REPORT OF WORK PRACTICE

PT.PERTAMINA EP ASET 5 SANGATTA FIELD

FLUID SEPARATION PROCESS
IN MAIN GATHERING STATION

ARRANGED BY:

RESTU CANDRA ADI PRATAMA : 1501097

S1 PETROLEUM ENGGINEERING
HIGH SCHOOL OF EART OIL AND GAS TECNOLOGY
BALIKPAPAN
2018

i
 APPROVALSHEET
ON THE PRACTICAL WORK REPORT
ON
PT.PERTAMINA EP ASSET 5 SANGATTA FIELD
1” OF OCTOBER – 1” NOVEMBER 2018
ARRANGED BY :
RESTU CANDRA ADI PRATAMA 1501097

ACKNOWLEDGING

HEAD OF PETROLEUM LECTURE ADVISOR

ENGINEERING

Abdi Suprayitno,ST.M.Eng. Sri Konsep Harum Wicaksono,ST.MT.

NIDN. 1110098520

ii
 FOREWORD

With gratitude the presence of Allah SWT for all his blessings and gifts, so
that the work report of the practice in PT. Pertamina EP Sangatta Field can be
completed,In this report there are various kinds of activities that we do both in
theory and pratice in the field.
the author expressed his gratitude to the supervisor who had taken the time and gave
the best advice, and also to mr Sri Konsep Harum wicaksono as the mentor of
practical work on the permission given so that I could follow practical work at PT.
Pertamina EP Asset 5 Sangatta Field.
The compiler realizes that this report still has many shortcomings, therefore
the compilers really expect constructive suggestions and criticisms for the perfection
of this report for further learning going forward.

Balikpapan 20 November 2018

Restu Candra Adi Pratama

iii
 ABSTRACT

The fluid removal process at PT Pertamina EP Asset 5 Sangatta field usesd an

artificial lifting system in the form of Sucker Rod Pump to maximize production, oil
is then pumped to gathering station then goes into the manifold header, manifold
header for two combined test headers and headers, header test to test the well to know
the rate the production per day, the combined header will flow fluid through the
separator to be separated by fluid and gas before entering the tank, at the gathering
station the processed gas will be channeled to the network to be used as boiller fuel
and enggine.
The oil separation process is carried out using tanks FWKO ( free water
knock out ) with a temperature of 79 - 85 c, before the fluid entering the FWKO tank
will be injected with chemical demulsifier in the production pipe to accelerate the
process of fluid separation, and the FWKO tank will be heated using steam from the
boiller to separate the oil, and the water will flow to the wash tank after that the water
will flow to the nutshell to filter, on PT Pertamina uses the Pychan type of candlenut
powder to bind the remaining oil, after that the water will be flowed to the water
injection plan to be injected into the injection well.
The oil terminal will be accommodated before being sent to balikpapan, the
harvest process will be carried out for two months many shipments of 80,000 -
90,000 BOPD, loaded with oil terminals will be heated to maintain oil quality and
also so that oil is not thick, oil that has been accommodated for two months will be
transferred to tankers by using pump centrifugal.
At PT Pertamina EP Asset 5 Sangatta field this activity was divided into
several parts, namely the process of repairing sonolog wells, dynagraph, fishing, SRP
pump repairs, re-working moving layers and much more.

iv
 TABLE OF CONTENT

TITLE PAGE ................................................................................................. i

APPROVAL SHEET ....................................................................................... ii
FOREWORD ................................................................................................... iii
TABLE OF CONTENT ................................................................................... iv
LIST OF FIGURE ........................................................................................... vii

CHAPTER I PREFACE ................................................................................ 1

1.1. Baground ................................................................................ 1
1.2. The Purpose Of Pratical Work................................................ 2

CHAPTER II OVERVIEW ............................................................................ 3

2.1 Companys Profil ................................................................... 3
2.2 Working Area PT.Pertamina EP Asset 5 Sangatta Field ....... 3
2.3 Pratical Work Activities ....................................................... 4

CHAPTER II I ARTIFICIAL LIFT .............................................................. 6

3.1 Sucker Rod Pump ....................................................................... 6
3.1.1 The Type Of Sucker Rod Pump In Sangatta Field ............. 7
3.1.2 Tank On Site ...................................................................... 8
3.1.3 Gas Boot ............................................................................ 8
3.1.4 Problem Sucker Rod Pump At Sangatta Field ................... 9
3.1.5 The Reason PT Pertamina EP Sangatta Field Choose
Sucker Rod Pump.............................................................. 10
3.1.6 Well Map Sangatta Field .................................................... 10

v
CHAPTER IV PRODUCTION ..................................................................... 11
4.1 Overview Produksi ..................................................................... 11
4.1.1 Collection Proces .............................................................. 11
4.1.2 Separation Process ............................................................ 12
4.1.3 Shelter Process .................................................................. 12
4.1.4 Production Flow ................................................................ 12
4.2 Gathering Station ....................................................................... 13
4.2.1 Header Manifold ............................................................... 13
4.2.2 Separator ........................................................................... 14
4.2.3 Scrubber ............................................................................ 14
4.2.4 Storage Tank ..................................................................... 15
4.2.5 Test Tank .......................................................................... 15
4.2.6 Pump Torak ....................................................................... 16
4.2.7 Flow Diagram Gathering Station ...................................... 16
4.3 Main Gathering Station ............................................................... 17
4.3.1 FWKO Tank ....................................................................... 18
4.3.2 Storage Tank ..................................................................... 18
4.3.3 Nutshell Filter ................................................................... 19
4.3.4 Water Injection Plan .......................................................... 19
4.3.5 Oil Catcher ........................................................................ 20
4.3.6 Boiller ................................................................................ 20
4.3.7 Pump Injection Chemical .................................................. 20
4.3.8 Pump Centrifugal .............................................................. 21
4.3.9 Flow Diagram Main Gathering Station ............................. 21
4.4 Loading Terminal ....................................................................... 22

vi
CHAPTER IV WORKOVER & WELL SERVICE ..................................... 23
5.1 Work Over & Well Service ........................................................ 23
5.2 Mobile Rig ................................................................................. 23
5.2.1 System Rig ........................................................................ 24
5.3 Pump Shoop ............................................................................... 31
5.4 Tool Shoop ................................................................................. 32
5.5 Sonolog ...................................................................................... 33
5.6 Dynagraph .................................................................................. 35

CHAPTER V CLOSING ............................................................................... 37

6.1 Conclusion ................................................................................ 37
6.2 Advices ...................................................................................... 38
References ........................................................................................ 39

vii
 LIST OF FIGURES

Picture 3.1 Sucker Rod Pump ....................................................................... 6

Picture 3.2 Conventional Pumping Unit ....................................................... 7
Picture 3.3 Mark II pumping Unit ................................................................ 7
Picture 3.4 TOS Tank ................................................................................... 8
Picture 3.5 Gas Boot ..................................................................................... 9
Picture 3.6 Well Map .................................................................................... 10
Picture 4.1 Production Flow ......................................................................... 13
Picture 4.2 Gathering Station ....................................................................... 13
Picture 4.3 Header Manifold ........................................................................ 14
Picture 4.4 Separator .................................................................................... 14
Picture 4.5 Scrubber ..................................................................................... 15
Picture 4.6 Storage Tank .............................................................................. 15
Picture 4.7 Test Tank ..................................................................................... 16
Picture 4.8 Torak Pump ................................................................................. 16
Picture 4.9 Flow Diagram ........................................................................... 17
Picture 4.10 Main Gathering Station .............................................................. 17
Picture 4.11 FWKO Tank ............................................................................... 18
Picture 4.12 Storage Tank .............................................................................. 18
Pcture 4.13 Nutshell Filter ............................................................................ 19
Picture 4.14 Water Injection Plan ................................................................... 19
Picture 4.15 Oil Catcher ................................................................................. 20
Picture 4.16 Boiller ......................................................................................... 20
Picture 4.17 Pump Injection Chemical ........................................................... 21
Picture 4.18 Pump Centrifugal ....................................................................... 21
Picture 4.19 Flow Diagram ............................................................................ 22
Picture 4.20 Storage Tank .............................................................................. 22

viii
Picture 4.21 Pump Centifugal ........................................................................ 22
Picture 4.22 FWKO Tank ................................................................................ 22
Picture 4.23 Boiller ......................................................................................... 22
Picture 5.1 Mobile Rig ................................................................................. 23
Picture 5.2 Hoisting System Componen ....................................................... 24
Picture 5.3 Making Connection .................................................................... 25
Picture 5.4 Making Trip ............................................................................... 25
Picture 5.5 Rotating System Componon ...................................................... 26
Picture 5.6 Circulating System Componen .................................................. 27
Picture 5.7 Mud Tank And Pump ................................................................. 27
Picture 5.8 Power System Componen .......................................................... 28
Picture 5.9 Diesel .......................................................................................... 28
Picture 5.10 BOP Componen ......................................................................... 29
Picture 5.11 BOP ............................................................................................ 30
Picture 5.12 Ball And Sheet ........................................................................... 31
Picture 5.13 Poish Rod ................................................................................... 31
Picture 5.14 GACT ......................................................................................... 32
Picture 5.15 Pump .......................................................................................... 32
Picture 5.16 Taper Tap ................................................................................... 32
Picture 5.17 Over Shoot ................................................................................. 32
Picture 5.18 Elevator ...................................................................................... 32
Picture 5.19 Gerindra ...................................................................................... 32
Picture 5.20 Gas Cylinder .............................................................................. 33
Picture 5.21 Laptop ........................................................................................ 34
Picture 5.22 Amplifier .................................................................................... 34
Picture 5.23 Gas Gun ...................................................................................... 34
Picture 5.24 Gas N2 ........................................................................................ 34
Picture 5.25 Laptop ........................................................................................ 35
Picture 5.26 Amplifier .................................................................................... 35

ix
Picture 5.27 Cable And PRT .......................................................................... 36
Picture 5.28 Polish Rod Tranduser ................................................................. 36