Autoline Industries Ltd.

POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS ( PROCESS FMEA ) Page No. :- OF
Plant II , Chakan

Part Name :- Process Responsibility :- PRODUCTION, DEVELOPMENT & QUALITY ASSURANCE FMEA No. :- AIL/PD/FMEA/

Part No. :- SHEKHAR SHARMA, V.BAGADE, DHAVALE, PRAMOD Key Date :- 29-11-2011
Core Team :-
Operation :- PLATING MOHITE, DHARMENDRA, YOGESH WAYKOLE, UMESH PATIL FMEA Date ( Orig.) :- 03.12.2011

Model Year(s) /
XENON Prepared By :- UMESH PATIL Rev. No. :- 01
Program(s)

Process
Step / Current Process Action Results
Function

Classification
Severity
Potential Potential Responsibility And
Potential Recommended
Requirements Effect(s) of Cause(s) of RPN Target Completion
Failure Mode Action

Occurrence
Failure Failure Date

Detection
Actions Taken
Control Control Completion Severity Occurrence Detection RPN
Prevention Detection Date

PLATING/ Plating &

Passivation To Maintained
PASSIVATION As per Temparture
Rusty Surface Un removal the Salt Spray
Drawing 60°-90° Also
Peel off of Peel off 5 -- Oil & Greasing & 3 Test/ 2 30 -- -- -- -- -- -- --
Specification Chemical
Area Rusty Area Visual
composition
(Point edge)

To Maintained
Temparture
Rusty Surface Un removal the Salt Spray
Un Covered 60°-90° Also
of UnCovered 5 -- Oil & Greasing & 3 Test/ 2 30 -- -- -- -- -- -- --
Area Chemical
Area Rusty Area Visual
composition
(Point edge)

Operator give
to Training
Lab Analysis
about Zinc
Less Life Check
DFT metal 10:16
Susceptibility inproper setting Through
Less & 5 -- Range & 3 3 45 -- -- -- -- -- -- --
to Envirmental of Passivation beaker/
High
Corrosion
Coastic
DFT.Meter
(NOH) 120
to 160 Range

Less Life
DFT
Susceptibility inproper setting Tempature = 514 Traicon
Less & 5 -- 2 3 30 -- -- -- -- -- -- --
to Envirmental of Passivation 55°-65° C Chemical
High
Corrosion

Less Life PH Paper

DFT
Susceptibility inproper setting PH = 1.8 to (1
Less & 5 -- 2 3 30 -- -- -- -- -- -- --
to Envirmental of Passivation 2.2 to 10
High
Corrosion Range)

PREPARED BY APPROVED BY
QA ENGINEER QA INCHARGE