men PRODUCT STANDARD | sv 10001 el : . Peete eee ai © MHI DETAILED ENGINEERING i | | | pagers eee Eee s 7 Sra AIENTORY Ko, STRUCTURAL STEEL ~WELDABLE QUALITY (PLATES, SECTIONS, STRIPS, FLATS & BARS) 1.0 GENERAL {his specification governs the quality requirements of Structural Steel plates, strips, flats, bars and sections such as angles, beams, channels and tees ete, 2.0 APPLICATION: For general engineering purpose 3.0 CONDITION OF DELIVERY Bars & Sections : Hot rolled in straight lengths without twists & bends Plates: Plates upto 12mm thickness shall be supplied in as rolled condition. Plates above 2mm thickness shall be supplied in hot-olled, normalized or an equivalent | condition obtained by normalizing rolling or controlled rolling. All the plates shall be {ree from mill-scales and suitably protected with rust preventive coating at the time of supplies. 4.0 COMPLIANCE WITH NATIONAL STANDARDS: 4.1 Material shall comply with the requirement of JIS G 3101(SS400). The tolerance on dimension for plates shall comply with Class A tolerances in JIS 63193 4.2 Material offered as per IS : 2062 Gr. A(Fe 410 WA) , ASTM A 283 Gr.D , ASTM A36 and EN10025-2 Gr. $275JR meeting the requirement of this specification is also acceptabie. ci ; : | t Soe sane SIGN. DATE BB TRANSLATED BY Tee 5 WAERAL | PO We ‘WoRkeDay AB Ta ase 3] [somnoe i 4 og) 10] (Bas score | 8) [oun Sam [AR Way | cKO KEN Wap Dee tales mae SRD BV | aoa nerr DATE A SGNATRE soroveo 2 8) [Rewno.os T rEPaRD | | = | [oxreoSIGN8 DATE Qua PRODUCT STANDARD JV10001 DETAILED ENGINEERING Page 2 of 6 supensenes avanrony so. SIGN & DATE INVENTORY 5.0 DIMENSIONS AND TOLERANCES: 5.1 Dimensions: 5.1.4 Sizes 5.1.2 Length 6.0 MANUFACTURE: Material shall be manufactured from semikilled or killed steel having a carbon equivalent of 0.42 max, (Melt analysis). The ends shall be cut square and true. 7.0 FREEDOM FROM DEFECTS: All finished steel shall be well and cleanly rolled to the dimensions, sections and weights specified. The finished material shall be free from cracks surface flaws, laminations, rough, jagged and imperfect edges and internal & surface defects. Bars shall be free from twists and bends. Minor surface defects may be removed provided that the specified thickness is not reduced locally below the minimum specified thickness. 8.0 CHEMICAL COMPOSITION: The melt analysis of steel and the permissible variation in the composition of the material from the mett analysis shall be as follows. Material shall be supplied to the dimensions specified on order Unless otherwise specified, hot rolled bars and sections shall be supplied in 3 to 5 meters length. Tolerances : 5.2.1 Plates The tolerances on the hot rolled material shall comply with IS: 1852. However, no plate shall be under the specified thickness at any point. 5.2.2 Straightness for hot rolled bars: Unless otherwise specified, the permissible deviation in straightness shall not exceed 5mm in any 1000 mm length. REY. 05 26.046Qu PRODUCT STANDARD DETAILED ENGINEERING JV10001 Page 3 of 6 Element Percent, max Permissible variation, Percent, max Carbon 0.23 0.02 Silicon 0.40 0.03 Manganese 1.50 0.05 ‘Sulphur 0.045 0.005 Phosphorus 0.045 0.005 Note: 1. Carbon Equivalent(C.£) based on melt analysis : 0.42, max E= C +Mn+ CreMotV + Ni+Cu 6 5 6 2. When the steel is killed by aluminum alone the total aluminum content shall not be 4 less than 0.02%.When steel is killed by silicon alone, the silicon content shall not | be less than 0.1%,When the steel is silicon-aluminum killed, the silicon content : shall not be less than 0.03% and total aluminum content shall not be less than 0.01 %. 3. When micro alloying elements like Nb,V,Ti and B are used individually or in combination, the total content shall not exceed 0.20%. 2 8] 4. Nitrogen content of steel should not exceed 0.012% and supplier should gi guarantee the same. i gu Bl 9.0 TEST SAMPLES : 4 9.1 Tensile Test Pieces : i | i One tensile test shall be made from finished steel from each melt. The i number of test for every 50,000 kg of material or part thereof shall be as follows: a li A Section 1 lengthwise (for each type) i i Plates 1 lengthwise or 1 cross — wise Flats & Bars 1 lengthwise e & Note: 2 1. When more than one thickness or diameter is rolled from the same melt one g additional tensile and bend test piece shall be taken for each variation in thickness of 6 mm for plates and 3 mm for bars above or below the thickness of the test piece first selected in such a class. DwvENToRY’ REY, 05 Werketty AB Rasa fooore Cesta by KHN tehle1 | | SIGN& DATE Le PRODUCT STANDARD DETAILED ENGINEERING JV10001 Page 4 of 6 suPeRseneS avexronr No COPYRIGHT AND CONFIDENTIAL 40. 4 Tensile: 2. When melt no. /individual identification of material is not available, one sample for every 20,000 kg or part there of per size shall be selected for testing. 10.0 MECHANICAL PROPERTIES (On longitudinal test samples) : The test piece shall show the following properties, when tested in accordance with IS: 1608 Symbol OF grade Yield point or yield strength Nimm™ ‘Thickness of steel product_ mm. 18 0r under Over 16 upto and inel.40 ‘Over 40 upto and incl, | Over 400__| 100 Tensile strength Nimm® Thickness of Steel product % Elongation ss400 ‘$841 $800 2245 2236 2215 | 2205 400 to 510 Steel plates and sheets, steel strip incoll flats and sections 5 or under in thickness 24 min Steel piates and sheets, steel stip in coil flats and sections over 5 upto and incl. 16 in thickness. 17 min Steei plates and sheets, steel strip in coil flats and sections over 16 upto and incl.50 in thickness 24 min Steel plates and sheets flats and sections over 40 in thickness 23 min Steel bars 25 or under in diameter , side or distance across flats. 20 min ‘Steel bars over 25 in diameter side or distance across 22 min REV. 05COPYRIGHT AND CONFIDENTIAL SIGN & DATE INVENTORY NGL PRODUCT STANDARD JV10001 4 ay MHI DETAILED ENGINEERING 4 Page 5 of 6 10.2 Bend: Bend test shallbe conducted in accordance with IS: 1599, 11.0 Note: 12.0 13.0 The test piece when cold, shall withstand without fracture, being doubled over (180°) either by pressure or by blows from a hammer, Until the internal diameter is not greater than three times the thickness of the test piece. HARDNESS (BRINELL) : When tested in accordance with IS: 1500, the material shall show a Brinell hardness in the range of 120-156 HB. Hardness test shall be conducted only when tensile test cannot be performed. ULTRASONIC TEST: The. supplier shall carry out the Ultrasonic test for plates above 25mm thickness. The tests should be conducted as per SA-578 level B. TEST CERTIFICATE : Unless otherwise specified, three copies of test certificates shall be supplied. In addition, the supplier shall ensure to enclose one copy of the test certificate along with their dispatch documents to facilitate quick clearance of the material. The test certificate shall bear the following information: JV10001 Rev No. 05/JIS G 3101 SS400/ 1S: 2062 Gr. Fe 410 WA. Melt No, Size, Results of Chemical analysis and Mechanical tests, bend test, Supplier's name, Identification No, TC No, Heat No, Signature of Competent authority with company stamp. UT test certificates are also to be provided. REV.05 eel 2607-6 pelrleoSIGN& DATE COPYRIGHT AND CONFIDENTIAL, nt pay aa a pay SIGN & DATE INVENTORY @ my 15.0 16.0 IMPORTANT INSTRUCTION: PRODUCT STANDARD Jv10001 DETAILED ENGINEERING PRESERVATION All the plates shall be protected with rust preventive coating suitable for providing resistance from atmospheric corrosion during outside storage for at least six months, PACKING AND MARKING: Plates shall be transported suitably to avoid damage during transit. For plate below 12mm thick, each pile (preferably of 16 plates) and each plate 12 mm thick & over shall be marked with Melt No, L&T-MHI Turbine JV's Order No, Manufacturer’s/Supplier’s Name, trade mark, Size, weight and UT test standard with acceptance criteria(wherever applicable) on any one corner and encircled with paint preferably of white colour. Referred Standards (Latest Publications including amendments) 4. 1S: 1500 2.1S: 1599 3. 1S: 1608 : 4. 1S: 1852 5, 1S: 2062 6. DIN EN 10025 7. DIN EN 10029 8. JIS G 3101 9. SA-578 MATERIAL OF CHINESE ORIGIN IS NOT ACCEPTABLE. REY. 05 [Rig-c4elo> [omer [Tass | rarePURCHASE SPECIFICATION ene § | Quy DETAILED ENGINEERING a ANNEXURE -1 RECORD OF CHANGES REV CODE NO OF CHANGES SHEET NO SIGN DATE | Clause 4: Modified — compliance with National 1 04 Standards. Clause 12 ; Addition of 5 __| Ultrasonic Test Clause 12: Ultrasonic Test standard requirement limited 5 05 only to SA 578. hwsin 2e07%8 Clause 14 ; Preservation 2 details added | E § 2 a g E Bu “Hl a if 4 iH 4 i 5 a “° 26000 e REV. 05 oidby KHN 26h [io