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Docslide - Net - Optimization of Vertical Raw Mill Operation PDF
Docslide - Net - Optimization of Vertical Raw Mill Operation PDF
Comments:
Correct Feed Rate to measured
moisture •Do not over grind
Classifier Speed
Influenced by:
Check Screed Indication with
Actual Speed • Air Flow
• Target Fineness
Fineness is not linear to Classifier
Speed • Material
Vertical Roller Mills
Influenced by:
Grinding Force as low as possible,
as high as necessary for low • Hardness of Feed Material
specific power consumption
• Grain Size of Feed
N2 Pressure as low as possible, as
Material
high as necessary for soft running
Vertical Roller Mills
Pressure Profile
Influenced by:
•Mill Inlet Pressure
Draw Up Curve •Nozzle Ring Coverage
•Classifier Speed
•Dam Ring Height
•Mill Load
Negative
Availability
Influenced by:
T/H X H = Total Production (T)
•Maintenance
•Analyze Mill Stops
•Schedule Maintenance
•Spare Parts Availability
Vertical Roller Mills
Basic Questions
•More Flat
Grinding Bed
•Less Weight to be
Handled
•Longer Lifetime
of Table Segments
Vertical Roller Mills
Typical Numbers
Typical: = 400
400 – 800
– 800 g/am3
g/am3
Vertical Roller Mills
Basic Calculations
F Roller
F
r
D Roller
o
l
l
F Roller = FR weight + FR hydraulic
e
r
(KN)
A Roller = W roller X D roller (M2)
P Roller = F Roller / A Roller (KN / M2)
Vertical Roller Mills
Material Scrapper
Central Column of
Gearbox Lift-and-swing System
Vertical Roller Mills
W nozzle L nozzle
alfa V air
F
A nozzle
r
o
l
A nozzle = L X W X cos (alfa) l X No Nozzles (m2)
e
V air = V r
after Classifier (am3/h)
Typical: 30 – 50 m/s w external recirculation
50 – 80 m/s w/o external recirculation
Vertical Roller Mills
Flow
DP
DP
Classifier Design
Vertical Roller Mills
Lift-and-swing Installation
Vertical Roller Mills
wear-resistant
lining
hardfacing
highly wear-
resistant material
highly wear-
resistant cast iron
Vertical Roller Mills