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Performance Improvement - Resource Guide For Penn Medicine
Performance Improvement - Resource Guide For Penn Medicine
Performance Improvement - Resource Guide For Penn Medicine
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Performance Improvement at Penn Medicine V.1 Overview
Benjamin Franklin
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Performance Improvement at Penn Medicine V.1 Overview
Table of Contents
Performance Improvement at Penn Medicine .............................................................................................................. 7
What is Performance Improvement ........................................................................................................................... 8
History ......................................................................................................................................................................... 8
Project Tracker .......................................................................................................................................................... 10
Teams: Do you need a team to solve your opportunity ........................................................................................... 11
Project Sponsor ......................................................................................................................................................... 12
Identify Process Owner ............................................................................................................................................. 14
Team/Project Roles ................................................................................................................................................... 14
Does your project need IRB approval?...................................................................................................................... 16
When to use Evidence-based Practice for Clinical Projects ...................................................................................... 18
Performance Improvement in Action (PIIA) ................................................................................................................ 19
The PIIA Journey ........................................................................................................................................................ 20
A3 Roadmap for Performance Improvement ........................................................................................................... 23
Description of A3 Phases........................................................................................................................................... 24
A3 Funnel diagram .................................................................................................................................................... 26
Phase 1-Find.................................................................................................................................................................. 27
Project Charter .......................................................................................................................................................... 28
Elevator Speech ........................................................................................................................................................ 31
Change Management ................................................................................................................................................ 32
Stakeholder Analysis ................................................................................................................................................. 33
Resistance Analysis.................................................................................................................................................... 34
Phase 2-Organize and Clarify ....................................................................................................................................... 37
Project Management-Developing an Action Plan ..................................................................................................... 38
Observing the Process .............................................................................................................................................. 40
Process Mapping ....................................................................................................................................................... 41
Value/Non-Value Added Analysis ............................................................................................................................. 48
Baseline Data............................................................................................................................................................. 50
Phase 3-Understand/Select ......................................................................................................................................... 53
Graphing Measurements .......................................................................................................................................... 54
Understanding a Fishbone Diagram (Cause and Effect) ........................................................................................... 56
Root Cause ................................................................................................................................................................ 57
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Performance Improvement at Penn Medicine V.1 Overview
Additional Resources.................................................................................................................................................... 84
Credits ........................................................................................................................................................................... 84
Glossary of Terms ......................................................................................................................................................... 86
Appendix -Additional Tools .......................................................................................................................................... 88
People........................................................................................................................................................................ 88
Change Management ....................................................................................................................................... 88
Team Dynamics ................................................................................................................................................ 90
Data ........................................................................................................................................................................... 91
Run Chart ......................................................................................................................................................... 91
Bar Chart .......................................................................................................................................................... 92
Takt Time.......................................................................................................................................................... 93
Cycle Time ........................................................................................................................................................ 93
Process ...................................................................................................................................................................... 94
Fail Safe ............................................................................................................................................................ 94
Error Proofing................................................................................................................................................... 95
Pull.................................................................................................................................................................... 95
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Performance Improvement at Penn Medicine V.1 Overview
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Performance Improvement at Penn Medicine V.1 Overview
Performance Improvement at
The purpose of this guide is to provide a framework for problem solving improvement opportunities. Opportunities
large or small can use this “A3” model outlined in this guide. This guide is broken down into several sections:
Overview
Alignment to the Performance Improvement In Action (PIIA) program
A3 model for problem solving
Appendix
o Includes additional tools and information
This guide can be used inside or outside the Performance Improvement In Action (PIIA) program. The process,
methods and tools are the same. The PIIA program includes classroom days, coaching, and a report out. In order
for your team to be successful outside of the PIIA program, you must take the initiative to create your own
structure and timeline.
You will notice icons that depict tools and resources to help you through the process.
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Performance Improvement at Penn Medicine V.1 Overview
Performance Improvement is a continuous process which when implemented successfully produces results that
measure customer satisfaction, employee satisfaction, improved efficiency, increased productivity, increased profit,
and enhanced quality.
The term “Performance Improvement” will be used exclusively throughout this document. Across healthcare,
Performance Improvement is used synonymously with “Quality Improvement” and “Process Improvement”.
Although clinical/medical settings are more prone to use the terminology “Quality Improvement” and supply chain
settings use “Process Improvement”, the overall goal is the same.
History
Performance improvement has been around for a long time.
Some issues are really tough to solve (or at least sustain), in healthcare. Ignaz Semmelweis is a perfect example, in
the 1840s he tried to demonstrate that performance improvement around hand-washing could drastically reduce
the number of women dying after childbirth.
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Performance Improvement at Penn Medicine V.1 Overview
There are two main methodologies to process improvement - Six Sigma and LEAN. Six Sigma uses statistics
to understand process variation and LEAN focuses on identifying and eliminating non-value added activities within
a process. The goal of both models is to promote business and operational excellence.
Companies such as Honeywell and General Electric were early adopters of Six Sigma and by the late 1990’s
about two-thirds of Fortune 500 companies had begun to use Six Sigma initiatives to increase quality, reduce
waste, reduce cost, and gain efficiency.
Lean manufacturing, referred to simply as Lean, was derived mainly from Toyota Production System (TPS).
Toyota’s growth to one of the World’s largest automobile producers has been linked to the Lean philosophy of
reducing waste to improve overall customer value. Lean methodology is a systematic method for eliminating waste
or non-value steps within a process. A few examples of waste include over production, excess processing, and wait
time. By reducing or eliminating waste, the added value becomes obvious. From a customer or client prospective,
“value” is any action or process that a customer would be willing to pay for.
More recently, companies have combined Six Sigma ideas and Lean manufacturing practices to create a
methodology named Lean Six Sigma. The Lean Six Sigma approach combines efficiency with precision.
Penn Medicine takes the key concepts from Lean and Six Sigma to create a blended approach to PI. The
methods and tools deemed most relevant within the healthcare environment have been incorporated into PI
initiatives at Penn Medicine.
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Performance Improvement at Penn Medicine V.1 Overview
Project Tracker
Tracking the progress and status of your project is critical as it allows you to:
The project tracker allows project teams to enter their project information following the A3 phases. All
performance improvement projects should be into the project tracker and updated over time. Here are some of
the benefits of entering your projects into the project tracker:
Access to the project tracker can be obtained via the following link or typing “piprojects” into the Internet
Explorer URL while on the UPHS network. http://pennpoint.uphs.upenn.edu/sites/contimprv/default.aspx
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Performance Improvement at Penn Medicine V.1 Overview
Does the issue require a specific area of expertise or several experts from multiple disciplines?
The need for multiple areas of expertise warrants the use of a team.
Implementers will have a better understanding of the change and the reasoning behind it if they are
part of the team developing the solutions.
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Performance Improvement at Penn Medicine V.1 Overview
Project Sponsor
Each project should have a sponsor. The project sponsor is a key member of the team to ensure success and
sustainment. It is critical that the sponsor is able to influence the areas impacted by the change. Most projects will
fail without the proper sponsor. Sponsor’s role includes:
Primary responsibility: to ensure the project charter is correctly defining the issue, metrics and scope, as
well as meets the organization’s strategic needs
Supports the Champion, Process Owner and Project Leader, as needed, to achieve the defined goals
Assists team to remove barriers
Approves and/or authored the charter
May need to provide resources if the Champion is unable
Participates in check-ins and report outs, as well as approves the action plans
Provides the team further direction as needed
1. Write down the areas/departments that will be impacted by this project. (I.e. Nursing, Physical Therapy,
Pharmacy, Oncology Physicians)
2. Determine who manages those areas
3. Determine who those managers flow up too
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Performance Improvement at Penn Medicine V.1 Overview
Sponsors should be able to influence the areas/departments being impacted. Areas/Departments that need to
change are most likely to be receptive to messages from their supervisor.
Having one sponsor for the project is ideal however due to the interprofessional nature and scope of most
projects in healthcare, having one sponsor is difficult. “Sponsorship by Committee” is very difficult to
manage as it poses challenges with consensus building, scheduling meetings and accountability. Many times
project teams find executives to sponsor and lead their project which has benefits but influence and long term
sustainment could be compromised.
Sponsor Check-Ins
Checking in with the project sponsor at key stages will ensure the project is moving in the right direction. The
sponsor check-ins could be conducted by the team leader and the facilitator. Sometimes the sponsor will come to
a team meeting for the check-in. There are at least 3 times to check-in with the sponsor. Additional check-ins will
be determined by the complexity of the project, challenges or availability of sponsor(s).
At the end of phase 1 of the A3 model, a sponsor check-in should be scheduled to review the charter. It is
important that each section of the charter is agreed upon. The sponsor will “sign-off” on the project with the
understanding that the charter will change over time as new information is discovered about the project.
Before Phase 5 of the A3 model, the sponsor should be informed of the countermeasures that will be piloted. The
sponsor will help to make sure that the pilot is supported and approve any resources needed.
A review of the information discovered during phase 2 and 3 of the A3 model will be necessary to show how
the countermeasures were determined.
At the end of the project, the sponsor should be updated with the results of the pilot and any plan to expand the
pilot or disseminate.
Showing the results graphically using data is a powerful way to show impact.
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Performance Improvement at Penn Medicine V.1 Overview
Team/Project Roles
Project role Description
Supports the Champion, Process Owner and Project Leader, as needed, to achieve the goals
Primary responsibility: to ensure the project charter is correctly defining the issue, metrics,
scope and meets the organization’s strategic needs
Executive Assists team to remove barriers
Sponsor Approves the charter and may have authored it
May need to provide resources if the Champion is unable to provide
Participates in report outs and approves the action plans or provides the team further
direction
Responsible for the design of the action plan in conjunction with the Leader and Team
Members
Process
Ensures that the processes changed are sustained long term
Owner
Keeps track of metrics and provides progress reports to Executive Sponsor, Project
Champion and Leader
Co-responsible with the Champion for success
Team/ Primary responsibility: to lead the team in solving the problem using Penn Medicine’s
Project Performance Improvement methodology
Leader Skilled in Performance Improvement including change and project management
Serves as the primary communication link between the sponsor and the team
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Performance Improvement at Penn Medicine V.1 Overview
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Performance Improvement at Penn Medicine V.1 Overview
For PI projects where the project leaders are certain that the project is PI and not human subjects research
and there is no desire for a formal IRB determination, submission to the IRB is not required. Many PI
projects fall into this category.
Similarly, for PI projects that seem to qualify as human subjects’ research, they should be submitted
directly to the IRB for review via the HS ERA online application system.
The IRB QI review process is designed to review projects in which the PI leader is unsure if IRB approval is
required or if they desire a formal determination letter by the IRB. Although IRB review may not be
required for PI activities, in some circumstances, journals or professional organizations may require
documentation that IRB review was not required before accepting a PI project for publication or
presentation.
IRB Contact information: Applications for QI review should be submitted via email to the following address:
qiirb@upenn.edu.
If you require assistance with the IRB QI review process please contact Hoon Chung at hoonc@upenn.edu, 215-
898-2881 or David Prakash at dprakash@upenn.edu, 215-746-6268.
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Performance Improvement at Penn Medicine V.1 Overview
*Operational Leader = the leader of the unit/clinic/area where the QI work will be implemented. Examples of
operational leaders include a medical director of a unit or clinical area, division/department chief, nurse manager,
Dean, other health system or institutional leader that can approve the implementation of a quality
assurance/improvement project.
**To avoid confusion, QI projects should not be referred as research in publications/presentations. When results
from a QI project that was not submitted to the IRB for a formal determination is published, the Operational Leader
and the project team should be comfortable with including a statement along the following lines in the publication:
“This project was undertaken as a Quality Improvement Initiative and as such was not formally reviewed by the
University of Pennsylvania’s Institutional Review Board.”
***If a project is established as quality improvement by the IRB the following statement may be included in the
resulting publication: “This project was reviewed and determined to qualify as Quality Improvement by the
University of Pennsylvania’s Institutional Review Board.”
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Performance Improvement at Penn Medicine V.1 Overview
- Quote from Center for Evidence-based Practice at UPHS (J Gen Intern Med. 2010; 25(12):1352–5)
Operations
The Center performs rapid evidence reviews of health care technologies defined broadly. These include
pharmaceuticals, non-pharmaceutical technologies such as medical devices, and processes of care within UPHS.
Most assessments are performed at the request of medical, nursing or administrative leaders. For each issue
evaluated, CEP performs a systematic review of the evidence, and works alongside the issue’s key stakeholders to
produce the most valid and actionable report. These reports are then used to inform a variety of decisions ranging
from formulary and purchasing decisions to those regarding medical practice. CEP policy is to base reports on the
best available evidence. When possible, reports are based on good-quality evidence-based guidelines or systematic
reviews that have already been published. If such evidence is not available, CEP will proceed to search for primary
evidence in the clinical literature. Since CEP's mission is to support the quality and safety of care at UPHS,
developing and implementing strategies for translating evidence-based conclusions into routine practice at our
hospitals is a crucial part of our work. Techniques used for this purpose include presentations of our reports to
decision makers, development of clinical practice guidelines, and creation of order sets and other electronic
decision supports and clinical pathways.
Organization
The Center for Evidence-based Practice at UPHS is under the directorship of Craig Umscheid (Director) and Kendal
Williams (Co-Director), who report directly to PJ Brennan, the Chief Medical Officer of the University of
Pennsylvania Health System. The Center includes research analysts who perform evidence reviews, a health
economist, biostatistician, clinical liaisons, librarians and administrators. The Center is guided by an executive board
and an advisory board of academic and administrative leaders at Penn.
For more information go to: http://www.uphs.upenn.edu/cep/index.html
Submit A Request
Medical, nursing and administrative leaders are welcomed to submit requests for rapid evidence reviews, as are
individual faculty and staff of UPHS. Requests are approved by CEP with guidance from CEP’s advisors. Please call or
email Craig Umscheid at 215 349 8098 or craig.umscheid@uphs.upenn.edu for more information.
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Performance Improvement at Penn Medicine Performance Improvement in Action
The PIIA program is a highly visible and strategic component of Penn Medicine’s “Blueprint for Quality and Patient
Safety” initiative which emphasizes patient-centered care throughout the health system and strives to improve
continuity, engagement, and value.
20 AMA PRA Category 1 Credits reserved for Performance Improvement Continuing Medical Education (PI
CME)
Up to 25.5 nursing contact hours
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Performance Improvement at Penn Medicine Performance Improvement in Action
Getting Started
Watch overview of PIIA Video
Identify Project and enter into the Project Tracker
Submit for approval by entity leadership team
Identify project sponsor
Identify facilitator
Identify team
Meet with team and orient them to the project and process
Set meeting with team to start Pre Day 1 Class activities
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Performance Improvement at Penn Medicine Performance Improvement in Action
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Performance Improvement at Penn Medicine A3 roadmap
The A3 is a tool from the Lean methodology (see history section for description on Lean). Six Sigma is a
complementary and popular performance improvement methodology which uses a 5 phase approach to problem
solving call DAMIC (Define, Measure, Analyze, Improve and Control). DMAIC closely aligns to the 6 phases of the
A3. The following outlines how the two methodologies align.
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Performance Improvement at Penn Medicine A3 roadmap
Description of A3 Phases
Phase 1 - Find
The Find Stage is the most important stage of a project. During this phase of the project, it is critical to
not only ensure that the improvement opportunity aligns with the strategy of the organization before
starting a project, but also that there is leadership buy-in for the project. Voice of the Customer and the
Charter are the main tools that will be used which will help give the project direction.
During the Organize / Clarify stage, the current state process is outlined based on how it is working today.
Before considering the future or ideal state, it is critical to first outline and understand the current state.
Comparing the current and future state allows you to determine the gaps in the process (i.e. “Current
State, Future State, Close the Gaps”). Key tools during this stage are process maps, data collection, value,
and non-value added identification.
Understanding the root cause of the problem is key to developing the right countermeasures. This phase
helps to focus on the critical few which allows for more rapid improvement implementation. Key tools
during this phase are the Pareto Analysis, fishbone and 5 why’s.
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Performance Improvement at Penn Medicine A3 roadmap
Phase 4 – Plan / Do
The Plan/Do phase takes action to reduce or eliminate the root causes of problems that prevent you from
reaching your goals. Effective root cause analysis often makes countermeasures self-evident. These
countermeasures should address the specific root causes.
Phase 5 -Study
Testing the Hypothesis or countermeasure is critical for understanding if the countermeasure worked.
Using data will help validate if the process worked. Teams will design rapid validation pilots to test the
countermeasure.
Phase 6 – Act
Sustaining the gains and standardizing the work is the most challenging aspect of the project. Many
projects fail at this and subsequently resort back to the old problematic process. In order to avoid failure,
the implementation of change management strategies delivered through coaching and rounding is
critical. Tea m members should be encouraged to ask powerful questions, as these will help you to better
understand the intricacies of the process.
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Performance Improvement at Penn Medicine A3 roadmap
The A3 funnel diagram illustrates how the scope of an improvement opportunity will change over the course of the
project. In the beginning of the project, the scope will be larger than at the end. The tools used throughout the
project will help to create focus on the area(s) of the process that need to be improved. Your scope will narrow as
you move through the project.
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Performance Improvement at Penn Medicine Phase 1-Find
Phase 1-Find
The Find Stage is the most important stage of a project. During this phase of the project, it is critical to
not only ensure that the improvement opportunity aligns with the strategy of the organization before
starting a project, but also that there is leadership buy-in for the project. Voice of the Customer and the
Charter are the main tools that will be used which will help give the project direction. There are three
sub-phases:
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Performance Improvement at Penn Medicine Phase 1-Find
Project Charter
The project charter is one of the most important tools in Performance Improvement. The charter clearly
defines the work we are trying to accomplish and includes: Problem Statement, Business Impact, Metrics
and Goals, Roles, and the Project Plan. The charter is a living document and should change as new
information is discovered about the improvement opportunity. Changes to the charter throughout the
project should be approved by the executive sponsor at the sponsor check-ins.
http://pennpoint.uphs.upenn.edu/sites/contimprv/default.aspx
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Performance Improvement at Penn Medicine Phase 1-Find
The purpose of a VOC is to capture a customer's expectations, preferences and dissatisfaction. The Voice of the
Customer is a tool that produces a detailed set of customer wants and needs that are organized into a hierarchical
structure. These wants and needs are then prioritized in terms of relative importance and satisfaction with current
alternatives.
VOC should be use throughout the project to get feedback on the current state as well as any changes made.
However, VOC is critical at the beginning of the project to understand the current state from the eyes of the
customer.
Tip: Don’t jump to solutions – capture them, but focus on defining the problem first.
Problem/Opportunity Statement
Problem/Opportunity statement should answer these questions:
Example:
• Mr. J received ten times the dose of pain killer ordered and required transfer to the ICU and
intubation for 24 hours.
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Performance Improvement at Penn Medicine Phase 1-Find
Business Impact
The Business Impact should identify how this project aligns to the strategy of Penn Medicine. This section could
also be used to identify any financial value that the project may yield.
Project Scope
The scope assists in defining the work and consists of two questions:
1. What is the earliest step in the process that might, in any way, need to be studied and what is the last step?
• Example: From patient registration through Post-Op.
• This bounds the work for the team and speeds success.
2. What is included and excluded in the work?
• All services or just Pediatrics?
• All floors or just 2 South?
Tip: Scope small to gain progress quickly.
• Penn Medicine’s target performance goal is a 2% reduction from FY12 in observed to expected
inpatient mortality by June 30, 2013.
Team
Once you identify team members, identify their names on the Charter. This will help keep them accountable for
the project. Team members should represent all areas of the process that are being impacted.
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Performance Improvement at Penn Medicine Phase 1-Find
Elevator Speech
Now that you have a project charter, you and your team need to devise a way to communicate it clearly and
precisely.
Example:
Department of Medicine
Discharge Assessment Tool
Our project focus is to create a script for discharge planning rounds on subspecialty services to avoid delays and
streamline discharges.
This is important because current gaps in communication have made the discharge process less efficient. We are
identifying and supporting vital resources to prepare for safe discharges for our patients and families.
Success will be improved communication among team members to enhance the efficiency of the discharge
planning process; leading to patients being discharges safely within 48 hours of predicted date. Patient and staff
satisfaction will increase as patients and their families will feel more prepared and ready for discharge.
What we ask of you is to be willing to support this initiative and provide candid feedback about the process. If you
have any questions or feedback please email Neha Patel or Marybeth O’Mailey.
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Performance Improvement at Penn Medicine Phase 1-Find
Change Management
Change management is an approach to ensure change is transitioned smoothly with lasting benefits.
Practice - What people actually do, not what they say, is what will get results. Successful change efforts
identify and develop the supports for that behavior to help sustain it
Passion – Understanding interests and what makes people want to do something accelerates change
Pull – Pushing for change can be exhausting and frustrating. Developing “pull” strategies so the team takes
action to change will lead to long-term success
2. Engagement
Identify priorities – where will you direct investment of resources and energy?
Build capacity and infrastructure.
Communicate, connect and amplify momentum.
Evaluate results.
Outcome: New behaviors in action, performance gains and the supports to sustain them.
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Performance Improvement at Penn Medicine Phase 1-Find
Stakeholder Analysis
The stakeholder analysis is a tool used to identify the level of engagement of each stakeholder involved in the
process being studied. Understand the engagement level will be critical to the success of the project. Those
resources with a low engagement will need special strategies to increase their engagement level.
1. Identify the groups or stakeholders that are part in the process being studied
2. Use the Likert scale to determine their level of engagement and put an “X” in the appropriate box
3. Using the Likert scale, determine the level of engagement that the group should be at and put an
“O” in the appropriate box
4. Draw a line connecting the “X” and the “O”
Tip: Determining the stakeholder’s level of engagement will be determined by the group’s
overall sense of the stakeholder’s engagement. Sometimes these cues are determined by the
stakeholder’s verbal communication or non-verbal reactions.
Example:
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Performance Improvement at Penn Medicine Phase 1-Find
Resistance Analysis
The resistance analysis builds off of the stakeholder analysis. The resources with a low engagement on the
stakeholder analysis can be entered into the resistance analysis to document the reason for the resistance.
Resistance comes in 3 forms:
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Performance Improvement at Penn Medicine Phase 1-Find
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Performance Improvement at Penn Medicine Phase 1-Find
Sponsor Check-In #1
At the end of phase 1 of the A3 model, a sponsor check-in should be scheduled to review the charter. It is
important that each section of the charter is agreed upon. The sponsor will “sign-off” on the project with the
understanding that the charter will change over time as new information is discovered about the project.
Once you have completed the tasks in this phase, you can move on to the next.
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Performance Improvement at Penn Medicine Phase 2-Organize/Clarify
During the Organize / Clarify stage, the current state process is outlined based on how it is working today.
Before considering the future or ideal state, it is critical to first outline and understand the current state.
Comparing the current and future state allows you to determine the gaps in the process (i.e. “Current
State, Future State, Close the Gaps”). Key tools during this stage are process maps, data collection, value,
and non-value added identification. There are six sub-phases:
Develop Action Plan Observe Create Current Validate Current Collect Baseline
(Project Management) Process Process Map Process data
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Performance Improvement at Penn Medicine Phase 2-Organize/Clarify
Develop Action Plan Observe Create Current Validate Current Collect Baseline
(Project Management) Process Process Map Process data
A true project has a definite beginning and end, a defined scope, produces deliverables, and requires resources
such as labor, materials, and other costs.
Project Initiation- Overview of Project. The team must understand and agree on objectives, deliverables and risks.
Project Planning- Create a roadmap or detailed plan that is distributed to the team.
Tip: This step is recorded using the WWW, Phase 2-Organize and Clarify.
Project execution- Define tasks and activities and who is responsible for completing them. You may use tools such
as:
Tip: This step is recorded using the WWW, Phase 2-Organize and Clarify.
Project control- Identify risks, have consistent checkpoint meetings with the team to review project progress,
manage budget, and schedule variances.
Tip: This step is recorded using the Control Plan and team meeting, Phase 6-Act.
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Performance Improvement at Penn Medicine Phase 2-Organize/Clarify
Project Close-Out-End product is accepted by project sponsors. Debrief, review lessons learned, recognize team,
and celebrate.
Documenting the tasks that need to be completed will help the team stay on track. Monitor, record progress
on all tasks, at least weekly – use “WWW (who, what, when)” or “Tracking Gantt Chart”.
Pay particular attention to those that are critical to implementation.
Revise plan as needed to take into account changes, adapt to meet milestones.
To Create a WWW:
1. Identify Who will be responsible for completing the task
2. What identifies the task
3. When determines the due date or the actual date
4. Update outlines any comments or status of the task
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Performance Improvement at Penn Medicine Phase 2-Organize/Clarify
Develop Action Plan Observe Create Current Validate Current Collect Baseline
(Project Management) Process Process Map Process data
Ideally it is great to observe the process prior to documenting the current state; however, availability of
resources to observe prior to current state process mapping may be limited. Prior to observing the process, a
proper interprofessional team could develop the current state process map using the collective knowledge of the
team. Validating the current state process map through observations will be a critical step in this case.
Tip: Look for behaviors of the people involved in the steps. Watch more than once - people will
act differently the first time you watch, keep in mind the 8 wastes.
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Performance Improvement at Penn Medicine Phase 2-Organize/Clarify
Develop Action Plan Observe Create Current Validate Current Collect Baseline
(Project Management) Process Process Map Process data
Process Mapping
The purpose of process mapping is to create a visual document of the process. Process maps will help to
understand the existing process and problems. Many times they facilitate the quick identification of
improvement opportunities within the process. Process maps are also a great communication tool to assist in
understanding the project.
Key Principles
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Performance Improvement at Penn Medicine Phase 2-Organize/Clarify
High Level Process View from 30,000 Feet Early in the project to identify boundaries and
Map Depicts major elements and scope
their interactions
5-8 steps total
VSM (Value Stream Captures all key flows (of To identify and quantify waste
Map) work, information, Helps visualize the improvement opportunities
materials) in a process and Flow or time issue
important process metrics
Requires a current and
future state to be done
Detailed Process A detailed version of the To see a detailed process in a simple view
Map High Level Process Map Helps to identify and follow decision points
Fills in the all the steps
within the high level steps
SIPOC Process snapshot that To come to agreement on project boundaries and
captures information that is scope
critical to a project To verify that process inputs match the outputs
of the process
Quality issue
Detailed Process A detailed version of the To see a detailed process in a simple view
Map High Level Process Map Helps to identify and follow decision points
Fills in the all the steps
within the high level steps
Swim Lane Flowchart Emphasizes the “who” in To study handoffs between people and/or work
“who does what” groups in a process
Especially useful with administrative (service)
processes
Spaghetti Map Depicts the physical flow of To improve the physical layout of a workspace
work or material in a (unit, office, floor)
process
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Performance Improvement at Penn Medicine Phase 2-Organize/Clarify
Tip: High Level Process maps should not have decision points. Process step descriptions should
start with a verb.
Pump/module Pump/module
Recycled
released pick-up
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Performance Improvement at Penn Medicine Phase 2-Organize/Clarify
1. Map a high level process map for the process being analyzed
a. Position the high level process map in a vertical orientation with the first step on the top
2. For each step, starting with the first step, determine:
a. Who the customer is for that step
b. What output is the customer expecting
c. What inputs are currently going into that process step to produce the output
d. Who is the supplier of the inputs
3. Repeat step 2 until all high level process steps are completed
4. Identify any gaps between the Supplier - Input and Output - Customer
Tips: Many time the components of the input over produces or does not produce the expected
outcome.
Example:
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Performance Improvement at Penn Medicine Phase 2-Organize/Clarify
1. Determine which step(s) need to by expanded from the High Level process map.
Tip: This could be determined by qualitative or quantitative data associated to the map.
Tip: Make sure you close the loop on decision questions. Example: The decision questions have a Yes and
No response - build out the process for both responses - do not forget one.
Tip: By asking “Who does that?” after “What is the next step?” will allow you to make a swim lane
process map.
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Performance Improvement at Penn Medicine Phase 2-Organize/Clarify
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Performance Improvement at Penn Medicine Phase 2-Organize/Clarify
Spaghetti Diagramming
The purpose of the spaghetti diagram is to analyze the wastes associated with transportation and motion. How to
build a spaghetti diagram:
1. Use a layout of the area in study or simply take a blank piece of paper and draw the layout
2. Trace the path of the subject being analyzed
3. Use timing and/or # of steps, if these metrics add value
4. Analyze for wasted motion visible now with the “Spaghetti”
5. Suggest countermeasures to reduce the waste
Objective: Reduce the quantity and length of the “Spaghetti”.
Lab Tech’s
Workstation
Lab Machine
Room
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Performance Improvement at Penn Medicine Phase 2-Organize and Clarify
Tip: A majority of steps in the process will be non-value added. Some of the most efficient
companies are only about 35% value added. Healthcare is close to 8-9% value add mainly due to being
a highly regulated company so there are a lot of Essential but Non-value added steps.
Value Added:
Non-Value Added:
1. Any activity that does not meet the value criteria above:
a) Essential- necessary in the process due to regulatory or supporting value. These activities
should be simplified, reduced, or combined whenever possible.
b) Waste - activity that is not value or enabling should be completely eliminated!
Identifying Wastes
Non-value added waste can be classified in to 8 categories and removed in the future state process:
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Performance Improvement at Penn Medicine Phase 2-Organize and Clarify
Overproduction 1) Preparing more than necessary or preparing too much, large deliveries, more
info than can be processed.
2) OR tech waits “N” minutes for a case to begin, and is not free to do other tasks.
2) Patient gets wheeled back and forth between the floor and radiology due to a
scheduling mix-up.
Excessive-Processing 1) Things we are doing that don’t add value to the process, unnecessary
information.
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Performance Improvement at Penn Medicine Phase 2-Organize and Clarify
Develop Action Plan Observe Create Current Validate Current Collect Baseline
(Project Management) Process Process Map Process data
Baseline Data
Baseline data is essential to measure so that the project team can measure any impact that the countermeasure
has on the change.
An input metric is an assessment of the process and is usually assessing a key driver of the output metric.
Tip: Measuring input, or process, metrics will enable more real time tracking of the process and change.
Output metrics are typically lagging metrics.
The output metric is patient satisfaction. This is a common output metric and is customer-centric.
Metric Baseline
Finding preexisting sources to baseline data will help speed up the data collection. In some cases sources of data
do not already exist and so teams will have to create a data collection plan to collect data manually.
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Performance Improvement at Penn Medicine Phase 2-Organize and Clarify
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Performance Improvement at Penn Medicine Phase 2-Organize and Clarify
Once you have completed the tasks in this phase, you can move on to the next.
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Performance Improvement at Penn Medicine Phase 3-Understand/Select
Phase 3: Understand/Select
Understanding the root cause of the problem is key to developing the right countermeasures. This phase helps to
focus on the critical few which allows for more rapid improvement implementation. Key tools during this phase are
the Pareto Analysis, fishbone, and 5 why’s. There are three sub-phases:
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Performance Improvement at Penn Medicine Phase 3-Understand/Select
Graphing Measurements
Histogram
A histogram is a graphical representation of the distribution of numerical continuous data. Histograms are used
when there is a need to compare the count of occurrences within a bin. The outcome will be a graph that could
potentially outline areas of opportunity or focus.
2. Count the number of data points that fall within the Bin
3. Graph - the Bins should be on the x-axis and the count should be on the y-axis
Minutes Late
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Performance Improvement at Penn Medicine Phase 3-Understand/Select
1. Create a table with 3 columns; list the causes, their frequency as a count and a percentage of the total.
2. Arrange the rows in the decreasing order of importance of the causes (i.e., the most important cause first).
3. Add a cumulative percentage column to the table.
4. Plot with causes on x axis, the count on the y1-axis and the cumulative percentage on y2-axis.
5. Join the above points to form a curve.
6. Plot (on the same graph) a bar graph with causes on x- and count on the y1-axis. Plot the cumulative
percentage on the y2-axis.
7. Draw a line at 80% on y-axis parallel to x-axis. Then drop the line at the point of intersection with the curve
on x-axis. This point on the x-axis separates the important causes (on the left) and trivial causes (on the
right).
8. Explicitly review the chart to ensure that at least 80% of the causes are captured.
160
Pneumatic Tube Events by "Problem Unit" 100.0%
140 90.0%
80.0%
120
70.0%
100 60.0%
Count
80 50.0%
%
60 40.0%
30.0%
40
20.0%
20 10.0%
0 0.0%
Count of Problem
Cumulative %
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Performance Improvement at Penn Medicine Phase 3-Understand/Select
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Performance Improvement at Penn Medicine Phase 3-Understand/Select
Root Cause
Determine the root cause of the problem to facilitate the elimination of the underlying causes of the problem. The
5 whys tool is a simple and effective tool used to uncover the root cause.
5 Whys
1. The simple idea is to keep asking “Why” (usually five times) to ensure that the root cause(s) to the
effects are fully understood
2. Each time “Why” is asked, a different answer results; in essence peeling back the onion as follows:
First Why—Symptom
Second Why—Excuse
Third Why—Blame
Fourth Why—Cause
Fifth Why—Root Cause
5 Whys Example:
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Performance Improvement at Penn Medicine Phase 3-Understand/Select
Once you have completed the tasks in this phase, you can move on to the next.
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Performance Improvement at Penn Medicine Phase 3-Understand/Select
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Performance Improvement at Penn Medicine Phase 4-Plan/do
Phase 4: Plan/Do
The Plan/Do phase takes action to reduce or eliminate the root causes of problems that prevent you from
reaching your goals. Effective root cause analysis often makes countermeasures self-evident. These
countermeasures should address the specific root causes. There are five sub-phases:
Create Future State Select Tools Prioritize Develop Pilot Communicate Sponsor check-In
Process Map Countermeasures Change
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Performance Improvement at Penn Medicine Phase 4-Plan/do
Create Future State Select Tools Prioritize Develop Pilot Communicate Sponsor check-In
Process Map Countermeasures Change
Current State
Future State
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Performance Improvement at Penn Medicine Phase 4-Plan/do
Create Future State Select Tools Prioritize Develop Pilot Communicate Sponsor check-In
Process Map Countermeasures Change
Countermeasure Development
1. What tools will reduce or eliminate the root cause?
2. What does the customer really need?
3. What process improvements will be necessary to achieve future state?
Standard Work
The definition of standard work is "the most effective combination of manpower, materials and machinery".
Standard work outlines the steps needed to complete one cycle of work and maximizes the time for teams to do
creative work. Standard work does not equate to using a ‘cookie cutter’ approach.
Tip: Think about the Value Added Time - don’t waste time on Non-value added.
The standard work example below was design to help the Anesthesia team increase their on-time induction for first
starts for patients in the operating room.
Case Study: Before the below countermeasure was implemented, the anesthesia team was missing their on-time
induction in the operating room for first starts 25% of the time but they were only missing the induction time target
by an average 10 minutes. After careful observations and time studies of process, it was discovered that the
anesthesia resident spent about 10-15 minutes setting up their anesthesia equipment prior to seeing the patient
and bringing them back to the operating room. By creating standard work, the team was able to shift the
anesthesia equipment set up to the evening shift, which had capacity, so that the anesthesiologist were about to
see the patient and bring them back to the operating room sooner. This nearly eliminated any missed induction
time for first starts.
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Performance Improvement at Penn Medicine Phase 4-Plan/do
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Performance Improvement at Penn Medicine Phase 4-Plan/do
Summary of 5S
5S is the name of a workplace organization method that uses a list of five works starting with the letter “s”, Sort,
Shine, Straighten, Standardize, and Sustain.
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Performance Improvement at Penn Medicine Phase 4-Plan/do
Picture A below represents an equipment closet before 5S. In this closet, it is hard to determine where a piece of
equipment is located, if the equipment works, or if the equipment is clean. To locate, remove, check if working,
and clean takes additional time.
The picture below represents the same closet after 5S. Problems identified in the picture above have been
eliminated. The equipment is organized neatly so that other equipment does not have to be moved. Pictures on
the wall illustrate where each pieces of equipment belongs. The map with instructions outline that when
equipment is put back it must be working and clean.
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Performance Improvement at Penn Medicine Phase 4-Plan/do
Simple visual controls for the EKG machine allows team members to know if the EKG is being used. This eliminates
the time spent searching for the EKG machine. The time gained will allow team members to focus on patient care.
A Kanban is a signal that is used to trigger a step in the process. When the Kanban is activated it sends a signal for
something to happen. In the example below, when a patient is ready to be seen the employee at the front desk
turns on a light that signals the staff to come and get the patient.
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Performance Improvement at Penn Medicine Phase 4-Plan/do
Create Future State Select Tools Prioritize Develop Pilot Communicate Sponsor check-In
Process Map Countermeasures Change
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Performance Improvement at Penn Medicine Phase 4-Plan/do
Create Future State Select Tools Prioritize Develop Pilot Communicate Sponsor check-In
Process Map Countermeasures Change
Develop a Pilot
A pilot is a test of all or part of a proposed solution on a small scale in a real business environment in order to
better understand its effects and to learn about how to make full scale implementation more effective.
When to pilot?
How to pilot?
There are 5 methods of piloting to rapidly validate if the countermeasure will yield positive results. These
techniques will allow the team to collect data quickly and learn if the countermeasures are directionally correct
before spending valuable time and resources implementing the final long term version.
1. Vapor Test
A vapor test is used as a contextual demand test for new products, services or processes before actually
creating it. Users will reveal believable intentions regarding intended use. If demand is strong then more
forward with the new product, service or process otherwise stop and move to a different idea.
2. Fake Front-End
The fake front-end is used as a contextual interaction test making an idea tangible with a real interface or
tangible form. It helps to determine what people would do if presented with this new countermeasure
design, even though it doesn’t yet work to produce the desired outcome. The design will simulate the
customer facing experience/tool in order to test the feasibility and usability before creating the final
version. The mockup will allow the project team to make quick changes to the experience/tool, based on
the customer’s feedback, without adding significant time or cost to the project.
3. Fake Back-End
The fake back-end is used to simulate the backend of a countermeasure in order to test the feasibility and
usability before creating or redesigning the final version. Making an intended countermeasure real enough
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Performance Improvement at Penn Medicine Phase 4-Plan/do
with a fast, low cost structure – held together with chewing gum and a hamster on a wheel providing
electricity - so it can be deployed quickly for a short time at low scale. The goal is to contextually examine
and measure what actually happens on the backend when people use the countermeasure.
The Mizener is a technique used to find something already created that is close to what is the project
countermeasure requires then make adjustments to the existing countermeasure creating a prototype that
fits the needs of the project. Testing the prototype will allow for further understanding of how the
prototype could work. Adjustments to the prototype could be made quickly and cheaply before a final
design is developed.
The mini-pilot employs a fake back end or Mizener, very briefly at small scale, inserting a new
countermeasure in realistic operations to test end-to-end workflow, adoption, reactions and outcomes. At
the end of the mini-pilot there will be some data to determine if the countermeasure is having a
directionally correct impact.
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Performance Improvement at Penn Medicine Phase 4-Plan/do
Create Future State Select Tools Prioritize Develop Pilot Communicate Sponsor check-In
Process Map Countermeasures Change
Communication Plan
Before implementing a countermeasure it is critical to communicate the process so that everyone is aware of the
changes. The tool below helps to outline the communication needs.
Tip: Use your stakeholder analysis to identify resources that may need some additional communication.
Create Future State Select Tools Prioritize Develop Pilot Communicate Sponsor check-In
Process Map Countermeasures Change
Sponsor Check-In #2
Before Phase 5 of the A3 model, the sponsor should be informed of the countermeasures that will be piloted. The
sponsor will help to make sure that the pilot is supported and approve any resources needed.
Tip: A review of the information discovered during phase 2 and 3 of the A3 model will be necessary to show
how the countermeasures were determined.
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Performance Improvement at Penn Medicine Phase 4-Plan/do
Once you have completed the tasks in this phase, you can move on to the next.
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Performance Improvement at Penn Medicine Phase 5-Study
Phase 5: Study
Testing the hypothesis or countermeasure is critical for understanding if the countermeasure worked.
Using data will help validate if the process worked. Teams will design rapid validation pilots to test the
countermeasure. There are two sub-phases:
1. Data points - graphed similar to a line chart over time. In the example below - the data points represent
minutes to turn around an Endoscope. The y-axis represents the observations.
2. Mean - in the example below the green line represents the average or mean of all the data points.
3. Upper and Lower Control Limits - represent a specific standard deviation from the mean. The standard
deviation is derived from the data points. Typically the upper and lower control limits are +/- 2 or 3
standard deviations from the mean.
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Performance Improvement at Penn Medicine Phase 5-Study
Tip: Sometimes the lower control limit will be a negative number. If it does not make sense for your
measurement to be negative then set the lower control limit at zero. In the example below - there would
not be a lower control limit with negative minutes.
Tip: Microsoft excel can easily calculate the mean and standard deviation using the following formulas.
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Performance Improvement at Penn Medicine Phase 5-Study
The easy way to determine if the process is out of control is to find data points above and below the control limit.
This “special cause” variation means that something change the current process significantly enough that the data
point popped out of the control limits. Below are other ways to determine if your process is out of control.
Warning: Do not make changes to processes because one data point popped out of the control limit. Look
for consistency outside the control limits.
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Performance Improvement at Penn Medicine Phase 5-Study
Pilot Assessment
At this point, you have validated the problem and created and implemented a countermeasure… now you must
evaluate your success.
As you are tracking your metrics there are two things you may see:
1. Your countermeasure has shown improvement… GREAT, continue forward with sustainment plans.
2. Your countermeasure has NOT shown improvement… STOP, you are at a decision point. What next?
Decision Point
1. Revisit the Fishbone and Prioritization Matrix to determine why your countermeasure did not work.
b) If wrong countermeasure:
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Performance Improvement at Penn Medicine Phase 5-Study
Once you have completed the tasks in this phase, you can move on to the next.
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Performance Improvement at Penn Medicine Phase 6-Act
Phase 6: Act
Sustaining the gains and standardizing the work is the most challenging aspect of the project. Many
projects fail at this and subsequently resort back to the old problematic process. In order to avoid failure,
the implementation of change management strategies delivered through coaching and rounding is
critical. Tea m members should be encouraged to ask powerful questions, as these will help you to better
understand the intricacies of the process.
You need to create a Control Plan to maintain and manage this new process over time
• Identify key measures that best characterize the process
• Define when and how measures will be collected
• Response actions to the data being measured
Tools to support this plan:
• Statistical Process Chart (SPC)
• Dashboard
• NaviCare Reports
Tracking Metrics
Tracking metrics is critical in measuring the process to determine if the process is stabilized or improving. Building
metrics into staff meeting, leadership meeting or posting on a metrics board in a visible area ensures that the
metrics is monitored long term. The easier it is to track the metrics the more likely the metrics will continue to be
monitored over time.
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Performance Improvement at Penn Medicine Phase 6-Act
Control Plan
A control plan is a tool that will help the process owner execute specific actions if critical control points fail. The
control plan determines the signal for when the process could be at risk and any course correction is needed.
TIP: Measuring the control point using data will help determine if the control point is failing
3. Create action plan for process owner if the value in the Monitor section is triggered
Infusion pump PAR met daily • Log-in sheet • Meeting with Process Owner
and Materials Management
• Reviewed by Process Director
Owner weekly for gaps
Patient flow impeded due to • Monthly NaviCare report • If NaviCare report shows
no pump tracks delays in OR due increase pull team together to
to no pump to process discuss next steps
owners, leaders and
• Anytime escalation plan is
sponsor
utilized beyond supervisor
• Escalation plan; keep review is completed by
count on times utilized Materials Management
Supervisor on shift and sent to
Sponsor and Process Owner
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Performance Improvement at Penn Medicine Phase 6-Act
Replication Plan
Has your pilot been a success?
Would this improvement be able to be replicated elsewhere (throughout hospital, other units/departments
across the service line)?
If the answer to these two questions is YES then you need to create a replication plan.
A replication plan outlines the next steps and handoffs for implementation; including but not limited to:
• Where is it being implemented?
• Who owns the process implementation for that area?
• Who will hand off the new process to that person?
• What new technology or training will be needed?
• Contact information for questions and support.
• Time frame for adaption and implementation.
Process
Actual
Area of Contact Person Scheduled Equipment Evaluation
Replicate Education Needed
Improvement and Number Replicate Date Needed (changes
Date
id'd)
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Performance Improvement at Penn Medicine Phase 6-Act
Project Close
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Performance Improvement at Penn Medicine Phase 6-Act
Sponsor Check-In #3
At the end of the project, the sponsor should be updated with the results of the pilot and any plan to
expand the pilot or disseminate.
Tip: Showing the results graphically using data is a powerful way to show impact.
Once you have completed the tasks in this phase, you can move on to the next.
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Performance Improvement at Penn Medicine Additional Resources
Additional Resources
Project Tracker link: http://pennpoint.uphs.upenn.edu/sites/contimprv/default.aspx
Credits
The content of this guide to PI at Penn has been contributed and reviewed by the following performance
improvement experts from across Penn Medicine.
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Performance Improvement at Penn Medicine Additional Resources
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Performance Improvement at Penn Medicine Glossary
Glossary of Terms
Measure what you are interested in. Manage to the measure by educating
3Ms others in what the measure means and why it is important. Make-it-easy to
do the right thing. Used in performance improvement.
5 Whys Asking why numerous times to get to the root cause of a problem.
Sort out what is not needed in a workplace. Straighten what remains. Shine
5S the workplace. Standardize the workplace organization. Sustain the
improved workplace organization.
Wastes from: defects, over-production, waiting, underutilized intellect,
8 Wastes
transportation, inventory, motion, and excess processing.
A method to ensure or gain consensus. The author "tosses" the idea to a
Catch-ball process
group and the group throws back consensus or modifications to the idea.
Champion Person supporting the team leader and team. May be the process owner.
Creating a vision of the future, engaging others, enabling them in the
Change Leadership
process of change and managing the change.
Charter High level project plan.
CI Continuous improvement.
When a change or disruption to the current state is announced or introduced, there is a state of uncertainly which
causes dysfunction in the work environment. Effective change management will reduce the time between
disruption and recovery and minimize dysfunction.
Time to Adapt
Dysfunctional
Dysfunctional
Disruption
Recovery
Disruption
Recovery
Functional
Functional
Dysfunctional
Dysfunctional
Expectations Expectations
=
Perceptions
=
Perceptions
When a new process starts, there is always a dip in the baseline performance. Effective change management will
reduce the dip and get back to or above baseline performance quicker than if change management techniques
were not used.
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Performance Improvement at Penn Medicine Appendix
Steps
Remove Obstacles
Encourage Reinforcing Behaviors
Enthusiastic Cheerleaders
• 10-15%
• Dislike Change
• May Have a Good Reason – Harness the Naysayers and Skeptics on your staff
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Performance Improvement at Penn Medicine Appendix
Stages of
Possible Approaches
Group Tasks of the Stage Examples of Conflicts that Might Arise
to Getting Through
Dynamics
2. Norming • Setting expectations • If expectations are not clear people may not • Team-building on
• Establishing styles meet them – if expectations are not may expectations or style
• Learning leadership frustrations may arise inventories
and member roles • If judgments arise about styles and roles • Leaders stating
• Establishing processes people may act critically expectations
• Establishing goals • If oppressive behavior happens people may be • Individual
hurt, want apologies and/or may want to quit confrontations and
• If organization's goals don’t match members listening
goal, members may be frustrated • Group discussions
3. Storming • Airing dissatisfaction • If people attack the leader or org, the leader • A “support the
• Finding ways through may be defensive leader” exercise
conflict • If the leader doesn’t deal with conflict in the • Individual
• Assessing leadership manner members want, members may feel discussions
• Assessing member role distrust and judge the leader • Group discussion
4. • Functioning well • If there are unresolved issues, they will keep • Group discussions
Performing • Seeing conflict as resurfacing • Appreciations for
opportunity • If member performance isn’t supported, members and
member may burn out or attack leadership leaders
• If leadership isn’t supported, leader may burn
out, not appreciate members, not cultivate
new leaders
5. Adjourning • Putting closure on • If people have unspoken feelings about • Team-building about
tasks closure, they may procrastinate or otherwise “closure” and the
• Putting closure on sabotage projects importance of
relationships acknowledging
• Preparing for Next feelings while taking
Group care of tasks
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Performance Improvement at Penn Medicine Appendix
Data
Run Chart (Level of complexity: low)
The purpose of a run chart is to visually measure data over time. This tool will be used in Phase 2 and 5.
How to use:
Key Points:
1. Look at the data over time to see if there are seasonal trends
2. Try to have closer to 30 data points
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Performance Improvement at Penn Medicine Appendix
How to use:
1. Collect Data
2. Group the data in categories or bins
3. Count the units of measures for each category or bin
4. On the x axis, list the categories or bins
5. On the y axis, list the counts
6. Draw bars representing the count of the categories
Expected Outcomes: A graphical representation of the data associated to each category or bin.
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Performance Improvement at Penn Medicine Appendix
How to use:
Example:
In a 1 room model the practice would need to see each patient every 7.5 minutes.
Hint: In this example, multiply the number of available rooms by the available hours. If there are 4 rooms than the
available minutes would be 1920 minutes making the final answer 30 minutes per patient.
Expected Outcomes: The frequency at which the units measure needs to be completed to meet the demand of the
customer
How to use:
Expected Outcomes: The time that it takes one unit of measure to go through the process.
Key Points: Cycle times will most likely be different. The difference determines the variation in the process. When
measuring variation, use standard deviation. Do not just look at the average alone.
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Performance Improvement at Penn Medicine Appendix
Process
Fail Safe (Level of complexity: Medium)
When designing processes it is important to create a design that reduces the chances of the process from failing.
There are 5 levels of Fail safe, the closer the design can get to level 5 the safer the process. This tool is used in
Phase 4.
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Performance Improvement at Penn Medicine Appendix
Examples:
• Oxygen and Nitrogen valves in a hospital are design to only accept Oxygen and Nitrogen cables so they do
not get mixed up.
• Car keys are one of the most widely used poka yoke devices. They can be inserted with either side up.
• Overflow drains on a sink (the holes high up on the side) are examples of poka yoke devices that prevent
making a mess when filling the basin up with water.
• Most computer manufacturers poka yoke their cables so the plugs only fit in one way. This prevents
damage to the system.
• Printers stop printing when the paper is out. This keeps them from spreading ink all over the internal
mechanisms of the machine.
• A sensor in a gas nozzle knows when your tank is full. This is a poka yoke that prevents dangerous messes
by shutting off the pump.
How to Use:
Expected Outcome: A system that is designed to only trigger processes when needed. The processes that need to
be triggered will not waste time producing unless needed.
Key Points: The concept of a Pull system is easy design and set up however the implementation is very hard.
Example: An Inpatient Consult service. If a patient needs a specific consult then an order is put in which triggers
that service to come to the patient. Otherwise the patient will not be seen by that service and the service can be
utilized by others.
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