,Mon CUE, FX MASTER) —AI0054 2 - 10kAx2 AHB-18 (RETURN GAIN) AlO119 2 - 100kAx2 AHB-5 (STEREO RTN LEVEL & CUE, CUE MASTER, STEREO CUE LEV, C/room LEVEL) AI0055 2 - 100kBecx2 AHB-12 (Return HF & LF) AION 2 : 10kBec+100kA dual AHB-8 (Mon lev/pan) A10058 2 2 10kA AHB-16 (Osc, Talkback) ‘AI0131 2 : Switches: 2PCO momentary (MUTE) ALO374 5 - 2PCO latching (general) AL0162 5 - Connectors: Jack socket stereo switched AL0009 5 - 3-pin XLR Female 90deg PC(MIC) ‘AL0502 2 - 5-pin DIN 180deg female (MIDI) AL0095 2 - S-pin XLR chassis male (DC INPUT) AL0017 7 - LEDs: TI round - Red AE0086 5 - TI round - Yellow ‘AE0084 3 - 4 segment bar - Green ‘AE0303 2 2 —_—_—_—__-S ALLEN & HEATH GS3 SERIES SERVICE MANUAL B6-5DESCRIPTION ORDERCODE QTY QTY 4 segment bar - Red ‘AE0304 2 2 2 segment bar - Green ‘AE0306 2 2 Integrated circuits: ‘TLO72P Dual Operational Amplifier AE0046 10 2 NES532 Dual Operational Amplifier AE0221 10 2 80C32 microprocessor ‘E0312 - - 6264 RAM memory ‘AE0224 - - 4051B CMOS 8 channel Multiplexer AEO118 2 - 4053B CMOS triple 2 Channel Multiplexer AEO1I7 : - 4099B CMOS 8 bit Addressable Latch ‘E0238 2 - T4LSOSN TTL Hex Inverter O/C E0093 - - 74LS138N TTL 3 to 8 Decoder ‘AE0248 - - 74LS373N TTL Octal Latch AEO140 : - LM339 Quad comparator (BG meter) ‘E0071 2 1 6N136 Opto isolator (MIDI) E0222 1 - 4N35 Opto isolator (footswitch) E0266 1 1 7805 SV regulator E0308 1 SSM2142P Balanced Output Driver ‘AE0302 1 Transistors: BC549 NPN general purpose AE0020 10 10 BC214C PNP E0031 10 2 J111 FET (MUTE element) ‘AE0083 5 - 2N4403 PNP low noise (MIC pre-amp) E0273 10 - BC637 NPN (headphones) AE0068 2 - BC638 PNP (headphone) ‘AE0037 2 - Battery NiCad 3.6V 100mA/hr ‘APOO19 1 - MPS9 POWER SUPPLY Mains fuse | Amp T 20xSmm (UK, EUROPE) AL0305 5 - Mains fuse 3 Amp T 1 1/4” (USA, JAPAN) ALO315 5 : Fuse insert 20x5mm (UK, EUROPE) ‘AL0314 1 - Fuse insert 1 1/4” (USA,JAPAN) AL0313 1 - Fuse holder (universal) ‘AL0312 - - Torroidal transformer A117 AM0023 - : Bridge rectifier 3 Amp ‘AE0206 1 - IC regulator +15V 7815 ‘AE0047 2 : IC regulator -15V 7915 ‘AE0048 2 - IC regulator +48V 783 ‘AE0214 1 - IC insulating kit (washer+bush) AA0693, 5 - S-pin XLR female inline AL0049 - - MPS9 Label write-on ‘ANO204 - - 4AB Pan screw (cover to chassis) ‘ABO0S7 - - M3 Pan Taptite screw (cover to h/sink) ‘ABOO71 5 - SERVICE TOOLS 4mm HEX (Allen) key ATO033 1 1 1-point crosshead screwdriver AT0004 i - 2-point crosshead screwdriver AT0002 1 - Ring spanner 10mm AT0003 1 - Ring spanner 11mm AT0023 1 - B6-6 GS3 SERIES SERVICE MANUAL ALLEN & HEATHORDERING A GS3V TOP-UP SPARES KIT Order code: ZX000-227 Ifyou are a service agent who already stocks spare parts for the ALLEN & HEATH SABER and GS3 range of consoles, you may already stock some of the common partsused on the GS3V range. The GS3V ‘TOP-UP kit provides just the parts special to this range. DESCRIPTION ORDER CODE ary Integrated Circuits: SSM2018P Voltage Controlled Amplifier ‘E0315 10 SSM2300P Octal Sample & Hold AE0316 1 4066B Quad Switch ‘AEO1I6 1 Transistors ZTX107B NPN (Sample & Hold Switch) AEO019 1 LEDs: Triangular Green Hi Effiency AE0338 16 Fader Parts: Fader screw - M3 x 8mm Countersunk ABOO74 16 Fader spacer - M3 x 4.5mm ABO331 16 gs: Plastic Rivets SR3055 ABO338 10 Pillar - M3 x 15mm (VCA Slave PCB) AB0294 2 Pan Screw - M3 x 8mm ABOO73, 4 Buttons: Square Black 12.5mm (Function Keys) A30348 7 Battery NiCad 2.4V 100mA/hr APO1S8 1 Preset 500K Horizontal (Channel VCA PCB) C0362 10 ALLEN & HEATH GS3 SERIES SERVICE MANUAL 86-7STC wom OTL InOS coun a O + HH JuniMnais Sid ove mo 1 UMSNOD ONFGROIBE €S9 dh » oO v oa . ‘STiawaa 26 01 91 80 2 01 n2 ¥2 01 ot uous OW¥aX cL E59 ¥ OL 901-0002 3 3714n00 od nowy Adan w3Add sou-00002 aL y1wN03 Od OF ] Get rar 2-2 10 ASSW TaNWS 919 ASSV Bhd OX [rowers | | 2210 ee Tee ws nuranoe_| 55a ALF WOI TGNYd 919. 211-000K7 EEL D00KZ NY Ww SH TEHIGSY SSINAMH TenWy | Das 31 weenie’ [eas a015 I l ti -000Kt az 4100-00012 cong Las OWS ott SRA BUM DE La {| Il | Ha 1O-+ elo 1535 SUDO Fe-ESD SeInay HS ANDO 91-699 veri | _eeuiwy _|rorsnanx3 oct |_sva E103 SAOLLSTALSNE WOLLAD T3IGT-IH Teck oe ae we [90 Elba NOL RSHT GONVATD Bx sao ci ee come e210 Wow SLAs 1D 1 Zeina “Way 28RD lara es] [fsaves os ‘ALLEN & HEATH GS3 SERIES SERVICE MANUAL, B6-8ETSI mame BUATIWIS STS ceunluin AMES weno w wowsz ws (9 Siew Givens " Z| py UT WA - sens BI VIA TSN SSH GTS WO sezcone | —— ie se ASSW NV OX! TSAWE INE SI | Qa waiaW 1 ww 1 ead \_SSHNGVA HOLES vase et! Yuga (WOW WbBan «Ba ir Taavaa SLIVWOI TANWd 8X | “LFW TINVd 915 ron j uae onan! SERS mae ae SSW SISSWHE 915! “S GL Avraecm om ee | FEET TE rRSSSS 5 ‘iSSW SISSHHT a ero Set | Wk EE VON TN 1 ' ' ' ' ' ' ' f ' ' ' ' 1 1 i Dre i TSSv Tava 919! ‘GS3 SERIES SERVICE MANUAL ALLEN & HEATHey BWNINLS S1avE i aurawaessorw — [NITY JdvaodN SA ES9 028 |e +m ‘ Savana 6S) = 3am ont Tra S| ea ast =f] —— TA De GAT ES a aoToeeT AT (oe LG TT TTS MT TAT SS —__ Da Aa | OTANI cea 2 aS aaa OD eres sa! [E TE ans WN HED 1 sa 091s SOB MAD cB SAT aS GS3 SERIES SERVICE MANUAL, ALLEN & HEATH B6-10[Buys suane NgLLéO xovRLIL 0M O30HN WE sariaassy-ans NOL) AMDLIWS 3H-€S-22 SOO SAPS LIB l uN | aW-ES-22 OBLUWADS =: (sto @ GULL OLS < wt AY OBxO¥d BaW-ES-22 OSLIVHYOS ae (ST3NWWHO 8) NBADISMD OL LEM ALD 38 a 4A E99 sus ae ae [al eae so asst Van sina avi a stam a dL SW RE S31 Stages Na fa #30 3M dd Wa €S ox mrowe) ex iow) ex soar | ath) ONIXTS ATAWASSY ITED “add “We ss V cozoay —L3HS oud | S eci-pooxt OuDyOvd “Wa ES B6-11 GS3 SERIES SERVICE MANUAL ALLEN & HEATHB6-12 GS3 SERIES SERVICE MANUAL, ALLEN & HEATHALLEN TECHNICAL BULLETIN Attention Service Departments HEATH issue No. 1 File with GS3 Series Service Manual ‘The following applies to all GS3V consoles up to serial no S90010P. 1) GS3V FOOTSWITCH The legend on the Keyboard PCB (AG0332 Issue 3) for the footswitch connector is incor rect so that the ring and sleeve connections for the footswitch are reversed. This could result in incorrect operation of the footswitch. To correct this error simply swap the ring & sleeve wires either on the Keyboard PCB, or on the footswitch jack. 2) GS3V VCA SLAVE PCB ‘The mounting lugs on fader RV7 are touching the PCB. These lugs could short to the PCB tracks causing failure, To remedy the error either cut off, or bend the lugs clear of the PCB. To do this the PCB must be removed from the console. Follow the section on GS3V Fader Replacement in the GS3 Series Service Manual for guidance on removing this PCB. INS 18/03/93,TECHNICAL BULLETIN Attention Service Departments : HEATH REF. GS3V_02 issue No. 4 [Pate 24/3/93 Page: 1 of: 1 Tile: _GS3V - VCA GAIN CHANGE File with GS3 Series Service Manual [Authorised: CD The following change applies from GS3V console SERIAL NUMBER 690034 on (except 590037 and 590042): The VCA circuit gain is increased by 10dB and the post-fade buffer gain is reduced by 10dB to shift the top of fader +10dB gain into the VCA stage. This results in improved post-fade noise performance and also shifts the minimum distortion point to fader position "0" (previously "+10"). ‘This change applies to the channel and master L-R faders and affects the 10, VCA Slave, Master, and Keyboard PCB assemblies. Consoles prior to the above serial numbers may be modified without removal of these assemblies. Refer to the circuits and layouts in the GS3 SERVICE MANUAL APO123. MODIFYING THE CHANNEL FADER GAIN 10 CHANNEL ASSEMBLIES - Circuit D113, PCB AGO308 ‘Change post-fade IC4 resistor R97 from 47k to 15k. On built consoles do this by fitting a 22k resistor across the existing 47k. This reduces the post-fade gain by 10dB to OdB. Unplug the IDC harness to gain access to this component. VCA SLAVE ASSEMBLIES - Circuit D144, PCB AGO315 ‘Add a 150k resistor on the solder side from pin 11 to pin 16 of each VCA IC1 to ICB to introduce negative offset which provides a VCA gain of +10dB. Unscrew the VCA SLAVE. assemblies from the FADER SLAVE assemblies to gain access. Be careful not to disturb the distortion trim preset settings. MODIFYING THE L-R FADER GAIN MASTER ASSEMBLY - Circuit D115, PCB AGO310 Change post-fade C2 resistors R10 and R13 from 27k to 8.2k to reduce the L-R post-fade gain by 10dB to 0dB. On built consoles do this by fitting a 12k resistor across the existing 27k resistor. KEYBOARD ASSEMBLY - Circuit 0929, PCB AGO332 ‘Add a 150k resistor on the solder side from pin 11 to pin 16 of just VCA C10. (Do not do this for 1C11). Be careful not to disturb the distortion trim preset settings. CHECKING YOUR WORK Inspect all solder connections for good joints and accuracy, and remove any debris. Refit the ‘SLAVE assemblies and reconnect the IDC harnesses checking for correct pin alignment and seating. Refit the base and power up the console. Test each channel by injecting a +10dBu 1kHz sinewave into the LINE input and first setting the gain to OdB by measuring the channel INSERT. Press DIR and set the fader to position "0". Test for a +2dBu (+14dBu if Hi option fitted) signal at the GRP/DIR output. Test for correct gain and fader law on all channel faders. Test the L-R fader by routing a channel first to L with the channel and L-R faders set to "0" and PAN full left. Test for a +2dBu signal at the L-R left output (tip). Check the fader gain and law. Repeat for the right output (PAN full right, ring circuit).oDI@ Co Fass 3G Ee eei I El ool@) eee eee jefe BW teeestemop Fo 1! °INSERT SEND PEAK, CHANNEL (10) an eT] ewer we | 2 | ae Brien route eeeaaeai eo Za ie 1 [craw counciser|_* oS Lup wee = w 3 CHAN }PAN | we $)b]S wy é tte [i Cine “Late * C c u A Rev SWEEP SWEEP | = mew Qe sae, vos a a6 es ope ain = @ ~ +4 ote -18 [eo PAN Leet bation re tg d Fx ext FX SEND MASTER ute, UF nF [ LeveL x2 x2, | SAME FOR 234 Bex mx ' a +1 cH EXS ‘pe our ehh} a? ron) EBA Ty i Tae] Fx exe i ; 3 00 z = 1 wiser 7 — FREE = t ! ea fe 7 TA i : ‘ : PFL : | > + i GROUP, i # ‘ a um jae (oF & GROUPS SHowN H S : pk ; i “ a HAN CUE Owe leo G je Yo Saco eT Fa ROUTING a WON CUE HE x ° bd © i s senufeclored bu 7 o_/: ALLEN 8 HEATH LF oe 8 a G63 6 GEV BLOCK DIAGRAM NPUT7GROUP STEREO RETURN ow |58 Drona pe Pose] by 7 date eee eve DIZ Ieeve 2 of 4] CO/16-3-93 LOF 4 SHORN ete—Bus— = 7 '. rFockored bag iy CUE SECTION a ALLEN 8 HEATH Beery cuca i G52 & GS3v BLOCK DIAGRAN UR A RASTER a elas, v=] J [Brevire ne Peat] by 7 dete asezee [ss a Gian 2 gota] cusses TERY on FOLLOM faster ror f Level ‘STEREO CUE OUT ron =h MON CUE out} c _ OLE a] Ss TAK Te eveL > 7 CONTROL ROOM MONITOR TAL ores my Tpyronce irsererreerrEreerETEnEEEETEEEEETenE i TO ALL. GROUPS: Beef Lan me fF L=R SECTION ¢ senorvones [1.25 5 SEND insert 2 okt iS ie Lou TAPE 2 TAPEL e fee ure SELECT val 3ieihe re : a sexo | ‘Ler eaverrs i. 7 INSERT Dep] | HOR CRS La L s RMX g eT i ee r~ : a Lie ONO. AT OUT ie E> ERE rae b our OS, Lor ° PFL nix ontToR oureuTs anacarPa| oe eae ween 1S are oa 1SeEe B “g anu Lore our a a ween [Lae Barger ae J i ‘BONITO: He i nereRSconsOLe MUTE KEYPAD a i e Vester | 2 va ae ra e! | ie fi | 26 a ; 7 s 3S due = | a { ‘2 Ms ace ais HY |e Lee m | tat ea feoeettccnprearoccce een we . wo | HE senate ae PES VL! S '" : _@ ches I lee | tle Fx SEND TT oto mie eutenr va : Vy | -@ ery VU a STEREO nae i | penis) ae : wom cere stexco | eerie ; “GS3 MASTER MUTE PROCESSOR muenma Ouse LEN & HEATH V4 plus SYSTEM ee “lie ae 8See ee ee ree oa RF AL CONTROL PANEL " esav ONLY Hi INTERFACE, ; SPIE OPTION ' y-PROM pos ; O 1 MODULE 1} © 1 it ; | ile , || O Il 2 ' \ z ' MEMORY | g : {lesiesaasae oe ‘ MICROCOMPUTER INTERNAL PATCHES 7 SONG IeeeeHFee feet Eee Poe AUER INDICATORS PTE TiOTCATOR 2 d g 3 3 5 ° 2 = ° GS3V ONLY fs @ Seer cece eee Hie rte AUDIO SIGNAL PATH ponuPockured bye ALLEN HEATH (GSaV BLOCK DIAGRAM MUTE/VCA AUTOMATION raving ner Poor | by 7 date DIL? lesue 2 4of 4{ cone-3-93CONSOLE INVERTED VITH CHASSIS: REMOVED.Ee# q Sa cue F Channel paTH on TE BRAIN TITLE To CIRCUIT DIAGRAM Pcp Tre scae8 ALLEN & HEATH pounce. D113 tgs 2$3 Beaune TICE ALLEN & HEATH arauine no. D114 issue 2 GROUP CIRCUIT DIAGRAM Po TPE ace209, | CONTROL ROOH NON TOR ht T6E 2 IN aT “ ae 8 oe | 4 cio eS] ——aevision [Ya ae 1 ORIGIN” wench FD 25-10-71 $3 2 wate ones ee Rane TITLE eee 4 oF & MASTER CIRCUIT DIAGRen Pp Tee 6c2310rereR InTenrace OSCILLATOR : oS ae TALKBACK TB ro cas ae Sh ey et MASTER CIRCUIT DIAGRAM Pcp TYPE 68010, fss| Revision [Ware] TOT RITE : Soa REaTY TORTI mein FP SS-TO-ST] TINE nent wn $3 eae tm ect ome DaSTRS TINE narre tee penwinc noe D115 tssue 1G LR M ene a x cur rain Cour PAIN 8 OUT aur our suerco ervey | e-teack 11m arent 2 im | STEREO CUE on inseer z-tRack 1 our arent 2 our | cH. CUE even insert | Leer insert RIGHT INSERT | non, CUE ue wo uw 6 “BAL oe cae To PON FRR $3 Tenia RO -DneK CIRCUIT Blac ALLEN & HEATH D9 wee fare tn Ne - fae FUGESD__ COMPONENT SDE G08? issue @ an 62 4-3AcKASTER PCB AGOO ceo pce acon S3 MASTER WIRING cwacm DISC see 440K PCBS €00307 iq 3 soomnak 65 Wa | Be oS cssCHANNEL THTERFACE Ble ralnseae tmnt le A 2 2 rue surTen weep i rue vatow sLalsal Bs ICRG IMERPACE EE = Tres, aT TE ‘waraiats woene ‘TN |e SGT DA OME wD mame WE 58 ALLEN & HEATH Reem tes 3 at Stave cIROUIT nrAGRetT ——— han Di1@ metaot A a a ALLEN & HEATH ne THTE MICRO CIRCUIT - nure processor peawine non D117 issue 1‘Tes “SpeapuinT ool eure oisruay 7. +e$3 ALLEN & HEATH eae TE BARGRAPH METER CIRCUIT pean no, D116 issue 1Ta eH SGV YOR CHANNEL _AGODIS issue @ a Faas? ‘CORPONENT PRINT aa BOD 15-4-%CHANNEL vcAs a SS o | nl, Dac DECODE S9V CHANNEL ycR CIRCUIT rere eee ee : ae a 1 | PRODUCTION | Sswea.FoX 188-92 av VCA SYSTEM oe Er Bi teamane oo seroma ec ee ALLEN & HEATH Di44 issey 7 7 7 g 7 y ° oO} ° ° ° ° ) | 1 i 1 oO Bow | 7 . ws 7 (a |e a Io Do { o a te | i oh ea = .| ; a oO chal Oo Oo Oo oO i Oo Oo want LE Peenel Cf a eth eA waif wot Le! Fe tl Cet Lenzon lgl GS3V_VCA SLAVE PCB aE TT LEDS & FADERS ALLEN & HEATH CTD.- cn co] oan 8 aT cr | onmoa § C aiuddn § t 19938 dj CoLTE gun 3 z : | e cH] ss y Cc fs van ie aa | ae i ( B Avqd : is ok [Eres C Is C4003 8 0 i su alow sw Ue + uw sue cs or = ae o) tar HONNd su seo | set OSI fo Kd 1s sus Ho TINN Riba | ones ii pues re mbt sone sot0cone ree rule F7___tsmuare Fe eae paren —_emase——_roceke vr ven roo recor Pte seuorive coro upnare—Reeate PE] PRRTION TE FETPRE HY STS Gs3y KEYBOARD PCB amr saute tse, : Sateen ne TCE THT | ie mw : a_i p nos acange SWITCHES reasrig vo. DICED saePrPrerert LED DRIVERS poune re DIED Ponenee Peace SAMPLE & HOLD PET PRET TOT TRE FOES TN mn ee “oS3y_ KEYBOARD PCB [eae mantnra tee ; : Sesser BRET oe cag 2 iets te ms 1861a 3h YCA BUS : aes Shee ae fe 8 a Tees = pte i He Locre BecouPL me stone} al SLAVE BUS aetiie ee 3 ebededee * FOOT SWITCH ; MUTE BUS eo ea emose 1-28 Peete saa eet ee tener renee Pee SY YN Gg3y KEYBOARD PCB lrg mautain ete, 7 E Beeman anarieteyac aE TCE Ors [ee reve sw 7 anes fe no: sone CONNECTORS pasa ne, DIC sae 1]an UO th ‘I 83 KEYBOARD PCB FVSIEDUADDITIONAL SUITCHES FOR $3 UPGRADE a 4 s re ’ bse error] — Ae ee WE ALLEN & HEATH UTD. | aT ION” EROS FST PE BO GS vS UPGRADE KEYBOARD PCB |remuce to" st" § © Gidmemicuneitea me caw Daag TITLE Tora Comin, rie 3 : SHITCHES asain ve. DIS issue 1LEFT yca aE 7-SEGMENT DISPLAY DRIVER RIGHT YCA Taree SAMPLE & HOLD GS3 VS UPGRADE KEYBOARD PCB ALLEN & HEATH LTD. irene mmiténs evens" "tae DSG1 mae‘Benner 17-22 VCA BUS SLAVE BUS MUTE BUS a aa ae wre es St aeanertor [am sa Poe Be a a G82 v5 uecrave KEvpoaRD Pca [ftir ue" 7 | E Ricwmme crate an rate Baaaing TITLE OOF Scone Tee xu aeabeuaae CONNECTORS imine we,_D9S1 ene IFWI1 4D — eH fer Y_MICRO PCB = 7 SMPTE Z| MIDI IN mIDI THRU] | mip1 out |[iN-ouT 5 { ci Poon SkT3 lejsoe|tyee C26! | ar SKT1 L_Risri4 PEPPlassicn (cons faa Bel 3a ge Ci) Ria’ Rie CONG st ici f1eIy i 33! chi! 4 Cl? reoNS] P czech tom 3 — ALLEN & HEATH ' 8 Pe @ V_MICRO AGB330/ THETA rere e = — 4 1O} eae lo, cai Ss i \Cp S= c12tl CPU NOR, Re Lh e cil EIEN TR? - Silt re10P |S mn YEU +5 7 c4 a oS ol] 2s SOE: & = =| = 2 | : el Wi iE aid ay c1@c13 cee 8 eres 'g Eon BATTERY = ut YPROM BATI ol a o's CON4 i 4 Ss =| D—= ee blu LE BE TSS a ai BE sso, ABERBon eegepess a i lll [esi Fine — Tare . : ro ne Secs iiteba a ionieecnaes ean meme, [omeeeraTTe Eee Ru 2 [RES [ne eras = Boa] ALLEN & HEATH MICRO-PROCESSOR emia ne D928 issue 2SERIES MICRO PCB * connectors“ ROMUFACTURED IM ENGLAND ALLEN & HEATH srewine no. DIB. issue 2com aunt TBE Ter, zt GS3Y_Y-PROM PCB FW91SD an SO ed war Tine GS3¥_V-MICRO ant oatein tere i aan ARETE fear oars me pep ro: ecg, _VOPROM MODULE reine om DS3O eeeee aster Pcs acnaia | [RE SERS oes: a HE sous anes stra Tareas nian nme FALLEN | tent reatn oxo RES aoe ox GS3V MASTER WIRING | | | oe cea ree heal] i. oi Pon & a MaSTER SECTION EST~~ anne TD08B V_MICRO & KEYBOARD " ( HP a] eS), 4 pT: & i ‘ ao ft fyi, i | He i § ijt =H {]] i [| Oc a {j L ________ say Reta oS oH ct iy : a i a eat yah a 7+} cates cor i" cet ite com fd oot dr ome] om si sara oma q ne act acl soy i Hele$3 KEYanAeD PCB wenn | | FS 4 q MASTER FACER, Pee ae LO] fe = eS ene b sf Ot [| | oe ) on de k Cay apes: ‘mane WE ees | wie nia | ‘SEE TECHNICAL BULLETINS GS3V_O1 & GS3V.02 GS3 V5 VCA UPGRADE tf emir nmin ome V_MICRO & KEYBOARD HEATH, ASSEMBLY WIRING sewer DOOSBU 1| 1 ica 12 Ie 1¢3 = AS CON) FueaaDei COMPONENT LAYOUT BY GMRVINS 18703793 ft porcaer Qa SMPTE OPTION PCB eauine nes D2 ee a RE ALLEN-E HEATH UTD [gS [PPE FR ne Ta csv meee wae : lean FBS E03) 5 aimee a ma —_ See ree 2THE STANDARD BALANCE OPTION CONVERTS LOW LEVEL ¢-1adBV) GS3 ae = a n <-8aBu> OPERATION TO HIGH Level C+4dbu> Tare In Pt vow MULTITRACK OPERATION. CdD 2 tHE = . fe 7 @ 2 n i TO GS3 TAPE IN IF THIS CONVERSION 1S_NOT 2 I Prfaeset ca REQUIRED REPLACE RI,R2 6 RS ITH t_ 2 : BK2 RESISTORS, AND REMOVE R7. ol uo THIS CIUES Bab GAIN THROUGH THE OPTION. Hees lesa eer = * 1 re “Tie 7 TR SE TF EEE RE =o teat oul (ean of * i sso ia, Om cRP/DIR out , ROR 633 zoe rl 3" nese GRP/DIR OUT o > zt oO 39 Es ad oe 9 " ~ » = oe |e 7 es on mae v Vv * . A . © Ts ]_REviSION | By ave] NOTES joni Tice orci woame ws [oc Be Tee | stg mic eo $3 Sea bus ALLEN & HEATH 2 Eta eras pRawing T1TLe Pan BALANCED MULTITRACK OPTION Croce Sieeeet peswinc no. D209 issue 1

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GS3 Allen and Helth

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