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  • Rohtas Fasteners Pvt. LTD.: Supplier / In-Plant Quality Problem Analysis and Countermeasure Sheet (5-Rule)

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    Rohtash fastner
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    Due to an air pipe leakage, air was not properly clearing chips from the collets during the tapping process. This caused parts to not be seated correctly, resulting in 58 pieces with issues like taper cutting and short lengths. To address this, the company provided additional training to operators, displayed lessons on machines, revised process flow diagrams, and installed a new flexible air pipe and gauge on the machine to ensure proper air pressure and clearing of chips from now on.

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    Step on OD and Lenth US

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    Due to an air pipe leakage, air was not properly clearing chips from the collets during the tapping process. This caused parts to not be seated correctly, resulting in 58 pieces with issues like taper cutting and short lengths. To address this, the company provided additional training to operators, displayed lessons on machines, revised process flow diagrams, and installed a new flexible air pipe and gauge on the machine to ensure proper air pressure and clearing of chips from now on.

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    59 views4 pages

    Rohtas Fasteners Pvt. LTD.: Supplier / In-Plant Quality Problem Analysis and Countermeasure Sheet (5-Rule)

    Uploaded by

    Rohtash fastner
    Due to an air pipe leakage, air was not properly clearing chips from the collets during the tapping process. This caused parts to not be seated correctly, resulting in 58 pieces with issues like taper cutting and short lengths. To address this, the company provided additional training to operators, displayed lessons on machines, revised process flow diagrams, and installed a new flexible air pipe and gauge on the machine to ensure proper air pressure and clearing of chips from now on.

    Copyright:

    © All Rights Reserved
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    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    of 4

    ROHTAS FASTENERS PVT. LTD.

    SUPPLIER / IN-PLANT QUALITY PROBLEM ANALYSIS AND COUNTERMEASURE SHEET (


    VENDOR / DEPTT : Inhouse PART NAME : Socket stablizer Joint

    PROBLEM Taper cutting & Lenth US PART NO. : 01-CP-01-401-M01

    ACTUAL CONTENTS ACTUAL INVESTIGATION (PRODN.


    PLACE OF RANK
    MODEL:
    OCCURRENCE MAN MACHINE
    SAFETY /
    REJ. QTY.:
    58 Nos. Inprocess PERFORMANCE/ Excess play in slide
    motion
    OTHERS: Collet
    Incompetent
    operator Out

    DETAIL OF PROBLEM (DATA/SKETCH)

    Clamping of Part NG Unspecified RM Used


    Improper setting of
    machine RM hardness over size.
    Insert Break during Run

    Less Margin during CNC-1

    METHOD MATERIAL

    ROOT CAUSE : COUNTERMEASURE DETAIL


    CORRECTIVE ACTION :
    (SKETCH/DATA/DETAIL) 1. material seggregate

    2. Training provided to all operators & final inspector about defect


    awarness.
    1. material seggregate

    2. Training provided to all operators & final inspector about defect


    awarness.

    Due to Air pipe leakage air not cleard chips from Collets and part not
    seated properly with stoper resulting in tapper cutting or short length
    pcs.
    PREVENTIVE ACTION :
    1. One Point lesson displayed on M/c

    2. Process flow diagram revised

    3. Air Pressure with flexible pipe provide on M/c.

    4. Total length gauge provide on m/c

    WHY-WHY ANALYSIS : MONITORING SHEET (REOCCURAN


    PROBLEM I II III IV V I MONTH II MONTH III MONTH IV MONTH

    Collets not cleared before


    Taper cutting & Lenth US

    Chips or turning material


    Socket across flat under

    Part not properly Fix in

    clamping by Air.
    struck in Collet

    Air pipe leakge


    Occurrence

    collet
    size
    VT. LTD. FMT NO.: F/QA/08-A
    REV.NO.: 01

    UNTERMEASURE SHEET (5-RULE) EFF.DT.: 20/04/18

    APPROVED
    PROBLEM NO. PREPARED BY CHECKED BY DATE:
    BY

    Vikas Kumar P. Sharma Vijay Kumar 5/10/2018

    ACTUAL INVESTIGATION (PRODN. END - MACHINE / METHOD / MATERIAL / JIG / EQUIPMENT)


    PROCESS FLOW RESULT ANALYSIS

    RM Incoming OK

    RM Inspection OK

    Taper Forging OK
    It ia analysed that due to poor
    cutting & Air provision air not sufficient
    Lenth US CNC -1 Not OK
    to remove the chips from
    CNC -2 OK collets resulting in short
    F. Inspection OK length and taper cutting.
    Packing & OK
    Despatch

    RESP. IMPL. DATE OBSERVATION / EFFECTIVENESS (GRAPH/Cp)

    P.SHARMA
    5/10/2018
    P.SHARMA
    5/10/2018

    Next coming Lot


    VIKAS

    FEED BACK TO OTHER (HORIZONTALLY


    ONITORING SHEET (REOCCURANCE OF DEFECT ) (QTY./GRAPH) DEPLOYMENT)
    V MONTH VI MONTH REMARKS PROCESS ( IF SAME TYPE

    PROBLEM)

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