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BNI EIP-502-105-Z015

IP67 Modules
4 IO Link/In-/Outputs,12 In-/Outputs
User’s Guide
Content

1 Notes 3
1.1. About this guide 3
1.2. Structure of the guide 3
1.3. Typographical Conventions 3
Enumerations 3
Actions 3
Syntax 3
Cross-references 3
1.4. Symbols 3
1.5. Abbreviations 3
2 Safety 4
2.1. Intended use 4
2.2. General safety notes 4
2.3. Meaning of the warnings 4
3 Getting Started 5
3.1. Modul overview 5
3.2. Mechanical connection 6
3.3. Electrical connection 6
Power Supply 6
Grounding 6
Ethernet IP Interface 6
I/O-Port 7
IO Link-Port 7
4 Technical data 8
4.1. Dimensions 8
4.2. Mechanical data 8
4.3. Operating conditions 8
4.4. Electrical data 8
4.5. Ethernet 9
4.6. Function indicators 9
Modul status 9
Port 9
5 Integration 10
5.1. Data Configuration 10
5.2. Config Data 10
Module Configuration 10
IO Link Port Configuration 10
6 Process Data 11
6.1. Process Data Inputs 11
Standard Input Data 11
IO Link Input Data 11
6.2. Process Data Outputs 12
Standard Output Data 12
IO Link Output Data 12
7 Display 13
7.1. General 13
7.2. Adress Defaults 13
7.3. Controls and visualization 13
7.4. Display information 13
7.5. Design and Symbols 14
7.6. Startup 14

www.balluff.com 1
Balluff Network Interface EtherNet/IP™, BNI EIP-502-105-Z015

7.7. Main Menue 14


7.8. IP Setup 15
7.9. IP Config 15
7.10. Module information 16
7.11. General Informations 16
8 Webserver 17
8.1. General 17
8.2. Home 17
8.3. Diagnostic Process 17
8.4. Device Properties 17
8.5. Diagnostic Module 17
8.6. Configurations 17
9 Appendix 18
9.1. Included material 18
9.2. Ordercode 18
9.3. Order Information 18

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1 Notes

1.1. About this guide The BNI EIP-… serves as a decentralized IO Link, input and output module for connecting
to an EtherNet/IP™ network.

1.2. Structure of the The guide is organized so that the chapters build on one another.
guide Chapter 2: Basic safety information.
Chapter 3: The main steps for installing the device.
Chapter 4: Technical data for the device
Chapter 5: Integration
Chapter 6: Process data
Chapter 7: Display
Chapter 8: Webserver
Chapter 9:Appendix

1.3. Typographical The following typographical conventions are used in this Guide.
Conventions

Enumerations Enumerations are shown in list form with bullet points.


• Entry 1,
• Entry 2.

Actions Action instructions are indicated by a preceding triangle. The result of an action is indicated
by an arrow.
 Action instruction 1.
 Action result.
 Action instruction 2.
Procedures can also be shown as numbers in brackets.
(1) Step no. 1
(2) Step no. 2

Syntax Numbers:
Decimal numbers are shown without additional indicators (e.g. 123),
Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex) or with the
prefix “0x” (e.g. 0x00)

Cross-references Cross references indicate where additional information on the topic can be found (see
chapter 4 ”Technical Data”).

1.4. Symbols Note tip


This symbol indicates general notes.

Note
This symbol indicates a security notice which most be observed.

1.5. Abbreviations BNI Balluff Network Interface


I Standard input port
EIP EtherNet/IP™
EMC Electromagnetic Compatibility
FE Function ground
O Standard output port

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Balluff Network Interface EtherNet/IP™, BNI EIP-502-105-Z015

2 Safety

2.1. Intended use This guide describes The BNI EIP-… serves as a decentralized IO Link, input and output
module for connecting to an EtherNet/IP™ network.

2.2. General safety Installation and startup are to be performed only by trained specialists. Any damage
notes resulting from unauthorized manipulation or improper use voids the manufacturer’s
guarantee and warranty.
The device is in accordance with EMC Class A. Such equipment may generate RF noise.
The operator must take precautionary measures accordingly.
The device must be powered only using an approved power supply (see chapter 4
“Technical data”). Only approved cable may be used.

Operating and testing


The operator is responsible for observing local prevailing safety regulations.
When defects and non-clearable faults in the device occur, take it out of service and secure
against unauthorized use.
Approved use in ensured only when the housing is fully installed.

2.3. Meaning of the Note!


warnings The pictogram used with word ”Caution“ warns of a possible hazardous situation
affecting the health of persons or equipment damage. Ignoring these warnings can
result in injury or equipment damage.
Always observe the described measures for preventing this danger.

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3 Getting Started

3.1. Modul overview


17
1

16 2

15
3

14

13 5
6

12 7

11 8

10 9

Figure 0.1 – Overview BNI EIP-502-100-Z016

1 Mounting hole 10 Port 4 (IO Link, Standard I/O)


2 EtherNet/IP™ port 2 11 Port 3 (IO Link, Standard I/O)
3 Display 12 Port 2 (Standard I/O)
4 Status LED: Communication / Module 13 Port 1 (Standard I/O)
5 Port 5 (Standard I/O) 14 Power Supply Port
6 Pin/Port LED : Signal status 15 Label
7 Port 6 (Standard I/O) 16 EtherNet/IP™ port 1
8 Port 7 (IO Link, Standard I/O) 17 Grounding connection
9 Port 8 (IO Link, Standard I/O)

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Balluff Network Interface EtherNet/IP™, BNI EIP-502-105-Z015

3 Getting Started

3.2. Mechanical The module is attached using 2 M6 screws and 2 washers.


connection Isolation pad as accessory available

3.3. Electrical
connection

Power Supply Pin Function Description


1 +24 V Output Power
2 +24 V Input Power
3 0V Input Power Common GND
4 0V Output Power Common GND

Note
Provide sensor/bus power and actuator power from separate power sources if
possible.
Total current <9A. The total current of all modules may not exceed 9A even
when daisy chaining the actuator supply.

Grounding

Note!
The FE connection from the housing to the machine must be low-impedance
and kept as short as possible.

Ethernet IP M12, D-coded, female


Interface
Pin Function
1 Tx+
2 Rx+
3 Tx-
4 Rx-

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3 Getting Started

I/O-Port M12, A-coded, female

Pin Function
1 +24V, 200mA
2 Input / Output
3 GND
4 Input / Output
5 FE

Note!
For the digital sensor inputs follow the input guideline per EN61131-2, type 2.

Note!
Each output serves a maximum current of 1,6 amperes. Total current of the
module has to be lower than 9 amperes.

Note!
Unused I/O port socket must be fitted with cover caps to ensure IP67 protection
rating.

IO Link-Port M12, A-coded, female

Pin Function
1 +24V, 1,6 A
2 Input / Output
3 GND
4 IO Link / Input / Output
5 n.c.

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Balluff Network Interface EtherNet/IP™, BNI EIP-502-105-Z015

4 Technical data

4.1. Dimensions

4.2. Mechanical data Housing material Die case zinc, matt nickel plated
Enclosure rating per IEC 60529 IP 67 (only when plugged-in and threaded-in)
Supply voltage 7/8” 4-pin male
Input ports / Output ports M12, A-coded (8 x female)
Dimensions (W x H x D in mm) 68 x 224 x 30.9
Mounting type 2-hole screw mount
Ground strap attachment M4
Weight Approx. 670 gr.

4.3. Operating Operating temperature Ta -5 °C ... 70 °C


conditions Storage temperature -25 C ... 70 °C
EMC
- EN 61000-4-2/3/4/5/6 - Severity level 2B/3A/4B/2B/3A
- EN 55011 - Gr.1, CL. B
Shock/vibration EN 60068-2-6, EN 60068-2-27
EN 60068-2-29, EN 60068-2-64

4.4. Electrical data Supply voltage 18...30.2 V DC, per EN 61131-2


Ripple <1%
Input current at 24 V 130 mA

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4 Technical data

4.5. Ethernet Ethernet IP port 1 x 10Base-/100Base-Tx


Connection for Ethernet IP port M12, D-coded
Cable types per IEEE 802.3 Shielded twisted pair min. STP CAT 5/ STP CAT 5e
Data transmission rate 10/100 Mbit/s
Max. cable length 100 m
Flow control Half Duplex/Full Duplex (IEEE 802.33x-Pause)

4.6. Function
indicators

Status –LEDs: Modul status

Port/Pin LEDs:
Status of the IO Link and I/O ports

Modul status LED Anzeige Funktion


green Output power OK
UA
red Low Output power (< 18V)
green Input power OK
US
red Low Input power (<18V)
green flashing Wrong or no configuration on module
green Modul operating
Mod
red flashing Fixed busclock is not possible
red-green flashing Initial sequence
off Module got no IP address
green flashing Module got IP, but no connection could be established
Net green Connection established
red flashing Connection timeout
red-green flashing Initial sequence
off Bus clock: 10 Mbit/s
100
yellow Bus clock: 100 Mbit/s
LNK green Data transfer

Port Each Port has two two-colour LEDs to indidcate the I/O-States.
Anzeige Funktion Bemerkung
off I/O-State State of the Input or Output Pin is 0
yellow I/O-State State of the Input or Output Pin is 1
I/O Port

red Short-circuit single LED: Short-circuit on dedicated Pin (only if


this pin is used as an output)
both LEDs: Short-circuit between Pin 1 and 3 or
Short-circuit on both output pins
green IO Link IO Link communication running
Green IO Link No IO Link communication
IO-Link Port

flashing
red Short-circuit single LED: Short-circuit on Pin 4
both LEDs: Short-circuit between Pin 1 and 3
red IO Link IO Link Device has wrong configuration
flashing

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Balluff Network Interface EtherNet/IP™, BNI EIP-502-105-Z015

5 Integration

5.1. Data Please enter the following values to your Control System. They describe the datasizes for
Configuration input, output and config data.
Instance ID Data length
INPUT 100 200
OUTPUT 101 134
CONFIG 102 98

5.2. Config Data In the following tables you can see the mapping of the configuration data string. The default
values which are stated below describe a configuration with IO Link function on Pin 4 and
standard input function (normally open) on Pin 2 of each IO Link port. The other Ports does
not get configured by config data string, the function of standard I/O ports is set by process
data (see 6.1 - Process Data Inputs)
Byte Slot Modul part Description
General configuration for the whole module
0…1 1 Module
(see 0 - Module Configuration)
Configuration for the IO-Link Port 1
2…25 2 IO-Link Port 1
(see 0 - IO Link Port Configuration)
Configuration for the IO-Link Port 2
26…49 3 IO-Link Port 2
(see 0 - IO Link Port Configuration)
Configuration for the IO-Link Port 3
50…73 4 IO-Link Port 3
(see 0 - IO Link Port Configuration)
Configuration for the IO-Link Port 4
74…97 5 IO-Link Port 4
(see 0 - IO Link Port Configuration)

Module
Byte

Bit
Configuration Description
7 6 5 4 3 2 1 0
0 P3 P2 0 0 Port function
0x00: Standard I/O
1 P7 P6 0 0 0x01: IO-Link

IO Link Port
Byte

Bit
Configuration Description
(optional) 7 6 5 4 3 2 1 0
2 Base Time Cycle Time
Validation type
0 no validation
3 Validation type
1 compatible (VID + DID)
2 identical (VID + DID + SerNum)
4 Vendor ID 1
Vendor ID
5 Vendor ID 2
6 Device ID 1
7 Device ID 2 Device ID
8 Device ID 3
9 Serial number 1
… … Serial number
24 Serial number 16
Parameter server
0x8X Enable
25 Parameter server
0xX1 Upload enable
0xX2 Download enable
… The data of the other IO Link ports has the same structure and follows here

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6 Process Data

6.1. Process Data There are 200 bytes of Input data. Have a look at the tables below to see the mapping of the
Inputs process data inputs.

Byte Modul part Description


0…7 Standard I/O ports Process data inputs on standard Inputs
8…55 IO-Link Port 1 Process data inputs on IO Link Port 1
56…103 IO-Link Port 2 Process data inputs on IO Link Port 2
104…151 IO-Link Port 3 Process data inputs on IO Link Port 3
152…199 IO-Link Port 4 Process data inputs on IO Link Port 4

Standard Input
Byte

Bit
Data Description
7 6 5 4 3 2 1 0
0 I32 I34 I22 I24 I12 I14 I02 I04 Input data
I04  Input on port 0 pin 4
1 I72 I74 I62 I64 I52 I54 I42 I44 If a port is configured as an IO
Link port, result is 0.
2 S3 S2 S1 S0 Short circuit status
Short circuit between Pin 1 and 3
3 S7 S6 S5 S4 on stated port
4 O22 O34 O22 O24 O12 O14 O02 O04 Overload status
O04  Overload on port 0 pin 4
5 O72 O74 O62 O64 O52 O54 O42 O44 Only if port is configured as output
Power status
6 0 0 0 0 0 0 PS PA PS: Sensor power
PA: actor power
7 0 0 0 0 0 0 0 0 Reserved

IO Link Input Data


Byte

Bit
Description
7 6 5 4 3 2 1 0
8
… IO Link Port 1 Input data
39
IO-Link status
IOL: Port in IO Link Mode
40 0 0 0 0 0 0 DC IOL
DC: Device connected
0: reserved
IO-Link Error
41 0 0 0 0 0 0 0 VF VF: Validation failed
0: reserved
42 Vendor ID 1
Vendor ID
43 Vendor ID 2
44 Device ID 1
45 Device ID 2 Device ID
46 Device ID 3
47 Error Code
48 Additional Code Event 1
49 Additional Code
50 Error Code
51 Additional Code Event 2
52 Additional Code
53 Error Code
54 Additional Code Event 3
55 Additional Code
… The data of the other IO Link ports has the same structure and follows here

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Balluff Network Interface EtherNet/IP™, BNI EIP-502-105-Z015

6 Process Data

6.2. Process Data There are 134 bytes of output data. Have a look at the tables below to see the mapping of
Outputs the process data outputs.

Byte Modul part Description


0…5 Standard I/O ports Process data outputs on standard Inputs
6…37 IO-Link Port 1 Process data outputs on IO Link Port 1
38…69 IO-Link Port 2 Process data outputs on IO Link Port 2
70…101 IO-Link Port 3 Process data outputs on IO Link Port 3
102…133 IO-Link Port 4 Process data outputs on IO Link Port 4

Standard Output
Byte

Data Bit
Description
7 6 5 4 3 2 1 0
Output data
0 O32 O34 O22 O24 O12 O14 O02 O04 O04  Output on port 0 pin 4
To use this function on a IO Link
port the port must be configured
1 O72 O74 O62 O64 O52 O54 O42 O44 as an output (see 0- Module
Configuration)
2 R32 R34 R22 R24 R12 R14 R02 R04 Restart
Restart output here after a
3 R72 R74 R62 R64 R52 R54 R42 R44 detected short-circuit
4 0 0 0 0 0 0 0 0 Reserved
Display Control
DL: Display lock / PLC lock
5 0 0 0 0 0 DL GO RO
GO: Green LED on Display on
RO: Red LED on Display on

IO Link Output
Byte

Data Bit
Description
7 6 5 4 3 2 1 0
6
… IO Link Port 1 Output data
37
… The data of the other IO Link ports has the same structure and follows here

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7 Display

7.1. General With the implemented display, the address is set directly on the BNI EIP… devices.
The following address types are implemented:
• IP address
• Subnet mask
• Gateway address.
Each address type consists of 4 octets.
Additional the display shows information about the hard- and firmwarerevision.
There is a lock function fort he display which can be activated out of the control system. If
the lock is set editing isn’t possible anymore (see Bit layout, chapter 8 „Appendix“).

7.2. Adress Defaults IP Address: 169.254.1.1


Subnetmask: 255.255.255.0
Gatewayaddress: 0.0.0.0

7.3. Controls and


visualization 6

IP 1
5 ↑
S SN
GW
2

4 3 2 1 0 3

1 Display 4 Address type cursor


2 Arrow-Key 5 „Set“-Key
3 Octett-Cursor 6 LED

7.4. Display
information Cursor for selecting address type
Cursor zur Auswahl der Adressausprägung

IP

SN
IP
GW

3 2 1 0
Cursor for selecting octet

IP: IP address 3: fourth octet


SN: Subnet address 2: third octet
GW: Gateway address 1: second octet
0: first octet

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Balluff Network Interface EtherNet/IP™, BNI EIP-502-105-Z015

7 Display

7.5. Design and There are some symbols used in the following flow-charts to describe the display-
Symbols functionality:
actual state

change-over

S condition: short-time keypress on set key

S condition: long-time keypress on setkey (min. 3 seconds)

 condition: short-time keypress on arrow key

7.6. Startup
BALLUFF
BALLUFF

BNI
Module name EIP-502-
105-Z015

VERSION
hard- und firmware-revision HW: 1.0
SW: 1.0

IP
Current IP 192 . 168 .
015 . 005

Subnet
255 . 255 .
Current subnetmask 255 . 000
e

Gateway
000 . 000 .
Current gatewayaddress 000 . 000

7.7. Main Menue Default-view


4. octet of IP address 007
S

IP …
Menue: IP Config CONFIG

S 
Menue: IP Setup IP …
SETUP

Menue: Module Information MODULE




INFO

• Scolling in main meue with short-time keypress on set-key


• Step in menue with short-time keypress on arrow-key

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7 Display

7.8. IP Setup
x STATIC
DHCP IP editing mode
FACTORY

S S
S

STATIC STATIC X STATIC


S DHCP  X DHCP  DHCP
X FACTORY FACTORY FACTORY


editing mode
• Long-time keyoress on set key starts editing mode.
• Configuration of the favored value by short-time keypress on arrow-key

7.9. IP Config


IP Subnet Gateway
192.168.  255.255.  000.000.  IP Config
015.005 255.000 000.000

S S S
editing mode

editing mode

editing mode
Programmiermodus

Programmiermodus

Programmiermodus

005 000 000


S S S

S S S
015 255 000
S S S

168 255 000


S S S

192 255 000

• Long-time keyoress on set key starts editing mode.


• Configuration of the favored value by short-time keypress on arrow-key
• Long-time keypress on arrow key uses fast program mode
• Shorttime keypress on set key saves entered value and scrolls to the next octet.
The 4.octet is the start of editing
• The whole entered address gets saved by short keypress on set value when
editing first octet. The entered value can immediately seen on the ip overview
screen.
• Manual changes of ip, subnet or gateway results in automatic change to “static” in
IP Setup.
Hinweis:
To work with the new configuration the module needs a power-down
reset.

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Balluff Network Interface EtherNet/IP™, BNI EIP-502-105-Z015

7 Display

7.10. Module
information 

BNI Version MAC-ID


…  EIP-502-  SW: x.x  XX : XX : XX :
100-Z016 HW: x.x XX : XX : XX

• By short-time keypress on arrow key you can scroll through module information
menu.
• Informations are the product name, the module revisions and the MacID.

7.11. General • Longtime keypress for „fast scrolling“ in editing mode


Informations • 10 secondes without keypress results in leaving actual screen and entering the
th
default screen mode (4 octet of ip address). Unsaved changes gets lost
• Differences between new configuration and the configuration the module is working
with are shown by a unequal-symbol. In this case the time to default screen is only
5 seconds.
• In editing mode the screen flashes. In fast scroll mode the screen is flickering
• If the module receives a single ping, the word “ping” is shown in the display screen
for a few seconds. Afterwards the screen is reset to the screen which had been
shown before. By short-time key press on set key the ping-mode can be left
preterm.
• If the module receives a double ping, the word “ping” is shown in the display. This
screen can be left only by short-time key press on set key. The screen shown
before ping gets viewed again.
• The Led function at the display leds can be defined user specific ba setting some
bits in the process data inputs. (see Bitlayout, chapter 8 „Annex“)
• The function plc-lock can also be used by setting a bit in the process data inputs.
(see Bitlayout, chapter 8 „Annex“)

Hinweis:
Editing mode can not be chosen in display if the plc lock bit in process
data inputs is (see Bitlayout, chapter 8 „Annex“)

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8 Webserver

8.1. General The BNI EIP-502 module includes an internal webserver to get detailed information about
the current state. Also you can use it to configurate the module and the connected IO Link
devices.
First make sure that a correct integration into your network has been done. To get a
connection to the webserver enter the IP address of the module to your browser address
bar. A welcome page with a list of all Balluff Ethernet Network-interfaces is shown.
Please use Internet Explorer 7 or 8. Other Browsers might not function correctly at the
current development state.

8.2. Home By click on “play”-button “Home” active.


You can get some information about the configuration and network-activity of the module.
At the top of the window you can see the navigation bar which allows you to switch between
the different webpages, just click on the corresponding text.

8.3. Diagnostic On this page you can get some information about the module’s current process data by
Process having a look at the leds.
If a IO Link Device is connected to on of the IO Link ports some device data is shown
besides the modul. You can use this text or the port on the module as a link to “Device
properties”.

8.4. Device Properties On this page you can get information about the IO Link device that is connected on the
selected port. Also it is possible to configure the device by using the read/write functions.
The indices and subindices which can be written or read are defined by the connected
device. So for this reason have a look at the IO Link device manual.

8.5. Diagnostic On this page you can see the current module and network status like you can see it on the
Module module itself.

8.6. Configurations The configuration page allows you to configure the module. You can change network-
parameters and also assign own module information texts like a module description.
This can only be used by entering a username and a password:
Username: Balluff
Password: BNIEIP
8.7.

www.balluff.com 17
9 Appendix

9.1. Included material The BNI EIP consists of the following components:
• IO-Link block
• 4 blind plugs M12
• Ground strap
• Screw M4x6
• 20 labels

9.2. Ordercode BNI EIP-502-105-Z015

Balluff Network Interface

Ethernet IP

Functions
502 = IP 67 IO Link Master-Modul

Variants
105 = Display version, 2-port switch

Mechanical version
Z015 = Die-cast zinc housing
Material: 1. Balluff housing version
Uplink: 2 x M12x1 internal thread
Power: 7/8“ external thread
Sensor Ports: 8 x M12x1 internal thread

9.3. Order Information Product ordering code Order code


BNI EIP-502-105-Z015 BNI004A

www.balluff.com 18
www.balluff.com

Nr. 880763 E • Edition 1103 • Subject to modification

Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Germany
Tel. +49 7158 173-0
Fax +49 7158 5010
www.balluff.com
balluff@balluff.de

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