Conveni Pack Technical Data (LRYCP DY1 R 407C)

ED 81-547
ED 81 - 547
Engineering Data
Convenience Pack
Convenience Pack
LRYCP14DY1
LCBKP1AR
BRR2A1R
BRR3A1V1R
BRP5A1V1
DTC601C51
ED81-547
Printed in Japan 01/2006 AK
ED81-547
Contents
1. Safety Cautions.......................................................................................1
1.1 Cautions and Warnings ............................................................................1
1.2 Caution in Repair......................................................................................1
1.3 Cautions Regarding Products after Repair...............................................2
1.4 Inspection after Repair .............................................................................3
1.5 Using Icons...............................................................................................4
1.6 Using Icons List ........................................................................................4
2. Introduction .............................................................................................5
2.1 System Configuration ...............................................................................5
3. Model Selection.......................................................................................6
3.1 Capacity of Convenience Pack ................................................................6
3.2 Indoor Unit Variation.................................................................................7
3.3 Convenience Pack System Example .......................................................8
4. Product Specifications.............................................................................9
4.1 Standard Specifications............................................................................9
4.2 Dimensions.............................................................................................15
4.3 Wiring Diagrams.....................................................................................24
4.4 Electric Characteristics...........................................................................32
4.5 Operation Limits .....................................................................................33
5. Basic Installation ...................................................................................34
5.1 Outdoor Unit ...........................................................................................34
5.2 Booster Unit............................................................................................59
5.3 Connection of Multiple Booster Units .....................................................65
5.4 Inverter Box ............................................................................................70
5.5 Defrost Control Board.............................................................................74
5.6 Showcase Interface................................................................................75
6. Installation (For Reference)...................................................................76
6.1 Silent Unit Outline Figure (In Japan case)..............................................76
6.2 Silent Unit Installation Manual ................................................................77
6.3 Flow Chart for Construction of Air Conditioning / Freezing Equipment
(For Reference) ......................................................................................79
6.4 Procedure for Various Works .................................................................83
7. Test Operation ......................................................................................89
7.1 Operation Block......................................................................................89
7.2 Preparation Works for Test Operation....................................................90
7.3 Test Operation........................................................................................94
7.4 Check List...............................................................................................98
8. Field Settings ......................................................................................105
8.1 Field Setting by Remote Controller ......................................................105
8.2 Field Settings on Outdoor Unit .............................................................107
8.3 Field Settings of Inverter Box ...............................................................116
8.4 Field Settings of Defrost Control Board................................................117
8.5 Field Settings of Showcase Interface ...................................................118
9. Basic Control.......................................................................................119
9.1 Mounting of Feeler Bulb .......................................................................119
10.Accessories.........................................................................................128
10.1 ST Controller (DTC601C51).................................................................128
10.2 AirNet System (Reference) ..................................................................174
Table of Contents i
ED81-547
ii Table of Contents
ED81-547 Cautions and Warnings
1. Safety Cautions
1.1 Cautions and Warnings
Be sure to read the following safety cautions before conducting repair work.
The caution items are classified into “ Warning” and “ Caution”. The “ Warning”
items are especially important since they can lead to death or serious injury if they are not
followed closely. The “ Caution” items can also lead to serious accidents under some
conditions if they are not followed. Therefore, be sure to observe all the safety caution items
described below.
About the pictograms
This symbol indicates an item for which caution must be exercised.
The pictogram shows the item to which attention must be paid.
This symbol indicates a prohibited action.
The prohibited item or action is shown inside or near the symbol.
This symbol indicates an action that must be taken, or an instruction.
The instruction is shown inside or near the symbol.
After the repair work is complete, be sure to conduct a test operation to ensure that the
equipment operates normally, and explain the cautions for operating the product to the
customer
1.2 Caution in Repair
Warning
Be sure to disconnect the power cable plug from the plug socket before
disassembling the equipment for a repair.
Working on the equipment that is connected to a power supply can cause an
electrical shook.
If it is necessary to supply power to the equipment to conduct the repair or
inspecting the circuits, do not touch any electrically charged sections of the
equipment.
If the refrigerant gas discharges during the repair work, do not touch the
discharging refrigerant gas.
The refrigerant gas can cause frostbite.
When disconnecting the suction or discharge pipe of the compressor at the

welded section, release the refrigerant gas completely at a well-ventilated
place first.
If there is a gas remaining inside the compressor, the refrigerant gas or
refrigerating machine oil discharges when the pipe is disconnected, and it can
cause injury.
If the refrigerant gas leaks during the repair work, ventilate the area. The
refrigerant gas can generate toxic gases when it contacts flames.
The step-up capacitor supplies high-voltage electricity to the electrical

components of the outdoor unit.
Be sure to discharge the capacitor completely before conducting repair work.
A charged capacitor can cause an electrical shock.
Do not start or stop the air conditioner operation by plugging or unplugging the
power cable plug.
Plugging or unplugging the power cable plug to operate the equipment can
cause an electrical shock or fire.
Safety Cautions 1
Cautions Regarding Products after Repair ED81-547
Caution
Do not repair the electrical components with wet hands.
Working on the equipment with wet hands can cause an electrical shock.
Do not clean the air conditioner by splashing water.

Washing the unit with water can cause an electrical shock.
Be sure to provide the grounding when repairing the equipment in a humid or

wet place, to avoid electrical shocks.
Be sure to turn off the power switch and unplug the power cable when cleaning
the equipment.
The internal fan rotates at a high speed, and cause injury.
Do not tilt the unit when removing it.

The water inside the unit can spill and wet the furniture and floor.
Be sure to check that the refrigerating cycle section has cooled down
sufficiently before conducting repair work.
Working on the unit when the refrigerating cycle section is hot can cause burns.
Use the welder in a well-ventilated place.
Using the welder in an enclosed room can cause oxygen deficiency.
1.3 Cautions Regarding Products after Repair

Warning
Be sure to use parts listed in the service parts list of the applicable model and
appropriate tools to conduct repair work. Never attempt to modify the
equipment.
The use of inappropriate parts or tools can cause an electrical shock,
excessive heat generation or fire.
When relocating the equipment, make sure that the new installation site has
sufficient strength to withstand the weight of the equipment.
If the installation site does not have sufficient strength and if the installation
work is not conducted securely, the equipment can fall and cause injury.
Be sure to install the product correctly by using the provided standard For integral units
installation frame. only
Incorrect use of the installation frame and improper installation can cause the
equipment to fall, resulting in injury.
Be sure to install the product securely in the installation frame mounted on a For integral units
window frame. only
If the unit is not securely mounted, it can fall and cause injury.
2 Safety Cautions
ED81-547 Inspection after Repair
Warning
Be sure to use an exclusive power circuit for the equipment, and follow the
technical standards related to the electrical equipment, the internal wiring
regulations and the instruction manual for installation when conducting
electrical work.
Insufficient power circuit capacity and improper electrical work can cause an
electrical shock or fire.
Be sure to use the specified cable to connect between the indoor and outdoor
units. Make the connections securely and route the cable properly so that there
is no force pulling the cable at the connection terminals.
Improper connections can cause excessive heat generation or fire.
When connecting the cable between the indoor and outdoor units, make sure
that the terminal cover does not lift off or dismount because of the cable.
If the cover is not mounted properly, the terminal connection section can cause
an electrical shock, excessive heat generation or fire.
Do not damage or modify the power cable.
Damaged or modified power cable can cause an electrical shock or fire.
Placing heavy items on the power cable, and heating or pulling the power cable
can damage the cable.
Do not mix air or gas other than the specified refrigerant (R410A) in the
refrigerant system.
If air enters the refrigerating system, an excessively high pressure results,
causing equipment damage and injury.
If the refrigerant gas leaks, be sure to locate the leak and repair it before
charging the refrigerant. After charging refrigerant, make sure that there is no
refrigerant leak.
If the leak cannot be located and the repair work must be stopped, be sure to
perform pump-down and close the service valve, to prevent the refrigerant gas
from leaking into the room. The refrigerant gas itself is harmless, but it can
generate toxic gases when it contacts flames, such as fan and other heaters,
stoves and ranges.
When replacing the coin battery in the remote controller, be sure to disposed
of the old battery to prevent children from swallowing it.
If a child swallows the coin battery, see a doctor immediately.
Caution
Installation of a leakage breaker is necessary in some cases depending on the
conditions of the installation site, to prevent electrical shocks.
Do not install the equipment in a place where there is a possibility of
combustible gas leaks.
If a combustible gas leaks and remains around the unit, it can cause a fire.
Be sure to install the packing and seal on the installation frame properly. For integral units
If the packing and seal are not installed properly, water can enter the room and only
wet the furniture and floor.
1.4 Inspection after Repair

Warning
Check to make sure that the power cable plug is not dirty or loose, then insert
the plug into a power outlet all the way.
If the plug has dust or loose connection, it can cause an electrical shock or fire.
If the power cable and lead wires have scratches or deteriorated, be sure to
replace them.
Damaged cable and wires can cause an electrical shock, excessive heat
generation or fire.
Safety Cautions 3
Using Icons ED81-547
Warning
Do not use a joined power cable or extension cable, or share the same power
outlet with other electrical appliances, since it can cause an electrical shock,
excessive heat generation or fire.
Caution
Check to see if the parts and wires are mounted and connected properly, and
if the connections at the soldered or crimped terminals are secure.
Improper installation and connections can cause excessive heat generation,
fire or an electrical shock.
If the installation platform or frame has corroded, replace it.
Corroded installation platform or frame can cause the unit to fall, resulting in
injury.
Check the grounding, and repair it if the equipment is not properly grounded.
Improper grounding can cause an electrical shock.
Be sure to measure the insulation resistance after the repair, and make sure
that the resistance is 1 Mohm or higher.
Faulty insulation can cause an electrical shock.
Be sure to check the drainage of the indoor unit after the repair.
Faulty drainage can cause the water to enter the room and wet the furniture
and floor.
1.5 Using Icons

Icons are used to attract the attention of the reader to specific information. The meaning of each
icon is described in the table below:
1.6 Using Icons List

Icon Type of Description
Information
Note A “note” provides information that is not indispensable, but may
nevertheless be valuable to the reader, such as tips and tricks.
Note:
Caution A “caution” is used when there is danger that the reader, through
incorrect manipulation, may damage equipment, loose data, get
Caution an unexpected result or has to restart (part of) a procedure.
Warning A “warning” is used when there is danger of personal injury.
Warning
Reference A “reference” guides the reader to other places in this binder or

in this manual, where he/she will find additional information on a
specific topic.
4 Safety Cautions
ED81-547 System Configuration
2. Introduction
2.1 System Configuration
2.1.1 Electrical System
Booster unit
Inverter box [Air Net ]
Outdoor unit
ST controller
Public line
Instructions to Wiring for adapter Modem

refrigerate/cool of a unified remote
Air conditioning indoor units controller
Monitoring Center
Defrost control board
Defrost signal Buzzer unit
(option)
Inside temperature DIII net
Abnormal contact * Showcase

Refrigerator showcase interface
ELB for defrost heater
ELB for refrigerator Monitoring of ELBs
ELB for freezer
(Cooling coil) (Freezer reach-in) *A single showcase interface makes it possible to monitor a maximum of three units of showcases.
Freezer showcase
2.1.2 Refrigerant System

[Air conditioning indoor unit] While in heating mode, heat recovery operation
is conducted through the use of waste heat from
[Outdoor unit] refrigerating unit (showcase)
High-efficiency operation under the optimum control of

Optimum high-pressure control Air conditioning evaporating temperature
at 5˚C Refrigeration (-10˚C), freezing (-40˚C), air conditioning (5˚C)
with a DC inverter for the outdoor
unit fan Refrigeration at -10˚C
[Booster unit]
Selection of the number of units Freezing at -40˚C
out of three compressors and • For a freezing zone, a two-stage compression
optimum capacity control with the system is adopted, thus accomplishing operation
DC inverter. with a higher degree of efficiency under control at
a low pressure-ratio.
• The adoption of the DC inverter improves the efficiency.
Shortening the length of piping in the

[Refrigerator showcase] freezer side accomplishes the reduction of
[Freezer showcase] pressure loss in the piping.
Convenience Pack Conventional

ZEAS-AC Moller Chart
system
+55˚C
+55˚C +55˚C +55˚C
Cooling at +5˚C Pressure

ratio: 3.98 Pressure
Refrigeration ratio: 7.1 Cooling at +5˚C Pressure
Refrigeration at -10˚C Pressure at -10˚C ratio: 3.98
ratio: 7.1
Freezing at -40˚C Pressure
Freezing at -40˚C Pressure ratio: 18.8
ratio: 2.65
Freezing system Refrigeration system Cooling system
Introduction 5
Capacity of Convenience Pack ED81-547
3. Model Selection
3.1 Capacity of Convenience Pack
The following section shows the outline image of the capacity.
The actual capacity should be calculated with the use of the dedicated simulator.
Relation between air conditioning

capability and refrigerating capacity
Air-conditioning capacity
23.6kW
(cooling)
Connectable
14.2kW range
9kW 13.5kW
Refrigeration Capacity
(include freezing)
Calculation conditions
Outdoor air temperature is 32 degrees C
Room temperature is 27degrees C (RH60%).
20m of piping length
Extension of a freezer, and the relation

of the capability of only refrigeration
Capacity of Refrigerating ONLY
13.5kW
11.9kW
10.3kW
8.7kW
Connectable
range
(9kW)
0 1kW 2kW 3kW

Capacity of Freezing ONLY
Number of connectable booster per system:

3 boosters at maximum (0 to 3 boosters)
6 Model Selection
ED81-547 Indoor Unit Variation
3.2 Indoor Unit Variation
Type Number
4 types 1 or 2
Ceiling Mounted Ceiling Mounted

Cassette Type Duct Type
(Multi Flow)
Ceiling Mounted Ceiling Suspended

Built-In Type Type
Indoor Units to be connected

Type Model Name Power
Supply
Ceiling Mounted Cassette Type FXF 100L 125L — —
(Multi Flow)
Ceiling Suspended Type FXH 100L — — —

VE
Ceiling Mounted Built-In Type FXS 100L 125L — —
Ceiling Mounted Duct Type FXM 100L 125L 200L 250L

VE: 1ø, 220~240V, 50Hz, 1ø, 220V, 60Hz
Combination
Type Unit
100 2 Notes)
• Connecting a single unit of type 100 or type 125 only is not allowed.
125 2
• Use of the multi system for connecting different forms of equipment is possible.
200 1 • Two units connected in combination should be used for air-conditioning a single space.
250 1
*The combination which doesn’t connect the Indoor Unit (Combination only of refrigerator and freezer) is also possible.
Model Selection 7
Convenience Pack System Example ED81-547
3.3 Convenience Pack System Example
[Open Showcase for

Cold Storage] [Outdoor Unit]
Flexible
Snack Shop
Chilled
Fresh Meat Fresh Meat
Store
[Booster Fan]
[Air Curtain]
Entrance
[Built-in Type
Indoor A/C Unit]
Milk & Daily
[Cassette Type or Duct type

Indoor A/C Unit] Drinks
Checkouts
Frozen
Beer & Wine
[Reach-in Freezer]
[ST Controller]
[Booster Unit] [Inverter Box] [Open Showcase for

Cold Storage]
Maximum number of equipment that can be connected to a single ST controller.

For a single Outdoor Unit Number of Systems Total Number of
System Equipment
Outdoor Units 1 3 3
Booster Unit and Inverter Box 2 3 6
Defrost Control Board 1 3 3
Showcase Interface 5 3 15
Indoor Units 2 3 6
Refrigerator Showcase 6 3 18
Freezer Showcase 2 3 6
General Adapter — 1
Total Number — 58
8 Model Selection
ED81-547 Standard Specifications
4. Product Specifications
4.1 Standard Specifications
4.1.1 Outdoor Unit
Model LRYCP14DY1
Power Supply 3 phase, 50 Hz, 380-415V
Air
Conditioning kW 14.0
1 Cooling Capacity Side
Refrigeration kW 16.5
Side
Air 24.0
Conditioning kW (Refrigerant side is at the load of 16.5kW at the case of 100% Heat Recovery operation.)
2 Heating Capacity Side
Refrigeration kW 16.5
Side
Casing Standard Specification Units Ivory white (5Y7.5/1)
Color
Capacity Control % 18~115/18~122
Outline H×W×D mm 1440 × 1280 × 690
Dimensions
Heat Exchanger Cross fin coil
Type Hermetically sealed scroll type
Piston Displacement m3/h 19.36 + 14.68 + 14.68
Compressor Number of Revolutions r.p.m 6480, 2900

Motor Output × Number kW 2.2 + 3.6 + 4.5
of Units
Starting System Direct-on-line (Inverter system)
Type Propeller fan
Motor Output kW 0.28 + 0.30
Fan
Air Flow Rate m3/min 190
Drive Direct drive
Refrigerant Liquid Piping mm φ15.9 C1220T (Brazing connection)
Piping
Connecting Air conditioning side mm φ28.6 C1220T (Brazing connection)
Pipes Refrigeration side mm φ28.6 C1220T (Brazing connection)
3 Operating Sound dBA 57.5
High Pressure Switch,
Fan Driver Overload Protector,
Safety devices Overcurrent Relay,
Inverter Overload Protector,
Fusible Plug
Defrost System Hot gas system
Refrigerant Name R-407C
Refrigerant Charge Volume kg 14.3
Control Electronic expansion valve
Refrigerating Refrigerating Oil Name DAPHNE FVC68D
Oil Charge Volume L 1.9 + 1.6 + 1.6 + 1.0
Mass kg 330
Installation Manual,
Operation Manual,
Standard Accessories Connection Pipes, Clamping Materials,
Wiring Materials, Caution Label,
Declaration of Conformity
Drawing No. 4D050383
Notes: Conversion Formulae

1 • Air conditioning
Indoor temp. : 27°C DB, 19°C WB kcal/h=kW×860
Btu/h=kW×3412
• Refrigeration cfm=m³/min×35.3
Saturated suction temp. : –10°C / Outdoor temp. : 32°C DB / Equivalent piping length : 7.5 m, level difference : 0 m.
2 • Air conditioning
Indoor temp. : 20°C DB
• Refrigeration
Saturated suction temp. : –10°C / Outdoor temp. : 7°C DB, 6°C WB / Equivalent piping length : 7.5 m, level difference : 0 m.
3 The operating sound is measured in anechoic chamber.
Product Specifications 9
Standard Specifications ED81-547
4.1.2 Booster Unit

Model LCBKP1AR
Power Supply 3 phase, 50 Hz, 380/400/415 V
1 3 Cooling Capacity kW 1.38
2 3 Cooling Capacity kW 1.27
Casing Color Standard Ivory white (5Y7.5/1)

Specification Units
Capacity Control % —
Outline Dimensions H×W×D mm 480 × 320 × 260
Heat Exchanger —
Model —
Type Hermetic swing type
Piston Displacement m3/h 9.42
Compressor Number of Revolutions r.p.m 6060

Motor Output × Number kW 1.0
of Units
Crankcase heater W —
Starting System Direct-on-line starting (Inverter system)
Model —
Type —
Motor Output × Number kW —
Fan of Units
Air Flow Rate m3/min —
External static pressure Pa —
Drive —
Model Name of Inverter Box BRR2A1R
Casing Color Ivory white (5Y7.5/1)
Outline H×W×D mm 490 × 783 × 3.63
Dimensions
Model —
Type Propeller fan
Motor
Output × kW 0.007
Number of
Inverter Units
Box Fan
Air Flow m3/min 2.4
Rate
External
static Pa —
pressure
Drive Direct drive
4 Operating Sound dBA 43
Mass kg 80
Standard Accessories Installation manual, Clamps
Discharge Side C1220T mm φ 9.5 (Brazed connection)
Refrigerant (Connection Method)
Pipes Suction Side C1220T
(Connection Method) mm φ15.9 (Brazed connection)
4 Operating Sound dBA 42

Safety devices Inverter Overload Safety Device, and High Pressure Switch
Refrigerant Name R-407C
Refrigerant
Charge —
Refrigerating Refrigerating Oil Name DAPHNE FVC50K
Oil Charge Volume L 0.73
Working Temperature °C –25~–15
Use Inside Refrigerating Unit
Conditions
Outdoor Temperature °C –10~45
Mass kg 28
Standard Accessories Insulation material, Clamps, Refrigerant filter
Notes:
+1. Operating conditions: Equivalent temperature of suction pressure –35°C / Equivalent length of piping 1 m, Difference in Conversion Formulae
elevation 0 m / Outdoor temp. 32°C. kcal/h=kW×860
+2 Operating conditions: Equivalent temperature of suction pressure –35°C / Equivalent length of piping 5 m, Difference in Btu/h=kW×3412
cfm=m³/min×35.3
elevation 0 m / Outdoor temp. 32°C.
+3 Capacity of the connected indoor unit should be at least 600 W.
+4 Operating sound is calculated in terms of anechoic room. If the operating sound is actually measured with an outdoor unit
installed, the sound will become larger than normal since it is subjected to an ambient noise or its echo, in most cases.
10 Product Specifications
4.1.3 Indoor Unit

Ceiling Mounted Cassette Type (Multi-Flow)
Model FXF100LVE FXF125LVE
kcal/h 10,000 12,500
+1 Cooling Capacity (19.5°CWB) Btu/h 39,700 49,600
kW 11.6 14.5
+2 Cooling Capacity (19.0°CWB) kW 11.2 14.0
kcal/h 10,800 13,800
+3 Heating Capacity Btu/h 42,700 54,600
kW 12.5 16.0
Casing Galvanized Steel Plate Galvanized Steel Plate
Dimensions: (H×W×D) mm 288×840×840 288×840×840
Coil (Cross Rows×Stages×Fin Pitch mm 2×12×1.2 2×12×1.2
Fin Coil) Face Area m² 0.544 0.544
Model QTS46C17M QTS46C17M
Type Turbo Fan Turbo Fan
Motor Output × Number W 120×1 120×1
Fan of Units
m³/min 26/21 30/24
Air Flow Rate (H/L)
cfm 918/741 1,059/847
Drive Direct Drive Direct Drive
Temperature Control Microprocessor Thermostat for Cooling and Heating Microprocessor Thermostat for Cooling and Heating
Sound Absorbing Thermal Insulation Material Polyurethane Form Polyurethane Form
Liquid Pipes mm φ9.5 (Flare Connection) φ9.5 (Flare Connection)
Piping Gas Pipes mm φ19.1 (Flare Connection) φ19.1 (Flare Connection)
Connections VP25 VP25
Drain Pipe mm
( External Dia. 32
Internal Dia. 25 ) ( External Dia. 32
Internal Dia. 25 )
Machine Weight (Mass) kg 29 29
+5 Sound Level (H/L)(220V)(cooling) dBA 39/33 42/36
Safety Devices Fuse Fuse
Refrigerant Control Electronic Expansion Valve Electronic Expansion Valve
Model BYCP125D-W1 BYCP125D-W1
Panel Color White (10Y9/0.5) White (10Y9/0.5)
Decoration Dimensions: (H×W×D) mm 45×950×950 45×950×950
Panels
(Option) Resin Net Resin Net
Air Filter (with Mold Resistant) (with Mold Resistant)
Weight kg 5.5 5.5
Operation Manual, Installation Manual, Paper Pattern for Operation Manual, Installation Manual, Paper Pattern for
Standard Accessories Installation, Drain Hose, Clamp Metal, Washer Fixing Plate, Installation, Drain Hose, Clamp Metal, Washer Fixing Plate,
Sealing Pads, Clamps, Screws, Washer for Hanging Sealing Pads, Clamps, Screws, Washer for Hanging
Bracket, Insulation for Fitting. Bracket, Insulation for Fitting.
Drawing No. 3D034210A
Notes:
Conversion Formulae
+1 Indoor temp. : 27°CDB, 19.5°CWB / outdoor temp.: 35°CDB / Equivalent piping length: 7.5m, level difference: 0m.
+2 Indoor temp. : 27°CDB, 19.0°CWB / outdoor temp.: 35°CDB / Equivalent piping length: 7.5m, level difference: 0m. kcal/h=kW×860
Btu/h=kW×3412
+3 Indoor temp. : 20°CDB / outdoor temp.: 7°CDB, 6°CWB / Equivalent piping length; 7.5m, level difference; 0m. (Heat pump only) cfm=m³/min×35.3
4 Capacities are net, including a deduction for cooling (an addition for heating) for indoor fan motor heat.
+5 Operation sound is measured in an anechoic chamber.
Ceiling Suspended Type

Model FXH100LVE
kcal/h 10,000
+1 Cooling Capacity (19.5°CWB) Btu/h 39,700
kW 11.6
+2 Cooling Capacity (19.0°CWB) kW 11.2
kcal/h 10,800
+3 Heating Capacity Btu/h 42,700
kW 12.5
Casing Color White (10Y9/0.5)
Dimensions: (H×W×D) mm 195×1,400×680
Coil (Cross Rows×Stages×Fin Pitch mm 3×12×1.75
Fin Coil) Face Area m² 0.293
Model 3D12K2AA1
Type Sirocco Fan
Motor Output × Number W 130×1
Fan of Units
m³/min 25/19.5
Air Flow Rate (H/L)
cfm 883/688
Drive Direct Drive
Temperature Control Microprocessor Thermostat for Cooling and Heating
Sound Absorbing Thermal Insulation Material Glass Wool
Air Filter Resin Net (with Mold Resistant)
Liquid Pipes mm φ9.5 (Flare Connection)
Piping Gas Pipes mm φ19.1 (Flare Connection)
Connections
Drain Pipe mm VP20
(External Dia. 26 Internal Dia. 20)
Machine Weight (Mass) kg 33
+5 Sound Level (H/L) (220V) dBA 45/37
Safety Devices Fuse,
Thermal Protector for Fan Motor
Refrigerant Control Electronic Expansion Valve
Standard Accessories Operation Manual, Installation Manual, Paper Pattern for Installation, Drain Hose, Clamp Metal, Insulation for Fitting,
Clamps, Washers.
Notes:
Conversion Formulae
Btu/h=kW×3412
Ceiling Mounted Built-In Type

Model FXS100LVE FXS125LVE
kcal/h 10,000 12,500
+1 Cooling Capacity (19.5°CWB) Btu/h 39,700 49,600
kW 11.6 14.5
+2 Cooling Capacity (19.0°CWB) kW 11.2 14.0
kcal/h 10,800 13,800
+3 Heating Capacity Btu/h 42,700 54,600
kW 12.5 16.0
Casing Galvanized Steel Plate Galvanized Steel Plate
Dimensions: (H×W×D) mm 300×1,400×800 300×1,400×800
Coil (Cross Rows×Stages×Fin Pitch mm 3×14×1.75 3×14×1.75
Fin Coil) Face Area m² 0.338 0.338
Model 3D18H2A 3D18H2A
Type Sirocco Fan Sirocco Fan
Motor Output × Number W 225×1 225×1
of Units
Air Flow (50Hz) m³/min 28/22 38/28
Fan Rate
(H/L) (60Hz) m³/min 28/21 38/27
+4 Static (50Hz) Pa 107-75 78-39
external
pressure (60Hz) Pa 136-83 78-20
Drive Direct Drive Direct Drive
Temperature Control Microprocessor Thermostat for Cooling and Heating Microprocessor Thermostat for Cooling and Heating
Sound Absorbing Thermal Insulation Material Glass Fiber Glass Fiber
Air Filter Resin Net (with Mold Resistant) Resin Net (with Mold Resistant)
Liquid Pipes mm φ9.5 (Flare Connection) φ9.5 (Flare Connection)
Piping Gas Pipes mm φ19.1 (Flare Connection) φ19.1 (Flare Connection)
Connections
Drain Pipe mm VP25 VP25
(External Dia. 32 Internal Dia. 25) (External Dia. 32 Internal Dia. 25)
Machine Weight (Mass) kg 51 52
+6 Sound Level (H/L)(220V) dBA 43/37 46/41
Safety Devices Fuse, Fuse,
Thermal Protector for Fan Motor Thermal Protector for Fan Motor
Refrigerant Control Electronic Expansion Valve Electronic Expansion Valve
Model BYBS125DJW1 BYBS125DJW1
Decoration Panel Color White (10Y9/0.5) White (10Y9/0.5)
Panel
(Option) Dimensions: (H×W×D) mm 55×1,500×500 55×1,500×500
Weight kg 6.5 6.5
Operation Manual, Installation Manual, Paper Pattern for Operation Manual, Installation Manual, Paper Pattern for
Standard Accessories Installation, Drain Hose, Clamp Metal, Insulation for Fitting, Installation, Drain Hose, Clamp Metal, Insulation for Fitting,
Sealing Pads, Clamps, Screws, Washers. Sealing Pads, Clamps, Screws, Washers.
Notes:
Conversion Formulae
Btu/h=kW×3412
+4 Static external pressure is changeable to change over the connectors inside electrical box, this pressure means
“High static pressure-Standard ”.
5 Capacities are net, including a deduction for cooling (an additional for heating) for indoor fan motor heat.
Ceiling Mounted Duct Type

Model FXM100LVE FXM125LVE FXM200LVE FXM250LVE
kcal/h 10,000 12,500 20,000 25,000
+1 Cooling Capacity (19.5°CWB) Btu/h 39,700 49,600 79,000 99,000
kW 11.6 14.5 23.0 28.8
+2 Cooling Capacity (19.0°CWB) kW 11.2 14.0 22.4 28.0
kcal/h 10,800 13,800 21,500 27,000
+3 Heating Capacity Btu/h 42,700 54,600 85,300 107,500
kW 12.5 16.0 25.0 31.5
Casing Galvanized Steel Plate Galvanized Steel Plate Galvanized Steel Plate Galvanized Steel Plate
Dimensions: (H×W×D) mm 390×1,110×690 390×1,110×690 470×1,380×1,100 470×1,380×1,100
Coil (Cross Rows×Stages×Fin Pitch mm 3×16×2.0 3×16×2.0 3×26×2.0 3×26×2.0
Fin Coil) Face Area m² 0.319 0.319 0.68 0.68
Model 2D11/2D3AG1VE 2D11/2D3AF1VE D13/4G2DA1×2 D13/4G2DA1×2
Type Sirocco Fan Sirocco Fan Sirocco Fan Sirocco Fan
Motor Output × Number W 270×1 430×1 380×2 380×2
of Units
Fan m³/min 29/23 36/29 58/50 72/62
Air Flow Rate (H/L)
cfm 1,024/812 1,271/1,024 2,047/1,765 2,542/2,189
External Static Pa 157/172-98/98 +4 191/245-152/172 +4 221/270-132 +4 270/191-147 +4
Pressure 50/60Hz
Drive Direct Drive Direct Drive Direct Drive Direct Drive
Temperature Control Microprocessor Thermostat Microprocessor Thermostat Microprocessor Thermostat Microprocessor Thermostat
for Cooling and Heating for Cooling and Heating for Cooling and Heating for Cooling and Heating
Sound Absorbing Thermal Insulation Material Glass Fiber Glass Fiber Glass Fiber Glass Fiber
Air Filter +5 +5 +5 +5
Liquid Pipes mm φ9.5 (Flare Connection) φ9.5 (Flare Connection) φ12.7 (Flare Connection) φ12.7 (Flare Connection)
Piping Gas Pipes mm φ19.1 (Flare Connection) φ19.1 (Flare Connection) φ25.4 (Brazing Connection) φ28.6 (Brazing Connection)
Connections VP25 VP25
Drain Pipe mm External Dia. 32 External Dia. 32 PS1B PS1B
(
Internal Dia. 25 ) (
Internal Dia. 25 )
Machine Weight (Mass) kg 63 65 137 137
+7 Sound Level (H/L) (220V) dBA 43/39 45/42 48/45 48/45
Fuse, Fuse, Fuse, Fuse,
Safety Devices Thermal Fuse for Fan Motor Thermal Fuse for Fan Motor Thermal Protector for Fan Thermal Protector for Fan
Motor Motor
Refrigerant Control Electronic Expansion Valve Electronic Expansion Valve Electronic Expansion Valve Electronic Expansion Valve
Operation Manual, Operation Manual, Operation Manual, Operation Manual,
Installation Manual, Drain Installation Manual, Drain Installation Manual, Sealing Installation Manual, Sealing
Standard Accessories Hose, Clamp Metal, Hose, Clamp Metal, Pads, Connection Pipes, Pads, Connection Pipes,
Insulation for Fitting, Sealing Insulation for Fitting, Sealing Screws, Clamps. Screws, Clamps.
Pads, Clamps, Screws. Pads, Clamps, Screws.
Drawing No. 3D034584A
Notes:
Conversion Formulae
Btu/h=kW×3412
+4 External static pressure is changeable to change over the connectors inside electrical box, this pressure means
"High static pressure-Standard".
+5 Air filter is not standard accessory, but please mount it in the duct system of the suction side. Select its colorimetric method (gravity method)
50% or more.
ED81-547 Dimensions
4.2 Dimensions
4.2.1 Outdoor Unit (LRYCP14DY1)
3D050209
Dimensions ED81-547
4.2.2 Booster Unit (LCBKP1AR)
3D047542
4.2.3 Inverter Box (BRR2A1R)
3D047434
ED81-547 Dimensions
4.2.4 Defrost Control Board (BRR3A1V1R)
4.2.5 Showcase Interface (BRP5A1V1)
3D050406
Dimensions ED81-547
4.2.6 Indoor Unit

Ceiling Mounted Cassette Type (Multi Flow)
FXF100L + BYCP125D-W1 (Decoration Panel)

FXF125L + BYCP125D-W1 (Decoration Panel)
Unit (mm)
3D033594
ED81-547 Dimensions
FXH100LVE
3D027539B
Dimensions ED81-547
FXS100L + BYBS125DJW1 (With Canvas Duct)

FXS125L + BYBS125DJW1 (With Canvas Duct)
Unit (mm)
3D036958C
ED81-547 Dimensions
FXS100L + BYBS125DJW1 (Without Canvas Duct)

FXS125L + BYBS125DJW1 (Without Canvas Duct)
Unit (mm)
3D036952C
Dimensions ED81-547
FXM100L
FXM125L
Unit(mm)
3D034588
ED81-547 Dimensions
FXM200L
FXM250L
Unit(mm)
3D035142
Wiring Diagrams ED81-547
4.3 Wiring Diagrams

4.3.1 Outdoor Unit: LRYCP14DY1
3D049274C
ED81-547 Wiring Diagrams
4.3.2 Inverter Box: BRR2A1R
3D047412C
4.3.3 Defrost Control Board: BRR3A1V1R
4.3.4 Indoor Unit

Ceiling Mounted Cassette Type (Multi Flow)
FXF 100L / 125LVE
3D033829A
FXH 100LVE
3D034052A
FXS 100L / 125LVE
3D035467
FXM 100L / 125LVE
3D034209A
FXM 200L / 250LVE
3D034363
Electric Characteristics ED81-547
4.4 Electric Characteristics

3D050384
ED81-547 Operation Limits
4.5 Operation Limits

Cooling (Air Conditioning) Heating (Air Conditioning)
Note) l These figures assume the following

operating conditions:
Indoor and outdoor units:
Equivalent pipe length: 7.5m
Level difference: 0m
l The operation range of No AC connection
Outdoor temperature -15˚C~43˚CDB

C: 4D047955
Outdoor Unit ED81-547
5. Basic Installation
z For indoor units, refer to the Technical Materials on indoor units.
z Keep in mind to avoid the influence of wind on the showcase for the installation of indoor units as well as to avoid the
influence of wind between indoor units (particularly in the Cool / Heat automatic mode).
5.1 Outdoor Unit
5.1.1 Selection of Installation Places and Installation
1) Before installation
z Determine the carry-in route of the unit.
z For installation, use slings (of canvas make) or patch plates and lift the unit with ropes, so
as not to damage the unit.
• In order to lift the unit, use wire ropes or the like of two or more in number and 8 m or
more in length.
• Put patch plates or cloths on places at which the ropes come into contact with the
casing, in order to prevent damage to the casing.
2) Selection of installation places

Select a proper place to install the unit with considerations given to the following conditions and approval from
customers.
(1) Places without possibility of leakage of flammable gas.
(2) Places, where operating sounds or operating vibration or hot air discharged does not cause inconvenience to the
neighborhood.
Refer to information in 5.1.2 Noise-conscious Installation.
(3) Safe places enabling installation in a horizontal position while withstanding the mass and vibrations of the unit.
(4) Places with adequate ventilation and a service space to conduct the maintenance and inspection of the unit in a safe
manner.
Refer to information in Section 3) Space required for installation below.
(5) Places, where the length of connecting pipes between indoor and outdoor units can be not more than the
permissible pipe length.
*) Refer to information in 5.1.3 4) Procedure for Refrigerant Piping Work .
<Caution>
(1) Since this unit incorporates an inverter, the unit may generate noise in electrical appliances.
As shown in figure below, install the main unit and connect wires keeping adequate distances from television, radio,
personal computer, and others.
• Particularly, in areas of low-intensity radio waves, put power supply cables and connecting wires in conduits and
ground the conduits.
Unit cooler
Power supply Indoor unit
ore
Power
supply
or m
Booster Defrost
or
e
re
Inverter box unit Control or

1.5m
m
or mo
board m
or
or re Remote Power supply

mo
5m
Power supply
1m or controller
1.5m or more
1.
1.5 1m
1.5m
1.5
m
m
or
mo r more
or
re 1.5m o
mo
e
1.5m or mor
re
ore
1.5m or m 1.5m or more
Showcase
(2) In order to install the unit in snowy places, take the following measures against snow
Rear suction grille
accumulation.
• Make the foundation higher than expected snow accumulation so that the suction surface of
the outdoor unit will not be buried in snow.
• Consider mounting snow protection hood(s) (optional accessories).
• Dismount the rear suction grille (shown on the upper right) so that snow will not accumulate
on the rear fin. (Bending the grille up and down will facilitate dismounting of the grille.)
34 Basic Installation
ED81-547 Outdoor Unit
(3) Even though the refrigerant gas (R-407C) is a safe refrigerant free from toxicity and flammability, for small rooms in
which the concentrations of this refrigerant will exceed the tolerance if it leaks in these rooms, measures against the
leakage of the refrigerant should be taken.
3) Space required for installation
• In order to install the unit, give considerations to space required for walkways, air passages, and the construction of
on-site refrigerant piping, and execute the construction work so as to satisfy the conditions shown in figure below,
according to the site space.
(If those construction conditions shown in this figure cannot be satisfied, consult with your representative or our
company.)
• In order to disconnect the piping from the left side, space marked with * in figure below should be 200 mm or more.
(Unit of figures: mm)
*
*
*
• The wall height shall not exceed the values shown in Table below.
Wall height Front side Suction Side
H1 side H2 face
Pattern 1 1500mm 500mm No limit
(Suction side)
(Front side)
Pattern 2 1500mm 500mm No limit
Pattern 3 No limit No limit
• If the wall height should exceed the values shown in Table above, calculate a space required according to the
following equation and secure this space.
Front side (a) 500+(h1)/2 or more
Suction side (b) 300+(h2)/2 or more
4) Precautions for installation

z In order to prevent vibrations and noises, check the strength and parallelism of foundation and then install the unit.
z Make a foundation so that the unit is supported in areas larger than those diagonally shaded in figure below.
z Securely fix the unit with foundation bolts. (Prepare 4 sets of foundation bolts, nuts, and washers of M12 available on
the market.)
z It is optimal to protrude the foundation bolts by 20 mm from the surface of the foundation.
<Caution>
z In order to install the unit on a rooftop, pay attention to the length of floor and, in particular,
be sure to make the floor waterproof.
z Provide a drain ditch all around the foundation and pay attention to drain all around the unit.
(Drain water may come out of the outdoor unit while in operation.)
z If small animals are expected to enter the unit through pipe outlets, stop up the pipe outlets
and wiring outlets with closing materials to be locally procured.
Basic Installation 35
5.1.2 Noise-conscious Installation

1. The loudness of noises from the outdoor unit varies with the installation direction.
With consideration given to environments such as neighboring houses, determine the installation direction of the
outdoor unit.
The outdoor unit produces faintest noises toward the front side and loud noises on the heat exchanger side.
Heat
exchanger side Faint noises
Loud noises Front panel side

Neighboring house
or else
Outdoor unit
2. Since distancing the noise source has decrement effect, install the outdoor unit far away from the neighboring
houses or else.
3. Since noises are reflected, give consideration to positional relation with exterior walls to make selection of an
installation place.
4. Use silent operation mode setting to suppress the outdoor unit fan revolutions.
5. Concerning noises coming from the outdoor unit, when the fan and the compressor operate at the maximum load,
the fan noises will be dominant. Consequently, placing the air direction toward a direction opposite to houses or else
with the use of a snow protection hood or the like may lower the noise level.
Air
Faint noises
6. Carry out a study on use of silent parts.
7. Carry out a study on installation of sound insulation walls or the like.

Since sounds move like running around obstacles, a sound barrier of height exceeding the product height should be
installed.
Furthermore, installing the sound insulation walls on three sides will provide substantial effect of lowering noise
level.
8. Carry out a study on installation of sound insulation enclosure or the like.

Make selection of the sound insulation enclosure with consideration given to the static pressure of outdoor unit fan,
influences of short circuit, procedures for taking out pipes and wires, service space for part replacement, and others.
5.1.3 Refrigerant Piping Work

1) Installation Tools
In order to withstand pressure and prevent the entry of impurities, be sure to use dedicated tools.
Gauge manifold • In order to withstand pressure and prevent the entry of impurities (e.g. mineral oil such
Charge hose as SUNISO and moisture), be sure to use these parts dedicated R-407C.
• Pay strict attention so that no pump oil will flow back into the system while the pump
Vacuum pump stops running.
• Use a vacuum pump, which enables vacuuming to –0.1MPa (5 Torr, –755mmHg)
2) Selection of Piping Materials

Use piping materials such as pipes having clean internal and external surfaces and free from deposition (contamination)
of harmful compound, oxide, dust, swarf, moisture or else.
(It is preferable to reduce the deposition of oil content to the internal surface of piping to 30 mg or less per 10 m.)
z Use the following materials for the refrigerant piping.

Construction material : Phosphoric acid deoxidized seamless copper for refrigerant.
Size : Determine the proper size referring to chapter.
Selection of work conditions and sizes
The wall thickness of the refrigerant piping should comply with relevant local and national regulations. The design
pressure is 33bar (3.3MPa).
3) Preparatory Works for Refrigerant Piping

z In order to keep moisture, dust, dirt, or else from entering the piping, carry out the preparatory works for the piping.
Location Construction time Method of preparatory work
1 month or more Pinching
Outdoors
Less than 1 month
Pinching or taping
Indoors Regardless of time
z Pay extra attention to pass copper pipes through an opening or put the pipe end outdoors.
4) Procedure for Refrigerant Piping Work

Example of pipe connections
z For the positions of piping outlets and service ports, refer to figure below.
Cautions in piping work

Construct the gas piping on the refrigeration side so that the refrigerated showcase is brought nearest to the outdoor
unit. (In other words, locate the discharge pipe of the booster unit farthest from the outdoor unit.)
··· The best performance can be demonstrated.
First and foremost, connect the liquid piping on the refrigeration side to the freezer showcase.
··· The freezer showcase is cooled first even when gas runs out.
Construction example 1
Bundle piping (heat exchange) Outdoor unit

Air conditioner as long as possible
Liquid piping
(Cooling)
Gas piping (Air conditioning side)
(Cooling)
(Refrigeration side)
Liquid piping
Gas piping
Freezer
showcase
Refrigerator showcase
Unit
cooler
Booster
Discharge unit
Liquid piping
Gas piping
Freezer
showcase
Refrigerator showcase Refrigerator showcase
Unit
cooler
Discharge
Booster
unit
Liquid piping
Freezer
Gas piping
showcase
Booster
unit Refrigerator showcase
Unit
cooler
Discharge
Construction procedure for branch point of refrigerant piping
Air
Conditioner Part A: Caution-needed branch point
(Branch point of air conditioner and
refrigerating unit)
Air
Conditioner
Refrigerator
Showcase
Freezer
Showcase Outdoor Unit
Precautions for liquid piping branching of air conditioner and refrigerating unit
• Use a T joint to branch the liquid piping as shown in figure , or ‚ below so that no resistance is produced to
refrigerant flowing from the air conditioning indoor unit in heating operation to the showcase side.
Outdoor unit
Outdoor unit
tal Air
Ho
Refrigerant flow in
on conditioner Air riz cooling operation
riz conditioner on
Ho tal Refrigerant flow in
heating operation
Outdoor Air
unit tal conditioner
on
riz
Showcase
Showcase Ho
Showcase
• Finish branching on the outdoor unit side and then construct the complete branching as shown below so as to
facilitate flowing of the refrigerant from the air conditioning indoor unit side in heating operation to the showcase side.
For figure :
Detail of Part A For figure : For figure :
Connect to the Connect to the

indoor unit indoor unit Connect to the
indoor unit
150 mm or more
150 mm or more
150 mm or more
Connect to
Connect to the
Connect to the the showcase
showcase
Connect to the showcase Connect to the Connect to the
outdoor unit outdoor unit outdoor unit
If the outdoor unit is installed in a place higher than that of the indoor unit or showcase, a riser pipe of 150 mm or more
in height should not installed.
For figure For figure For figure
z Construct branch points of the refrigerant piping on the refrigeration side with attention paid to the following
conditions. (See figure below.)
Y joint Y joint
For branch points of
refrigerant piping on the
liquid side, use Y joints and
branch the piping Horizontal line
horizontally. Within ±30º
(Arrow view A)
T joint Y joint Y joint Main pipe

For branch points of
refrigerant piping on the gas
side, use T joints or Y joints Within 60º Within 60º
T joint
and connect the branch pipe B
from the top of the main pipe. Main pipe Main pipe
Horizontal line
Main pipe
(Arrow view B)
Connect piping so that no oil will dwell in the showcase with thermostat OFF.
If the showcase is installed below the main pipe on the gas side:
(Gas pipe) (Liquid pipe)
Connect branch pipes from the top of the main pipe.
Freezer
showcase
Refrigerator showcase Unit cooler Booster

Discharge unit
If the showcase is installed above the main pipe on the gas side:
(Gas pipe) (Liquid pipe)
Freezer
showcase
Unit cooler
Refrigerator showcase Discharge

Booster
unit
z Optional REFNET Pipe connection can be used about Y joints. Please select it according to the size.
KHRJ26K11T
Suction gas side Liquid side
Including insulator
KHRJ26K18T
Including insulator
KHRJ26K37T
Including insulator
KHRJ26K40T
Including insulator, universal joint
Trap in piping
z If the riser of suction pipe (gas pipe) is extremely long in length, mount intermediate traps at spacing of approx. 5 m
in the piping, which facilitates oil return operation.
Outdoor unit
Showcase
5m
Indoor unit
Piping outlets from outdoor unit

z As shown in figure below, the field connecting pipes are connectable through front, side, or bottom panel.
(For details on handling of stop valves, refer to information on page 52 zMethod of Operating Stop Valves.
z Connected procedure of liquid piping.
Confirm the refrigerant doesn’t leak by checking the service port of stop valve. And remove the pinch piping.
Install L-Joint of the accessory according to the direction of piping.
* At brazing of liquid pipe, wrap the stop valve body with wet cloth.
<Cautions in drilling knockout hole>

• Pay attention not to causing damage to the casing.
• Use a φ6-mm drill to make round holes centering at projections and depressions (4 places) for Knockout hole
Projection Drill
the knockout pin on the bottom frame and then make the knockout hole.
• It is recommended to apply touch-up paint to edges and surrounding end face to prevent
corrosion after drilling the knockout hole.
• In order to pass wires or else through the knockout hole, protect the wires with protective tape
or the like so that they will not be damaged by the edges of the knockout hole.
Connections of piping
z In order to conduct brazing, be sure to flush the refrigerant piping with nitrogen gas.
If brazing work is carried out without the substitution of nitrogen gas or passing nitrogen gas through pipes,
considerable oxide films will be formed on the inside surface of the pipes. These oxide films may adverse
influence on a variety of valves, compressors, and others provided within the refrigerant system, thus disabling,
thus disabling the normal operation of the system.
z For the brazing connection of refrigerant pipes, do not use fluxes.

Be sure to use phosphor copper solders (BCuP), which do not require any flux.
(Using a chlorinated flux causes corrosion to the pipes or using a flux containing fluorine deteriorates the
refrigerant oil, thus having an adverse influence on the refrigerant piping system.)
For pipe brazing, be sure not to use antioxidant or else.

Doing so may result in clogged pipes or malfunctions of parts due to the residues.
Note) 1. For the method of nitrogen gas substitution, refer to

figure on the right. Pressure reducing valve
2. To conduct brazing while passing the nitrogen gas, Brazing section
reduce the nitrogen gas pressure to approx. 0.02MPa
Ntrogen gas
(to the extent that you feel a breeze on your cheeks)
Nitrogen
through a reducing valve. Refrigerant Taping Remote gas
pipe valve
Selection of work conditions and sizes

z Be sure to conduct piping works within the range of permissible maximum length, permissible difference of
elevation, and permissible length after branching listed in table below.
Method of calculating "additional refrigerant charging quantity"

Additional refrigerant should be charged to conduct test operation.
• Calculate the refrigerant additional charging quantity by rounding off to the number in 0.1 kg.
• Total length of the liquid pipes should be the sum of the pipes on the air-conditioner side and the ones on the
refrigerator and freezer sides.
Total length Total length Total length

of φ15.9 of φ12.7 of φ 9.5
liquid pipes liquid pipes liquid pipes
Total length Additional charging

of φ 6.4 4.0 kg quantity (A)
liquid pipes Total Additional
charging quantity
Charging (fine adjustment) Additional charging
portion at test operation quantity (B)
Example of calculation of Additional charging quantity (A)

A0: φ 15.9×30m A: φ 12.7×30m D: φ 9.5× 5m C2: φ 9.5× 5m E: φ 6.4× 2m
B: φ 12.7× 2m G: φ 9.5× 3m F: φ 6.4× 1m
C: φ 12.7× 5m H: φ 9.5× 2m
A2: φ 12.7×20m J: φ 9.5× 1m
B2: φ 9.5×10m
(30)×0.19 (57)×0.12 (26)×0.06 (3)×0.023 4.0 18.169
A0 A+B+C+A2 Q+C+H+J+ E+F

B2+C2 18.2kg
<Reference>
Please do as follows to calculate the refrigerant additional charging quantity, when the piping is piping of mm unit.
Total length Total length Total length

of φ16.0 of φ12.0 of φ 10.0
liquid pipes liquid pipes liquid pipes
Total length Additional charging

of φ 6.0 4.0 kg quantity (A)
liquid pipes Total Additional
charging quantity
Additional charging
quantity (B)
5) Air tight Tests

After the completion of piping work, be sure to conduct the following tests.
z Air tight tests - Be sure to use nitrogen gas.
Pressurize the high pressure section (liquid pipes) to a pressure of 33 bar (3.3MPa) and the low pressure section
(gas pipes) to the design pressure of indoor unit. If no pressure drops occur under these conditions for a period of 24
hours, the piping work passes the air tight tests.
If a pressure drop occurs, check the piping for any leaks.
*Inquire the design pressure of the indoor unit of the manufacturer.
<Caution>
To conduct air tight tests, open the ball valves (on the booster unit) mounted in the field piping. Tighten stop valves
on the liquid and gas sides by the addition. (Refer to figure below.)
Open
Outdoor unit
Ball valve
Reducing
Nitrogen Gas
valve Freezer
showcase
(closed) (closed)
Refrigerator Refrigerator
Air showcase showcase Open Booster
conditioner Liquid side Unit
(High pressure section)
(closed) Gas side
(Low pressure section) Ball valve
Gas side
(Low pressure section)
Test procedure (Apply pressure and leave standing)

Apply pressure to each individual refrigerant system through the liquid and gas pipes slowly in proper steps. (Be sure to
use nitrogen gas for the tests.)
Increase the pressure of high pressure part (i.e., liquid pipe) up to 3.3 MPa and that of low pressure part (i.e., gas pipe)
up to the design pressure for the indoor unit (to be procured locally). If no pressure drops occur for a period of 24 hours,
both parts will be assumed to pass the airtight test. If any pressure drop occurs for the period, check them for any leak
points.
Work Process of high pressure side
Step 1 Pressurize to 0.3 MPa and hold
for 3 minutes or longer
Pressure drop check Locate and correct leaks.

Pressure
No pressure drop found
(Allows discovery of major leaks)
drop found
Pass
Pressurize to 0.5 MPa and

Step 2 hold for 5 minutes or longer

Pressure
No pressure drop found (Allows discovery of major leaks)
drop found
Pass
Step 3 Pressurize to 3.3 MPa and

leave for 24 hours

Pressure
No pressure drop found (Allows discovery of minor leaks)
drop found
Pass
Discharge nitrogen gas and

proceed to next work (Z0157)
Time Chart
3.5 Measurement
of outside Measurement
temperature of outside
temperature
MPa
Leak check under 3.3 MPa × 24 hours

3.0
Step 3
H1
*1 Pressure correction
If the outside temperature at the time pressurizing is different
from the temperature at the time of checking for pressure
drop, it is necessary to correct the pressure values since 1˚C
of temperature difference causes approximately 0.01 MPa of
pressure difference.
Correction value = (temperature at the time of pressurization
temperature at the time of check) × 0.01
0.5
Step 2 Leak check under 0.5 MPa × 5 minutes
Step 1 Leak check under 0.3 MPa × 3 minutes
3 minutes 5 minutes 24 hours
* Pressure values are shown in gauge pressure. (Z0158)
Leak Check
Check method When a pressure drop is detected in steps 1 to 3 in the previously described work process;
• Check by listening.................. Listen attentively for major leaks.
• Check by touching ................. Touch pipe joints to check for major leaks.
• Check with soapy water......... Apply soapy water on pipes. Leaks cause soapy water to form bubbles.
For long pipes, it is recommended divide pipes into blocks and conduct an air-tightness test for each block at
a time. This allows easier discovery of leaks.
6) Vacuum Drying
What is vacuum drying?
Vacuum drying is:
“The use of a vacuum pump to vaporize (gasify) the moisture (liquid) inside the pipes and expel it leaving the pipes
completely dry inside.”
At 1 atm (760 mmHg) the boiling point (evaporating temperature) of water is 100°C but if a vacuum is created inside the
pipes using a vacuum pump then the boiling point is rapidly reduced as the degree of the vacuum is increased. If the
boiling point is reduced to a level below that of the ambient temperature then the moisture in the pipes will evaporate.
Example:
With an ambient temperature of 7.2°C, vacuum drying
is only possible with a vacuum in excess of
8mmHg. Before attempting vacuum drying, it is
important to fully understand how to choose and
maintain a vacuum pump.
Choosing a vacuum pump

The two following points should be borne in mind when
selecting a vacuum pump: Boiling point of Atmospheric Degree of
1. A pump capable of producing a high degree of vacuum water (˚C) pressure (mmHg) vacuum (mmHg)
should be chosen. (Capable of producing a vacuum 40 55 –705
30 36 –724
in excess of 5 mmHg) 26.7 25 –735
2. A comparatively high degree of expulsion capacity is 24.4 23 –737
required. (approx. 40 L/min) 22.2 20 –740
Before starting the vacuum 20.6 18 –742
17.8 15 –745
drying operation check the pressure gauge to make 15.0 13 –747
sure that the pump is capable of producing a maximum 11.7 10 –750
vacuum in excess of 5 mmHg. 7.2 8 –752
0 5 –755
Oil rotary pumps must have an oil change every 1 to 2 months and the degree of vacuum which the pump is capable of
producing must also be checked.
(Reference) Types of vacuum pump with respective maximum degree of vacuum
Maximum degree of vacuum Use

Type
Expulsion capacity Vacuum drying Air expulsion
Oil rotary (oil using) 0.02 mmHg Suitable Suitable
100 L /min
Oilless rotary 10 mmHg Unsuitable Suitable
50 L/min
(No yeed of oil) 0.02 mmHg
40 L/min Suitable Suitable ← Many handy pumps fall
into this category
Procedure for vacuum drying

• Procedure for vacuum drying
1. Run the vacuum pump for a period of two hours or more and vacuum to a pressure of –0.1MPa or less through the
stop valve's service ports , , , and .
2. Leave the unit standing at the pressure of –0.1MPa or less for a period of one hour or more and then make sure the
vacuum gauge indicates no increase in the vacuum degree.
(If the vacuum gauge indicates an increase in the vacuum degree, there will be moisture remaining in the system or leaks.)
When moisture may enter piping

(e.g. dew condensation may occur in the piping due to work executed during rainy season or an extended period of
work, or rainwater or else may enter the piping while in work execution):
1. Conduct the said vacuum drying for a period of two hours, and then apply pressure up to 0.05MPa with nitrogen gas.
(Vacuum destruction)
2. After that, run the vacuum pump for a period of one hour and vacuum to –100.7 kPa or less.
(Even though vacuuming is conducted for a period of two hours or more, if the vacuum degree does not reach
–100.7 kPa or less, repeat the sequence of vacuum destruction - vacuum drying.)
3. Then, leave the unit standing under vacuum for a period of one hour and make sure the vacuum gauge indicates no
increase in the vacuum degree.
z Method of operating stop valves

Opening
(1) Remove the cap and rotate the valve counterclockwise using hexagon wrench
(gas side) or a valve key (liquid side).
(2) Rotate the value until it stops.
Only gas side
Be noted that this stop valve is not back seat type. Therefore, opening this
valve with excessive force will cause a distortion on the valve, resulting in
leaks from the internal seal.
Be sure to use the hexagon socket screw keys.
(3) Securely tighten the cap.
Closing
(1) Remove the cap and rotate the valve clockwise using hexagon wrench
(gas side) or a valve key (liquid side).
(2) Only gas side
Tighten the valve until the valve hits the seal of the body.
(3) Securely tighten the cap.
<Cautions>
• To use the service port, be sure to use a charge hose with a push rod.
• After the lid is tightened, check to be sure there are not refrigerant leaks.
*Tightening torque looks at a lower table.
Tightening torque N·m (Clockwise rotation is closed)

Stop valve
Valve (Disc) Cap Service port
Liquid side 2 or less Valve key 18~21

6.4mm
11.5~13.9
Hexagon wench
Gas side 18~21 10mm 36~43
7) Insulation of piping
z Be sure to wind insulating materials around both liquid-side piping and gas-side connection piping.
(No insulation may result in water leaks or burns.)
Thickness Heat resistance
Liquid piping 10 mm or more 70°C
Refrigerator 30 mm or more 70°C
Gas piping
Air conditioner 10 mm or more 120°C
z In order to install the outdoor unit in a higher position than the indoor unit, if there may be cases where condensate
from the stop valve passes through a clearance between the insulating materials and the piping to reach the indoor
unit side, take measures such as caulking the connection. (See figure below.)
z For details on insulation of connection piping on the booster unit, refer to information in the Installation Manual of the
booster unit.
5.1.4 Field Wiring

• Do not operate the unit until refrigerant piping work is completed.
CAUTION To contractors for electrical work (Operation before this piping work is completed will result in a malfunction of compressor.)
1) Example of Wire Connections on Overall System
Procedure for external wiring
3D050259
2) Procedure for Power Supply Wiring and Pulling Out Wires
z Pull out the power supply wire and connecting wires from the through-hole cover or knock-out hole of the side panel
of the unit or the front panel of the unit.
Moreover, it must not come in contact with the piping of internal. Or, protect wiring with the insulation sleeve etc.
with an appropriate temperature rating.
Through-hole cover
Part A
Wiring diagram
Cut the diagonally shaded shown on the back

area to pass wires. of front panel
High voltage wiring

Keep a
e.g. power supply, distance
grounding,and wiring between
Low voltage wiring
between units (Operation wires. Wiring between units
output, Alarm output) Keep a distance (Alarm input, Indoor unit
between wires. control, AirNet wiring)
• To pass wires through knock-out holes, protect wires by winding protective tape or the like
around the wires so as not to damage them by the edge of the knock-out holes.
• Block clearances with seals or putty so that no small animals such as insects will enter the unit.
z In order to pull out wires from the front side, use a wiring mounting plate kit (optional accessory) and observe the
following procedure.
Front panel (lower)
1. Remove the (lower) front panel, stamp the knock-out hole part of the Knock-out hole of front panel
front panel, and cut there to the slit. (shown by thick lines)
2. Affix seals to the optional wiring mounting plate. (See figure on the Wiring mounting plate
right.) (optional accessory)
Seals
3. Mount the wiring mounting plate to the front side of the side panel (optional accessories)
(left) with screws. Side panel (left)
Method of affixing seals
Affix the seals to overlapped area of the front
panel (lower) and the wiring adapter plate.
<Cautions>
• Use conduits for the power supply wiring.
• Outside the unit, do not pass Low voltage wiring together with other wiring or High voltage
wiring through one and the same place, and conduct the Low voltage wiring keeping a
distance of 50 mm or more from it. Not heeding this caution will receive an electrical noise
(extraneous noise), thus resulting in a malfunction or failure.
• Be sure to connect the power supply wiring to the power supply terminal board and fix them
according to information in 3) Procedure for connecting wires .
• Be sure to pass Low voltage wires through the clip provided at the bottom of the switch box
(left) to cause no slack wires.
• After connecting wires, in order to prevent structures such as lid on the switch box (left)
from coming off, form wires and securely reinstall the lid.
3) Procedure for Connecting Wires
Be sure to install (harmonic-compatible) earth leakage breakers.

• Be noted that you are obliged to install earth leakage breakers in order to prevent
accidents due to an electric shock or fire.
[High voltage wiring (Power supply wiring and wiring between units)]
Wiring between units

Phase and Recommended (X3M, X4M - Control board)
Voltage
frequency fuse Wire size Max. wiring
(See Note 4) length
380-415V 3N~50Hz 40A 0.75~1.25mm2 100m
Note)1. Select the power supply cable in accordance with relevant local and national regulations.
2. Wire size must comply with the applicable local and national code.
3. Be sure to turn the ELBs OFF before starting field wiring.
4. Representing that when cables are used. For any connection materials other than cables,
the size shoule be 2 mm2 or more.
5. Specifications for local wiring power cord and branch wiring are in compliance with IEC60245.
6. Always earth wires. (In accordance with national regulations of the pertinent country.)
[Low voltage wiring (wiring between units)]
Wiring specifications for X1M (A1P)

Wire specifications Sheathed vinyl cord or 2-core cable
Wire size 0.75 to 1.25 mm2
Max. wiring length 100 m
<Caution in low voltage wiring>

NEVER apply a high voltage to the wiring between units and the terminal board on the PC board
(A1P). Not heeding this Caution could result in damage to the overall system.
<Retrieving alarm of outdoor unit>
As shown in figure on the right, connect additional wires

for buzzer, lamp, and others to terminals (W1 and W2). Provided wires (2 wires)
• Capacity of contact K8R: 250V 3A (4-W1) - Pink
: 125V 5A 4M (4-W2) - Blue
CAUTION
Connect to buzzer, lamp,
and others. NEVER attempt to connect wires to any
3M
terminals other than X3M (W1 and W2).
Doing so will cause damage to the PC
board.
<Case of connecting of remote switch>
• Wire switch as the right figures and set to "REMOTE OPERATION". Remote change-over switch 4M
(Between A1 and A2)
• When operation lamp setting, wire lamp as the right figures.
• Use lamp with resistance that protect irregul on. REMOTE
OPERATION ON
STOP Lamp
(220-240V ~)
<Procedure for connecting wires>
5.1.5 Putting of Caution Label

Put the caution label on the Remote controller (for air-conditioner).
ED81-547 Booster Unit
5.2 Booster Unit

z When carrying in the booster unit, do not remove packaging materials from the unit in order to protect it.
z If the unit should be unpacked to carry in for any reason, exert attention not to cause damage to the unit.
z Keep the unit nearly as flat as possible and slowly carry it in.

Even though this unit can be installed outdoors or indoors, select a proper installation place of the unit with
considerations given to the following conditions and approval from customers.
(1) Places with adequate vetilation and a service space to conduct the maintenance and inspection of the unit is a safe
manner.
An example of <Minimum space required> is show below.
(2) Places, were operating sounds do not cause inconvenience to the neighborhood.
(3) Safe places enabling installation in a horizontal position while withstanding the mass and vibrations of the unit.
(4) In order to install the unit on outdoor, don't wet with rain more than the unit help.
(5) Places, where the length of connecting pipes between indoor and outdoor units can be not more than the
permissible length.It is the same with length of wire.
(7) Hard-to-reach pieces (The unit becomes hot.)
<Caution>
Since this unit incorporates an inverter, the unit may generate noise in electrical appliances.
Install the main unit and connect wires keeping adequate distances from radio, personal
computer, stereo set, and others.
Refer to information in Section 5. 1. 1 2) Selection of installation places

50 mm or more
Front side
500 mm or more 500 mm or more

(Piping outlet side)
100 mm or more 200 mm or more
Distance between booster unit and inverter box

Keep a distance between the booster unit and
the inverter unit within 10 m. (See figure on the
right.)
∗ Be sure to use the compressor lead cable of
optional accessory. Within
10 m Inverter box
Booster unit
Booster Unit ED81-547
4) Drain treatment
z Conduct drain piping work to ensure the drainage from the unit.
z Subject to the installation place of the unit, there may be cases where condensate deposits on the bottom frame of
the unit. In order to install the unit in places on which water should not drop, additionally mount a drain pan (optional
accessory).
z Clean the drain pan so that no dust or the like accumulates on it.
Connect this drain Booster unit Booster unit

hose downward
Drain pan
Drain hose
Drain hose
300mm
In order to connect the drain hose directly to In order to mount the optional drain pan,
the booster unit, provide a space as shown connect the drain hose horizontally.
above.
5) Installation procedure
z In order to prevent vibrations and noises, check the strength and parallelism of foundation and then install the unit.
z In order to install the unit on a showcase, mount a drain pan (optional accessory).
z According to the foundation plan, securely fix this unit with foundation bolts.
(Prepare 4 sets of foundation bolts, nuts, and washers of M8 available on the market.)
z The optimum protrusion of a foundation bolt is 20mm.
z Figures below show dimensions in unit of mm.
489
360 468
340
234
344
164
260
Dimensions of booster unit and positions Dimensions of drain pan and positions
of foundation bolts of foundation bolts
(Unit: mm) (Unit: mm)
20
20
Protrusion of foundation bolt Protrusion of foundation bolt
6) Procedure for refrigerant piping work

z Be sure to conduct piping works within the range of permissible maximum length and permissible difference of
elevation.
z Bend the piping at the largest possible radius. Do not correct for bending repeatedly.
z Mounting ball valves (*1) at the outlet of the booster unit and the inlet to the freezer showcase enables the
replacement of the booster unit while running the freezer showcase. (See figure below)
(*1: The ball valves are optional accessory.)
• Each of the ball valves should have a service port. Pay attention to the position of the service
port. (The service ports are used for maintenance of the freezer showcase and the booster,
respectively. See figure below.)
• Pay attention and do not to confuse the valve with a packless valve.
• Use valves that are compatible with the R-407C refrigerant and the ethereal oil as a refrigerant oil.
z In order to connect the AirNet system, install gauge joints used for mounting of a pressure sensor in the inlet and
outlet pipes of the booster unit.
Gauge joint with a check valve for mounting a pressure

Refrigerant filter (Accessory) sensor (for connection of the AirNet system)
Pressure sensor
Apply silicone seal around the
screw part so that no air can
enter the joint on the suction Silicone sealing
side.
< Reference >

Ball valve
Manufacturer (example) Type
Chiyoda Air Conditioning Parts VSBD6C-3SS (3/8 inches)
Location Valve size

Booster unit outlet (discharge side) 3/8 inches
Freezer showcase inlet (liquid side) Fit to piping size of the showcase
[Mounting of ball valve]

• To braze the valve to the piping, braze it while cooling the main body of the valve.
Cautions
In case of VSBD6C-3SS
• Do not operate the valve stem of the ball valve with torque of 1.0 N•m or more.
(Doing so may destroy the stopper or the pin.)
• Fully open or fully close the valve for the operation.
(Operating the valve in the intermediate position will result in leaks.)
• After completion of mounting the ball valve, fasten the lids to torque
listed in table below.
(Unit: N•m)
Ball valve
Valve cap 18~21
Service port lid 11.5~13.9
Gauge joint equipped with check valve (Refrigerant R-407C compatible)

Manufacture (example) Type
Chiyoda Air Conditioning Parts VCG2SA
[Mounting of gauge joint]

• To braze the gauge joint to the piping, braze it while cooling the main body of the gauge joint.
• To fasten the flare nut, torque the nut to 14.2 to 17.2 N•m with the use of two spanners.
Daikin's optional accessories
(Combination of two ball valves and two gauge joint pipes aforementioned)
Kit name Type
Pressure port kit BHFP45AP
7) Pipe Connections
<Direction of refrigerant filter>

U-shaped pipe (Remove
this pipe for the installation
of the unit.)
Strip brazing and then Suction Dimple
connect pipe and refrigerant
filter (accessory). (When
Suction side stripping the brazing, be
careful not to bum wires and Flow
like with a flame.)
Discharge
side
Cut here and discharge

Lead wire of nitrogen gas. Then, remove the
pressure switch
U-shaped pipe.
In order to conduct brazing, be sure to flush the refrigerant piping with nitrogen gas.
If brazing work is carried out without the substitution of nitrogen gas or passing nitrogen
gas through pipes, considerable oxide films will be formed on the inside surface of the
pipes. These oxide films may adverse influence on a variety of valves, compressors,
and others provided within the refrigerant system, thus disabling the normal operation
of the system.
For the brazing connection of refrigerant pipes, do not use fluxes.
Be sure to use phosphor copper solders (BCup), which do not require any flux.(Using a
chlorinated fiux causes corrosion to the pipes or using a flux containing fluorine
deteriorates the refrigerant oil, thus having an adverse influence on the refrigerant
piping system.)
For the brazing connection of pipes, do not use oxidation inhibitor.

It is feard that cause of the residue may malfunction.
Notes) 1. For the method of nitrogen gas Pressure

substitution, refer to figure on the right. Refrigerant reducing
2. To conduct brazing while passing the pipe Brazing valve
nitrogen gas pressure to section
approx.0.2bar(0.02MPa)
Nitrogen
(to the extent that you feel a breeze on gas
your cheeks)through a reducing valve. Nitro-
Taping Remote
valve gen
gas
8) Air Tight Test · Vacuum Drying

After the completion of piping work, be sure to conduct the following tests.
CAUTION
Ball valve
If the ball valve, which are to be procured locally, are
mounted on site, be sure to open these valves after the Freezer
showcase (Open) (Open)
completion of piping work.
Air tight test :Be sure to use nitrogen gas.

Booster
Pressurize the high pressure section to the design unit
pressure of outdoor unit and low pressure section (gas
pipes) to the design pressure of indoor unit(procured
locally).
This unit is low pressure section.
Pressurize from port-(A) more than 5 minute. Port (A)
If no pressure drops occur under these conditions for a
period of 24 hours, the piping work presses the airtight Compressor
tests. If a pressure drop occurs, check the piping for any
leaks.
Oil separator
Vacuum Drying : Refer to Installation Manual of
Outdoor unit.
9) Insulation of Pipes
ED81-547 Connection of Multiple Booster Units
5.3 Connection of Multiple Booster Units

<1> Connection restriction
A maximum of two booster units is connectable to a single showcase.
Booster
unit
Booster
unit Freezer
showcase
<Conditions for installation of two booster units for a single freezer showcase>
Conditions for installation
• Branch the piping within 1 m in front of the booster unit and be sure to provide the piping of the same
length for the two booster units.
• Branch the piping in a horizontal position with the use of Y joints so that no drift of refrigerant will be
caused.
(For this piping, the diameter of Y joints, the pipe sizes, and the distances to the compressor must the (Figure 1)
same.)
• The length of suction connecting pipe is to be within 5 m.
• Booster units are to be installed at a distance within 500 mm.
• Two booster units are to be installed on the same level.
• Connect the discharge pipes to respective main pipes on the gas side. (Figure 2)
Piping length between branch pipe

and booster unit:
Same length and within 1 m
Pipe size φ15.9

Freezer
Spacing between booster units for showcase
installation:
Not less than 200 mm and not more
Booster
than 500 mm unit
Booster
unit
Pipe size φ22.2
For details on the branch points, refer to Piping length between showcase and
the following section. booster units: Within 5 m
(Branch pipes of φ15.9 and φ22.2 mm
with Y joint)
(Figure 1)
Connection method
Liquid Part for Airnet

Ball
valve
Gas side
piping
Ball
Booster valve
unit
Discharge
Suction
Freezer Booster
showcase unit
(Figure 2)
Connection of Multiple Booster Units ED81-547
<Detail of Figure 1>
Plain View (Booster Suction Pipe)
Suction branch piping

Booster unit
Branch pipe
(4P110222-1)
ID φ 22.2 side
200mm
Service port From
(3SA58023-1) freezer
showcase

Booster unit

440mm
Conditions for branch pipes

Mount the branch pipes in a horizontal position.
Make the pipe 220 mm or more in length (for the prevention of drift).
130mm
φ22.2 pipe
65mm flaring
(OD φ25.4) flaring
(ID φ22.2)
108mm
216mm
12mm
10mm
φ6.5±0.05
φ15.9pipe
(...Front side) 220mm
(...Reverse side)
Detail of figure , Detail of figure
<Outside wirings to connect two booster units to a single showcase>
*) Refer to next page.
Thermostat signal
Showcase
Booster Booster
Solenoid valve signal
Booster Booster
Malfunction signal
Outdoor unit
Booster Booster
Connection of Multiple Booster Units ED81-547
<Precautions for field wirings to operate a single showcase with two booster units>
If no-voltage contacts used for freezing operation

command are taken from a single contact, micro-
potential difference will be caused to disable the
normal operation of the booster units (i.e., the
thermostat not to turn OFF).
T1 T2
Inverter box
Freezing operation command relay

T1 T2
(K8R) provided in showcase
(overall thermal control panel)
Inverter box
Be sure to separate no-voltage contacts used for

freezing operation command.
T1 T2
Inverter box
Freezing operation command relay

T1 T2
(K8R) provided in showcase
(overall thermal control panel)
Inverter box
Spacing between branch pipes

150 mm or more for pipes of φ19.1 mm at maximum
180 mm or more for pipes of φ22.2 mm or more
Booster unit
Freezer showcase
Load: A
Booster unit
Selection of suction pipe

: Add the aggregation of 1/2 of the loads of freezing showcase and the input of a single booster
unit.
Selection of liquid pipe

Add the input of two booster units and the loads of freezing showcase.
Inverter Box ED81-547
5.4 Inverter Box

z When carrying in the booster unit, do not remove packaging materials from the unit in order to protect it.
z If the unit should be unpacked to carry in for any reason, exert attention not to cause damage to the unit.
z Keep the unit nearly as flat as possible and slowly carry it in.

This unit is only available for indoor installation.
(2) Places, where ensure safety and withstand the mass and vibrations of the unit.
(3) Places with adequate ventilation and a service space to conduct the maintenance and inspection of the unit in a safe
manner.
<Caution>
Since this unit incorporates an inverter, the unit may generate noise in electrical appliances. As
shown in figure below, install the main unit and connect wires keeping adequate distances from
radio, personal computer, stereo set, and others.
Refer to information in Section 5.1.1 2) Selection of installation places .
500 mm
or more
Wire inlets Fan side Front side

side
300 mm 150 mm 500 mm 150 mm
or more or more or more or more
Distance between booster unit and inverter box Inverter box

• Keep a distance between the booster unit and the
inverter unit within 10 m. (See figure on the right.)
• Be sure to use Compressor lead cable of optional Within
accessory. 10 m
Booster unit
In case this unit lift, use slings (of canvas make) or patch plates and lift the unit with ropes, so as not damage the unit.
• Put patch plates or clothes on places at which the ropes come into contact with the casing, in order to prevent
damage to the casing.
ED81-547 Inverter Box
5) Field Wiring
Inverter Box ED81-547
ED81-547 Inverter Box
Defrost Control Board ED81-547
5.5 Defrost Control Board

1) Installation places
• Be sure to install this defrost control board indoors.
• Install the control panel in indoor places without influence of electromagnetic waves and water sprayed on the
controller.
• Install the control panel in places, where the door of the control board can freely open or be closed.
• Install the control board in places with no vibrations of the mounting surface (or wall).
• Be sure to provide a space large enough to ensure the bending radius of field wires.
<View from top>
Wall
Defrost Control
Board
Do not place anything in the
diagonally shaded areas.
2) Accessories
Check to be sure the following accessories have come with the control board.
Name Clamps
[Others]
Q'ty 5 pieces
·Installation
Shape manual
• Install the control board with wire inlets side down.
• Open the cover. Pay care not to lose two fixing screws which have been removed from the cover.
• Fix the defrost control board with four screws through the bell-shaped holes so as to properly carry the weight of the
control board (approx. 6 kg). (It is recommended to use M5 screws, which are to be procured locally.)
Bell-shaped mounting holes

Cover fixing screws
Wire inlets
Mounting dimensions
ED81-547 Showcase Interface
5.6 Showcase Interface

1) Accessories
Check to be sure the following accessories have come with the showcase interface.
Resistors: 2 pieces, Clamps: 3 pieces, Clamps with leg: 2 pieces, Bushing (large): 1 piece,
Bushing (small): 1 piece, and Caution label: 1 sheet
2) Local procurement
Procure the following thermistors as required (up to a maximum of 3 pieces).
Part No. of thermistor Length of wire Service part No.

5m 999037A
8m 999038A
2.5 m 999036A
• Be sure to install this showcase interface indoors.
• Install the interface in indoor places without influence of electromagnetic waves and water sprayed on the controller.
• Install the interface in places with no vibrations of the mounting surface (or wall).
• Be sure to provide a space large enough to ensure the bending radius of field wires.
• Remove five screws from the cover and then dismount the cover from the main unit of the interface.
Pay attention not to lose the screws removed.
• Notch four indentations for screw holes shown in figure below with the use of tap screw or drill the holes, and then fix
the interface with four screws.
(It is recommended to use M4 screws, which are to be procured locally.)
• Install the interface so that no water will enter through the wire inlets.
• After the completion of installation, affix the caution label to an easy-to-observe place.
Showing condition (including the

with the cover of thickness of cover)
main unit open
PC
board
Indentations for
screw holes
Wire inlets
Mounting dimensions
Field wiring
Example of improper installation
Silent Unit Outline Figure (In Japan case) ED81-547
6. Installation (For Reference)

6.1 Silent Unit Outline Figure (In Japan case)
Silent Unit
BPDC14A
Space required for installation

• In order to install the unit, give considerations to space required for walkways, air
passages, and the construction of field refrigerant piping, and execute the
construction work so as to satisfy the conditions shown in figure below, according
to the site space.
(If those construction conditions shown in this figure cannot be satisfied, consult
with your representative or our company.)
<pattern 1> <pattern 2> <pattern 3>
For units with C kit For units without C kit Common to units with and
equipped equipped without C kit equipped
500 or more 300 or more 500 or more

500 No restrictions
«or more
10
or more «or more
10 200
on wall height
Front side or more Front side
Front
side 500 500 « 10 or more
or more or more
• The case of left side pipe connection, over 200mm space is required about «mark.
• The limit of wall hight shows below table.
Wall height Front Side Suction side Side face
H1 H2
Pattern 1 1500mm 900mm No restrictions
Pattern 2 1500mm 500mm No restrictions
Pattern 3 No restrictions No restrictions
• If the wall height should exceed the values shown in table above, calculate a space
required according to the following equation and secure this space.
Front side (a) 500+(h1)/2 or more
Suction side (b) 300+(h2)/2 or more
<Suction side>
<Front side>
JC: 3D047900
76 Installation (For Reference)

ED81-547 Silent Unit Installation Manual
6.2 Silent Unit Installation Manual

(Outdoor Unit Use) Silent Unit Installation Manual
B PDC14A ( H )
Caution Be sure to thoroughly read the following "safety precautions" and ensure proper installation work. Installable models
This unit is installable to the outdoor units
l Prior to use, thoroughly read this Manual and the Outdoor Unit Installation Manual. shown below.
l In order to install the unit in places directly exposed to gale like typhoons, mount fall-prevention brackets.
l Prior to installation, be sure to turn OFF the power supply to outdoor units.
l Be sure to have two or more persons install the unit wearing protective equipment such as cotton work gloves
and others.
l After installation, do not throw anything from the silent unit mounting-panel or ride it.
Parts provided Check to be sure whether or not the parts shown below have come with the unit.
Mounting panel Partition Mounting panel Guard Compressor Fixing Fixing
Wooden Flat washer (only Spring washer (only Mounting
Name Inner lid
(right & left) plate (front & back) net enclosure screw screw washer for H-spec unit) for standard unit) bracket
M5×25 M5×12
Shape
Quantity 2 1 2 1 1 1 10 30 10 30 10 4
Installation procedure
Preparations for installation

Fan cover net
1. Dismount the upper and lower front panels on the
right and left sides from the unit.
2. Dismount the cross fin guard net from the unit.
3. Dismount the fan cover nets from the fans.
4. Unscrew the screws that mount the diffuser grille.
(8 places) (See Detail A)
Diffuser grille
Front panels
Cross fin guard
Detail A
Installation of silent unit

Mounting of fan cover
1. Put the mounting brackets in the inside of the outdoor unit, and then fix 2. Fix the mounting panels (right & left) with the fixing screw , the flat washers (H-spec unit)
the mounting panels (right & left) to the diffuser grille with the fixing and the wooden washers
(in a total of 6 places).
screws (M5×25), the spring washers (standard unit) and the wooden
washers
, in a total of 4 places. (Refer to Detail B.)
Furthermore, Fix the partition plate with the fixing screws (M5×25),
Wooden washers Mounting panel
the spring washers (standard unit) and the wooden washers
, in a to- (front & back)
Flat washers
tal of 4 places.
Mounting panels Partition plate (H-spec unit)
(right & left)
Fixing screws
(M5×12)
Fixing screws
(M5×25)
Spring washers
(standard unit)

Wooden washers
Mounting panels
(right & left)
Mounting panel
(front & back)

Wooden washers Note)
Mount the flat washers and the wooden washers
in the direc-
tion that their surface ground does not hit against the respective
mounting panels. (For details, refer to figure shown below.)
Respective mount- Respective mount-
ing panel ing panel
Surface ground Surface ground
Fixing screws
Spring washers
(if standard unit) Fixing screws
Mounting Spring washers
Fixing screws
brackets (standard unit) Flat washers
(M5×25) Detail B (total of 4 places)
Wooden washers (H-spec unit)
Installation (For Reference) 77

Silent Unit Installation Manual ED81-547
3.Fasten the fixing screws of the mounting panels (right & left) and the up- 4.Place the guard net from the top and then fix to the mounting panels (right & left) and
per and lower ends of the partition plate, and then fasten other places (front & back) with the use of the fixing screws (M5×12) and the flat washers (if H-spec
with the screws (in a total of 12 places, with the use of the fixing screws unit) (in a total of 12 places).
(M5×12) and the flat washers (if H-spec unit)). Furthermore, fix to the partition plate with the fixing screws (M5×25), the spring washers
(if standard unit) and the wooden washers
, in a total of 2 places.
Fixing screws
(M5×25)
Spring washers
(if standard unit)

Wooden washers
Guard net
Fixing screws
(M5×12)
Flat washers
(if H-spec unit)
Fixing screws
(M5×12)
Respective mounting
Flat washers panel
Note)
(if H-spec unit)
Mount the flat washers in Surface ground
the direction that their surface
ground does not hit against Partition plate
the respective mounting pan- Fixing screws
els. (For details, refer to figure Flat washers
shown on the right.)
(if H-spec unit)
Mounting of compressor enclosure
Mount the compressor enclosure, which comes with the unit, on the existing enclosure of the INV compressor (i.e., the rightmost compressor in-
side the unit). For the installation of this compressor enclosure, align the through hole of the piping and that of the wire.
Then, mount the existing compressor head cover in such a manner that the head cover covers over the compressor enclosure mounted.
Existing compressor Existing compressor

Compressor enclosure head cover head cover
Mounting
Mount this enclosure in the
lower part where possible un-
til it hits against the bottom
frame.
Existing enclosure
Prior to mounting After mounting
Mounting of inner lid

As shown in figure on the right, fix the inner lid,
which comes with the unit, to the outdoor unit.
(Fix this inner lid only to the front panel in the Inner lid
lower right.)
Front panel (lower right)
Reinstallation after mounting of unit
Reinstall the cross fin guard net and the front panel following the dismounting steps in reverse.
JC: 3P148319-1B

ED81-547 Flow Chart for Construction of Air Conditioning / Freezing Equipment (For Reference)
6.3 Flow Chart for Construction of Air Conditioning /

Freezing Equipment (For Reference)
Decision on opening up a store
↓
Arrangements for scope of works with
owner and cooperative contractors
↓
Creation of design drawings
↓
Approval of the design drawings from
the owner
↓
Checking of on-site construction schedule
(Carrying-in of equipment) ↓
Carrying-in of indoor unit *On-site marking Suspension of indoor unit/air
conditioning/refrigerating unit &
↓ refrigerant piping work
Light gauge steel/board lining work on Power supply/instrumentation wiring
ceiling work (work under roof)
Nitrogen substitution/nitrogen pressure
↓ test (3.3MPa)
Partition light gauge steel work Partition wiring work (for remote
(partial board lining work) controller and others)
↓
Carrying-in of freezer amplifier, Installation of freezer and PM freezer and refrigeration
power supply unit, and control refrigerating showcases showcase connection work
panel
↓

Freezer and refrigeration showcases
decorative cover mounting work
↓
Carrying-in of indoor unit face, Interior wall finish work Piping and wiring works for combination
remote controller, and freezer (Nitrogen pressure test <3.3 &
combination freezer ↓ 1.6MPa>
Floor P tile work
↓
Receiving of transmitted electricity Test running and adjustment (2 days)/
Data collection
↓
Cleaning Organization of data for completion test
↓
Completion test Submittal of data
↓ Execution of touchup work instructed
Final completion test
↓
Opening of store

80
Design Meeting
Creation of Design Drawings ¨ Arrangements with refrigerating showcase supplier for electrical
and instrumentation works
¨ Checking of ambient noises from combination freezer and
freezer amplifier
* ¨ Check off boxes
Sequence Construction work Air conditioning/Refrigeration works Carry-in equipment Precautions for construction Check item with owner, architect office, interior contractors and other contractors
Erection of ¨ Make arrangements for equipment and materials, and check to be ¨ Since the specifications vary with the manufacturer of the showcase, check
1 steel frames sure the date of delivery. them with the manufacturer.
9 Leveling
¨ Check whether or not the indoor unit is fixed to the building iron ¨ Determine the location to install the indoor unit. (Check whether or not the cen-
beams using steel supports. ter of lighting or the auto grille hits against the gondola.)
¨ Insulation thickness of air conditioning piping is to be 20 mm for gas ¨ Check to be sure the location of the air conditioner remote controller switch and
pipes and also 20 mm for liquid pipes. the elevating panel remote controller.
10 Marking Indoor unit
¨ Drain piping is to be independently provided with pipes of 40 mm or ¨ Check to be sure the marking for a manhole for the indoor unit.
Suspension of indoor unit/Piping & wiring more in diameter and 10 mm more in insulation thickness. ¨ Determine the location to install the outdoor unit (with consideration given to
under roof (power source/instrumentation) Branch pipes ¨ Mount an insect screen to the end of the drain piping. ambient noises and adjustments with a fence, dust bin, or else).
11 Equipment alarm panel ¨ Mount an air cutout valve to the end of booster drain (in order to ¨ Check to be sure the location of the control panel and the like.
connect to the existing drain or else). ¨ Check to be sure the location of the freezer amplifier (at a distance within 5 m
Ceiling base ¨ Insulation thickness of the refrigerating unit piping is to be 10 mm from the reach-in showcase).
12 sheet for liquid pipes (common), 30 mm for gas pipes (on the refrigerating ¨ Check to be sure the location of the power supply unit and that of the AirNet in-
Freezer amplifier
Power supply unit side), and 50 mm (on the freezer side). terface box.
¨ If the air outlet of the indoor unit interferes with the curtain of the re- ¨ Even though other manufacturers normally take one day for the test running, in-
Ball valve frigerating showcase, use filler for the air outlet. sist on two-day test running on the CoveniPack and make arrangements for the
Interior work Filter drier dates of receiving transmitted electricity and cleaning.
Solenoid valve/Elec- ¨ Verify the power supply panel and check to be sure the power supply equip-
tronic expansion valve ¨ Provide heat insulation for drain of reach-in showcase (for preven- ment (with electric contractors).
Carrying-in of Pipe connections for refrigerating/freezer tion of dew condensation). ¨ Check to be sure the location of feed water riser piping for EneCut.
20 showcases Overall thermal control
showcases, mounting of cooling coil in ¨ Mount drain supports to each showcase (using resin saddles in 2 ¨ Check to be sure lead-in routes for telephone lines (each one of digital and an-
panel
walk-in, piping, installation of control panel, places). alog line).
AirNet relay panel
6.3.1 Convenience Pack - Check Points
21 and wirings for AirNet ¨ Mount the air cutout valve for the drain of walk-in showcase. ¨ Since the reach-in showcase incorporates no solenoid valves depending on the
AirNet service port ¨ Accumulate water in the drain trap provided in the lower part of the manufacturer, have the manufacturer provide them.
Interior wall Installation of outdoor unit, installation of Outdoor unit reach-in showcase. ¨ Check to be sure the location of lighting fixture in the position of the cooling coil
22 inside of the walk-in showcase (with the showcase supplier).
finish work booster unit, piping/wirings related to the EneCut ¨ For indication, affix logo seals to equipment Outdoor unit → Com-
equipment aforementioned, and mounting bination freezer, Booster unit → Freezer amplifier, Inverter box ¨ Application for ISDN line for the instrument system (to NTT) [Check to be sure
Auto grille → Power supply unit, and Freezer control panel → Overall ther- the shutdown number with Daikin.]
22 of indoor fittings Remote controller mal control panel (Use these titles for quotation and meeting.)
ST Controller
23 Panel spacer
Spare filter
24
Cleaning ¨ Be aware that no indoor works are permitted on cleaning days. ¨ Check to be sure the connections of power supply lines to the outdoor unit, in-
25 Receiving of transmit- door unit, showcase, and others.
ted electricity ¨ Check to be sure the location of circuit breakers for equipment and the like for
407C refrigerant of 20 ¨ Since charging of freezer lubricant and refrigerant requires much the power supply panel.
26 Test running, data collection, cleaning in- kg time, coordination and adjustment should be needed.
Flow Chart for Construction of Air Conditioning / Freezing Equipment (For Reference)
side of showcases, individual cleaning, and Freezer lubricant ¨ Enter the refrigerant charging quantity and date in a seal and then
wirings for AirNet affix it to the combination freezer (outdoor unit)
27 ¨ Prior to the completion inspection, clean the inside of the freezer
Completion and refrigerating showcases.
28 inspection Witnessing of inspection ¨ Be sure to finish the test running prior to the completion inspection.
¨ For variation orders after the inspection, take photographs of them ¨ For the inspection, open the manhole and the lower cover of the showcase pri-
29 Work for variation order prior to and after corrections. or to the inspection.
¨ Complete the variation orders. ¨ For the inspection, prepare execution photographs and test running data sheet.
Witnessing of inspection ¨ For the inspection, prepare a stepladder with leg guards and flashlights.
30 Final inspection
¨ Check to be sure the witnessing time for the opening of store.

Opening of store Witnessing of opening
Installation (For Reference)

ED81-547
ED81-547 Flow Chart for Construction of Air Conditioning / Freezing Equipment (For Reference)
6.3.2 Design Meeting
Construction work Air conditioning/ Carry-in equipment

Refrigeration works
ò
1 Erection of steel frames
ò
9 Leveling
ò
10 Marking Installation, piping, and
11 wiring of indoor unit
ò
12 Ceiling base sheet Indoor unit and branch pipes
ò
Interior work
20 Carrying-in of showcases Piping of walk-in showcase, and in-

21 stallation and wiring of control panel
22
Installation of outdoor
23 unit and booster unit
24
25
26 Clean the flooring
27
28 Completion inspection
29
30 Final inspection

82
Job site:
Oct. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Tue Wed Thu Fri Sat Sun Mon Tue Wed Thu Fri Sat Sun Mon Tue Wed
Erection of Exterior Exterior wall

Construction schedule steel frames Roof Sash Calking spraying
wall
Light
Leveling ceiling base
6.3.3 Work Schedule
Marking (Check to be
sure the marking and
then make arrangement
for work schedule.)
Air conditioning, freezer, and Installation, piping, and Installation, piping, and
wiring of indoor unit wiring of indoor unit
refrigerating equipment work
Oct. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Thu Fri Sat Sun Mon Tue Wed Thu Fri Sat Sun Mon Tue Wed Thu
Interior and Flooring and Gondola Completion

Construction schedule exterior tile works cleaning counter inspection
(Including
architect office Final inspection
inspection)
Witnessing of Witnessing of
inspection inspection
Flow Chart for Construction of Air Conditioning / Freezing Equipment (For Reference)
Freezer and Presentation of

refrigerating showcases unit handling
Air conditioning, freezer, and Piping and wirings related to refrigerating, Test running, adjustments,
refrigerating equipment work reach-in, and walk-in showcases and data collection
Carrying-in of
outdoor unit Outdoor piping
Installation and wire Installation and wire
connections of control panel connections of control panel
Installation (For Reference)

ED81-547
ED81-547 Procedure for Various Works
6.4 Procedure for Various Works

6.4.1 General Precautions for Piping Work
1) Three basic principles in regards to refrigerant piping
Strictly observe the "Three basic principles in regard to refrigerant piping".
Causes Preventive measures
2Moisture such as
rainwater, water for
construction, and Preparatory
others entering pipes works for ð Flushing ð Vacuum drying
DRY
from outside piping

2Moisture produced due
to condensation inside
pipes or entering the
pipes
2Oxide formed inside

Nitrogen gas
pipes while in brazing replacement
2Dirt, dust, or other ð
CLEAN
Flushing
foreign particles Preparatory
entering pipes from works for
outside piping
2Leaks from brazed Use appropriate materials (e.g.

sections copper tubes and solders)
Strictly observe the basic
brazing work standards.
TIGHT
Airtight test
2Leaks from flared Strictly observe the basic flaring
sections work standards.
2Leaks from flanged Strictly observe the basic flange

connection work standards.
sections
Three Basic Principles in regard to refrigerant piping
DRY CLEAN TIGHT

No moisture inside pipes No dust inside pipes No refrigerant leaks
Moisture Dust Leak
2) Method of replacing nitrogen gas

If brazing work is carried out without passing nitrogen gas through pipes, considerable oxide films will be formed on the
inside surface of the pipes. These oxide films may block solenoid valves, capillary tubes, oil return holes in the
accumulator, and suction port of a pump inside the compressor, which may interfere with the normal operation of the
system.
In order to prevent those troubles before they occur, air inside the pipes should be replaced by nitrogen gas to carry out
the brazing work.
This process is referred to as "nitrogen gas replacement", which is one of essential processes in the brazing work of
refrigerant pipes.

Procedure for Various Works ED81-547
Refrigerant pipe Pressure

Brazing section reducing valve
Nitrogen
gas
Nitrogen
Taping Remote valve gas
<Cautions>
1. Be sure to use a nitrogen gas. (An oxygen, carbon dioxide gas, or chlorofluorocarbon gas is not allowed.)
2. Be sure to use the pressure reducing valve.
3) Preparatory works for refrigerant piping

The preparatory works are carried out in order to prevent moisture, dust, dirt, or else from entering the piping, which are
of primary importance. In the past, moisture entering the piping caused significant troubles. Therefore, carry out the
preparatory works with extra attention to prevent those troubles before they occur.
The pipe ends all need preparatory works. The most reliable method is the "pinching method". However, depending on
where the piping is to be installed and the scheduling considerations, the simple "taping method" may be preferable.
Location Construction time Method of preparatory work

1 month or more Pinching
Outdoors
Less than 1 month
Pinching or taping
Indoors Regardless of time
z Pay extra attention to pass copper pipes through an opening or put the pipe end outdoors.
Pinching method
Copper pipe
A method to block the copper pipe end once and then braze the gap.
Taping method Solder
A method to seal the copper pipe end with vinyl tape.
Braze here
<Taping method>
Open end
Vinyl Flatten
tape here Bring the tape
back to the
starting point Wind the tape
around the
Copper pipe again
pipe
<Pay utmost care to conduct the following works>

l To pass copper pipes through an opening. (Dust easily Conduct preparatory
enters through the pipe ends.) works for pipes to
l To put the copper pipe ends outdoors. (Rainwater enters store them
through the pipe ends.)
(Particularly, pay extra attention to vertical outdoor piping.)
Conduct preparatory
works with extra attention
Through
Indoors
opening
Outdoors

4) Flushing of refrigerant piping

Flushing means the removal of foreign matters and others from the piping with nitrogen gas pressure applied.
<Three major effects>

1. Removal of oxidize films produced inside copper pipes due to "insufficient replacement of nitrogen gas" while in
brazing.
2. Removal of foreign matters or moisture which entered in the pipes due to insufficient preparatory works.
3. Checking of the connections of piping system between indoor and outdoor units.
(Liquid and gas pipe) Pressure reducing valve
<Example of flushing procedure> Outdoor Liquid pipe
unit
Gas pipe
Mount a pressure reducing valve on the nitrogen gas cylinder. Liquid pipe
Gas
∗Be sure to use a nitrogen gas. (NEVER use an oxygen gas.) pipe
Connect a charge hose from the pressure reducing valve to a

service port on the liquid pipe side of the outdoor unit. Blanking plug (brass)
Flare nut
Mount blanking plugs to all indoor units (B) other than the unit A. Copper pipe
Main Primary
Open the main pipe of the nitrogen cylinder and then increase the valve side Secondary
side
pressure to 0.5MPa through the pressure reducing valve.
Check to be sure the nitrogen gas comes out of the liquid pipe of
the unit A.
Nitrogen
Flushing gas Pressure
reducing valve
2Cover the outlet of the copper pipe with the palm of your hand.
ò Pressure 0.5MPa
2When the pressure increases to the extent which it becomes
hard to cover the outlet with the palm, remove your hand from
the outlet quickly.
(First flushing)
ò
2Cover the outlet with the palm again.
ò
(Carry out the second flushing.)
« While in flushing, put a hand cloth lightly to the pipe end and catch it to check the
contents and quantity of foreign matters. If moisture is caught even in a little quantity with
the hand cloth, completely remove moisture from the pipe in the following sequence.
Measures: (1) Flush the inside of the pipe with a nitrogen gas until no moisture exits from the pipe.
(2) Carry out a thorough vacuum drying.
Close the main valve of the nitrogen gas cylinder.
On the units B, repeat all operations aforementioned.
After the completion of flushing of the liquid pipe, flush the inside of gas pipe.

5) Brazing
Carry out brazing in a downward or horizontal position. Avoid upward brazing where possible (to prevent leaks).
Solder
Horizontal Solder
Solder
(Downward) (Upward)
Be sure to use specified branches for the liquid and gas pipes and pay attention to the mounting directions and
angles.
(Oil return or to prevent drift).
Basically, carry out brazing in accordance with the nitrogen gas replacement method.
<Cautions>
Try to prevent fire. (Provide protection around brazing sections and prepare fire extinguishers and water.)
Be careful not to get burns.
Check to be sure an appropriate gap is provided between the pipe and joint (to prevent leaks).
Check to be sure adequate supports are provided for the pipes.
• Mount supports for horizontal pipes (copper pipes) at spacing listed in table below, in principle.
Spacing of supports for copper pipes (Source: HASS 107.1977)
Nominal size 20 or less 25 to 40 50
Max. spacing (m) 1.0 1.5 2.0
• Do not attempt to fix the copper pipes directly with clamps or the like.
For the brazing connection of refrigerant pipes, do not use fluxes.

Be sure to use phosphor copper solders (BCup), which do not require any flux.
(Using a chlorinated flux causes corrosion to the pipes or using a flux containing fluorine
deteriorates the refrigerant oil, thus having an adverse influence on the refrigerant piping system.)

6) Flanged connection
The seat surfaces of flanges must be clean and free from flaws. (If there is any stain on the surface, wipe the surface
clean with a cloth to check the surface for no flaws.)
Apply ether oil (AIRCOMPAL) to the seat surfaces of the flanges and then insert packing between the flanges.
(Since this packing differs in the materials from the previous packing, be sure to use the packing that comes with the
unit.)
Ether oil (AIRCOMPAL)
Valve
Flange base Convex flange

Packing
In order to prevent uneven tightening, tighten the bolts in an even, crisscross pattern.
<Example> Pattern A—B—A —B
Repeat tightening the bolts in the pattern above

until the two bolts are tightened finally to the
even torque.
<Cautions>
Use AIRCOMPAL for coating. (No stains or moisture are allowed.)
Tighten the flange bolts to an appropriate torque.
z Reference for screw/bolt tightening torque

Classification 5T 10 T
Size
M8 1.23(kgf·cm) 2.96(kgf·cm)
M10 2.52(kgf·cm) 6.07(kgf·cm)
M12 4.27(kgf·cm) 10.3(kgf·cm)
M16 10.3(kgf·cm) 24.9(kgf·cm)
M20 20.2(kgf·cm) 48.7(kgf·cm)

6.4.2 Drain Piping

*Be sure to mount drain traps.
*Be sure to make sure drainage.
1) Drain connection for freezer showcase
2) Drain connection for unit cooler

Be sure to mount a trap in the drain piping from the unit cooler
3) Drain connection for refrigerator showcase

ED81-547 Operation Block
7. Test Operation
7.1 Operation Block
z Outdoor unit (LRYCP14DY1)
z Inverter box (BRR2A1R)
Test Operation 89
Preparation Works for Test Operation ED81-547
7.2 Preparation Works for Test Operation

Carry out the following preparatory works before conducting the test operation.
l Check to be sure the valves are kept in factory settings, respectively.
Check valves for (Internal valves , and should be open, while external valve , and
1. open/closed conditions. should be closed.)
Refrigerator Refrigerator
showcase showcase
Freezer
showcase
Outdoor unit
Air conditioner side Booster unit

Liquid Gas

Air
conditioner

Heat pump
indoor unit
SV
LPS
Refrigerator

SV
SV

Freezer

l Conduct leak tests after the field piping work is completed.

(NEVER turn power supply to the outdoor unit and booster unit ON.)
2. Air Tight tests Open valves and installed on site and then apply pressure through the
service ports in four places of the valves , , and and the charge port
of the booster unit. (Refer to "Air tight test" of the Indoor unit and Booster
unit.)
l Conduct vacuum drying (with power supplies all turned OFF), through the
3. Vacuum drying three places , , and above-mentioned.
1. Run the vacuum pump for a period of two hours or more and vacuum to a
pressure of –0.1MPa or less through the service port of stop valve.
2. Leave the unit standing at the pressure of –0.1MPa or less for a period of
one hour or more and make sure the vacuum gauge indicates no increase in
the vacuum degree.
(If the vacuum gauge indicates an increase in the vacuum degree, there will
if dew condensation may have occurred in the
If moisture may have piping due to work executed during rainy season
entered in piping or an extended period of work, or rainwater may
have entered the piping while in work execution
1. Conduct the said vacuum drying for a period of two hours, and then apply
pressure up to 0.05MPa with nitrogen gas. (Vacuum destruction)
2. After that, run the vacuum pump for a period of one hour and vacuum to
–0.1MPa or less. (Vacuum drying)
(If, even though vacuuming is conducted for a period of two hours or more,
the vacuum degree does not reach –0.1MPa or less, repeat the sequence of
vacuum destruction - vacuum drying.
3. Then, leave the unit standing under vacuum for a period of one hour and
make sure the vacuum gauge indicates no increase in the vacuum degree.
90 Test Operation
ED81-547 Preparation Works for Test Operation
l If two or more booster units are connected, refrigerant oil should be

Recharging of refrigerant oil recharged.
4. only in the case two (For detailed procedure for recharging, refer to information in Note 1 below.)
1. Addtional charging volume...0.8 liters (or 1 liter if the piping length is 50 m
or more booster or more)
2. If an outdoor temperature is low for example in winter, the following
units are connected procedure will require more time to recharge the refrigerant oil. Therefore,
use a charge cylinder to recharge it. (Refer to information in Note 2.)
Solenoid valve ON
Quantity of booster unit joint (Open)
Block a clearance with cloth. Booster
Piping length 2 units 3 units unit
Less than 50 m 1.0 (1) 2.0 (2)
Freezer showcase
50 m or more 1.5 (2) 2.5 (3)
Unit : L in the parenthesis means the number
Oil Solenoid (Open)
Measuring valve ON
of litter cans. unit Insert this hose to the
bottom of the container. (Open)
Booster
Outdoor unit unit
Freezer showcase
Liquid Gas (Open)
Solenoid
(Closed) (Closed) valve ON
Gas
(Closed)
Solenoid
valve ON
Air conditioner Vacuum pump Refrigerator showcase
l Following the same procedure as that for "Recharging of refrigerant oil",

recharging refrigerant by volume needed through the service port of the stop
5. Recharging of refrigerant valve. (Refer to information in Note 3.)
Note 1. Procedure for "Recharging of refrigerant oil" (if no charge cylinder is available)
[Precautions for recharging]
l If oil is exposed to air, the water content in oil dissolves in a short period of time. Therefore, do not expose oil to air
where possible.
l Dispose of remaining oil as waste.
l Be sure to use pipes and others dedicated to R-407C.
<Items to be prepared>
¡ Cloth ¡ φ6.4 pipe of 0.5 to 1 m in length
¡ Refrigerant oil (DAPHNE FVC68D) (With a service port connection
a liter can adapter equipped on one end)
¡ Measuring unit Oil
Service port connection
φ6.4 pipe Flare nut adapter
[Procedure for recharging oil]
Test Operation 91
Preparation Works for Test Operation ED81-547
Note 2. Recharging oil by the use of charge cylinder
<Items to be prepared>
Charge cylinder (Thoroughly clean and dry the inside of
cylinder in advance.)
Valves to be connected before and after the cylinder
Can containing a liter of refrigerant oil (FVC68D)
φ6.4 pipe
Cloth If oil is exposed to air, the water
Vacuum pump content in oil dissolves in a short
period of time. Therefore, do not
expose oil to air where possible.
(Make a hole immediately before φ6.4 pipe B
recharging oil.)
Connect to the
<Recharging procedure> vacuum pump.
First, open the valve B and vacuum the inside of the cylinder. Charge cylinder
Install an oil can and piping as shown in figure right. Paper
While vacuuming and slowly opening the valve A, charge oil waste
in the cylinder. (Pay attention not to enter oil in the vacuum Oil can A C
pump.)
While peeping into the can, check the reducing condition of oil ×
and stop to charge the inside of the charge cylinder with oil
just before oil runs out.
Vacuum after the inside of the charge cylinder is charged with
oil.
Once an oil can has been opened, use up oil in the can.
(Dispose of remaining oil as waste.)
B
To charge refrigerant, connect as shown in figure right.
Vacuum between the external of outdoor unit and the valve C, Charge cylinder
and then purge air between the refrigerant cylinder and the
valves A and B.
Open the valve B and then charge the inside of the charge A C
cylinder with oil and refrigerant together. (Keep the valve A Connect to the
closed.) service port of stop

After the completion of charging the inside of the charge Refrigerant valve on the
cylinder with oil, open the valve A or B to charge it with cylinder refrigerator liquid
refrigerant. side of outdoor unit.
<Caution>
Number of connecting booster units
Oil charging volume
Piping length 2 units 3 units
with two booster
units connected Less than 50 m 1.0 L (1) 2.0 L (2)
More than 50 m 1.5 L (2) 2.5 L (3)
92 Test Operation
ED81-547 Preparation Works for Test Operation
Note 3. Method of additional refrigerant charging
In order to withstand pressure and prevent the entry of impurities, be sure to use tools
dedicated to R-407C.
<Checking refrigerant cylinder>
Before charging, check to be sure the cylinder is equipped with a siphon tube.
(The cylinder has an indication that a liquid charging siphon tube is equipped.)
Charging from cylinder with siphon tube equipped Charging from other types of cylinder
Erect the cylinder to charge. Invert the cylinder to charge.

Since the cylinder incorporates a siphon
tube, refrigerant can be charged without
inverting the cylinder.
Before operating the unit, charge it with refrigerant and oil from the liquid valve A .
(Open)
Outdoor unit Booster
unit
Freezer
showcase
(Open)
Refrigerator
showcase
Liquid Gas
(Closed) (Closed)
R-407C
Gas (Closed)
Siphon type
Cylinder
Refrigerator
showcase
Air
conditioner
Measuring unit
Test Operation 93
Test Operation ED81-547
7.3 Test Operation

7.3.1 Procedure for Test Operations
Turn power supply for each unit ON and conduct the test operation in the following procedure.
l Turn ON the power supplies for the following units except those for freezer
Turn the power supplies showcase and inverter box (booster unit).
1. of all units other than • Power supply for Defrost control board
[If the power supply is not turned ON, a pressure on the low pressure side
booster unit ON. will drop to stop the outdoor unit.]
• Power supply for indoor unit <Refrigerator showcase / Air conditioner>
• Power supply for outdoor unit
l Check to be sure the stop valves , and are open.
[If these ball valves are closed, the compressor of the booster unit will cause
2. Open all valves. a failure.]
l If ball valves are installed at the exit of the booster unit and the inlet to the
freezer showcase, make sure these ball valves and are open, without fail.
[If these ball valves are closed, the compressor of the booster unit will cause
a failure.]
(Open)
Outdoor unit Booster
unit
Freezer
showcase
(Open)
At the time of
refrigerant
charging "close" Refrigerator
showcase
Liquid Gas
(Open) (Open)
R-407C
Gas (Open)
Siphon type
Cylinder
Refrigerator
showcase
Air
conditioner
Measuring unit
l Set the outdoor unit RUN switch to ON. (Keep the remote controller OFF.)
Set the outdoor unit RUN (Caution) The outdoor unit does not start for a period of approx. 10 minutes after
3. switch to ON. turning power supply ON. The reason is that the unit is automatically
conducting preparations for operating air conditioner while in this period.
l Preparation for further additional charging of refrigerant
Further additional (If a necessary quantity of refrigerant was not charged at the time of
4. charging of refrigerant conducting the "Preparatory works for test operation")
• In order to withstand pressure and prevent the entry of impurities, be sure
to use tools dedicated to R-407C.
• Before conducting the test operation, be sure to put lids on the switch box
(on the left), service port, and inverter box of the outdoor unit, respectively.
<Checking refrigerant cylinder>
Before charging, check to be sure the cylinder is equipped with a siphon tube.
(The cylinder has an indication that a liquid charging siphon tube is equipped.)
Charging from cylinder with siphon tube equipped Charging from other types of cylinder
Erect the cylinder to charge. Invert the cylinder to charge.
Since the cylinder incorporates a siphon
tube, refrigerant can be charged without
inverting the cylinder.
l When approximately three minutes elapsed after the compressor started
running, fully close the liquid stop valve and then charge additional refrigerant.
l Upon completion of charging a necessary quantity of refrigerant, close the
valve of the cylinder and then fully open the liquid stop valve.
<Refrigerant charging procedure using refrigerant charging kit>
When the refrigerant cannot enter easily, using the refrigerant charging kit,
please charge the refrigerant from the gas stop valve.
Referring to information on the following page, charge the required quantity of
refrigerant.
l Turn ON power supplies for the freezer showcase and inverter box (booster
unit) and then conduct the test operation on the air conditioner using a
5. Test operation remote controller.
l Check the sight glasses on the refrigerator showcase and air conditioner
sides. If the sight glasses are not sealed, charge the unit with refrigerant by
0.5kg at a time until the sight glasses are sealed, according to the procedure
For details on checking of to until.
operating conditions, refer to (The upper limit of the charging quantity shall be 1.3 times as much as that
information on the following page. calculated.)
94 Test Operation
ED81-547 Test Operation
<Refrigerant charging procedure using refrigerant charging kit>
(Open)
Booster
Outdoor unit unit
Refrigerant
charge kit Freezer
showcase
(Open)
In
Out
Liquid Gas
(Open) (Open)
R-407C
Gas(Open)
(Siphon type)
Gas
Cylinder
Air
conditioner
Measuring unit
Charge the refrigerant according to the following procedure.

Connect the refrigerant charging kit inlet side to the cylinder.
Connect the refrigerant charging kit outlet side to the service port of the stop valve .
(Purge air using the vacuum pomp.)
Connect the lead wire of the refrigerant charging kit to the outdoor unit using the connector X18A (A1P) (white).
Be sure to mount the (left) cover of the switch box, the service cover, the cover of the inverter box (booster unit) of
the outdoor unit.
Turn ON the power supply listed below, except for that to the refrigerant showcase and the inverter box (booster
unit).
ŸPower supply of the defrost control panel
[If the power supply of the defrost control panel is not turned ON, the pressure on the low pressure side drops to stop
the outdoor unit.]
ŸPower supply of the indoor unit (refrigerating showcase and air conditioner)
Turn ON the power supply to the outdoor unit.
Set the RUN switch provided at the bottom of the switch box of the outdoor unit to "ON" and then start the cooling
operation.
(Note) The outdoor unit will not operate for a period of approximately 10 minutes after turning ON the power
supply. (During this period, preparation for air conditioner's operation is being automatically made.)
Open the valve of the cylinder to charge the refrigerant.
After the completion of charging the calculated amount of refrigerant, close the valve of the cylinder.
The control of the refrigerant charging will be finished in a period of 20 minutes. If the calculated amount is not
charged within this period, set the RUN switch to "OFF" and then to "ON" again.
Turn ON the power supply to the freezer showcase and the inverter box (booster unit) to operate the air conditioner
using the remote controller.
Set the system to the cooling operation, and then check to be sure the sealing conditions through the sight glass.
(If the flash gas is produced, charge the refrigerant additionally. Furthermore, there is no problem when the foam
flows slightly due to fluctuations in pressure.)
(Refer to information in the Service Manual for the seal checking procedure through the sight glass during
wintertime.)
If proper sealing is not achieved, charge the refrigerant by 0.5kg additionally, and then check the seal conditions.
(Repeat the Steps to .)
(However, the upper limit of the refrigerant charging quantity is to be a maximum of 1.3 times of the quantity
calculated according to the calculation procedure of the refrigerant charging quantity.)
Stop the air conditioner using the remote controller, and then set the RUN switch of the outdoor unit to "OFF".
After turning OFF the power supply of the outdoor unit, dismount the cylinder and the refrigerant charging kit.
To prepare for after-sale services, record the refrigerant charging quantity on the nameplate "Request for recording
refrigerant charging quantity" affixed to the reverse side of front panel of the outdoor unit.
If the remote switch is connected, set the RUN switch back to "REMOTE OPERATION".
Test Operation 95
Test Operation ED81-547
z Position of "RUN switch" of outdoor unit

Be aware that the fan starts rotating as soon as the
RUN switch is set to ON.
z Method of checking "completion of charging

refrigerant"
Check sealing conditions through the sight glass.
If the sight glass has not been sealed yet (due to
the shortage of refrigerant), charge additional
refrigerant by 0.5 kg at a time until the sight glass
is sealed.
z If "malfunction code" is displayed while in operation:
If the following malfunction codes are displayed on the remote controller or the ST controller, check the system as
shown below.
• Code "U1" Check the power supply wiring for any reverse phase or open phase
• Code "U4" Check wiring between terminals of IN-OUT (F1) and (F2) , and of OUT-OUT (F1) and (F2) . If the
wiring is correct, turn OFF the operation switch once. After the operation has stopped, press the BS5 (wiring change)
pushbutton switch on the main PCB (A1P) for five seconds.
• Code "LC" Check the power supply wiring for open phase of L1.
• Code "E3" or "E4" Check whether or not the applicable stop valve is closed.
• Code "E3", "E4", "E0", or "L8" Is the amount of the refrigerative abnormally little or check to be a lot of.
• Code "E0", "E5", "E7" (Before operating) Turn off the run switch, then turn it on again, because there is a
possibility of the mis-detection.
96 Test Operation
ED81-547 Test Operation
7.3.2 Checking of Operating Conditions

Check the operating conditions in accordance with the procedure shown below.
z Check to be sure cool air is coming from the refrigerator and freezer showcases and the inside temperature is falling.
z Turn the remote controller ON and then conduct air conditioning operation.
(Do not conduct frequent COOL/HEAT switching.)
z Check to be sure thermostats for refrigeration, freezing, and air conditioning "thermostat OFF".
(The reference time for the inside temperature of the freezer showcase to reach –20°C from an ambient temperature
is approximately 40 minutes.)
z Check the defrosting operation on both refrigerator and freezer showcases.
(Check these showcases for defrosting end, thermostat resetting, and re-cooling.)
Other precautions
• In order to turn the outdoor unit's power supply OFF, be sure to turn the
RUN switch OFF and then the outdoor unit's power supply OFF. (Turning
the RUN switch of the outdoor unit OFF with allowing the outdoor unit to
conduct stop control.)
• In order to the air conditioner's power supply OFF, be sure to turn the
remote controller OFF and then the air conditioner's power supply OFF.
• If the system is set so that the outdoor unit will not run without increasing
low pressure, such as that the liquid stop valve on the refrigerator unit
side, for example in order to charge refrigerant, be sure to turn the
inverter box's (booster unit's) power supply OFF.
• In order to check the freezer showcase for defrosting operation, be sure
to check the defrosting electric heater is activated.
(If the peak temperature while in defrosting becomes below 0°C, this
electric heater may not be activated.)
• When you set the Cool / Heat automatic mode for an air-conditioning
indoor unit, it shall be set by the push button switch of the outdoor unit.
(Refer to "8.Field Setting" for the setting and the temperature difference
setting)
Precautions for test operation on AirNet

In order to conduct the test operation on AirNet, be sure to set the system to the following
conditions.
1. In order to conduct the test operation on AirNet, be sure to stop the
system (compressor).
2. In order to press the WIRING CHANGE button for service inspection or
else, be sure to stop the system (compressor).
Test Operation 97
Check List ED81-547
7.4 Check List

Check list for installation of showcase
1. Outdoor Unit
Check item Checkbox Reference page
Vacuuming → charging of refrigerant P.90, P.92
Mounting of ball vales (booster section & drier section) P.94
Ball valves to be "Open" prior to operation
Direction of service port P.61
Additional charging of oil P.91
Checking of wire connections P.54~P.58
Mounting of drain piping and drain treatment P.59, P.60, P.88
Connection of suction pipe (U trap) P.45
Pipe connection with priority given to freezing P.40
2. Booster Unit & Inverter Box

Settings of inverter box P.116
(AirNet, capacity, model)
Mounting of check valve gauge with AirNet connected P.61
3. ST Controller
Settings of ST controller P.131
4. Defrost Control Board

Settings of defrosting operation (interval, guard timer) P.117
Address of Defrost control board P.117
Settings of defrosting operation
AirNet address P.117
5. Showcase Interface
Address of showcase interface P.118
Settings of showcase interface P.118
AirNet address equipped with or without dummy thermistor
98 Test Operation
ED81-547 Check List
ZEAS-AC Model name Serial No. System name / Installation place

Outdoor unit
Booster unit
INV box
Indoor unit A
Indoor unit B
Check item Check method Criteria Actual measurement Judgment

Individual Visual check No reverse phases Good / No good
breaker–
External power
supply line
Transmission Visual check No errors in wiring (terminal) Good / No good
line between
units
Field Transmission Visual check No errors in wiring (terminal) Good / No good

connection line between
control boards
wiring
Low voltage Between units: Check between High voltage and low voltage wires are to Good / No good
wiring terminals (A) and be wired separately (at a distance of 50
(C) mm or more from each other).
Between control boards:
Check between
terminals (T1) and
(T2)
Ground wire Visual check To be connected (B/U & external unit). Good / No good
Mounting of sight Visual check To be mounted to liquid piping. Good / No good
glass
To be mounted to riser or horizontal piping. Good / No good
Mounting of drier Visual check To be mounted to liquid piping. Good / No good
filter
B/U piping Visual check The piping lengths both on the discharge Good / No good
piping and suction piping are to be within 5 m.
The difference of elevation for the Good / No good
installation of B/Us is to be 3 m or less from
the floor level on which the S/C is installed.
Internal Check welded, flared, and flanged No leaks Good / No good
Refrigerant refrigerant sections in internal refrigerant
piping system piping with a leak tester.
Heat insulation Visual check Outdoor unit: Insulation thickness for
work on liquid piping to be 10 mm
connection or more.
piping Insulation thickness for
gas piping to be 30 mm or
more.
B/U: Insulation thickness on
discharge side to be 10 mm
or more.
Insulation thickness on
suction side to be 40 mm
or more.
Compressor Measure with a 500V megger 1 MΩ or more Inverter MΩ
tester. compressor
(Measure at U, V, and W phases
and then record a minimum value.) Standard MΩ
compressor

Standard MΩ
compressor

Booster unit MΩ
Insulation
measurement Fan motor Measure with a 500V megger 1 MΩ or more Outdoor unit MF1 MΩ
tester.
MF2 MΩ
Indoor unit A MΩ
Indoor unit B MΩ
Power supply Measure with a 500V megger 1 MΩ or more Outdoor unit MΩ
circuit tester.
(Measure at U, V, and W phases Booster unit MΩ
and then record a minimum value.) Indoor unit A MΩ
Indoor unit B MΩ
[Judgment] {: GOOD : Action item (Operational) × : Action item (Not operational) : GOOD after action
Note) For items not requiring checks, draw a slant line in the judgment box.
Test Operation 99
Check List ED81-547

Overcurrent A
To be within the Outdoor unit Current leakage mA
specified capacity.
Power supply To be equipped with Inverter compatible
Visual check
breaker earth leakage circuit Overcurrent A
breaker and inverter-
Electrical compatible. Booster unit Current leakage mA
system Inverter compatible
Power supply wiring Check screws for power supply Outdoor unit Good / No good
connection terminals/ terminals for tightening and No screws shall come off
connectors and the or loosen.
like insertion visually.
Booster unit Good / No good
R-S V
Outdoor unit S-T V
180 to 220 V T-R V
No voltage drop is
Power supply Measure voltages between phases allowed while the R-S V
voltage with a multi-tester.
compressor is in
operation. Booster unit S-T V
T-R V
Indoor unit R-S V
U A
Inverter V A
compressor W A
Less than set values for
operation of overcurrent Inverter Hz
relay and electronic thermal
relay U A
Standard
Operating After a lapse of 20 minutes or more Inverter electronic thermal compressor V A
since the compressor starts up,
current of measure this current in stable relay W A
compressor (26A)
conditions using a clamp meter. Standard compressor OC U A
(25A) Standard
Booster unit inverter compressor V A
electronic thermal relay W A
(11A) U A
Booster unit
compressor V A
Operating W A
data
High pressure After a lapse of 20 minutes or more 1.6 to 2.2MPa Outdoor unit
(discharge since the compressor starts up, (Only in heating) MPa
pressure) measure this pressure in stable
conditions using a service checker Equal to low pressure Booster unit
or pressure gauge. MPa
Low pressure After a lapse of 20 minutes or more On air conditioning side
(suction since the compressor starts up, 0.3 to 0.6MPa Outdoor unit
pressure) measure this pressure in stable (Only in cooling) MPa
conditions using a service checker
or pressure gauge. Refrigerator/Freezer side
0.1 to 0.4MPa Outdoor unit
(Refrigeration)
(In steady operation) MPa
0 to 0.1MPa Booster unit MPa

Inverter
(Tc + 20) to 120°C compressor °C
Measure this temperature using a Tc: High pressure
Discharge pipe equivalent Standard
temperature surface thermometer or service saturated compressor °C
checker.
condensing
temperature Booster unit °C
Inverter
Te + (2 to 20)°C compressor °C
Measure this temperature using a Te: Low pressure
Suction pipe surface thermometer. equivalent Standard
temperature (Measure it in places that are no saturated compressor °C
influence of injection.) condensing
temperature Booster unit °C
The reference values for operating pressure are criteria for high pressure while the air conditioner is in heating
operation and low pressure while the air conditioner is in cooling operation.
Furthermore, on air conditioners, high pressure in cooling operation and low pressure in heating operation
significantly vary with the loads and working environments. Therefore, no reference values are indicated.
Good or No-good judgment is made according to the operating state, subject to operating and load conditions at the
time of measuring.
100 Test Operation

ED81-547 Check List

Measure this temperature using a Refrigeration: -10 to
Outdoor thermometer.
43°C
temperature (Measure it in places that are no Cooling: -5 to 43°C –
(A) influence of discharge air Heating: -10 to 21°C
from outdoor unit.) °C
Suction air Measure this temperature using a
thermometer.
temperature (Check to be sure there is no short -10 to 45°C Outdoor unit
(B) circuit.) °C
Short circuit The above-mentioned (B) - (A)=∆t ∆t to be within 5 deg. Outdoor unit
value °C
Indoor unit A
Operating Suction air Cooling: 21 to 32°C °C
data temperature of Use a thermometer. Heating: 15 to 27°C
indoor unit Indoor unit B
°C
Discharge air Indoor unit A

Cooling: 8 to 17°C °C
temperature of Use a thermometer. Heating: 30 to 42°C
indoor unit Indoor unit B °C
Difference of Indoor unit A
Suction air °C
temp. – Difference of the temperatures Cooling: 8 to 15°C
Discharge air above Heating: 12 to 18°C
temp., both of Indoor unit B °C
indoor unit
Check by operating the indoor unit Indoor unit A Good / No good

Checking of in cooling mode for a period of 20 No water leaks
water leaks minutes or pouring water on the
drain pan. Indoor unit B Good / No good
Operation
of indoor
unit Visual check of the operation using To operate normally. Indoor unit A Good / No good
Swing the indoor unit remote controller Indoor unit B Good / No good
Malfunction Visual check of the indoor unit History to have been Indoor unit A Good / No good
history remote controller cleared. Indoor unit B Good / No good
Outdoor unit Good / No good
Visual check of the fan for rotating
Fan and mounting directions, and for No abnormalities Indoor unit A Good / No good
any obstructions in the air passage
Indoor unit B Good / No good
Outdoor unit Good / No good
Abnormal Check in the vicinity of casing and Booster unit Good / No good
sounds/ No abnormalities
vibrations fan by hearing. Indoor unit A Good / No good
Others Outdoor unit Good / No good
Appearance/ Visual check them for any damage, No defects Booster unit Good / No good
Heat exchanger stain, or else Indoor unit A Good / No good
Additional
charging volume 1 liter Outdoor unit Good / No good
of oil
Additional Visual check of oil level through the
charging quantity sight glass mounted in the liquid Liquid seal – Good / No good
of refrigerant connection piping
Test Operation 101

Check List ED81-547
Model name / Common name Check item Set/Standard value Actual measurement Judgment Remarks
Manufacturer: Temperature setting °C °C
Audible alarm over abnormally high temperature °C °C
Type: Audible alarm over abnormally low temperature °C °C
Serial No.: Discharge air temperature °C °C
Suction air temperature °C °C
Air velocity at air curtain section 0.5 m/s or less m/s
Type of expansion Checking of expansion valve For R-407C use
valve:
To be of external
equalizer type
Type of solenoid Checking of solenoid valve For R-407C use
valve: Operating current Reference value A Reference value
valve:
To be of external
equalizer type
valve:
Refrigerator Operating current Reference value A Reference value
showcase Manufacturer: Temperature setting °C °C
valve:
To be of external
equalizer type
valve:
Operating current Reference value A Reference value
valve:
To be of external
equalizer type
valve:
Serial No.: Antisweat controller Check operation with LED display
moisture applied.
Prefabrication
cool room Put set value in this box. High / Medium / Low
valve:
To be of external
equalizer type
valve:
102 Test Operation

ED81-547 Check List
Model name / Common name Check item Set/Standard value Actual measurement Judgment Remarks
Serial No.: Antisweat controller Check operation with LED indication
moisture applied.
Freezer
showcase Put set value in this box. High / Medium / Low
valve:
To be of external
equalizer type
valve: Operating current Reference value A Reference value
Defrosting time setting min. min.
Defrosting resetting min. min.
Defrosting IN To operate at the
specified time.
Freezing Defrosting OUT No residual frost
Resetting operation To reset the timer
Others Defrosting and temperature.
Restart Heater to be turned OFF
while Unit to be turned ON.
Defrosting time setting min. min.
Refrige- Defrosting resetting min. min.
ration
Resetting operation To reset the timer
and temperature.
Test Operation 103

Check List ED81-547
Piping Log
Field Piping Log (Draft)
z Refrigeration / Freezing sides

Pipe end 1 Pipe end 2 Diameter Length Insulation Spec. of Riser
thickness branch pipe
Outdoor unit #1 branch Liquid pipe φ15.9
Gas pipe φ28.6
#1 branch S/C1 Liquid pipe
Gas pipe
#1 branch #2 branch Liquid pipe
Gas pipe
#2 branch S/C2 Liquid pipe
Gas pipe
Gas pipe
#3 branch Unit cooler Liquid pipe
Gas pipe
Gas pipe
#4 branch Freezer S/C Liquid pipe
Booster Discharge pipe
Freezer S/C Booster Gas pipe
z Air conditioning sides

Pipe end 1 Pipe end 2 Diameter Length Insulation Spec. of Riser
thickness branch pipe
Outdoor unit #1 branch Liquid pipe
Gas pipe
#1 branch Indoor Unit 1 Liquid pipe
Gas pipe
#1 branch Indoor Unit 2 Liquid pipe
Gas pipe
104 Test Operation

ED81-547 Field Setting by Remote Controller
8. Field Settings
8.1 Field Setting by Remote Controller
If optional accessories are mounted on the indoor unit, the indoor unit setting may have to be changed. Refer to the instruction
manual for each optional accessory.
Procedure
1. When in the normal mode, press the “ ”
button for a minimum of four seconds, and the
FIELD SET MODE is entered.
2. Select the desired MODE NO. with the “ ”
button ().
3. During group control, when setting by each
indoor unit (mode No. 20, 22 and 23 have
been selected), push the “ ” button ()
and select the INDOOR UNIT NO to be set.
(This operation is unnecessary when setting
by group.)
4. Push the “ ” upper button () and select
FIRST CODE NO.
5. Push the “ ” lower button () and select
the SECOND CODE NO.
6. Push the “ ” button () once and the
present settings are SET.
7. Push the “ ” button () to return to the
NORMAL MODE.
(Example) If during group setting and the time to clean air filter is set to FILTER CONTAMINATION, HEAVY, SET MODE NO.
to “10” FIRST CODE NO. to “0”, and SECOND CODE NO. to “02”.
Mode No. FIRST SECOND CODE NO. Note)4
Description of Setting
Note)1 CODE No. 01 02 03 04
Ultra-Long-Life Approx. Approx.
Filter Contamination-Heavy/ Type 10,000 5,000
Light (Setting for display time hours hours
Heavy
Light
0 to clean air filter) (Sets display Approx. Approx. — —

time to clean air filter to half Long-Life Type 2,500 1,250
when there is heavy filter hours hours
contamination.) Approx. Approx.
10(20) Standard Type
200 hours 100 hours
Long-life filter type (Setting of filter sign indication
1 time) (Change setting when Ultra-long-life filter is Long-Life Ultra-Long- — —
Filter Life Filter
installed)
2 Thermostat Sensor in Remote Controller Use Not Use — —
3 Display Time to Clean Air Filter Calculation (Set Display Do not — —
when filter sign is not to be displayed) Display
Indoor Unit
0 Optional accessories output selection (field Turned ON by — Operation Malfunction
selection of output for adaptor for wiring) Output Output
Thermostat
External
1 ON/OFF Input from Outside (Set when ON/OFF is Forced Off ON/OFF Protection —
to be controlled from outside.) Control
12(22) Device
Thermostat Differential Changeover (Set when
2 remote sensor is to be used.) 1°C 0.5°C — —
4 Automatic mode differential (temperature 01 : 0 02 : 1 03 : 2 04 : 3 05 : 4 06 : 5 07 : 6 08 : 7

differential setting of automatic mode)
5 Power failure automatic reset (Auto Restart) No equipped Equipped — —
0 High Air Outlet Velocity (Set when installed in a N H — —
place with ceiling higher than 2.7m.)
1 Selection of Air Flow Direction (Set when a F T W —
blocking pad kit has been installed) (4 directions) (3 directions) (2 directions)
Air Flow Direction Adjustment (Set at installation of
13(23) 3 decoration panel.) Equipped Not Equipped — —
4 Field set air flow position setting Draft Standard Ceiling Soiling —
Prevention Prevention
5 Field set fan speed selection (fan speed control by Standard Optional Optional —
air discharge outlet for phase control) Accessory 1 Accessory 2
1 Humidifying with thermostat OFF Not Equipped Equipped — —
15(25)
3 Drain Pump humidifier interlock selection Not Equipped Equipped — —
Field Settings 105

Field Setting by Remote Controller ED81-547
Notes:
1. Setting is carried out in the group mode. however, if the mode number inside the parentheses is selected, indoor units can
also be set individually.
2. The SECOND CODE number is set to “ ” when shipped from the factory.
3. Not displayed if the indoor unit is not equipped with that function.
4. When returning to the normal mode. “88” may be displayed in the LCD in order for the remote controller to initialize itself.
106 Field Settings

ED81-547 Field Settings on Outdoor Unit
8.2 Field Settings on Outdoor Unit

8.2.1 Settings with Dip Switches
The Convenience Pack ZEAS-AC has settings so that refrigerator showcase (with temperature set to 5°C)
reaches an optimum control target value.
Therefore, there are cases where the settings should be changed according to the set temperature or piping
length of the refrigerator showcase.
Make setting changes at installation as shown below.
Moreover, when it cannot cool up to setting temperature depending on the specification of a showcase, it is
necessary to change a control target value with this switch.
z Necessary setting change values Unit : kg/cm2

Set temperature of refrigerator showcase *1
7°C 6°C 5°C 4°C 3°C 2°C 1°C 0°C –1°C
±0
50 m or less +0.3 +0.2 (No changes –0.1 –0.3 –0.4 –0.6 –0.7 Unavailable
Piping length required)
*2 ±0
50 m or more +0.3 +0.1 (No changes –0.2 –0.3 –0.5 –0.6 Unavailable Unavailable
required)
*1 Value for a showcase used at the lowest set temperature among showcases to be connected
*2 Furthest between the heat source unit (outdoor unit) and the remotest showcase
z Method of changing settings

Use the following procedure to change the settings of the dip switches on the main PC board mounted at the
bottom of the switch box on the heat source unit (outdoor unit).
Use the dip switches No. 1 to 4 among the 8-gang dip switches.
DS1
ON
OFF
Places marked with black
1 2 3 4 5 6 7 8 represent the switches.
A1P
Caution Turn off the power supply of the outdoor unit in case of the settings.
ON ON ON ON
(+) (+) (+) (+)
OFF OFF OFF OFF
(–) (–) (–) (–)
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
2 2
±0 Factory set –0.1kg/cm –0.2kg/cm –0.3kg/cm2
ON ON ON ON
(+) (+) (+) (+)
OFF OFF OFF OFF
(–) (–) (–) (–)
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
2
–0.4kg/cm2 –0.5kg/cm2 –0.6kg/cm2 –0.7kg/cm
ON ON ON
(+) (+) (+)
OFF OFF OFF
(–) (–) (–)
1 2 3 4 1 2 3 4 1 2 3 4
2
+0.1kg/cm +0.2kg/cm2 +0.3kg/cm2
Field Settings 107

Field Settings on Outdoor Unit ED81-547
8.2.2 Settings with Pushbutton Switches

Using pushbutton switches on the Main PC board (A1P) enables a variety of settings shown below.
BS1 BS2 BS3 BS4 BS5
MODE SET RETURN RESET
The following 3 modes are available.

a. Setting mode 1 ..... Initial state (while in normal operation):Used to make setting of the method of "Cool/Heat
(H1P: OFF) selection".
This mode is displayed while in "malfunction",
"low noise control", and "demand control" as well.
b. Setting mode 2 ..... Used to make changes of operating conditions or settings of a variety of addresses,
(H1P: ON) mainly for service work.
C. Monitor mode ..... Used to check the contents set in Setting mode 2.
(H1P: BLINK)
Procedure for changing mode

While in each mode, use the MODE button to change settings as shown below.
Setting mode 3
Simultaneously press and hold the BS1
(MODE) and BS3 (RETURN) for a
period of 5 seconds.
Press and hold the BS1
(MODE) for a period of Press the BS1 (MODE)
(Normal) once.
five seconds.
Setting mode 2 Setting mode 1 Monitor mode
MODE Press the BS1 (MODE) MODE MODE
once.
ON OFF BLINK
H1P H1P H1P
Steps to change mode
Caution Turn off the RUN switch of the outdoor unit in case of the setting.
OP : Select mode with the use of BS2 (SET) in each

selection step.
Press and hold the BS1

(MODE) for a period of five Setting mode 1
seconds. (Initial state) Press the BS1 (MODE) once.
Setting mode 2 Monitor mode
Selection of Selection of
setting items SET check items SET
Press the BS3 Press the BS3

(RETURN). (RETURN).
Selection of Display of contents

setting contents SET
Press the BS3 Press the BS3
(RETURN). (RETURN).
Display of
setting contents
Press the BS3
(RETURN). Press the BS1
(MODE).
Press the BS1

(MODE).
108 Field Settings

a. "Setting mode 1"
Normally, the system is set to "Setting

mode 1". If the system is set to any
other state, press the MODE button
(BS1) once to put the system into
"Setting mode 1".
: ON : OFF : BLINK
Example of LED display
No. Setting (display) item
<Selection of setting items> H1P H2P H3P H4P H5P H6P H7P
Display of Malfunction/In
1 preparation/Test Operation
Press the SET button (BS2) and set
the LED display to setting items. 2 (Not use)
3 (Not use)
4 (Not use)
5 Low noise operation
For the setting item Nos. 1 and 5,

only the current states are displayed.
Display contents of Malfunction/In preparation/Test Operation
For the contents displayed, refer to
table on the right. Normal
→After the completion of setting, Malfunction
press the RETURN button (BS3) In preparation/Test operation
and finalize the setting.
Display contents in low noise operation

Normal
In low noise operation
Pressing the RETURN button (BS3)
will put the system into the initial state
of "Setting mode 1".
Field Settings 109

b. "Setting mode 2"
<Selection of setting conditions>

Press and hold the MODE button
(BS1) for a period of five seconds to Press the SET button (BS2) and set
put the system into "Setting mode 2". the LED display to conditions to be set.
Press the RETURN button (BS3) to

finalize the check items.
<Selection of setting items>

the LED display to setting items shown
on the right. Press the RETURN button (BS3) and
put the system into the initial state of
Press the RETURN button (BS3) to "Setting mode 2".
finalize the setting items. (The current
setting conditions are displayed while
blinking.) ∗ If you become confused about the
setting halfway through it, press the
MODE button (BS1). Thus, the
system will return to Setting mode 1.
Display of setting items

Malfunction Cool/Heat selection
No. Page of Low noise Demand Display of setting conditions
Setting items H1P preparation IND MASTER SLAVE H6P H7P
H2P H3P H4P H5P
9
33:Setting of outdoor temperature - 10
5 low noise operation (temperature 11
difference) 14 (Factory setting)
9
63: Setting of nighttime low noise 10
6 operation (AirNet, External 11
Contact Input) 14 (Factory setting)
Setting of start of nighttime 23

7 22
operation
21 (Factory setting)
9
Setting of end of nighttime 8
8 operation 7 (Factory setting)
9
10
12 Setting of MAX value for outdoor
unit fan tap 11
14 (Factory setting)
(Factory setting) 0
Binary system 1
13 AirNet address for address
(six digits) 63
Supporting for malfunction of Forced OFF Setting
28 freezing Normal setting
ON / OFF setting of automatic ON
30 cooling / heating mode
OFF (Factory setting)
The figures in the column of “No.” show the number of times you should press the SET (BS2) button.
[2-5] Setting of the outdoor low noise operation

If the outdoor temperature is low, this function will limit the MAX value of the outdoor unit fan step.
110 Field Settings

* Detailed description of setting items

Examples of Specific Setting Procedures
Default
In order to use this function, be
[2-6] Low noise setting 9 – 10 – 11 – 14
sure to provide the ST controller.
(1) <Air Net>
Make this setting in order to conduct nighttime low noise operation in automatic mode.
The outdoor unit fan step Max value is reduced during the set period of time.
Change the "setting of start of nighttime operation" and "setting of end of nighttime operation".
Page 0
Normal operating condition
Press and hold the BS1 (MODE) for a period of 5
seconds.
↓
Page 2
Press the BS2 (SET) 6 times.

↓
Set No. 6 of P2
Press the BS3 (RETURN) once.
Set No. 6 of P2
Press the BS2 (SET) to change setting.

(In case of 14) 14 → 11 → 10 → 9
Press the BS2 (SET) several times.
Selection of nighttime low noise setting
Press the BS3 (RETURN) twice.

↓
Nighttime low noise setting ON
Press the BS1 (MODE) once.

↓
Completion of setting
LED display
Note) Making this setting makes it possible to reduce the
ON
noise level by approximately 5dB (overall value) but
OFF
causes a degradation in capacity.
BLINK
Fan tap maximum setting:

Changing from 14 to (11, 10, 9)
(2) <External Contact Input>
The outdoor unit fan step MAX value can be reduced through the external contact input.
At that time, use the connector X34A on the main PCB (A1P). Maximum value setting procedures
are similar to (1) above.
ON
X34A connector PC board Input
No-voltage wiring (Accessory) OFF
contact for 14
weak current Fan step MAX value
(11 or 10 or 9)
Main PCB (A1P)
Field Settings 111

Default
[2-7] Nighttime low noise operation start setting 23:00 – 22:00 – 21:00
Page 0

seconds.
↓
Page 2

↓
Set No. 7 of P2

↓
Set No. 7 of P2

21:00 → 22:00 → 23:00
21:00
22:00
23:00 Press the BS2 (SET) several times.
↓
Refer to the above
-mentioned pattern Selection of nighttime low noise setting

↓

↓
LED display
ON
OFF
BLINK
112 Field Settings

Default
[2-8] Nighttime low noise operation end setting 9:00 – 8:00 – 7:00
Page 0
seconds.
↓
Page 2

↓
Set No. 7 of P2

↓
Set No. 7 of P2

7:00 → 8:00 → 9:00
7:00
8:00
9:00 Press the BS2 (SET) several times.
↓
Refer to the above

-mentioned pattern Selection of nighttime low noise setting

↓

↓
LED display
ON
OFF
BLINK
Field Settings 113

[2-12] Setting of the outdoor unit fan MAX value

Make this setting in order to conduct low noise operation with reduced outdoor unit fan MAX value, regardless of the
outdoor temperature.
[2-13] Setting of AirNet address

Make setting of AirNet address in binary system of six digits. (Refer to information shown below.)
While pressing the SET button, press the RETURN button when No. 1
to No. 15 LEDs meet the conditions, thus making it possible to check
respective data.
Data expresses addresses or the number of units in binary numbers

and has two expression methods.
For example, the cool/heat batch address of No. 1

LED is expressed in binary number of lower six
digits. (0 to 63)
In the case of , the address becomes 010110
(in binary number), which translates to 16 + 4 + 2
= 22 (in decimal number). As a result, the
address becomes 22.
[2-28] Emergency operation when the freezer malfunctions

If the booster unit stops due to malfunction, this function will lower the target evaporation temperature of the outdoor unit
to cool the freezer showcase through the bypass circuit. In this case, since larger quantity of refrigerant flows to the
freezer side due to the stop of the refrigerant showcase, this function will forcedly turn OFF the R1 signal (*).
*R1 signal: Operation output from the outdoor unit to the freezer unit
[2-30] ON / OFF setting of automatic cooling / heating mode

This setting must be set to ON in order to set the indoor unit to the automatic cooling / heating mode by using a remote
controller.
Logic of Cool/Heat automatic mode
dif : 0 (Factory Setting) <

— The setting of remote controller can be changed
Cooling (Thermostat ON)

Cooling to Heating
Switching
Cooling (Thermostat OFF)
Heating to Cooling
Switching
Heating (Thermostat OFF)
Heating (Thermostat ON)

22 23 24 25 26 27
Temperature Setting (Cooling / Heating)
Cooling —
> Heating : Setting - (dif/2) - 2
Heating —> Cooling : Temperature setting + 3
114 Field Settings

c. Monitor mode
LED display
Pressing the MODE button (BS1) Setting items Data display
while in "Setting mode 1" will enter
"Monitor mode". 0 AirNet address
Content of malfunction
11 (updated)
Content of malfunction
12 (one cycle before) Refer to
Content of malfunction information in
<Selection of setting items> 13 (two cycles before)
"Troubleshooting
14 Content of retry (updated) with LED".
the LED display to setting items. 15 Content of retry(one cycle before)
16 Content of retry (two cycles before)
The number in the "No." column represents the number of pressing times
of the OPERATE (BS2) button.
<Checking of setting contents>

will display respective data by LED.

will put the system into the initial state
of "Monitor mode".
∗ Pressing the MODE button (BS1) will

return the system to "Setting mode 1".
Field Settings 115

Field Settings of Inverter Box ED81-547
8.3 Field Settings of Inverter Box
116 Field Settings

ED81-547 Field Settings of Defrost Control Board
8.4 Field Settings of Defrost Control Board

8.4.1 Settings on PC Board
Dip switch DS4
Do not change the settings of DS4.
Dip switch DS3
DS3
State of switch 1 2 3 4
ON Freezer defrost Refrigerator defrost
OFF Fixed Fixed Freezer not defrost (Factory set) Refrigerator not defrost (Factory set)
Freezer defrost cycle time

• Use DS3-3 to make setting of Defrost/Not defrost for the freezer unit.
If this unit is set to Defrost, the freezer showcase will conduct defrost operation for a period of 30 minutes every 12
hours.
Refrigerator defrost cycle time
• Use DS3-4 to make setting of Defrost/Not defrost for the refrigerator unit.
If this unit is set to Defrost, the refrigerator showcase will conduct defrost operation for a period of 15 minutes every 6
hours.
Normally, the defrost setting is made with the ST controller, thus requiring no setting of DS3. (Only make this setting for
an emergency case.)
Dip switches DS2 and DS1

DS2 DS1
State of switch 1 2 3 4 1 2 3 4
ON
DIII-NET upper address DIII-NET lower address
OFF
Make settings of DIII-NET addresses with DS2 and DS1. (1 - 2 for the setting shown below)
The DIII-NET addresses are expressed in decimal notation in the range of 1-0 to 8-15 (decimal numbers for
upper and lower addresses) and mainly used for centralized control. Even though this unit is available to
settings in the range of 1-00 to 8-14, use 4-14 normally.
Make settings by binary-coding the leftmost bits of the address with DS2 and the rightmost bits of address with
DS1. However, since the leftmost bit of DS2 becomes 1 with all bits set to OFF, attention should be paid to this
point. (Since the minimum value is 1, it is recommended to subtract 1 from a value you want to set.)
The example below shows that, since all bits are turned OFF on DS2 and the second rightmost bit is only turned
ON, the DIII-NET address is set to 1-2.
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
ON
OFF
Position of switch knob
DS4 DS3 DS2 DS1
Voltage/No Voltage changeover connector IN1
IN1 changeover connector: Set to Voltage (Factory set)

IN2
IN2 changeover connector: Set to No Voltage (Factory set)
IN3 changeover connector: Set to No Voltage (Factory set) IN3
No Voltage Voltage
Field Settings 117

Field Settings of Showcase Interface ED81-547
8.5 Field Settings of Showcase Interface

8.5.1 Specification of Connection
PC board in showcase
To DIII-NET
l This interface can monitor equipment of 3
F2 F1
Connect units at maximum and has terminal
To Phase R of 220-240V power supply
To Phase S of 220-240V power supply

Malfunction contact of equipment
combinations as listed in table below.
To output
To output
To output
Subject to Malfunction Thermistor
Thermistor of equipment monitoring contact input input
TH2 TH3 TH4
To output
Equipment IN1 TH2
Thermistor of equipment
To output Equipment IN2 TH3
Thermistor of equipment Equipment IN3 TH4
To output
* For example, it is not allowed to use IN1 and TH2, which
are subject to monitoring the equipment , for monitoring
different equipment.
IN1 IN2 IN3 1 3
* To only monitor the malfunction contacts (example ice

box and earth leakage detection), do not dismount the
dummy resistance inserted in the thermistor input at
factory.
8.5.2 Settings on PC Board

DS4 DS3 • Be sure to turn DS4-1 ON. (If this

switch is turned OFF, recognition by
State of switch 1 2 3 4 1 2 3 4 the ST controller will be disabled.)
IN1 IN2 IN3
Normally Normally Normally
• Normally, DS4 and DS3 are set as
ON Fixed open contact open contact open contact shown in the lower column at
(A contact) (A contact) (A contact)
IN1 IN2 IN3
factory, which are not required to
Normally Normally Normally change. If input to normally closed
OFF closed contact closed contact closed contact Fixed Fixed Fixed Fixed
(B contact) (B contact) (B contact)
contact (B contact) is required,
change the DS4.
DS2 DS1
State of switch 1 2 3 4 1 2 3 4
ON • Make settings of AirNet addresses
AirNet upper address AirNet lower address
OFF with DS2 and DS1.
The AirNet addresses are expressed in decimal notation in the range of 1 to 128 (decimal numbers) and mainly
used for AirNet monitoring. Even though this unit is available to settings in the range of 1 to 31, use numbers of 17
or greater.
Make settings by using 8 bits that take No. 1 (leftmost number) of DS2 as the most significant bit and No. 4 (rightmost
number) of DS1 as the least significant bit and binary-coding the AirNet addresses. The example below shows that,
since the second rightmost bit and fifth rightmost bit are turned ON, the AirNet address is set to 18 (=16+2).
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
ON
OFF
DS4 DS3 DS2 DS1 Position of switch knob
Voltage/No Voltage changeover connector

IN1
IN2 changeover connector: Set to No Voltage (Factory set) IN2
IN3
No Voltage Voltage
118 Field Settings

ED81-547 Mounting of Feeler Bulb
9. Basic Control
9.1 Mounting of Feeler Bulb
1) Functions of thermostatic expansion valve
1. Functions of thermostatic expansion valve
The feeler bulb and the upper part of diaphragm on

the main unit of expansion valve is connected and
The thermostatic expansion valve reduces the sealed with the capillary tube.
pressure of high-pressure liquid refrigerant from
the condenser to turn it to low-pressure liquid
refrigerant (mixed with a small amount of vapor),
thus feeding this refrigerant to the
evaporator. Capillary tube
Connect the external
Internal pressure of equalizer pipe on the
P1
feeler bulb downstream side of feeler
Diaphragm
bulb of the suction pipe.
Main unit of External equalizer pipe
expansion valve
P2
Spring P3 Evaporating Low-pressure liquid refrigerant
pressure pressure
To evaporator
High-pressure
liquid refrigerant
Refrigerant inlet
Evaporator Feeler bulb
The feeler bulb part is charged with the same

refrigerant as that used for the refrigerating
unit, in general.
Condenser The feeler bulb is mounted in the evaporator

outlet piping, thus sensing the evaporator outlet
temperature and exerting a force to open the
expansion valve.
2. Operation principle of thermostatic expansion valve

P1 This expansion valve introduces the evaporating
Diaphragm pressure (P2) to the lower part of the diaphragm as a
valve closing force as opposed to the valve opening
P2
force (P1) exerted on the upper part of the diaphragm.
Spring P3 Evaporating Furthermore, this valve incorporates a spring, which
pressure pressure exerts the valve closing force (P3).
To evaporator If the upper and lower forces of the diaphragm keep
equilibrium,
P1 = P2 + P3
P1 : Charged fluid pressure (Upper part of diaphragm +
Inside of feeler bulb)
Refrigerant inlet
As the temperature becomes higher, the valve
opening force becomes larger.
P2 : In the case of external equalizer pipe
·················· Evaporator outlet pressure
In the case of internal equalizer pipe
········· Expansion valve outlet pressure
As the pressure becomes higher, the valve closing
force becomes larger.
P3 : Spring force (superheated degree setting spring)
Constant
Basic Control 119

Mounting of Feeler Bulb ED81-547
2) Malfunctions due to faulty connections

1. Malfunctions, which will occur if no external equalizer pipe is connected
The pressure P2, which is described under "Operation principle" section, becomes zero. ··· The expansion valve
remains open.
Since the valve remains fully open, the liquid refrigerant excessively enters the evaporator. As a result, the
portion of liquid refrigerant that cannot evaporate returns to the compressor, thus resulting in defective
compressor.
There are refrigerant leaks from the external equalizer pipe joint of the expansion valve.
Normally, the liquid refrigerant
are all vaporized around this area.
Feeler bulb
The liquid refrigerant flows out.

The valve
remains open.
The liquid refrigerant makes

up the major portion of the pipe.
This pressure is low.
2. Malfunctions, which will occur if the feeler bulb does not sense a proper temperature
If no feeler bulb is connected (left in the air): Equalizer pipe

The internal pressure of the feeler bulb will remain
high.
The pressure P1 will remain in a high level, thus Feeler bulb
keeping the valve fully open. Suction pipe
If the feeler bulb is not mounted in a proper position: Liquid return → Defective compressor
The feeler valve will be unable to follow the evaporator
outlet temperature, thus resulting in liquid return.
3. Malfunctions, which will occur if the external equalizer pipe and the feeler bulb are mounted in reverse
position
Equalizer pipe
Feeler bulb
The feeler bulb senses proper temperatures of the
Suction pipe suction pipe without having influence of the refrigerant
flow leaking from the external equalizer pipe.
Equalizer pipe
The feeler bulb will have influence of the refrigerant
Feeler bulb flow leaking from the external equalizer pipe.
In other words, the feeler bulb feels temperatures
lower than actual temperatures of the suction pipe,
thus reducing the refrigerant quantity passing
through the expansion valve. → Refrigerating
capacity will become insufficient.
120 Basic Control

3) Proper method of mounting feeler bulb

1. Feeler bulb mounting position to the circumferential direction of suction pipe
An approximate reference position is indicated by the segment of pipe diameters as a position in which the feeler
bulb senses proper temperatures of the refrigerant vapor without having influence of the flow of refrigerant and
refrigerant oil in the suction pipe.
Feeler bulb
Feeler
bulb
45º
Suction pipe diameter Suction pipe diameter

of φ 22.2 mm or less of φ 25.4 mm or more
The liquid refrigerant is heavier than vapor and flows in the lower part of the pipe. Therefore, to avoid that, the
positions shown in figures above are recommended.
If the feeler bulb is mounted in the vertical position of the suction pipe, it will not be clear through what part of the
pipe the liquid refrigerant flows, thus disabling the feeler bulb to sense accurate temperatures.
Feeler bulb If no appropriate

horizontal pipes are
Suction pipe available, place the
feeler bulb with the
front end downward
and the capillary
connection port
upward.
2. Shape of suction pipe and mounting position of feeler bulb
Improper shape of suction pipe

The feeler bulb is mounted to the
trap part in the suction pipe.
In this case, the liquid refrigerant
and refrigerant oil dwells in the
trap part, thus disabling the
feeler bulb to sense accurate
Feeler
bulb temperatures to cause improper
Thermostatic
expansion
operation of the expansion
valve valve.
Furthermore, if the liquid
refrigerant in the trap part
moves, periodic changes in
temperature will occur to cause
Evaporator hunting of the suction pressure.
Showing feeler bulb mounted to trap part
Basic Control 121

If the liquid trap is provided

before the piping rises, the
liquid refrigerant and
ipe
refrigerant oil will dwell in this
zer p
quali trap, thus enabling the feeler
nal e
Exter bulb to operate without having
Feeler influence of the liquid.
Thermostatic bulb
expansion
valve
Liquid trap The position is

unacceptable.
Evaporator Minimize this distance
Mounting position of feeler

bulb with rising suction pipe
Since no liquid refrigerant

dwells in the mounting position
of the feeler bulb, the
Feeler
expansion valve properly
Thermostatic bulb
operates.
expansion
valve
Evaporator
Showing the case where no trap part is
provided and no liquid and oil dwells in the
mounting position of the feeler bulb
r pipe If the evaporator has two or

al eq ualize
Extern more paths and the feeler bulb
Improper is mounted improperly, the
mounting
of feeler valve will only sense part of the
bulb refrigerant.
Proper mounting of
feeler bulb
Short circuit
Evaporator
Showing the case where the liquid short-circuits

(Proper mounting position of feeler bulb in order to prevent the liquid from returning)
122 Basic Control

3. With two or more thermostatic expansions valves mounted
External equalizer pipe Main

suction pipe
Feeler bulb
This mounting method is
taken in order to prevent,
Distributor Evaporator refrigerant gas from a
single evaporator, from
Make this distance
as short as possible having influence on the
other feeler expansion
External equalizer pipe valve. Mount the feeler
bulb and external
equalizer pipe as shown
in figure on the left.
Feeler bulb
Distributor Evaporator
Make this distance
as short as possible
4. Connecting position of external equalizer pipe
Connect the external equalizer pipe to the top of the suction pipe in a position 150 to 200 mm away from the
mounting position of the feeler bulb and closer to the compressor.
External equalizer pipe

Connect to the top
surface of the suction pipe
Feeler bulb
Suction pipe Compressor
If the equalizer pipe is

connected to the bottom
surface of the suction pipe,
refrigerant oil or liquid
refrigerant will flow underneath
If the equalizer pipe is connected too close to the the diaphragm in the expansion
feeler bulb, the expansion valve will be affected valve and fill there, thus
with the temperature of refrigerant leaking through interfering with the operation of
the external equalizer pipe. the expansion valve.
Basic Control 123

4) Methods of fixing, insulating, and antisweat covering of feeler bulb

In order to sense the proper temperature of the suction pipe, securely fix the feeler bulb so as not to receive influence
from external wind, water, or else.
(1) Metal clamps for feeler bulbs

Securely fix the feeler bulb with a metal clamp or band so that it will get in absolute contact along its entire length
with the suction pipe.
(If plastic products are used to fix the feeler bulb, no proper temperatures will be detected due to temperature
fluctuations or secular changes. Therefore, do not use plastic materials.)
(2) Insulating materials (for freezing)
Make it a rule to mount the feeler bulb on the suction pipe and then wind insulating materials around them.
Wind
Feeler bulb
Use three
Metal clamp insulation bands
Section A-A'
For insulating materials, use
Toraypef or equal of a thickness
Wind insulating materials of 10 mm or more.
by 20 mm or more before
and after the feeler bulb.
For freezing with a pipe of φ 22.2 mm or less

(Requirements for insulating materials)
• Small heat capacity of insulating materials' own
• Low thermal conductivity
• No water absorption properties
• Heat resistance provided (particularly heat pump unit)
(Specific insulating materials)

Use "Toraypef PP" or equal as the insulating materials for the feeler bulb of expansion valve.
Cautions in connecting the external equalizer pipe

If this pipe is connected with the use of flare nut, seal the flared connection with silicone.
Reference type for silicone: KE45RTV (from Shinetsu Chemical)
Equalizer pipe
Seal with silicone
Flare nut connection
Be aware that inadequate sealing may allow moisture to enter and freeze in threaded part, thus producing cracks in
the flare nut.
124 Basic Control

5) Type and principle of expansion valve

1. Difference between external equalizer and internal equalizer types
This difference is equal to that between saturation temperature and feeler bulb temperature equivalent to the
expansion valve outlet pressure on the internal equalizer type or to the evaporator outlet pressure (at external
equalizer connection) on the external equalizer type.
[Feeler bulb temperature] – [(Expansion valve) Outlet pressure equivalent saturation temperature]
= [Superheated degree] Internal equalizer type
[Feeler bulb temperature] – [(Evaporator) Outlet pressure equivalent saturation temperature]

= [Superheated degree] External equalizer type
Feeler bulb
Evaporator outlet
Internal-equalizer-type Evaporator
expansion valve External equalizer pipe External equalizer pipe
connection to be provided
Feeler bulb 150 to 200 mm to the
External-equalizer-type downstream side from the
expansion valve position of the feeler bulb.
Evaporator outlet
Evaporator
Internal equalizer type: A feeler expansion valve, which incorporates a passage required to apply the valve outlet
pressure to the drive element (e.g. diaphragm).
External equalizer type: A feeler expansion valve, which serves as the connection of piping from a control point
branched in the evaporator outlet circuit to the pressure sensing side of a control element.
2. Equilibrium of internal equalizer type

PB = P1+ Ps
Pressure of feeler bulb (PB) = 0.49MPa If the evaporator has no pressure drop,
the expansion valve with superheated
Diaphragm degree set to 5˚C will reach equilibrium
under the following conditions.
Connecting rod R22 Te 0˚C P1 = 0.4MPa
Point B: End of
evaporation, 0˚C
Evaporating pressure (P1) = 0.4MPa Point C: Superheated gas,
5˚C
Feeler bulb = 5˚C
Internal pressure
PB = 0.49MPa
Spring force Ps = 0.09MPa equivalent
Superheated degree adjusting spring (Ps) = 0.09MPa
Basic Control 125

3. When the evaporator has a significant pressure drop:

If the internal-equalizer-type expansion valve with superheated degree set to 5°C is used, what the superheated
degree at the outlet of the evaporator will be?
Pressure of feeler bulb (PB) = 0.49MPa
If the pressure at Point C
Diaphragm drops to 0.32MPa, the
pressure equivalent
saturation temperature at
the Point C will be
approximately –5˚C.
Evaporating pressure (P1) = 0.4MPa In terms of pressure
equilibrium, however, the
temperature of feeler bulb
must be equivalent to 0.09 +
0.4 = 0.49MPa, that is, 5˚C.
Feeler bulb
Superheated degree adjusting spring (Ps) = 0.09MPa To raise the pressure equivalent saturation
temperature at the Point C from –5˚C to
+5˚C, Point B (end point of evaporation) must
be set further upstream side, thus bringing
the superheated degree to 10˚C and
reducing the effectively usable area of the
evaporator.
4. If the external-equalizer-type expansion valve is used for an evaporator with a significant pressure drop:
Pressure of feeler bulb (PB) = 0.41MPa
Diaphragm
Evaporating pressure (P1) = 0.32MPa External equalizer pipe
Feeler bulb
Superheated degree adjusting spring (Ps) = 0.09MPa

If the pressure at Point C drops to
0.32MPa, the pressure equilibrium will be
0.09 + 0.32 = 0.41. Consequently, if the
Point C reaches a temperature equivalent
to 0.41MPa, the operation will reach
equilibrium. In other words, the Point B
reaches a temperature of approx. –5˚C, the
Point C reaches that of approx. 0˚C, and
the superheated degree reaches 5˚C, thus
enabling effective use of the evaporator.
126 Basic Control

6) Mounting position of expansion valve

Mounting position of thermostatic expansion valve
Normally, mount this valve in a vertical position with the diaphragm part placed UP.
Should for any reason the valve be mounted in a horizontal position, mount it with the external equalizer pipe joint
placed DOWN.
Internal equalizer type: External equalizer type:
Proper position
UP
Inlet
Outlet External
equalizer pipe
mounting port
Inlet
DOWN Valve
Outlet
Equalizer pipe
Diaphragm
Improper position
Spring
Outlet
Feeler bulb
Adjusting bolt
Adjusting bolt
Feeler bulb
Spring
Diaphragm
Equalizer pipe
Outlet
Valve
Inlet
pipe mounting port

External equalizer
Inlet
The diaphragm part is filled with refrigerant oil and liquid

refrigerant, thus disabling the proper operation of the valve
(i.e., resulting in unsmooth operation).
Position available to the

Outlet
external equalizer type
Inlet
Equalizer pipe
pipe mounting port
Adjusting bolt
External equalizer
Place the external

Feeler bulb
Diaphragm
equalizer pipe downward

Spring
Outlet
Valve
Inlet
7) Cautions in construction
1. Be sure to conduct brazing work while cooling the main unit of the expansion valve with a wet cloth or the like.
(Since the main body incorporates rubber and plastic members, not heeding this caution will result in melted
members leading to a failure.)
2. Pay attention not to apply heat to the feeler bulb of the expansion valve while in brazing work or else.
(Not heeding this caution will heat up gas in the feeler bulb to burst the diaphragm, thus resulting in a failure.)
3. Be sure to use T joints in order to braze the equalizer pipe and suction pipe.
(The reason is that the unit is of KHK compatible model.)
4. Take measures so as not to transfer heat to the feeler bulb and capillary part while in brazing work or else.
Basic Control 127

ST Controller (DTC601C51) ED81-547
10.Accessories
10.1 ST Controller (DTC601C51)
10.1.1 Dimensions
3D048772
128 Accessories
ED81-547 ST Controller (DTC601C51)
10.1.2 Installation procedure

Either Installation on control panel front door or Embedding in wall is selectively available for installation of the ST
Controller.
Install the ST Controller at an indoor location where it is free from affect by electromagnetic wave and adhesion of water
content, dust etc., whether installed on the front door or embedded in wall.
Accessories 129
130 Accessories
10.1.3 Field Settings

1) Initial Setting
Accessories 131
10.1.4 Test Operation from ST Controller

Workflow of ST Controller test operation (For new introduction)
Page Item Outline

Before the local test operation, register the MAC address of the ST
[1] Download of software and Activation key Controller and the ID of the software (option) with the server to obtain the
P.134 Activation key. In addition, download the latest software.
[2] Setting differences between 1 unit and

2 units of ST Controller connection
Setting differences between DIII-NET main unit concentration
setting connector and Master/Slave
P.135, 136
[3] Setup of DIII-NET main unit concentration

connector
Plug and unplug the DIII-NET main unit concentration setting
connector of the ST Controller
P.137
[4] Version-up of software

Copy the downloaded software to the PCMCIA memory card and
insert the card into the ST controller for installation
P.138, 139
[5] Setup of language displayed on ST

Controller screen
Select the language to be displayed on the screen according to
the region to be used the ST Controller
P.140
[6] Enable switch setting for data backup

battery
Turn on the enable switch for the battery (This battery is used for
data backup of the ST Controller for power failure).
P.141
[7] Setup for Time Zone and

Daylight Saving Time
Select the Time Zone according to the region to be used the ST
Controller. Also set up the Daylight Saving Time if necessary.
P.142
[8] Setup of time for ST Controller Set up the current time

P.143
[9] Registration of Activation key (basic

software)
Input the downloaded Activation key
P.144
[ 10 ] Setup of Master/Slave for ST Controller Set up the Master/Slave for the ST Controller
P.145
Registration and setup preparation for the Registration and setting preparation for the air-conditioners, HRV,
[ 11 ] equipment to be monitored and controlled by ST Defrost Showcase etc., which are monitored and controlled by the
P.146-149 Controller ST Controller
Setting of equipment D III-NET addresses and registration of the

[ 12 ] Setting of DIII-NET addresses of connected equipment and
registration of equipment tobe monitored and controlled air-conditioner, HRV, Defrost adaptor, showcase etc., which are
by ST Controller monitored and controlled by the ST Controller
P.150-154
[ 13 ] Check of registered equipment through the

monitor
Check that the registered equipment can be monitored properly
P.155
132 Accessories
Workflow of setting modification after the ST Controller test operation
Page Item Outline
[ 14 ] Service login method from system menu Log in the ST Controller by the service personnel authority
P.156, 157
[ 15 ] Group name setup

Change the names of the air-conditioner, Defrost, Showcase etc.,
from the ST Controller
P.158, 159
[ 16 ] Setting method of monitoring the

temperature of showcase
Set up the monitoring of the upper/lower temperature limits of
showcase from the ST Controller
P.160, 161
[ 17 ] Setting method of defrost control Set up the defrost control from the ST Controller
P.162, 163
[ 18 ] Execution method of forced defrosting

control
Execute the forced defrosting control from the ST Controller
P.164, 165
[ 19 ] Setting of in-store abnormal alarm and

execution method of test operation
Set up the in-store abnormal alarm and execute the test operation
from the ST Controller
P.166, 167
[ 20 ] Cool/heat selection setting method for

indoor unit by ST Controller
Set up and modify the cool/heat option from the ST Controller
P.168
Registration and confirmation of the air-conditioner, HRV, defrost,

[ 21 ] Setting method for adding ST Controller
connection equipment
showcase etc., to be monitored and controlled
P.169 - 172 by the ST Controller
Accessories 133
[1] Download of software and Activation key
Before the local test operation, download the latest software

and the Activation key to be installed from the server to the ST
Controller, from the Activation management server.
Procedure (Refer to the download manual for details )
1. Download the latest software from the server and copy it to the PCMCIA card.
2. Register the MAC address and the software ID (The software ID is included in the ST
Controller main unit) with the Activation management server to obtain the Activation
key.
Outline of software and Activation key server

Activation management ST Controller main unit (DTC601C51) Option software
and download server (PPD etc.)
Option
Software ID
MAC software ID
address
Software ID
Hardware manual Software ID certificate
certificate
DIL
Overseas Customer
MAC address Activation Soft- bases etc
Software ID key ware
User information
Obtain the Activation key

by registering Activation Delivery
- the MAC address, key
- Software ID and
- User information Soft- - Software
ware installation :I:V:N:=:>
:;ID
- Activation Key :I:V:N:=:>
:;ID
input Software ID
- Copy to a PCMCIA card.
Install it to the ST Controller
SE main unit on the site.
134 Accessories
[2] Setting differences between 1 unit and 2 units of ST Controller connection
As described below, there are two types of setting for the ST Controller. The setting differs by the
number of ST controller(s) to be connected; 1 unit or 2 units. Before the ST Controller setup, check
with each condition and fill out the form in the next page for sorting out with referring to the table below.
1. Removal of DIII-NET main unit concentration setting connector

(The work procedure is described in P137)
Of the 2 units of the ST Controller connected to the D III-NET communication line, only
1 unit shall install the DIII-NET main unit concentration setting connector while another
unit shall not. The ST Controller with this connector will supply the power to the D
III-NET communication line.
* The ST Controller is shipped with this connector installed at the factory. When
connecting 2 units, make sure to remove either one of the connectors. For 1 unit
connection, keep the connector installed.
2. Setup of master concentration/slave concentration

(The setup method is described in P145)
To connect 2 units of the ST Controller, set up the 1 unit on the main concentration while the other
on the slave concentration. (Only the ST Controller on the master concentration can set the
enable/disable of remote controller and the temperature limit setting)
* When setting only 1 unit of the ST Controller, set it on the master concentration.
Below describes the relationship between the D III-NET main unit concentration connector and the
master concentration/slave concentration. Use it as the reference for setting.
Model name and number of units Setup of DIII-NET main unit concentration
to be connected setting connector Master/slave setup
ST Controller Use it with installing the main Set it on the master concentration
Connecting 1 unit concentration setting connector at (Enable/disable setting of remote
all times controller is always available)
Use 1 unit of them with the main Set either 1 unit on the master
ST Controller unit concentration setting connector concentration while another unit on
installed. the slave concentration.
Connecting 2 units Use another unit without the main
unit concentration setting connector Master concentration = Can set the
installed. enable/disable of remote controller
Slave concentration = Cannot set the
enable/disable of remote controller
Accessories 135
It is a memo field used for removing the D III-NET main unit concentration setting connector and
setting on the master concentration/slave concentration.
Fill in with reference to the examples.
- DIII-NET concentration setting connector

… Describe whether the equipment is the main or sub
- Master concentration/slave concentration

… Describe whether the equipment is master or slave
* Example 1 (ST Controller 1 unit connection)

Number of Setup of DIII-NET main unit concentration
units Model name setting connector Master/slave setup
Used ST Controller
Master slave
or MAC address: Installation or removal concentration or concentration
not used 0084F810160
Used ST Controller
Master slave
not used
* Example 1 (ST Controller 2 units connection)

Used ST Controller Master slave

not used 0084F810156
Used ST Controller Master slave

00804F810157
not used
* Customer system
Used ST Controller
Master slave
not used
Used ST Controller
Master slave
not used
136 Accessories
[3] Setup of DIII-NET main unit concentration connector
Figure 1 Location of screw <Caution>

Before this task, make sure that the power
supply of the ST Controller is turned off, since
there is a possibility of an electric shock.
In addition, the worker must eliminate the static
electricity by touching a grounded control panel
or others because the built-in P board is
susceptible to static electricity.
1. When working on the ST Controller installation,

check that the main unit concentration setting
connector is installed. The check method is
described below.
(It is shipped with this connector installed at
the factory).
Open the front panel to check the main unit
concentration connector.
The front panel is fixed with a screw indicated by
a circle in Figure 1. Remove the screw.
Figure 2 Location of hook Figure 4 After removing the screw, look at the front panel
from the above.
2. The upper part of the front panel is shown in

Figure 2.
It will be easier to open the front panel by
pushing down the 3 hooks (as shown in the
Figure 3) surrounded by the circles in the
Figure 2. Open the upper part of the ST
Figure 3 How to open the panel Controller and open the front panel by pulling the
screen toward the front.
Figure 5 Location of main unit concentration setting connector 3. The location of the main unit concentration
connector connection (CN1) section is shown in
Figure 5.
After the confirmation of the connector, close the

front panel.
t´Î˚Àv At this time, be careful to set the screw removed
in 1.
“” After closing the front panel, turn on the power
supply again.
The screen shown in the next page is displayed.
Accessories 137
[4] Version-up of software
Figure 1 PCMCIA card slot This section explains the method of

upgrading the ST Controller software to the
latest version which is downloaded from
the server.
Note: Be sure to upgrade the software to the latest
version.
1. Insert the PCMCIA card in which the software is

written into the PCMCIA card slot on the left side
of the ST Controller.
The slot is located in the circle of Figure 1.
Caution for inserting

Figure 2 Location of reset switch the PCMCIA card
Make sure to insert the PCMCIA card with facing
the back of the card (the surface without name
plate) to the front from the position where the
ST Controller is looked in front. If it is inserted
reversely, the card slot may be damaged.
2. When the PCMCIA card is inserted, turn on the

power of the ST Controller.
When the power is already turned on, reset it
according to the following instruction.
[Resetting ST Controller]
The reset switch is located on the left side of
the ST Controller as shown in Figure 2.
Figure 3 Initial screen of Version-up tool Press and hold for about three seconds with
using a tapered precision screwdriver or else.
The ST Controller is reset and restarted.
3. When turned the power on or restarted, the ST
Controller displays the Version-up tool initial
screen (Figure 3). Touch the ST Controller
screen.
The Touch Panel Calibration screen is displayed

(Figure 4).
Figure 4 Touch Panel Calibration screen

4. Following the instruction of the screen, touch the
"+" marks in turn with using the touch pen.
When the calibration is completed, the screen as
shown in Figure 5 in the next page is displayed.
138 Accessories
Figure 5 Version-UP start

5. Press the [OK] button on the screen of Figure 5
to display the screen of Figure 6 and to start up
the version-up process.
It takes about 2 minutes for the version-up.
Figure 6 Screen of version-up in progress
Figure 7 Screen of version-up in progress 6. Upon completion of the version-up, the screen
as shown in the Figure 7 appears. Remove the
PCMCIA card and press the [Restart] button on
the screen to restart.
Then, the version-up is completed.
Continue the process in the next page.
< Note >

When you restart it keeping the PCMCIA
card inserted, the version-up confirmation
screen is displayed again. In that case,
remove the PCMCIA card in the state
where the screen as shown in Figure 3 of
the previous page is being displayed and
reset the ST Controller in the way as
described in 2. in the previous page.
Accessories 139
[5] Setup of language displayed on ST Controller screen
Figure 1 Locale setting screen

Select the language to be displayed on the ST
Controller screen by the requirement of the user.
1. Select the language to be displayed on the Locale

setting screen with using the and
buttons.
(It doesn't affect the setting details)
2. From the Language Setting radio button (1),

select the language to be displayed on all the ST
Controller screens.
After a language is selected, press the [OK]
button (2) to change the language to be displayed
1 on screens.
2 Next, the screen shown in the next page is

displayed.
140 Accessories
[6] Enable switch setting for data backup battery
Figure 1Battery backup switch confirmation Set up for the switch that enables the data backup
screen battery. When it is already enabled, the screen as
shown in Figure 1 is not displayed. In that case, go
to the next page for the setup.
1. When the battery backup switch is turned off, the

confirmation screen in the left figure is displayed.
In that case, turn on the switch according to the
following instruction.
1
Figure 2 Location of switch 2. We explain how to turn on the battery backup
switch.
The switch is located on the left side of the ST

Controller which is circled. (Refer to Figure 2).
Enlarged view is shown in the Figure 3.
3. The circle in Figure 3 shown in the left

indicates the location of the switch. Use a
tapered precision screwdriver or else. Inside of
the switch is shown in Figure 4 in the left. Set
the switch knob to the upper side to turn the
Figure 3 Location of switch Figure 4 Switch diagram
switch ON. Set it to the lower side to turn it
OFF.
OFF 4. Set the battery backup switch to the "ON"
position and press the [OK] button (1) shown in
Upper
Figure 1.
(When it is not set to "ON", the screen 1 is
displayed again. Set the switch to the "ON"
position and press the [OK] button (1) again. )
<Caution>
Lower
Make sure to set the battery
backup switch to "ON". If it is
ON set to "OFF", some of the data
including the time data and others
may be deleted in the case of
power failure.
Accessories 141
[7] Setup for Time Zone and Daylight Saving Time
Figure 1 Time Zone Setup screen Set the Time Zone according to the region
1 to be used.
1. Figure 1 shows the Time Zone Setup screen.

Press the pull down menu (1) to display the
World Time Zone. Select the Time Zone of the
region to be used.
Next, in this section, set the ST Controller

to change the time automatically for the
Daylight Saving Time.
Figure 2 Daylight Saving Time Setup screen
1. To set the Daylight Saving Time, press (2) to
select "Activate".
The screen as shown in the Figure 2 is displayed.
2 Set the following 2 items here.
- The fields for the start month and time of the
- The fields for the end month and time of the
Press the button to display the pull-down

menu.
Set up the start and end of the Daylight Saving
Time.
After the setting is completed, press the [OK]

3 button (3).
The Time Zone and the Daylight Saving Time
have been settled. Then, the screen of the next
page is displayed.
142 Accessories
[8] Setup of time for ST Controller
Set up the current time.
Figure 1 Time Setup screen 1. Press the [Modify] button (1) to display the Date
and Time Setup screen (Figure 2).
1
3
Figure 2 Date and Time Setup screen 2. Set up the time with using the buttons described
below.
Upon completion of the time setup, press the [OK]
button (3) to settle the current time.
Next, the screen shown in the next page is
displayed.
* Description of buttons
Moves the item to be changed to the

2 left text box.
Moves the item to be changed to the
right text box.
Increases the numerical value in
increments of 10.
Decreases the numerical value in
increments of 10.
Increases the numerical value in
increments of 1.
Decreases the numerical value in
increments of 1.
The time can be set between the period from

"00:00:00: in 1/1/2004" to "23:59:59 in
31/12/2037".
<Note>
The alignment of the display in the Time Setup
text box (2) may be changed according to the
setting of "6. Selection of language".
Example) English: Day/Month/Year,
Hour/Minute/Second
Japanese: Year/Month/Day,
Hour/Minute/Second
Accessories 143
[9] Registration of Activation key (basic software)
Figure 1 Activation key input screen ST Controller works with the software installation
described in the Section 4 as well as the registration
of Activation key described in this section.
This section explains the input method of Activation
key of the basic software.
(* Refer to the Section 1 to obtain the Activation key.)
1. Press the [Modify] button (1) to display the

1 Keyboard screen (Figure 2).
Input the Activation key with using this keyboard.
(Input correctly because errors in capital
uppercase and lowercase letters cannot be
registered.)
The operating instruction of the Keyboard screen

is described below.
Figure 2 Keyboard screen

* Description of buttons
Change of keyboard
(Selection switch for Uppercase and
Lowercase letters, Spec-U and Spec-L)
Returns the cursor to the left by one
character
Advances the cursor to the right by

one character
Deletes all the input characters
Deletes one of the input characters
2 After the input, press the [OK] button (2) for

settlement.
Figure 3 Activation key input screen (after the input)
Input the Activation key to display the screen as

shown in Figure 3.
Input the Activation key and press the [OK] button

(4).
The Restart confirmation screen is displayed.
Press the [OK] button to restart the ST Controller.
After the restart, the screen as shown in the Section

10 is displayed.
3
4
144 Accessories
[10] Setup of Master/Slave for ST Controller
Figure 1 D-III NET Engineering screen

Set up the Master/Slave for ST Controller based on
the information sorted out in the Section 2.
1. Select either Master or Slave.

* For only 1 unit of the ST Controller,
set to Master.
2. Upon the selection, press the [OK] button (1).

(Attention: in the case where the other concentration

equipment is provided)
- Only the ST Controller which is set to Master can
set up enable/disable of remote controller and the
1 temperature limit
Accessories 145
[11] Registration and setup preparation for the equipment to be monitored and
controlled by ST Controller
Below mainly shows the registration and setup items with the ST Controller.
Check with each store condition and fill out the form in the next page for the ST Controller registration and
setup while referring to the examples in the table below. Then, sort it out and set up the ST Controller.
(1) Registration of indoor unit (Refer to page 150)
(2) Registration of HRV, D3Dio, D3Di and Defrost adaptor (Refer to page 151)
(3) Setup of HRV (Refer to page 151)
(4) Registration of showcase (Refer to page 152 to 153)
(5) Setup of names (Refer to page 159 to 160)
(6) Temperature monitoring setup for showcases (Refer to page 161 to 162)
(7) Control setup for Defrost adaptor (Refer to page 163)
* Example: Registration and setup of indoor unit, HRV, D3Dio, D3Di and Defrost adaptor (Two
addresses are used for 1 unit of Defrost adaptor)
HRV setting Defrost settings
Address Type Name Ventilation Controlled
mode Freshen up Air auto
volume Type Defrost Basis time Interval period
1-00 In/Unit East - - - - - - - -
1-01 In/Unit West - - - - - - - -
1-02 In/Unit South - - - - - - - -
1-03 In/Unit North - - - - - - - -
1-04 In/Unit Center - - - - - - - -
1-05 HRV Hrv Enabled(*) Enabled(*) Enabled(*) - - - - -
4-12 Defrost Def-1 - - - Refrigeration Enabled 03:00 8 Hours 15 Minutes
4-13 Defrost Def-2 - - - Freezing Enabled 03:00 4 Hours 15 Minutes
4-14 Defrost Def-3 - - - Refrigeration Enabled 05:00 8 Hours 15 Minutes
4-15 Defrost Def-4 - - - Freezing Enabled 05:00 4 Hours 15 Minutes
(1) (2) (5) (3) (7)

*: This setting is effective only for the HRV in the GA type or later. Do not apply this setting for the HRV not later than the GA type.
* Example: Registration of showcase (Maximum 3 addresses are used for 1 unit
of showcase IF)
Showcase setting
Adress Type Name Temperature Alarm Defrost adapter
Type monitoring monitoring Delay time
Defrost DIII Adress
1:17-1 Showcase fridge1 Refrigeration Enabled Enabled 60 Min Enabled 4-14
1:18-1 Showcase freezer1 Freezing Enabled Enabled 0 Min Enabled 4-15

(4) (5) (4)

* Example: Temperature monitoring setup for showcases
Showcase temperature monitoring setting
Name
Upper Lim. . Upper limit Lower Lim. . Upper limit Delay time
fridge1 Enabled 10˚C Enabled 5˚C 30 Min

freezer1 Enabled 0˚C Enabled -5˚C 30 Min

(6)
146 Accessories
It is a memo field for the registration and setup of the indoor unit, HRV, D3Dio, D3Di and Defrost adaptor.
Fill in the form with reference to the examples in the page 146.
* Customer system: Registration and setup of the indoor unit, HRV, D3Dio, D3Di and Defrost adaptor
HRV setting Defrost settings
Address Type Name Ventilation Air volume Controlled
Freshen up Type Defrost Basis time Interval
mode auto period
Accessories 147
It is a memo field for the showcase registration.

* Customer system: Registration of showcase
Showcase setting
Airnet
Type Name Temperature Alarm Defrost adapter
address Type Delay time
monitoring monitoring Defrost DIII Address
148 Accessories
It is a memo field for the temperature monitoring setup of the showcase.

* Customer system: Temperature monitoring setup for showcases
Showcase temperature monitoring setting

Name
Uppr Lim. Upper Lower Lim. Lower Delay(min)
Accessories 149
[12-1] Setting of D Ill-NET addresses of connected equipment and registration of

equipment to be monitored and controlled by ST Controller (For air-conditioners)
In this section, all the units of equipment to be monitored

and controlled by the ST Controller are registered and
set D-III NET addresses (air-conditioners are allocated
by the handy remote controller).
Set up according to the data sorted out in P 146 to 148.
1. With displaying the Figure 1 in the ST Controller

1 screen, set the address to each unit of equipment
Figure 1 Control point registration screen monitored and controlled by the ST Controller one
after another.
When all the units of equipment have been set
addresses, press the [Latest Refresh] button (1).
The latest state of connected equipment is
displayed.
* The "Connecting" display field

Check that each unit of equipment with set
address displays "Normal" in the "Connecting"
field.
* The "Type" display field,
When the connected equipment is an indoor
unit:
Press [Latest Refresh] button (1) to
automatically display "In/Unit" in the Type field.
(1) When the "Type" or "Connecting" is not

updated even if pressing the [Latest Refresh]
button (1), press [Latest Refresh] button
again after a while.
(It may take a while until the equipment is
recognized)
When the connected equipment is Di unit, Dio

unit, particular HRV or Defrost adaptor: The
Type field might remain "Unknown" even if
pressing the [Latest Refresh] button. The
setup procedure by the type of equipment is
described in the next page.
Figure 2 The screen after adding In/Unit 2. Addition of control points for air-conditioners
After checking that each unit of air-conditioners
with allocated address displays "Normal" in the
"Connecting" field, press the [Add all] button (2).
The "+" mark is added to the left of the
addresses of all air-conditioners displaying
"In/Unit" in the Type field and "Normal" in the
Connecting field.
2 If the control point is limited to air-conditioners, go
to the operation in the previous page.
If the control point includes other than the air-

conditioners (HRV, Di, Dio and Defrost), make
registrations according to the instruction in the
next page.
150 Accessories
[12-2] Setting of D III-NET addresses of connected equipment and registration of

equipment to be monitored and controlled by the ST Controller (For other than
air-conditioners)
Figure 1 Control point registration screen
1. With displaying the screen as shown in the left figure,
manually add the control points for HRV, Di unit, Dio
unit and Defrost adaptor after setting addresses to
each of them.
Set the address for the HRV with the handy remote
controller, and for the Di and Dio unit and the Defrost
adaptor with the DIP switch on the P board.
* Address setting policy for the Defrost adaptor
A unit of Defrost adaptor takes up 2 consecutive
1 addresses. If "4-14" is allocated to the address of
the Defrost adaptor, the Defrost adaptor is registered
as the 2 control points with "4-14" and "4-15".
Allocate address starting from large figures. For
more details on setting, refer to the test operation
Figure 2 Add type selection screen manual of the Defrost adaptor
Select the address to be added to the control point to

display the [Add] button (1). Press the button.
The add type selection screen as shown in Figure 2 is

displayed.
2. Select the type of equipment for the control point to be

added. Select the type of equipment with the radio
button and press the [OK] button (2).
The Control point registration screen as shown in
Figure 3 is displayed.
3. Only when selecting the HRV in the 2. above, select

2 the HRV address and press the [Modify] button (3).
The HRV setting screen as shown in Figure 4 is
Figure 3 Control point registration displayed.
When selecting types other than HRV in the above 2.,

go to 5.
4. When the end letter of the HRV model name indicates

that it is later than the GA model (The HRV models
released in 2005 or later), set "Enabled" to the items
pointed by (5),(6) and (7) and press the [OK] button (8).
Return to the screen as shown in Figure 3.
3
Basically, set to "Disabled" for all the models older than
4 the GA model.
Figure 4 HRV setting Operation for deleting control points
In the screen as shown in Figure 3, select the control

point to be deleted and press the [Delete] button (4).
For the deleted control point, the "-" mark is displayed
in the left of the address.
5
6
5. The "+" mark is displayed in the left of the address of
equipment being set up.
If there is more equipment to be added, repeat the
procedures from 1 to 4.
7
DAIKIN INDUSTRIES , LTD CB05A033
Accessories 151
[12-3] Setting of air-net addresses of connected equipment and registration of

showcases monitored and controlled by the ST Controller
Figure 1 Control point registration screen In this section, the showcase interface monitored and
controlled by the ST Controller is registered and set
the air-net addresses.
The air net address is set with the DIP
switch on the P board.
1 Although the numbers between 1 and 31 are
available for the air-net address, usually adopt the
number 17 or more.
For more details, refer to the installation manual
2 and test operation manual of the showcase
interface.
1. Monitor and control the showcase by the ST

Controller.
By the DIP switch on the P board of the showcase
interface, set the air-net address (17 - 31) to each
showcase interface monitored and controlled by the
Figure 2 Control point registration screen ST Controller one after another.
For more details, refer to the showcase interface
manual.
2. Upon completion of setting the address to all the

showcase interfaces, register the showcase from
3 the Control point registration screen as shown in
Figure 1.
4
3. Press the pull down menu (1) to select the
[Showcase]. The list of air-net addresses (2) for
registering showcases is displayed.
4. Select the same air-net address (from 17 to 31) (3)

as the air-net address set to the P board main body
of the showcase interface, and press the [Add]
button (4).
Figure 3 Showcase setting screen The Showcase setting screen as shown in Figure 3
is displayed.
Up to 3 showcases can be registered with
an address.
(Example: 17-1, 17-2 and 17-3)
152 Accessories
Figure 4 Showcase setting screen 5. Select the type of showcase, refrigeration or

freezing (5).
5
6. Set whether it monitors the inside temperature of
6 the showcase (6).
7
8 7. Set whether it monitors the abnormality of the
showcase by means of the point of contact (7).
With this screen, set the delay time for judging
9
abnormality (8), if the monitoring by the point of
contact is enabled. As the delay time here is for the
setting concerned with both the local and air-net
alarms, set an appropriate time by calling the
10 10 showcase manufacturers. For example, set "0"
11 minute to the showcase with the delay time setting
function and set "60" minutes for the showcase
without that function.
8. Set up whether to allocate the Defrost adaptor (9).

To enable the Defrost adaptor, set the
concentration address of the Defrost adaptor (10) in
this screen. Set the address of the Defrost adaptor
registered in the D III-NET test operation. (Refer to
the 12-2 Normal and test operation manual).
* When the Defrost adaptor is enabled, the time
13 zone for the defrosting is displayed in the
temperature trend graph of the showcase.
14
9. Upon completion of all the settings described in 5 to
8 above, press the [OK] button (11).
Returns to the Control point registration screen
(Figure 5) with "+" marks displayed in the left of
addresses.
Register all the showcases installed according to
the procedure described above.
10. To delete a registered showcase, select the

showcase to be deleted and press the [Delete]
button (13). To modify the registration
information, select the showcase to be modified,
and press the [Modify] button (14). The
Showcase setting screen (Figure 4) is displayed.
Modify the information with the screen.
In the last, carry out the settlement operation of

the control points in next page.
Accessories 153
[12-4] Setting of DIII-NET addresses of connected equipment and registration of

equipment to be monitored and controlled by the ST Controller (Settlement of
control points).
Figure 1 Control point registration screen Settlement of control points
Check that all the units of equipment to be

monitored and controlled by the ST controller are
marked with "+", press the [OK] button (1).
Press the [OK] button (1) to display the restart

confirmation screen. Restart it according to the
instruction of the screen.
After the restart, the main screen as shown in the

next page is displayed.
154 Accessories
[13] Check of registered equipment through the monitor
Figure 1 Monitoring screen

Check that the equipment registered in the previous
page can be properly monitored in the Monitoring
screen.
Check that all the units of equipment registered in the

Section 12 are displayed in the Monitoring screen.
In case that there is a unit of equipment not displayed

in the screen in spite of its registration, display the
menu by the procedure of "14. Service Login" , select
"Control point registration" and register again
according to the method in the Section 21.
Accessories 155
[14-1] Service Login method from system menu

The 14-1 and 2 sections explain how to display the
menu exclusively used for service personnel, which is
required for changing the setting of the ST Controller
again after the test operation.
1. Press the [S] (System) button (1) in the Monitoring

screen (Figure 1).
The System Setup screen is displayed (Figure 2).
1
Figure 2 System Setup screen
2. Press each point in the screen in the following
3 1 sequence; Upper right, Lower left, Upper left and
Lower right.
(Press in order of (1), (2), (3) and (4) in the left
figure).
2 4
3. The [Service Login] button (2) is displayed.
Press the button to display the Service password
input screen. Input "daikin" in lowercase letters.
(The uppercase letters are not accepted).
2
4. Press the button (3) to display the pull-
down menu and select [Service functions].
Then, the menu exclusively used for service
personnel is displayed in (4).
3
156 Accessories
[14-2] Service Login method when the Administrator password protection is enabled

The 14-1 and 2 sections explain how to display the
menu exclusively used for service personnel, which is
required for changing the setting of the ST Controller
again after the test operation.
1. Press the [S] (System) button (1) in the Monitoring

screen (Figure 1).
When the [S] (System) button is locked by the
Administrator Password, the Administrator
password screen is displayed (Figure 2).
1
2. Press each point in the Administrator password
Figure 2 Administrator password screen screen (Figure 2) in the following order; Upper
3 1 right, Lower left, Upper left and Lower right.
(Press in order of (1), (2), (3) and (4) in the left
figure)
The Administrator password input screen is
changed to the Service password screen
(Figure 3).
(The display of (2) is changed to "Service
password")
2 4
3. In the screen, input "daikin" in lowercase letters.
Figure 3 Service password screen (The uppercase letters are not accepted).
The System Setup screen (SE Mode) is

displayed (Figure 4).
2
Figure 4System Setup screen 4. Press the button (3) to display the pull-
(Service functions) down menu and select [Service functions].
Then, the menu exclusively used for service
personnel is displayed in (4).
Accessories 157
[15] Group name setup
Figure 1 System Setup screen 1. Log in the service according to the procedure in
"14. Service Login" and select [System].
2. Select [Zone/group list] (1) in the System Setup

screen (Figure 1) to press the [Execute] button
(2). The Zone/group list screen is opened (Figure
2).
Figure 2 Zone/group list screen

3 3. Select the group to be set a name by the (3).
Press the [Setup] button (4).
The Group Setup screen is displayed (Figure 3).
Figure 3 Group Setup screen

5
4. Press the [Modify] button (5).
The Group name input screen is displayed as
shown in Figure 4 in the next page.
158 Accessories
Figure 4 Group name input screen 5. With using the keyboard shown in Figure 4, input
the name within the space of the field pointed by
(6).
(If it doesn't fit in the space, reduce the number of
6
characters and input again)
9
[How to use the keyboard is explained]
8 (8):Switch button between "Upr Case",
"Lwr Case",
"Spec-U" and
7 "Spec-L"
(9):The button used to correct typing errors.
10 Each press of this button deletes a character
in the left from the cursor.
Figure 5 Group Setup screen (10): The button used to move the cursor.
55
Upon input all the name, press the [OK] button (7)
11 Press the [Cancel] button for cancel.
12 6. Press the [Modify] button (11) of the "Description"

to input the name in the same way as 5. described
above.
p q
13
7. Press the " " or " " button (12) to select an icon.
17 (Any icon does not affect the operation of the
group)
8. For the air conditioner, press the [Temp Limit]

button (13) to display the Temp Limit screen.
Figure 6 Temp Limit screen
Select [Enabled] or [Disabled] (14) for the
14 temperature limit setting of the group currently
selected.
15 When selecting [Enabled], set up the limit range
with the [Modify] button (15) and press the [OK]
button (16).
Returns to the Group Setup screen (Figure 5).
Upon completion of all the settings of the Group
Setup screen (Figure 5), press the [OK] button (17)
16
to return to the screen of the Figure 7.
9. With the [Up] and [Down] buttons (18), you can

change the display position of the group currently
selected within a zone.
Figure 7 Zone/group list screen
10. Upon completion of setting up names for all the

units of equipment, press the [OK] button (19) in
the end.
18
Returns to the System Setup screen (Figure 1).
(Press the [Cancel] button to cancel the setting)
19
Accessories 159
[16] Setting method of monitoring temperature of showcases
Figure 1 System Setup(System) screen 1. Log in the service according to the procedure in
"14. Service Login" and select [System].
2. Select [Showcase temperature monitoring] (1) in

the System Setup (System) screen (Figure 1).
Press [Execute] button (2) to display the
Showcase temperature monitoring screen (Figure
2).
Only for the showcase that is enabled the

1
"Temperature monitoring" (6) described in the
p24 of the normal and test operation manual,
this setting is listed in the Showcase
2
temperature screen (Figure 2). This setting is
required only for monitoring the upper or lower
limit of showcase temperature.
3. Select the showcase to be set (3) and press the

Figure 2 Showcase temperature monitoring screen [Setup] button (4) to go to the Showcase
temperature monitoring screen (Figure 3), or to
set "Enabled" for [Upper limit] (5) and/or [Lower
limit] (6) as required.
Figure 3 Showcase temperature monitoring screen
5 5
6 6
160 Accessories
Figure 4 Showcase temperature monitoring screen 4. If the upper limit monitoring and/or lower limit
monitoring is enabled,
[Upper limit], [Lower limit] (7),
7 8 [Modify] button (8) and
[Delay time] (9)
are displayed.
7 8
5. To change the upper and/or lower limit setting
values, press the [Modify] button (8) to display
the numeric value input screen (Figure 5) in
which the temperature can be set in steps of 1
10 degree centigrade over the range between -50
9 and 50 degrees centigrade.
6. The [Delay time] setting (9) is displayed only

when either upper or lower limit monitoring is
Figure 5 Numeric value input screen enabled.
The delay time can be set at intervals of 10
minutes in the range between 30 minutes and
120 minutes.
The Delay time is applied to both upper and lower
limits.
7. Upon completion of the settings for the upper and

lower limit monitoring and the Delay time, press
the [OK] button (10) to return to the Showcase
temperature monitoring screen (Figure 6).
8. According to the procedures from 4 to 7

described above, set up the showcase to be
monitored the upper and lower temperature limits
one after another.
Upon completion of all the settings, press the
Figure 6 Showcase temperature monitoring screen [Close] button (11) to return to the System Setup
screen (Figure 1 in the previous page).
11
Accessories 161
[17] Setting method of defrost control

1. Login according to the procedure in "14. Service
Figure 1 System Setup (Service function) screen Login" and select [Service function].
Select [Defrost settings] (1) in the menu (Figure 1)
and press the [Execute] button (2) to display the
Defrost settings screen (Figure 2).
2. Set up the defrost for refrigeration in order to

execute the defrosting control for refrigeration
showcase.
1 * If 2 units of ST controller are connected, this
setting shall be made only for the ST controller
configured to the main concentration.
From the Defrost adaptor registered in the Defrost
settings screen (Figure 2), select the address of the
2 Defrost adaptor (3) to be set refrigeration, and press
the [Setup] button (4).
Figure 2 Defrost settings screen The Defrost settings screen is displayed (Figure 3).
Set "Refrigeration" for the Type (5).
Set "Enabled" for the Defrost control (6), make
settings for the "Basis time"(7), "Interval"(8) and
"Controlled period"(Time for defrost) (9) for the
Defrost control of the refrigeration showcase (Figure
3 4), and then press the [OK] button (10).
Next, set the defrost for freezing in order to execute

the Defrost control for freezing showcase.
From the Defrost adaptor registered in the Defrost
4 11 settings screen (Figure 2), select the address of the
Defrost adaptor (3) to be set freezing, and press the
[Setup] button (4).
The Defrost settings screen is displayed (Figure 3).
Figure 3 Defrost settings screen Set "Freezing" for the Type (5).
Set "Enabled" for the Defrost control (6), make
settings for the "Basis time"(7), "Interval"(8) and
"Controlled period"(Time for defrost) (9) for the
Defrost control of the freezing showcase (Figure 4),
5 and then press the [OK] button (10).
6 (7) Basis time (The setting of reference time for the

Defrost control can be selected from the values
shown below)
0:00, 01:00, 02:00, 03:00, 04:00, 05:00, 06:00,
07:00, 08:00, 09:00, 10:00, 11:00 (The initial
value: 03:00.)
(8)Interval (The execution interval from the

Figure 4 Defrost settings screen
reference time can be selected from the values
shown below)
4, 6, 8 and 12 (hour)
(The initial value: 6 hours)
(9)Controlled period (The Defrost control execution

6 time can be selected from the values shown
below). 0, 15, 20, 30, 40 and 50 (minutes)
7
(The initial time: 30 minutes)
8
10 Upon completion of all the Defrost adaptor settings,
9 press the [Close] button (11) to return to the System
Setup screen (Figure 1).
162 Accessories
Example)If "03:00" is set for the reference time, 6 hours for the execution
interval and 30 minutes for the control execution, the defrost is
executed on 03:00 to 03:30, 09:00 to 09:30, 15:00 to 15:30 and
21:00 to 21:30.
30 minutes
(Defrost control execution time) 30 minutes 30 minutes 30 minutes
Reference
time 3:00 9:00 15:00 21:00
6 hours 6 hours 6 hours

Execution interval
8. Confirmation procedure for Defrost adaptor operation

Execute following operations according to the procedure described in the
previous page.
(1) In the Defrost control setting list screen and the Defrost control setting
screen, modify the settings for both the refrigeration and freezing as follows.
-Reference time: 1:00
-Control time: 20 minutes * Any time can be set for the defrost interval
(2) Change the time setting for the ST Controller to "0:55"
(3) the defrosting starts 5 minutes later and continues for 20 minutes.
With the trend graph screen, confirm that the inside temperature of the
showcase is changing along with the defrost control.
(Normal cooling for 5 minutes - Temperature rise by the defrost for
20 minutes - Return to normal cooling)
(4) After the confirmation, return the time setting and the defrost control setting
to the normal value.
* Execute this process after checking the ST Controller setting and the normal
operations of all the units of equipment including the showcase.
* After the checking, make sure to adjust the time setting and the defrost
control setting to the correct value.
Accessories 163
[18] Execution method of forced defrosting control
Figure 1 System Setup(Service function) screen 1. Log in the service according to the procedure in
"14. Service Login" to select [Service function].
Select [Forced defrosting control] (1) in the menu
Forced defrosting control screen (Figure 2).
2. In the Forced defrosting control screen (Figure 2),

Figure 2 Forced defrosting control screen
select the [defrost adaptor] (3) to be executed
the forced defrosting, and press the [Begin]
button (4) to display the Forced defrosting setting
screen (Figure 3).
3
3. From the pull-down menu, select the [Timer

Figure 3 Forced defrosting setting screen
(min)] (5) which is the execution time of forced
defrosting.
Upon completion of setting, press the [Begin]
button (6) to display the screen as shown in the
next page (Figure 4).
(The forced defrosting is terminated at the time
of lapse of setting time (5) after starting control
without regard to the presence or absence of
5 termination operation of the forced defrosting
described below)
164 Accessories
Figure 4 Confirm screen 4. For the start of the forced defrosting, press [Yes]
(7) to execute the forced defrosting.
The forced defrosting control screen is displayed
(Figure 5).
5. The forced defrosting starts with displaying

Figure 5 Forced defrosting control screen "Forced defrosting is underway" (8) in the Status
field of the Forced defrosting control screen.
6. To terminate the forced defrosting, press the

[End] button (9).
8
Accessories 165
[19] Setting of in-store abnormal alarm and execution of test operation
Figure 1 System Setup (Service function) screen In-store abnormal alarm function is designed for the
customer who uses the dedicated monitoring mode.
As the dedicated monitoring mode will is not used for
this case, make sure to set "Disabled" (3) for the
dedicated monitoring mode. Below explains the
setting method and the test operation method for
details.
1 1. Log in the service according to the procedure in

"14. Service Login" and select [Service
function].
Select [Setting for error reporting] (1) in the
2 menu (Figure 1) and press the [Execute] button
(2) to display the Setting for error reporting
Figure 2 Setting for error reporting screen screen (Figure 2).
2. As the in-store abnormal alarm function is not

used, make sure to set "Disabled" (3) for the
dedicated monitoring mode.
3 Only when the line fault occurs, the in-store
abnormal alarm screen is displayed, and the
main unit buzzer and the external buzzer are
sounded.
3. Press the [Stop buzzer] button (4) to stop the

main unit buzzer and the external buzzer and to
Figure 3 In-store abnormal alarm screen
return to the Monitoring screen (4).
4
166 Accessories
Check that the function works properly by testing the

Figure 5 Setting for error reporting screen
main unit buzzer and the external buzzer.
Check by the procedure described in 4. below.
4. For the test of the main unit buzzer, press the

[ON] button (5) of the main unit buzzer to change
into the [ON] button in non-display and the [OFF]
button (6) in display. Then, the main unit buzzer
(option) beeps.
To stop the main unit buzzer, press [OFF] button
5 7 (6) or [OK] button (9).
9
For the test of the external buzzer, pressing [ON]
button (7) of the external buzzer will clear the
[ON] button itself but will display the [OFF] button
Figure 6 Setting for error reporting screen (8) instead, followed by the sound of the locally
installed buzzer (option).
To stop the external buzzer, press the [OFF]
button (8) or the [OK] button (9).
Then, the test of the main unit buzzer and the

external buzzer is completed.
5. Press the [OK] button (9) in the Setting for error

reporting screen (Figure 5) to return to the
System Setup (Service function) screen as
6 8 shown in the Figure 1 of the previous page.
Accessories 167
[20] Cool/heat selection setting method for indoor unit by ST Controller
Usually, the cool/heat selection is set by the handy

remote controller of the indoor unit and can be also
make settings or changing from the ST Controller. In
Figure 1 Cool/Heat Selecting screen this section, we explain how to do it.
1. Log in the service according to the procedure in

"14. Service Login" to select [Service functions].
Select [Cool/Heat selection setting] in the menu to
display the screen as shown in Figure 1.
The left figure illustrates an example in which

Cool/Heat selection has been set by the handy
remote controller. In this example, the Cool/Heat
selection is set with "2-09".
2. Below quotes the operation examples.

<Example>To shift the Cool/Heat selection
setting to "2-13".
2 1
Release the Cool/Heat selection setting of "2-09"
by pressing the [Release] button (1).
Figure 2 Now Selecting Next, press the [Latest Refresh] button (2).
3. Check that all the Cool/Heat Option of the same

refrigerant system address ("1" in this case) are
set to "Now Selecting".
(If they are not set "Now Selecting", press the
[Latest Refresh] button (2) again after a while).
4. Press the [Setup] button (3), keeping to select

"2-13".
2 3
Figure 3 After shifting the cool/heat selection 5. Check that all the Cool/Heat Options for "2-13"
are set to "Cool/Heat Enabled" in the Cool/Heat
Option and other options than "2-13" are set to
"Cool/Heat Disabled‚O in the same system
address ("1" in this case).
(If they are not set to "Cool/Heat Enable" or
"Cool/Heat Disable", press the [Latest Refresh]
button (2) again after a while)
Upon check completion, press the [Close] button

(4) to complete the Cool/Heat selection setting.
Then the setting modification is completed.
4
168 Accessories
[21-1] Setting method for adding ST Controller connection equipment (For air-
conditioners)
Figure 1 Control point registration screen This section explains how to add the unit of
equipment to be connected with ST Controller after
the completion of the test operation.
1. Set the D III-NET address for the equipment to

be added.
2. Next, Log in the service according to the

procedure in "14. Service Login" to select
[Service functions].
Select [Control point registration] in the menu to
display the screen as shown in Figure 1.
For the equipment to which an address is set,

"Unknown" is displayed for the Type and "NG"
for the Connecting at the beginning.
Then, press the [Latest Refresh] button (1).
Figure 2 Control point addition
3. Check that Connecting field of the air-conditioner
being set an address turns to "Normal". (If it
holds "NG", press the [Latest Refresh] button (1)
again after a while).
1 (When it does not still turn to "Normal", check
again that the address is properly set).
3
Check that the "Normal" is displayed for the
2 Connecting to select the address of the unit of
equipment to be added, then press the [Add]
button (2).
(For 2 or more units, press the [Add all] button
(3)).
The "+" mark is displayed in the left of the
4 address. Press the [OK] button (4) and restart
the ST controller following the instruction of the
screen.
Figure 3 Main screen
4. The addition of equipment is completed if the
presence of the added equipment is confirmed
through the monitor in the main screen
displayed after the restart.
*: To delete the Control points, refer to the section

of "Operation for deleting Control
points" in page 151.
Accessories 169
[21-2] Setting method for adding ST Controller connection equipment (For other than
air-conditioners)
This section explains how to add the ST Controller
connection equipment after the completion of the
test operation.
1 1. Allocate the D III-NET address for the equipment

to be added.
2. Next, Login according to the procedure in "14.

Service Login" and select [Service functions].
Select [Control point registration] in the menu to
display the screen as shown in the Figure 1.
Figure 2 Control point addition For the equipment to which an address is

allocated, "Unknown" is displayed for the Type
and "NG" for the Connecting at the beginning.
Then, press [Latest Refresh] button (1).
3. Confirm that Connecting field of the unit of

1
equipment, to which an address is allocated, has
turned into "Normal".
(If it holds "NG", press [Latest Refresh] button (1)
2 again after a while).
(Even it does not turn into "Normal", confirm
again whether the address is properly allocated).
When you confirm that the "Normal" is displayed

4 for the Connecting, select the address of the unit
Figure 3 Add type selection screen of equipment to be added, then [Add] button (2).
The Add type selection screen as shown in the
Figure 3 appears.
4. Select the type of equipment for the Control point

to be added. Select the type of equipment with
the radio button and press [OK] button (3).
Returns to the screen as shown in the Figure 2 in
which selected type of equipment is displayed in
the Type field.
If the type of added equipment is HRV, make

settings with referring to 3 and 4 in page 151.
3 Next, press [OK] button (4) to restart following

Figure 4 Main screen the instruction of the screen.
5. The addition of equipment is completed if you

confirm the presence of the added equipment
through the monitor in the main screen displayed
after the restart.
*: If you want to delete the Control points, refer to

the section of "Operation for deleting
Control points" in page 151.
170 Accessories
[21-3] Setting method for adding showcase to be connected with ST Controller
This section explain how to add the showcase to be

connected with the ST Controller after the completion
Figure 1 System Setup (Service function) screen of the test operation.
1. Set the air-net address of the showcase interface

to be added.
2. Next, Log in the service according to the

1
procedure in "14. Service Login" to select
[Service functions].
Select [Control point registration] (1) in the menu
Control point registration screen as shown in
Figure 2.
2

3. Upon setting an address for the showcase to be
added, register the showcase to be added from
the Control point registration screen as shown in
Figure 2.
3
4. Press the pull down menu (3) to select the
5 [Showcase]. List of air-net addresses (4) for
registering showcases is displayed.
6
4 5. Select the same air-net address (from 17 to 31) (5)
as the air-net address set to the P board main
body of the showcase interface, and press the
[Add] button (6).
The Showcase setting screen as shown in the
Figure 3 is displayed.
Figure 3 Showcase setting screen Up to 3 showcases can be registered

with an address. (Example: 17-1, 17-2
and 17-3)
Accessories 171
Figure 4 Showcase setting screen 6. Select the type of showcase, refrigeration or

7 freezing (7).
8 7. Set whether it monitors the inside temperature of

the showcase (8).
9
10 8. Set whether it monitors the abnormality of the
showcase by means of the point of contact (9).
11 With this screen, set the delay time for judging
abnormality (10), if the monitoring by the point of
contact is enabled. As the delay time here is for
the setting concerned with both the local and air-
net alarms, set an appropriate time by calling the
12 12 showcase manufacturers. For example, set "0"
13 minute to the showcase with the delay time
Figure 5 Control point registration screen setting function and set "60" minutes for the
showcase without that function.
9. Set up whether to allocate the Defrost adaptor

(11). To enable the Defrost adaptor, set the
concentration address of the Defrost adaptor (12)
in this screen. Set the address of the Defrost
adaptor registered in the D III-NET test operation.
(Refer to the 12-2 Normal and test operation
manual)
14
* When the Defrost adaptor is enabled, the time
16 zone for the defrosting is displayed in the
15
temperature trend graph of the showcase.
Figure 6 Restart confirmation screen

10. Upon completion of all the settings described in 6
to 9 above, press the [OK] button (13).
Returns to the Control point registration screen
(Figure 5) with "+" marks displayed in the left of
addresses.
Register all the showcases added according to
the procedure described above.
11. To delete a registered showcase, select the

showcase to be deleted and press the [Delete]
button (14).
To change the registration information, select the
showcase to be modified, and press the [Modify]
Figure 7 Monitoring screen button (15).
The Showcase setting screen (Figure 4) is
displayed. Modify the information with the screen.
12. Upon completion of the setting for addition, press

the [OK] button (16) to display the Restart
confirmation screen (Figure 6). Restart the ST-
Controller following the instruction of the screen.
After the restart, the Monitoring screen as shown
in the Figure 7 is displayed.
172 Accessories
Guideline for numbers of showcases and allocation of addresses (Example of allocation)
Chilled food Chilled food Chilled food

Lunch
showcase showcase showcase
Office showcase
SC1 SC2 SC3 SC4 Warehouse
Shop
controller
1 2 3
showcase
Freezer
Take this shop controller
as the starting point.
Showcase interface of
address 17 1 2 3
SC5
Counter
address 18
Walk-in cooler
Kitchen
address 19
1 2 3
SC6
Ice box
Entrance
∗ Allocate the numbers of showcases and addresses in a
clockwise direction.
Accessories 173
AirNet System (Reference) ED81-547
10.2 AirNet System (Reference)

10.2.1 Remote Monitoring Specifications
1. Overview of Remote Monitoring on Convenience Pack
The Convenience Pack includes Convenience Pack ZEAS-AC that controls the freezer showcase, refrigerating
showcase and air conditioner with a single outdoor unit, and Convenience Pack ZEAS-C that does not incorporate
the air conditioner. The remote monitoring is designed to monitor not only the said equipment but also abnormal
temperatures inside the showcases, booster units, SkyAir, and others.
Name of equipment Number of units
Convenience Pack ZEAS-AC
1 unit of either type
Convenience Pack ZEAS-C
Booster unit (for 2-stage compression) 0 to 2 units
Refrigerating showcase (purchased) 4 to 10 units
Freezer showcase (purchased) 1 to 2 units
SkyAir and VRV multi system 0 to 2 units
For LC functions, use the controller dedicated to remote-control Convenience Pack, "ST Controller". This ST
Controller makes it possible to perform equipment control such as the defrost control of air conditioners and
showcases in addition to the conventional LC functions, thus becoming an indispensable part for the Convenience
Pack. (The ST Controller is not a service part, but a product of Manufacturing Division of Daikin.)
The following section shows procedures for monitoring the individual equipment.
(1) Convenience Pack ZEAS-AC and ZEAS-C
Retrieves data on equipment directly from DIII-NET line and monitors the Convenience Pack. Like DIII-NET VRV
Multi system, indoor units and outdoor units* are separately monitored.
* The Convenience Pack ZEAS-C only monitors the outdoor units.
(2) Booster unit

It transmits via the adapter PC board built-in the inverter box lower part.
(3) Freezer/Refrigerating Showcase

Use the showcase interface developed for convenience stores to monitor the abnormalities of showcase
temperatures and temperature contacts. A single showcase interface is able to monitor 3 units of showcases.
(4) SkyAir
Use the SA AirNet adapter to retrieve data on the equipment from IN-OUT transmission line and convert it into DIII-
NET, thus monitoring SkyAir.
Name of equipment Part required for monitoring
Convenience Pack ZEAS-AC None
Convenience Pack ZEAS-C None
Booster unit It corresponds with the inverter box.
Refrigerating showcase Showcase interface
Freezer showcase Showcase interface
SkyAir and VRV multi system SA AirNet adapter
174 Accessories
ED81-547 AirNet System (Reference)
2. Wiring Image and Components
Outdoor unit
DIII-NET
INV box Indoor unit

Booster unit
Cooling command
to refrigerator
Thermistor
Cooling
command
for
refrigeration
ST controller
Defrost control panel
Refrigerator Refrigerator Refrigerator Freezer

AN
relay Modem
Abnomal panel Public line
Output Temperature
thermistor
ACC
Showcase IF Showcase IF Alarm relay

panel
DIII-NET Remote panel
Item Part name

Parts required only for remote monitoring Modem
Parts common to remote monitoring and ST controller, Showcase IF
equipment control
Parts required only for equipment control Defrost control panel, Buzzer unit
• For Convenience Pack ZEAS-C, the indoor units are connected to the outdoor unit of a different
system.
• If the freezer showcase is of independent type, no booster units will be connected.
The table below lists parts required for the control and monitoring of equipment.
Function related to equipment control Function related to remote monitoring
Air conditioner control/monitoring, showcase LC functions (prediction of malfunction and
ST Controller
monitoring, and defrost control/monitoring detection of abnormality)
Buzzer unit Abnormality alert to stores –
Modem – Communication with control center
Defrosting control panel Cooling operation command and defrosting –

command
Retrieving of data on showcase temperatures
Showcase interface Retrieving of data on showcase temperatures and and abnormal contacts →Output to ST
abnormal contacts → Output to ST Controller Controller
Accessories 175
3. Procurement Parts and Materials

The following table lists standard parts required for the Convenience Pack.
Part Name Q'ty Part No. Others
ST Controller 1 To be procured by Sales
*1
Sept.
Modem 1 Obtain locally
Modem cable 1 999110A
Parts related to Showcase interface ** To be procured by Sales
*1
showcase Dept.
Heat exchange thermistor (8 m) 999038A
Heat exchange thermistor (5 m) ** 999037A For number of showcases
*2
Heat exchange thermistor (2.5 m) 999036A
Parts related to Low pressure sensor 1 1511402
booster unit
(for 1 unit) High pressure sensor 1 1420296
Discharge pipe thermistor (8 m) 1 999045A *3
Heat exchange thermistor (8 m) 1 999038A
(Suction pipe)
Ferrite core 2 Not registered TDK2CAT3035
*1 Since parts "to be procured by Sales Dept." are not used for remote monitoring, Service Dept. is
not required to procure these parts.
*2 If these thermistors are not long enough, piece thermistors. (Even though thermistors are
pieced, errors due to resistance values can be ignored.)
*3 For details on the connection, refer to information in the section of the booster unit.
(Be aware that the pressure sensors are not the AirNet standard pressure sensors.)
Procure the parts listed in table below on an as-needed basis. (Since the necessity of these parts depends on site
situations, judgment of necessity is to be made by responsible personnel for DFC.)
Part Name Q'ty Part No. Others
LC storage box 1 999016A Used to store ST Controller and Modem.
Used for power supply to ST Controller
Table tap 1 999018A
and Modem.
Parts related to Used for dummy temperature thermistor.
showcase Heat exchange thermistor (1.6 m) ** 999035A
*1
Parts related to
booster unit Gauge joint with check valve 2 292637 Used for pressure port. *2
(for 1 unit)
*1 In order to conduct no temperature monitoring but only abnormal contact monitoring, the dummy
temperature thermistor is required. (If this thermistor is incorporated in the showcase interface, it
is not required to provide. Have this thermistor come with the unit shipped in April 2003 or later?)
*2 Since the booster unit has no pressure ports, provide the pressure port.
176 Accessories
The following materials should be provided for the remote monitoring of the Convenience Pack.
(1) DIII-NET communication line.
(2) Silicone sealant (used to prevent moisture from entering flared sections)
(3) Extension cable for temperature sensors (not particularly specified)
4. Scope of Works
The construction work of Convenience Pack includes works related to equipment installation, remote monitoring,
and a variety of settings of the ST Controller.
• Share parts and wirings used for the remote monitoring with the equipment control.
• Conduct remote monitoring works in parallel with the equipment installation work.
Table below shows the scope of previous works for reference. The scope of actual works is to be determined in
mutual consultation.
(Service Planning Dept. is under study on the scope of works.)
DFC AIR TECHNO
Equipment related Procurement and installation of outdoor unit
Procurement and installation of booster unit
Procurement and installation of inverter unit
Procurement and installation of indoor unit
Controller/Monitor Procurement and mounting of Modem
related
Mounting of showcase interface
Procurement and mounting of pressure and temperature Preparation of booster unit pressure sensor port, if under-
sensors roof wirings are required as shown in the left column.
• SA AirNet adapter for booster unit
• Showcase interface
Procurement, mounting, wire connection and setting of
ST Controller
Procurement, mounting, wire connection and setting of
defrost control panel
Procurement, mounting and wire connection of buzzer
unit
Wiring and Wire connection to DIII-NET Wiring of DIII-NET (e.g. under-roof wirings)
connection • ST Controller, outdoor unit and showcase interface
Wiring and connection of inverter box If under-roof wirings are required as shown in the left
column
Connection of telephone line to Modem Procurement and connection of telephone line
Connection of power supply line for showcase interface Connection of power supply line for showcase interface
Accessories 177
5. Functions of Showcase Interface

The showcase interface is used to connect between the ST Controller and the showcase and enables monitoring of
inside temperatures and abnormal contacts. This interface has three ports for temperature thermistor input and
another three ports for abnormal contact input for combined use, which are adaptable for a maximum of three
showcases.
Data retrieved with the showcase interface is transmitted to the ST Controller, thus enabling local and remote
monitoring of temperatures and abnormalities. Besides the said monitoring, the interface makes it possible to
monitor room temperatures, abnormal contacts for ground leak circuit breakers, and others. Furthermore, the control
PC board was produced through making modification to the SA AirNet adapter.
The abnormal contacts are retrieved on a one-contact/equipment basis and identified with equipment that outputs
the abnormal contact.
TH2 Temperature sensor

Temperature TH3
input
TH4
DIII-NET
Abnormal ON1
contact input ON2 Abnormal
ON3 contact
Showcase IF
Temperature sensor
Since only one AirNet address can be set with the

showcase interface, each showcase identifies equipment
with AirNet address + Port No.
Abnormal
contact
Port 1 → TH2 (temperature) and IN1 (abnormal contact)
Temperature sensor
Connection of multiple units of equipment to

an abnormal contact is prohibited.
This connection disables identification of
equipment in malfunction.
If the AirNet relay panel has a shortage of relays, add them.

If the showcase interface has also such a shortage, add relays.
178 Accessories
6. Booster Unit
Hanyo unit3 wiring

Inverter box
EC2 EC1
CN-IF
Supplied cable (1)
D3-NET system transmission line (2)
Discharge pipe (5)

Suction pipe (6)
High-pressure sensor (3)

Low-pressure sensor (4)
Booster Unit
Connector # Description How to connect
CN-IF Connect the end coated with a black heat shrinkable tube to
(1) For supplied cable the CN-IF terminal of Booster unit PCB and the other end to
(X141A) the CN-IF terminal of the HANYO-Unit3.
F1 D3-NET system Connect to the F1 and F2 terminals of the ST controller (on
(2)
F2 transmission line the rear panel) or other D3-NET system device.
Pressure sensor
(3) S1NLP Attach to low-pressure pressure port on the booster unit
(low)
Pressure sensor
(4) S1NPH Attach to high-pressure pressure port on on the booster unit
(high)
Discharge pipe Attach to booster unit discharge pipe.

(5) X5A(TH3)
sensor Make thermistor cable a loop and clamp with ferrite filter.
Suction pipe Attach to booster unit suction pipe.

(6) X6A(TH4)
sensor Make thermistor cable a loop and clamp with ferrite filter.
(7) R/L
Power 200 to 240 V AC, 50/60 Hz
(8) S/N
Accessories 179
Hnayo unit3 AIRNET adapter setup (Booster unit)
(1) A/N address assignment OFF ON
1
Set an A/N address of the unit using DS3 and DS4 DIP-switches.
The unit address must be unique in the same D3-NET system.
DS3
DS4 DS3
4 3
A/N address
ADDRESS
8 7 6 5 4 3 2 1
OFF OFF OFF OFF OFF Not configured
5
OFF OFF OFF OFF ON 1
DS4
OFF OFF OFF ON OFF 2
7
OFF OFF OFF ON ON 3
8
OFF OFF ON OFF OFF 4
OFF OFF ON OFF ON 5
In this example, the
OFF OFF ON ON OFF 6 A/N address 17 is
OFF OFF ON ON ON 7 assigned.
OFF ON OFF OFF OFF 8
OFF ON OFF OFF ON 9
OFF ON OFF ON OFF 10
OFF ON OFF ON ON 11
OFF ON ON OFF OFF 12
OFF ON ON OFF ON 13
OFF ON ON ON OFF 14
OFF ON ON ON ON 15
OFF
ON OFF OFF OFF OFF 16
ON OFF OFF OFF ON 17
ON OFF OFF ON OFF 18
ON OFF OFF ON ON 19
ON OFF ON OFF OFF 20
ON OFF ON OFF ON 21
ON OFF ON ON OFF 22
ON OFF ON ON ON 23
ON ON OFF OFF OFF 24
ON ON OFF OFF ON 25
ON ON OFF ON OFF 26
ON ON OFF ON ON 27
ON ON ON OFF OFF 28
ON ON ON OFF ON 29
ON ON ON ON OFF 30
ON ON ON ON ON 31
(2) Sensor setting

Set S1LP, S1HP, R4T, R3T on. Sensor Setting
S1HP
S1LP
DS2-4 DS2-3 DS2-2 DS2-1 DS1-4 DS1-3 DS1-2 DS1-1

R6T
R5T
R4T
R3T
R2T
R1T
R6T R5T S1LP S1HP R4T R3T R2T R1T OFF

OFF OFF ON ON ON ON OFF OFF
DS2 DS1 ON
(3) DIP-switches for initial setting
Set all bits off.
Initial Setting
8 7 6 5 4 3 2 1
OFF
DS8 DS7 ON
180 Accessories
7. AirNet Address Assignment Guidelines

Assign the number of showcase and the addresses of showcase interface in the clockwise order from the office (i.e.,
the installation location of ST Controller) viewing from the top of the store.
Equipment or interface AirNet address
ZEAS-AC outdoor unit 1 to 16
ZEAS-C outdoor unit (Make settings from 1 in the increment order.)
SA AirNet adapter 2 to 16
(Booster unit) (Address of outdoor unit +1)
SA AirNet adapter 2 to 16
(SkyAir) (Address of outdoor unit + Address of booster unit)
Showcase interface 17 to 32
(Make settings from 17 in the order of serial number.)
ZEAS-AC indoor unit 2 to 16
ZEAS-C indoor unit (Make settings from 2 in the increment order.)
ZEAS-AC
(1) Setting of outdoor unit AirNet address
Press and hold the "MODE" button on the outdoor unit PC board for a period of 5 seconds or more, thus setting
the system to PAGE NO. 2 (LED20 ON).
Press the "SET" button 13 times.
Press the "RETURN" button to set the system to AirNet address setting mode.
Press the "SET" button to set the AirNet address to a desired address.
Press the "RETURN" button twice to save the AirNet address.
Press the "MODE" button to return the system to normal mode.
(2) Setting of indoor unit AirNet address

Press and hold the "CHECK/TEST RUN" button on the indoor unit remote controller for a period of 4 seconds or
more to set the system to field setting mode.
Press the "TEMP. ADJUST" button to set the mode number to "03".
Press the "RESERVE/CANCEL" button to blink the "CODE".
Press the "TIMER" button to set the AirNet address to a desired address. (The address is displayed below the
"CODE".)
Press the "RESERVE/CANCEL" button to save the AirNet address. (The "CODE" stops blinking.)
Press the "TIMER SET ON/OFF" to select the unit. (The Unit No. is displayed above the "CODE".)
Repeat the Steps to .
Press the "CHECK/TEST RUN" button to return the system to normal screen.
If a single remote controller controls a single indoor unit, the Steps and are not required to conduct.
Accessories 181
ZEAS-C
(1) Setting of outdoor unit AirNet address
Follow the procedure for ZEAS-AC.
(2) Setting of indoor unit AirNet address

Even though no indoor units are present, the Airnet monitors the system on the assumption that the indoor unit is
present, thus requiring the address setting. Make setting of the indoor unit AirNet address on the outdoor unit PC
board in the following steps.
Press the "RETURN" button to set the system to AirNet address setting mode.
Press the "SET" button to set the AirNet address to a desired address.
Press the "RETURN" button twice to save the AirNet address.
For the setting above, be noted that the AirNet address is increased by 1 from the value set with the PC board.
(3) Setting of indoor unit auto address

Since this address is used for equipment control, it is originally set through wiring change in an automatic manner.
However, since this equipment is not automatically set, make manual setting of this address. Without setting this
address, the wiring change will not be completed.
The address is determined according to the number of CnveniPack ZEAS-C and that of VRV indoor units connected
to the same DIII-NET line.
Indoor unit auto address = Number of VRV indoor units + 1
Make setting of the indoor unit auto address on the outdoor unit PC board in the following steps.
Press the "RETURN" button to set the system to auto address setting mode.
Press the "SET" button to set the auto address to a desired address.
Press the "RETURN" button twice to save the auto address.
If this auto address is set, make the wiring change on the outdoor unit PC board.
182 Accessories
Method of Setting Repair Mode

When conducting checks or repairs of equipment on site, there may be cases where needless audible alarms are given.
In order to avoid the occurrences of these needless alarms, this system has a function by which no audible alarms are
given to ACC center. ← Repair mode
On the ST controller, either of display screen of the main unit or AirNet test operation tool can start or terminate repairs.
Operating display screen of the main unit of ST controller

1. Using display screens in order shown below on the System Setting screen will display the BUTTON for service login
on the System Setting screen.
Select the Service Login button and enter the password dedicated to service work. A menu dedicated to service
authority will be displayed on the System Setting screen.
(Use "daikin" or "DAIKIN" as the password for the service authority, which does not correspond with the password of
controller.)
3. 1.
AirNet Setting
2. 4.
<Screen operation on System Setting screen> <Display of Service Login button> <Service Authority menu>
AirNet Setting" is
displayed here.
• Execute "AirNet Setting" displayed on the System Setting screen and open the AirNET Setting screen.
• Pressing the "Repair Start" button will change the button name to "Repair Terminated". Furthermore, the display of
AirNet conditions will change from "Completed to Online" to "In repair".
• After the completion of check/repair, pressing the "Repair Terminated" button will change the button name to "Repair
Start", thus returning the AirNet conditions to "Completed to Online".
• At repair start, the system gives a repair alarm to ACC, thus notifying ACC that the unit is brought to "In
repair" mode.
• While in "In repair" mode, the system gives no alarms to alert to malfunction, prediction, and time tone.
• Upon termination or repair, the system gives a repair alarm to ACC, thus notifying ACC that the repair is
terminated.
• Even if you fail to cancel the repair, the repair will be automatically terminated six hours after starting the
repair.
Operation with AirNet test operation tool

• Pressing the "Repair Start" button on the Main screen will enter "In repair" mode.
• Terminating the NSC AirNet test operation tool will terminate repair.
A personal computer, software dedicated to AirNet, LAN card, and others will be required.
Accessories 183
184 Accessories
ED 81-547
ED 81 - 547
Engineering Data
Convenience Pack
Convenience Pack
LRYCP14DY1
LCBKP1AR
BRR2A1R
BRR3A1V1R
BRP5A1V1
DTC601C51
ED81-547
Printed in Japan 01/2006 AK

Conveni Pack Technical Data (LRYCP DY1 R 407C)

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Conveni Pack Technical Data (LRYCP DY1 R 407C)

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ED 81-547

When disconnecting the suction or discharge pipe of the compressor at the

The step-up capacitor supplies high-voltage electricity to the electrical

Do not clean the air conditioner by splashing water.

Be sure to provide the grounding when repairing the equipment in a humid or

Do not tilt the unit when removing it.

1.3 Cautions Regarding Products after Repair

1.4 Inspection after Repair

1.5 Using Icons

1.6 Using Icons List

Warning A “warning” is used when there is danger of personal injury.

Reference A “reference” guides the reader to other places in this binder or

Instructions to Wiring for adapter Modem

Abnormal contact * Showcase

ELB for refrigerator Monitoring of ELBs

ELB for freezer

2.1.2 Refrigerant System

High-efficiency operation under the optimum control of

 Shortening the length of piping in the

Convenience Pack Conventional

Cooling at +5˚C Pressure

Relation between air conditioning

Extension of a freezer, and the relation

0 1kW 2kW 3kW

Number of connectable booster per system:

3.2 Indoor Unit Variation

Ceiling Mounted Ceiling Mounted

Ceiling Mounted Ceiling Suspended

Indoor Units to be connected

Ceiling Suspended Type FXH 100L — — —

Ceiling Mounted Duct Type FXM 100L 125L 200L 250L

3.3 Convenience Pack System Example

[Open Showcase for

[Cassette Type or Duct type

[Booster Unit] [Inverter Box] [Open Showcase for

Maximum number of equipment that can be connected to a single ST controller.

Booster Unit and Inverter Box 2 3 6

Defrost Control Board 1 3 3

Compressor Number of Revolutions r.p.m 6480, 2900

Notes: Conversion Formulae

4.1.2 Booster Unit

Casing Color Standard Ivory white (5Y7.5/1)

Compressor Number of Revolutions r.p.m 6060

4 Operating Sound dBA 42

4.1.3 Indoor Unit

Ceiling Suspended Type

Ceiling Mounted Built-In Type

Ceiling Mounted Duct Type

4.2.2 Booster Unit (LCBKP1AR)

4.2.3 Inverter Box (BRR2A1R)

4.2.4 Defrost Control Board (BRR3A1V1R)

4.2.5 Showcase Interface (BRP5A1V1)

4.2.6 Indoor Unit

FXF100L + BYCP125D-W1 (Decoration Panel)

Ceiling Suspended Type

Ceiling Mounted Built-In Type

FXS100L + BYBS125DJW1 (With Canvas Duct)

FXS100L + BYBS125DJW1 (Without Canvas Duct)

Ceiling Mounted Duct Type

4.3 Wiring Diagrams

4.3.2 Inverter Box: BRR2A1R

4.3.3 Defrost Control Board: BRR3A1V1R

4.3.4 Indoor Unit

Shortening the length of piping in the

4 Operating Sound dBA 42

Choosing a vacuum pump

Procedure for vacuum drying

When moisture may enter piping