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About R.D.S.O
INTRODUCTION
Railways were introduced in India in 1853 and as their development progressed through to the
twentieth century, several company managed and state-owned railway systems grew up. To
enforce standardization and co-ordination amongst various railway systems, the Indian Railway
Conference Association (IRCA) was set up in 1903, followed by the Central Standards Office
(CSO) in 1930, for preparation of designs, standards and specifications. However, till
independence, most of the designs and manufacture of railway equipments was entrusted to
foreign consultants. With Independence and the resultant phenomenal increase in country’s
industrial and economic activity, which increased the demand of rail transportation - a new
organization called Railway Testing and Research Centre (RTRC) was setup in 1952 at
Lucknow, for testing and conducting applied research for development of railway rolling stock,
permanent way etc.
Central Standards Office (CSO) and the Railway Testing and Research Centre (RTRC)
were integrated into a single unit named Research Designs and Standards Organization
(RDSO) in 1957, under Ministry of Railways at Lucknow.
ORGANISATION
All the directorates of RDSO except Defence Research are located at Lucknow. Cells for
Railway Production Units and industries, which look after liaison, inspection and development
work, are located at Bangalore, Bharatpur, Bhopal, Mumbai, Burnpur, Kolkata, Chittaranjan,
Kapurthala, Jhansi, Chennai, Sahibabad, Bhilai and New Delhi.
QUALITY POLICY
To develop safe, modern and cost effective Railway technology complying with Statutory
and Regulatory requirements, through excellence in Research, Designs and Standards and
Continual improvements in Quality Management System to cater to growing demand of
passenger and freight traffic on the railways.
FUNCTIONS
RDSO is the sole R&D organization of Indian Railways and functions as the technical
advisor to Railway Board, Zonal Railways and Production Units and performs the
following important functions :
GOVERNING COUNCIL
Governing Council comprises of Chairman, Railway Board as Chairman; and Financial
Commissioner, Member Engineering, Member Mechanical, Member Staff, Member Electrical,
Member Traffic, Addl. Member (Plg)/ Railway Board and Director General, RDSO as its
members. The functions of Governing Council are:
To identify and approve the R&D projects for technology development on Indian
Railways.
To review the progress of projects.
To determine the quantum of direct investment in technology development within the
overall allocation of funds under the plan head 'Railway Research'.
To give direction for improving the working of RDSO.
INFRASTRUCTURE
RDSO has a number of laboratories which are well equipped with research and testing
facilities for development, testing and design evaluation of various railway related equipments
and materials. Some of these are:
Air Brake Laboratory is equipped with facilities for simulating operation of air brakes on
freight trains up to 192 wagons and 3 locomotives as also for simulation of passenger trains up to
30 coaches.
Brake Dynamometer Laboratory has facilities to develop and test brake friction materials for
locomotives, coaches and wagons. A unique facility in India, this laboratory has also been used
by R&D organizations of Ministry of Defence like DMRL, DRDL and HAL for indigenization
of brake pads for defence aircraft.
B&S Laboratory has a 6mx14m heavy/testing floor on which full scale models of beam (spans
up to 10 m, slabs, columns, towers, shells and other components made of concrete, steel, brick
etc can be tested under static, dynamic or pulsating loads. A high frequency ranging 250-700
cycles/min pulsator for the application of a pulsating loads varying from 2 to 20 tonnes and a
maximum static load of 40 tonnnes on heavy duty testing floor. The Laboratory is equipped with
analogue strain indicator, multi channel dynamic strain recording system, switching & balancing
units, acoustic emission equipment, data acquisition system etc. for recording various
parameters.
Diesel Engine Development Laboratory has four test beds capable of testing diesel engines
from 100 to 6000 HP with fully computerized systems for recording of over 128 test parameters
at a time. This facility has already enabled RDSO to develop technologies for improving fuel
efficiency, reliability and availability of diesel engines as well as to extract higher output from
existing diesel engines.
Fatigue Testing Laboratory for testing prototype locomotive and rolling stock bogies, springs
and other railway equipments subjected to stress and fatigue so as to ascertain their expected life
in service.
Signal Testing Laboratory for testing of all types of signaling equipments such as safety
signaling relays, block instruments, power supply equipments, point machines, signaling cables,
electro-mechanical signaling equipments/ components etc. There is an exclusive environmental
testing section equipped with environmental testing facilities as per ISO:9000. These include,
programmable heat, humidity & cold chambers, mould growth, dust, rain chambers. Signaling
Equipment Development Centre has been set up in the Signaling Lab. In this Centre, working
signaling equipment & systems have been set up. The working systems include SSI, universal
axle counter, VLSI axle counter, AFTCs, block instruments etc. In addition, equipment
developed by RDSO, such as signaling relays, poly-carbonate lenses, LED signal lamps, triple
pole double filament lamps, power supply equipment etc., have also been displayed. This centre
will be used for testing minor improvements in designs of SSI, axle counters etc., as well as for
imparting training to newly inducted Inspectors.
Track Laboratory for testing full scale track panel under dynamic load patterns similar to those
encountered in service. Stresses at the various locations of track components under simulated
load conditions are measured and recorded for analysis. This has helped in rationalizing and
optimizing design of track structures for Indian conditions. The facility of fatigue testing of
welded rail joints is also available.
In connection with joint research project of UIC on rail defect management, RDSO has
been entrusted with lab testing of rail samples from various world railways under simulated
loading conditions. Special rail tensioning system for application of longitudinal forces on rail
samples to simulate the thermal forces of the field has indigenously been developed, installed
and commissioned in track lab. This system, with capacity of up to 150 tone in static condition,
is being used to conduct testing of different rail samples.
Mobile Test Facilities for recording of track parameters, locomotive power and conducting
oscillograph trials for evaluating vehicle-track interaction as also for monitoring track conditions.
For condition monitoring of OHE under live line and to facilitate directed
maintenance of electrification, a Network of testing and recording apparatus (NETRA) car, first
of its kind , developed by RDSO is actively in service for scanning OHE in Railway.
LIBRARY
QUALITY OBJECTIVES
Traffic growth: Development of 3-phase high staring torque traction motor for WAG-9/WAP-7
locomotives. Design of BCNH wagon with shorter length as compared to BCNA for increasing
rake throughput for covered wagons.
Environment: Use of eco-friendly refrigerant on under-slung AC coaches. Commissioning of
dedicated Exhaust Emission measurement facility on the test beds as per International standards.
Modification in Toilet Discharge System in Coaches to prevent rail corrosion.
Asset Reliability: Reduction in average repair time of Oscillation Monitoring System (OMS) by
5% with respect to previous year. Quality Audit of Railway Workshops and other Units as per
the schedule given by Railway Board. Radial and Self-Steering Bogie. To develop continuous
health monitoring system using optical fiber technology for bridges.
Passenger comfort/ Faster travel: Development of Microprocessor control for better working
of air conditioning system of AC coaches. Development of air spring for existing bogies. Tight
Lock CBC couplers with Anti-Climbing features in coaches. Improved High Speed Turnouts.
Energy efficiency: Development of energy efficient dual voltage 3-phase EMU in Mumbai
Area –
(a) BHEL project (b) GP –194 project.
Quality management system improvement: To Issue Final Inspection Certificate within 7
working days of inspection of products. Reduction in customer complaints closure time by 10%.
Introduction
Railways have been the engine of economic and technical growth and development in
India. Railway Safety is not merely an area of national concern but also poses challenges to the
engineering and research community of the country. A Technology Mission has been launched to
focus national attention and drive modern technologies of monitoring, control, communications,
design, electronics and materials for Railway Safety. The earlier national programs on space and
defense research have not merely achieved goals specific to the missions, but have also provided
impetus to technology endeavors in institutions all across the country. A Technology Mission on
Railways will similarly help to initiate and incubate design and development projects of
significant national importance.
Technology issues on Railway safety and economy relate to multitude of engineering
disciplines. The mission will help to pool relevant engineering knowledge, expertise and
resources available in various research organizations and academic institutions in order to
address these issues in an efficient manner.
Mission Goals
● To develop and adopt state-of- the-art safety and control technologies defined by needs
related to Indian conditions; to implement projects aimed at achieving higher throughput,
lower cost of transmission and safer train movement.
● To encourage and initiate R & D activities pertinent to Indian Railways in academic
institutions and laboratories and establish convergence and synergy among them.
● To evolve and establish the academia-research institution-industry consortium approach
as a viable and vibrant mission mode of research and development.
● To disseminate technologies through participatory approach to other application areas
Mission Approach
IIT Kanpur and RDSO Lucknow are the major collaborators in the mission. A trident consortium
comprising of
has been formed for effective definition and implementation of projects. The constituents of the
consortium collaborate to bring expertise and share responsibilities. RDSO provides domain
knowledge and experience to articulate problems and conceptualize projects. Academic
institutions like IITs and CSIR laboratories contribute towards problem analysis, design
synthesis and prototype development; the industry is providing inputs relevant for adoption of
technology and its commercialization.
Most derailments can be traced to either the failure of wheel bearings or brake binding.
Both conditions lead to overheating followed by seizure which in turn can cause wheel
flats, track damage and derailment. Hot Axle and Box Detection (HABD) systems are
used globally for the purpose. These rely on remote measurement of temperatures of the
bearing boxes and the wheels. These systems have to be capable of measuring the
temperatures very fast (at 200 kmph the measurement of a minimum of 10 points has to
be made within 0.004 second). Any system to be used in India has to be designed to cope
with climatic extremes.
4. On Board Diagnostics
The objective of the project is to develop an On-board Diagnostics for Diesel and Electric
locomotives through a network based real time control system. The exercise includes
development of appropriate instrumentation and signal processing strategy for various
equipments which form part of the transmission and also for other auxiliary machines on
board the locomotives. It will enable real time monitoring of vital locomotive equipments
like prime mover, rotating machines, traction motor suspension bearings, axle bearings,
radiator drive, air compressor, transformer, tap changer, pantograph, etc on electric/diesel
locomotives. The system will also have self-diagnostic features.
The diagnostic system will include on-line data acquisition and display over multiple
channels simultaneously, Frequency analysis and Real-time FFT display, On-line
trending analysis, On-screen trend display, Data storage with date-time information, Safe
and tolerable limits for all channels, Automatic visual and audio alarm in case of limit
crossing. The system also includes algorithmic diagnosis and communication through
mobile network from the locomotive to central control unit.
5. Environment Friendly Railway Coach Toilet System
The Indian Railway runs several long distance trains involving journeys up to three
nights. The existing coach toilet system consists of a lavatory in which the excreta are discharged
directly to the ground through the lavatory chute. However, the present system has some major
concerns due to discharge of fecal matter on the track. These concerns include: damage to the
rails, unacceptable aesthetic and hygienic/sanitary conditions, particularly on the railway
stations, and non compliance to the environment regulations/standards/practices. An exercise is
being carried out in this mission to conceptualize, design, and indigenously develop a
working/ready to install environment-friendly coach toilet system for Indian Railways' passenger
trains.
● rail foot corrosion under the glass filled nylon/mild steel liner due to accumulation of
corrosive environment under the liners.
● jamming of the elastic rail clip (ERC) in the insert
● corrosion of the weld region
The gradual thinning of rail foot leads to frequent rail replacements and is a safety issue.
Corrosion of the ERC in the insert leads to jamming of ERC, resulting in loss of toe load.
Another aim of the project is the development of new corrosion resistant rail steel alloy
chemistry to minimize corrosion of rails under liner locations. This is being done in collaboration
with SAIL, the industry partner in the project. New corrosion resistant rail steels will be
identified based on laboratory experiments of trial compositions. Trial rails will be manufactured
and subjected to field studies. Based on these results, the corrosion resistant rails can be adopted
by Indian Railways.
(i) Develop an effective way to collect and disseminate information dynamically of every
train in a given geographical boundary for its location, speed and direction of movement.
(ii) Ensure better and selective dissemination of information to passengers. Train tracking
system using Global Positioning System (GPS) is being developed. Each train will have a
train locator unit to receive information from GPS satellites and continuously identify the
position of the train with information about its location (latitude and longitude values).
GSM is to be used for connectivity and wherever needed as an alternate location
identifier. The data logger can also be used to provide services for a central train enquiry
system, anti- collision device, train charting etc.
RAIL-TEL
RailTel Corporation a "Mini Ratna (Category-I)" PSU is one of the largest neutral
telecom infrastructure providers in the country owning a Pan-India optic fiber
network on exclusive Right of Way (ROW) along Railway track. The OFC
network covers all important towns & cities of the country and several rural areas
covering 70% of India's population. RailTel with strong nationwide presence is
committed to bring cutting edge technology and offer innovative services to the
Indian Telecom market.
Equipped with cutting edge I.T certifications like ISO 20000 , ISO 27000 and
CMMI-Level 3 certifications, RailTel offers a wide gamut of managed telecom
services to Indian Telecom market. The service includes Managed lease lines,
Tower colocation, MPLS based IP-VPN, Internet and NGN based voice carriage
services to Telecom Operators, Internet Service Providers, MSOs, Enterprises,
Banks, Govt. Institutions/dept., Educational Institutions/Universities, etc. RailTel
is aggressively entering into Enterprise services market with launch of its various
services like Data Center, Railwire, Telepresence, etc.Recently RailTel has also
acquired Unified License.
In addition, RailTel with its rich experience in the domain of Telecom & ICT field
have been selected for implementation of various mission-mode Govt. projects in
the telecom field. Under such initiatives, RailTel is rolling out National Knowledge
Network (NKN), National Optical Fiber Network (NOFN) and North East OFC
project under USOF scheme.
NETWORK
A network consists of two or more computers that are linked in order to share resources (such as
printers and CDs), exchange files, or allow electronic communications. The computers on a
network may be linked through cables, telephone lines, radio waves, satellites, or infrared light
beams.
A Local Area Network (LAN) is a network that is confined to a relatively small area. It is
generally limited to a geographic area such as a writing lab, school, or building.
Workstations are called such because they typically do have a human user which interacts with
the network through them. Workstations were traditionally considered a desktop, consisting of a
computer, keyboard, display, and mouse, or a laptop, with with integrated keyboard, display, and
touchpad. With the advent of the tablet computer, and the touch screen devices such as iPad and
iPhone, our definition of workstation is quickly evolving to include those devices, because of
their ability to interact with the network and utilize network services.
Servers tend to be more powerful than workstations, although configurations are guided by
needs. For example, a group of servers might be located in a secure area, away from humans, and
only accessed through the network. In such cases, it would be common for the servers to operate
without a dedicated display or keyboard. However, the size and speed of the server's
processor(s), hard drive, and main memory might add dramatically to the cost of the system. On
the other hand, a workstation might not need as much storage or working memory, but might
require an expensive display to accommodate the needs of its user. Every computer on a network
should be appropriately configured for its use.
On a single LAN, computers and servers may be connected by cables or wirelessly. Wireless
access to a wired network is made possible by wireless access points (WAPs). These WAP
devices provide a bridge between computers and networks. A typical WAP might have the
theoretical capacity to connect hundreds or even thousands of wireless users to a network,
although practical capacity might be far less.
Nearly always servers will be connected by cables to the network, because the cable connections
remain the fastest. Workstations which are stationary (desktops) are also usually connected by a
cable to the network, although the cost of wireless adapters has dropped to the point that, when
installing workstations in an existing facility with inadequate wiring, it can be easier and less
expensive to use wireless for a desktop.
See the Topology, Cabling, and Hardware sections of this tutorial for more information on the
configuration of a LAN.
Wide Area Networks (WANs) connect networks in larger geographic areas, such as Florida, the
United States, or the world. Dedicated transoceanic cabling or satellite uplinks may be used to
connect this type of global network.
Using a WAN, schools in Florida can communicate with places like Tokyo in a matter of
seconds, without paying enormous phone bills. Two users a half-world apart with workstations
equipped with microphones and a webcams might teleconference in real time. A WAN is
complicated. It uses multiplexers, bridges, and routers to connect local and metropolitan
networks to global communications networks like the Internet. To users, however, a WAN will
not appear to be much different than a LAN.
CABLES
Coaxial Cables
Invented in the 1880s, "coax" was best known as the kind of cable that connected
television sets to home antennas. Coaxial cable is also a standard for 10 Mbps
Ethernet cables. When 10 Mbps Ethernet was most popular, during the 1980s and
early 1990s, networks typically utilized one of two kinds of coax cable — thinnet
(10BASE2 standard) or thicknet (10BASE5). These cables consist of an inner
copper wire of varying thickness surrounded by insulation and another shielding.
Their stiffness caused network administrators difficulty in installing and
maintaining thinnet and thicknet.
Twisted Pair Cables
Twisted pair eventually emerged during the 1990s as the leading cabling standard
for Ethernet, starting with 10 Mbps (10BASE-T, also known as Category 3 or
Cat3), later followed by improved versions for 100 Mbps (100BASE-TX, Cat5,
and Cat5e) and successively higher speeds up to 10 Gbps (10GBASE-T). Ethernet
twisted pair cables contain up to eight (8) wires wound together in pairs to
minimize electromagnetic interference.
Two primary types of twisted pair cable industry standards have been defined:
Unshielded Twisted Pair (UTP) and Shielded Twisted Pair (STP). Modern Ethernet
cables use UTP wiring due to its lower cost, while STP cabling can be found in
some other types of networks such as Fiber Distributed Data Interface (FDDI).
SWITCH
A switch is a device in a computer network that connects other devices together. Multiple data
cables are plugged into a switch to enable communication between different networked devices.
Switches manage the flow of data across a network by transmitting a received network packet
only to the one or more devices for which the packet is intended. Each networked device
connected to a switch can be identified by its network address, allowing the switch to direct the
flow of traffic maximizing the security and efficiency of the network.A switch is more
intelligent than an Ethernet hub, which simply retransmits packets out of every port of the hub
except the port on which the packet was received, unable to distinguish different recipients, and
achieving an overall lower network efficiency.
An Ethernet switch operates at the data link layer (layer 2) of the OSI model to create a
separate collision domain for each switch port. Each device connected to a switch port can
transfer data to any of the other ports at any time and the transmissions will not interfere.[a]
Because broadcasts are still being forwarded to all connected devices by the switch, the newly
formed network segment continues to be a broadcast domain. Switches may also operate at
higher layers of the OSI model, including the network layer and above. A device that also
operates at these higher layers is known as a multilayer switch.
Segmentation involves the use of a switch to split a larger collision domain into smaller ones in
order to reduce collision probability, and to improve overall network throughput. In the extreme
case (i.e. micro-segmentation), each device is located on a dedicated switch port. In contrast to
an Ethernet hub, there is a separate collision domain on each of the switch ports. This allows
computers to have dedicated bandwidth on point-to-point connections to the network and also to
run in full-duplex mode. Full-duplex mode has only one transmitter and one receiver per
collision domain, making collisions impossible.
The network switch plays an integral role in most modern Ethernet local area networks
(LANs). Mid-to-large sized LANs contain a number of linked managed switches. Small
office/home office (SOHO) applications typically use a single switch, or an all-purpose device
such as a residential gateway to access small office/home broadband services such as DSL or
cable Internet.
ETHERNET
An Ethernet cable is one of the most common types of network cables used for wired networks.
Ethernet cables connect devices within a local area network, like PCs, routers, and switches.
These physical cables are limited by their length and by their durability. If a network cable is too
long or of poor quality, it won't carry a good network signal. These limits are one reason there are
different types of Ethernet cables optimized to perform certain tasks in specific situations.
An ethernet cable resembles a phone cable, but is larger and has more wires. Both cables share a
similar shape and plug, but an ethernet cable has eight wires, while phone cables have four.
Ethernet cable connectors are also larger.
Ethernet cables plug into Ethernet ports, which are larger than phone cable ports. An Ethernet
port on a computer is accessible through the Ethernet card on the motherboard. This port is
usually on the back of a desktop computer, or on the side of a laptop.
Category 5 cable, commonly referred to as Cat 5, is a twisted pair cable for computer networks.
The cable standard provides performance of up to 100 MHz and is suitable for most varieties
of Ethernet over twisted pair. Cat 5 is also used to carry other signals such as telephony
and video. The use of balanced lines helps preserve a high signal-to-noise ratio despite
interference from both external sources and crosstalk from other pairs.
Applications of Ethernet:
An Ethernet switch is a device used to build a network connection between the attached
computers (allows computers to talk to each other). It differs from an ethernet hub: While a hub
will send incoming data packets to all ports, a switch understands the packets' addressing scheme
and will send any data packet only to its destination port, thus limiting the number of collisions
(data sent at the same time).
● Bandwidth Efficiency
● Finer Granularity
● Protection Bandwidth
● Flexible Topologies
● Ubiquitous Connectivity
● Operational Simplicity
● Lower Cost
● Future Proof Investment Protection
INTERNET PROTOCOL ADDRESS
Fig . IP Address
An Internet Protocol address (IP address) is a logical numeric address that is assigned to every
single computer, printer, switch, router or any other device that is part of a TCP/IP-based
network.
The IP address is the core component on which the networking architecture is built; no network
exists without it. An IP address is a logical address that is used to uniquely identify every node in
the network. Because IP addresses are logical, they can change. They are similar to addresses in a
town or city because the IP address gives the network node an address so that it can communicate
with other nodes or networks, just like mail is sent to friends and relatives.
IP address for railways starts from 10. Example – 10.56.0.0
In Railways all packet data transmission is done on IP protocol. In these networks, virtual
connection is established between the client and server and data transmission takes place in
packets. For delay to be within limits , maximum of 3 router hops is permitted in the primary path
between the client and the server. In the alternate routed paths, the router hops should be limited
to a maximum of 5. All new networks should preferably be IP based.
The numerals in an IP address are divided into 2 parts:
● The network part specifies which networks this address belongs to and
● The host part further pinpoints the exact location.
HOW IP ADDRESS WORKS
IP is designed to work over a dynamic network. This means that IP must work without a central
directory or monitor, and that it cannot rely upon specific links or nodes existing. IP is a
connectionless protocol that is datagram-oriented., so each packet must contain the source IP
address, destination IP address, and other data in the header to be successfully delivered.
Combined, these factors make IP an unreliable, best effort delivery protocol. Error correction is
handled by upper level protocols instead. These protocols include TCP, which is a
connection-oriented protocol, and UDP, which is a connectionless protocol.
An IP address can be static or dynamic. A static IP address will never change and it is a
permanent Internet address. A dynamic IP address is a temporary address that is assigned each
time a computer or device accesses the Internet.
The four numbers in an IP address are used in different ways to identify a particular network and
a host on that network. Four regional Internet registries -- ARIN, RIPE
NCC, LACNIC and APNIC-- assign Internet addresses from the following three classes:
Class A - supports 16 million hosts on each of 126 networks
Class B - supports 65,000 hosts on each of 16,000 networks
Class C - supports 254 hosts on each of 2 million networks
The number of unassigned Internet addresses is running out, so a new classless scheme
called CIDR is gradually replacing the system based on classes A, B, and C and is tied to
adoption of IPv6. In IPv6 the IP address size is increased from 32 bits to 128 bits.
IPv4
Fig. IPv4
An IPv4 address consist of four sets of numbers from 0 to 255, separated by three dots. For
example, the IP address of TechTerms.com is 67.43.14.98. This number is used to identify the
Tech Terms website on the Internet. When you visit http://techterms.com in your web browser,
the DNS system automatically translates the domain name "techterms.com" to the IP address
"67.43.14.98."
There are three classes of IPv4 address sets that can be registered through the Inter NIC. The
smallest is Class C, which consists of 256 IP addresses (e.g. 123.123.123.xxx — where xxx is 0
to 255). The next largest is Class B, which contains 65,536 IP addresses (e.g. 123.123.xxx.xxx).
The largest block is Class A, which contains 16,777,216 IP addresses (e.g. 123.xxx.xxx.xxx).
The total number of IPv4 addresses ranges from 000.000.000.000 to 255.255.255.255. Because
256 = 28, there are 28 x 4 or 4,294,967,296 possible IP addresses. While this may seem like a large
number, it is no longer enough to cover all the devices connected to the Internet around the
world. Therefore, many devices now use IPv6 addresses.
IPv6
Fig. IPv6
The IPv6 address format is much different than the IPv4 format. It contains eight sets of
four hexadecimal digits and uses colons to separate each block. An example of an IPv6 address
is: 2602:0445:0000:0000:a93e:5ca7:81e2:5f9d. There are 3.4 x 1038 or 340 undecillion) possible
IPv6 addresses, meaning we shouldn't run out of IPv6 addresses anytime soon.
.
DTMF
Multiplex-frequency signaling (MF) is a group of signaling methods that use a mixture of two pure tone
(pure sine wave) sounds. Various MF signaling protocols were devised by the Bell System and CCITT. The
earliest of these were for in-band signaling between switching centers, where long-distance telephone
operators used a 16-digit keypad to input the next portion of the destination telephone number in order
to contact the next downstream long-distance telephone operator. This semi-automated signaling and
switching proved successful in both speed and cost effectiveness. Based on this prior success with using
MF by specialists to establish long-distance telephone calls, dual-tone multi-frequency signaling was
developed for end-user signaling without the assistance of operators.
The DTMF system uses a set of eight audio frequencies transmitted in pairs to represent 16 signals,
represented by the ten digits, the letters A to D, and the symbols # and *. As the signals are audible
tones in the voice frequency range, they can be transmitted through electrical repeaters and amplifiers,
and over radio and microwave links, thus eliminating the need for intermediate operators on
long-distance circuits. The DTMF telephone keypad is laid out as a matrix of push buttons in which each
row represents the low frequency component and each column represents the high frequency
component of the DTMF signal. The commonly used keypad has four rows and three columns, but a
fourth column is present for some applications. Pressing a key sends a combination of the row and
column frequencies. For example, the 1 key produces a superimposition of a 697 Hz low tone and a 1209
Hz high tone. Initial pushbutton designs employed levers, enabling each button to activate one row and
one column contact. The tones are decoded by the switching center to determine the keys pressed by
the user.
AXLE COUNTER
An axle counter is a device on a railway that detects the passing of a train between
two points on a track. A counting head (or "detection point") is installed at each
end of the section, and as each train axle passes the counting head at the start of the
section, a counter increments. A detection point comprises two independent
sensors, so the device can detect the direction and speed of a train by the order and
time in which the sensors are passed. As the train passes a similar counting head at
the end of the section, the system compares count at the end of the section with that
recorded at the beginning. If the two counts are the same, the section is presumed
to be clear for a second train.
Railway signalling
The most common use for axle counters is in railway signalling for track vacancy
detection. It is a form of block signalling, which does not permit two trains to be
within the same section of track (block) at the same time. Block signalling
decreases the chance of collision, because dividing the track into blocks ensures
there is always enough space between trains to allow one to stop before it hits one
in front.
Railway crossings
Axle counters are also used to switch on and switch off warning equipment at level
crossings, closing the crossing to pedestrian and motor vehicles when the presence
of a train is detected, and allowing them to open when the train has passed over the
crossing.
Switch protection in rail yards
Axle counters are used in rail yards to detect train cars as they are sorted. Axle
counters are placed on the track before each switch and on each track that exits the
switch. Rail yard management software uses occupancy data from the axle
counters to lock switches and prevent cars from being routed to tracks that are
occupied by other cars.
Installation
One method of mounting an axle counter is drilling through the rail, but that is seen
as time-consuming, as well as possibly damaging the rail. However. it does
eliminate the need for levelling, which can help reduce maintenance costs.
Another installation method is to use a rail mount, which clamps to both sides of
the rail from underneath. That is probably quicker and easier to mount in the right
conditions, but can mean more frequent checks to ensure correct positioning is
maintained.
Advantages
(a) It does not require wooden sleepers (where concrete sleepers are not available)
except for short track circuits to suppress the counts due to movement of insulated
trolleys.
(b) An axle counter system can cover a very long section up to 15 Kms.
(c) It does not get affected either by flooding of track or poor maintenance of
tracks unlike the track circuit, which is highly susceptible to these conditions.
(d) It does not require insulating rail joints thus, rails can be continuously welded.
This reduces track maintenance cost, low wear and tear of tracks and vehicles and
to increase traveling comfort.
(e) Efficiency and safe working of axle counters does not depend up various track
parameters and climate condition such as length, ballast condition, drainage, stray
voltage and currents, track feed voltage and lead cables, etc. like track circuits.
Disadvantages
(a) The quality of the electrical signal transmitted by the rail is dependent on the
insulation resistance of the ties and the ballast. Causes leakage currents (if
insufficient).
(b) This resistance is a limiting factor for the maximum length of the track circuit.
TRACK CIRCUIT
A track circuit is a simple electrical device used to detect the presence or absence
of a train on rail tracks, used to inform signallers and control relevant signals.
Basic Circuit
A track circuit typically has power applied to each rail and a relay coil wired across
them. When no train is present, the relay is energised by the current flowing from
the power source through the rails. When a train is present, its axles short (shunt)
the rails together; the current to the track relay coil drops, and it is de-energised.
Circuits through the relay contacts therefore report whether or not the track is
occupied.
Each circuit detects a defined section of track, such as a block. These sections are
separated by insulated joints, usually in both rails. To prevent one circuit from
falsely powering another in the event of insulation failure, the electrical polarity is
usually reversed from section to section. Circuits are powered at low voltages (1.5
to 12 V DC). The relays and the power supply are attached to opposite ends of the
section to prevent broken rails from electrically isolating part of the track from the
circuit. A series resistor limits the current when the track circuit is short circuited.
Electrical Joints
They are following types-
(a) S Bond Joint – they allow to separate two adjacent circuits and be arranged in
two symmetrical equivalent configuration.
(b) Alpha or Terminal Bond Joint – they allow to delimit the track circuit at a
boundary with an insulated Rail Joint. The traction current can continue on the next
track circuits by flowing through the terminal bond.
(c) Double Alpha (terminal) joints – they allow to delimit the track circuits at a
boundary with an insulated Rail Joint rails.
Failure modes and prevention
Failure modes that result in an incorrect "track clear" signal (known usually in the
US as a "false clear") may allow a train to enter an occupied block, creating the
risk of a collision. Wheel scale and short trains may also be a problem. They may
also cause the warning systems at a grade crossing to fail to activate. This is why in
UK practice, a treadle is also used in the circuitry.
Railway wheels are made from steel and provide a good short circuit from rail to
rail (shunt resistance).
Longer trains with more wheels have better conductivity. Short trains or single
engines can be a problem. Trains with a single Budd railmotor, which are also
lightweight, and with discbrakes, had some problems when they stopped, and had
to make a double stop to ensure good contact with the rails.[citation needed]
Cast iron brake shoes tend to clean the wheels of non-conductive debris (such as
leaves and sand-based traction compounds), while disc brakes do not. As a result,
some disc-braked vehicles have "scrubber pads" cleaning the wheels to aid in
proper track circuit operation.[citation needed]
Relays
Track circuit relays, referred to by signal maintainers as "vital relays," are specially
designed to reduce the chance of wrong-side failures. They may, for example, have
carbon-silver contacts to reduce the likelihood of the wrong contacts welding shut
after power surges and lightning strikes.
Circuit failures
The circuit is designed so the vast majority of failures will cause a "track occupied"
indication (known as a "Right Side" failure in the UK). For example:
A broken rail or wire will break the circuit between the power supply and the relay,
de-energizing the relay. See exception below.
A failure in the power supply will de-energize the relay. A short across the rails or
between adjacent track sections will de-energize the relay.
Siding turnout
It is sometimes convenient to wire the detectors of a set of points through the track
circuit over those points. This can be done in one of two ways:
(i) a contact of the points detector can shunt the track circuit when the points are
reverse, putting the signals to red, however this is not failsafe.
(ii)the track circuit can be split with extra blockjoints and the detectors in the
points complete the track circuit when the points are normal and the signal is
entitled to receive a green light. This is partially fail-safe.
(iii)a second relay can be installed on the turnout, with its contacts wired in series
with the main relay. This is fail-safe but expensive.
TRAFFIC CONTROL
Centralized traffic control (CTC) is a form of railway signaling that originated in North America. CTC
consolidates train routing decisions that were previously carried out by local signal operators or the train
crews themselves. The system consists of a centralized train dispatcher's office that controls railroad
interlockings and traffic flows in portions of the rail system designated as CTC territory. From the 1850s
until the middle of the twentieth century, train orders were telegraphed in Morse code by a dispatcher
to a local station, where the orders would be written down on standardized forms and a copy provided
to the train crew when they passed that station, directing them to take certain actions at various points
ahead. The development of Direct Traffic Control via radio or telephone between dispatchers and train
crews made telegraph orders largely obsolete by the 1970s.
CTC makes use of railway signals to convey the dispatcher's instructions to the trains. These take the
form of routing decisions at controlled points that authorize a train to proceed or stop. Local signaling
logic will ultimately determine the exact signal to display based on track occupancy status ahead and the
exact route the train needs to take, so the only input required from the CTC system amounts to the go,
no-go instruction. A railway signal is a visual display device that conveys instructions or provides
advance warning of instructions regarding the driver’s authority to proceed. The driver interprets the
signal's indication and acts accordingly. Typically, a signal might inform the driver of the speed at which
the train may safely proceed or it may instruct the driver to stop.
Signals are used to indicate one or more of the following: That the line ahead is clear (free of any
obstruction) or blocked. That the driver has permission to proceed. That points (also called switch or
turnout in the US) are set correctly. Which way points are set. The speed the train may travel. The state
of the next signal. That the train orders are to be picked up by the crew.
Signals can be placed: At the start of a section of track.On the approach to a movable item of
infrastructure, such as points or switches or a swing bridge. In advance of other signals. On the approach
to a level crossing. At a switch or turnout. Ahead of platforms or other places that trains are likely to be
stopped. At train order stations.