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05 Master IO&M Manual ELECTRIC Rotork
05 Master IO&M Manual ELECTRIC Rotork
MAINTENANCE MANUAL
TYPE (BE) ENCLOSED VALVE BODY
Series 2001
TABLE OF CONTENTS
1.0 SAFETY AND STORAGE 1
1.1 Safety 1
1.2 RF Valve® Storage Instructions 1
1.3 Care for Fluid Power Components 1
1.4 Care for Spare Elastomer Tubes 1
3.0 INSTALLATION 5
3.1 Pipeline Runs and Actuator Orientation Recommendations 5
3.2 Supporting the Actuator for Vertical Pipelines 6
3.3 Clearance for Rising Actuator 6
3.4 Clearance for Maintenance 7
3.5 Pipe Movement 7
3.6 Pipe Angular Misalignment 7
3.7 Flow Direction 7
3.8 Flange Bolt Torque Requirements 8
3.9 Flexible Lines to the RF Valve® 9
3.10 Installation – Best Practices
4.0 MAINTENANCE 10
4.1 Changing the Elastomer Tube – In-Line Tube Change 10
4.2 Changing the Elastomer Tube – RF Valve® Off the Pipeline 12
4.3 Calibration 13
APPENDICES
A-1 Bill of Materials
A-2 General Arrangement Drawings
A-3 Accessories
RF Valves, Inc. • 1342 Charwood Rd, Ste A • Hanover, MD 21076 • USA RF Valves, Oy • Tullitie 9 • 53500 Lappeenranta • FINLAND
Tel: +1 (410) 850-4404 • Fax: +1 (410) 850-4464 • Email: rfvalves@rfvalve.com Tel: +358-(0)20-785-1790 • Fax: +358-(0)20-785-1799 • Email: rfvalves@rftek.fi
WWW.RFVALVE.COM
DOI: 1/28/09
RF Valve® Installation, Operation, and Maintenance Manual Page 1
1.1 Safety
• RF Valves® are to be stored and transported in a dry, clean environment, protected from direct sunlight and
condensate water. Temperature for storage is between -13°F to 104°F (-25°C to 40°C).
• RF Valves® are to be protected against mechanical damage or force (shock, blow, vibration, etc).
Fluid power components (actuators, solenoid valves, air sets, etc) should have protective plugs placed in their
ports to keep out dust, foreign objects, and moisture.
Spare elastomer tubes are to be stored in a dark environment protected against direct sunlight and UV-radiation.
Take measures to prevent the elastomer tube from coming into contact with oils, solvents, and other aggressive
chemicals. Temperature for storage is between -13°F to 104°F (-25°C to 40°C).
RF Valves, Inc. • 1342 Charwood Rd, Ste A • Hanover, MD 21076 • USA RF Valves, Oy • Tullitie 9 • 53500 Lappeenranta • FINLAND
Tel: +1 (410) 850-4404 • Fax: +1 (410) 850-4464 • Email: rfvalves@rfvalve.com Tel: +358-(0)20-785-1790 • Fax: +358-(0)20-785-1799 • Email: rfvalves@rftek.fi
WWW.RFVALVE.COM
DOI: 1/28/09
RF Valve® Installation, Operation, and Maintenance Manual Page 2
RF Valves, Inc. • 1342 Charwood Rd, Ste A • Hanover, MD 21076 • USA RF Valves, Oy • Tullitie 9 • 53500 Lappeenranta • FINLAND
Tel: +1 (410) 850-4404 • Fax: +1 (410) 850-4464 • Email: rfvalves@rfvalve.com Tel: +358-(0)20-785-1790 • Fax: +358-(0)20-785-1799 • Email: rfvalves@rftek.fi
WWW.RFVALVE.COM
DOI: 1/28/09
RF Valve® Installation, Operation, and Maintenance Manual Page 3
RF Valves, Inc. • 1342 Charwood Rd, Ste A • Hanover, MD 21076 • USA RF Valves, Oy • Tullitie 9 • 53500 Lappeenranta • FINLAND
Tel: +1 (410) 850-4404 • Fax: +1 (410) 850-4464 • Email: rfvalves@rfvalve.com Tel: +358-(0)20-785-1790 • Fax: +358-(0)20-785-1799 • Email: rfvalves@rftek.fi
WWW.RFVALVE.COM
DOI: 1/28/09
RF Valve® Installation, Operation, and Maintenance Manual Page 4
Once the wear monitoring sensor indicates that the wear rubber is sufficiently eroded, preventive maintenance
can be scheduled knowing that approximately 25% of the wear rubber remains intact. Check stores for spare
elastomer tube.
RF Valves, Inc. • 1342 Charwood Rd, Ste A • Hanover, MD 21076 • USA RF Valves, Oy • Tullitie 9 • 53500 Lappeenranta • FINLAND
Tel: +1 (410) 850-4404 • Fax: +1 (410) 850-4464 • Email: rfvalves@rfvalve.com Tel: +358-(0)20-785-1790 • Fax: +358-(0)20-785-1799 • Email: rfvalves@rftek.fi
WWW.RFVALVE.COM
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RF Valve® Installation, Operation, and Maintenance Manual Page 5
3.0 INSTALLATION
Typical installations of the RF Valve® should have the actuator oriented above the elastomer tube and the motion
of the actuator should be as close to vertical as possible. Other orientations are permissible within the guidelines
illustrated below:
Figure 8: Actuator can be oriented any direction for vertical (30° or more) pipelines
Figure 9: Actuator orientation is restricted for horizontal (less than 30°) pipelines
RF Valves, Inc. • 1342 Charwood Rd, Ste A • Hanover, MD 21076 • USA RF Valves, Oy • Tullitie 9 • 53500 Lappeenranta • FINLAND
Tel: +1 (410) 850-4404 • Fax: +1 (410) 850-4464 • Email: rfvalves@rfvalve.com Tel: +358-(0)20-785-1790 • Fax: +358-(0)20-785-1799 • Email: rfvalves@rftek.fi
WWW.RFVALVE.COM
DOI: 1/28/09
RF Valve® Installation, Operation, and Maintenance Manual Page 6
It is recommended to support the actuator when the RF Valve® is installed on a vertical pipeline. There are two
methods of support: skid plate (Fig. 10) and overhead cable/chain (Fig. 11).
RF Valves, Inc. • 1342 Charwood Rd, Ste A • Hanover, MD 21076 • USA RF Valves, Oy • Tullitie 9 • 53500 Lappeenranta • FINLAND
Tel: +1 (410) 850-4404 • Fax: +1 (410) 850-4464 • Email: rfvalves@rfvalve.com Tel: +358-(0)20-785-1790 • Fax: +358-(0)20-785-1799 • Email: rfvalves@rftek.fi
WWW.RFVALVE.COM
DOI: 1/28/09
RF Valve® Installation, Operation, and Maintenance Manual Page 7
It is best to support the ends of the pipeline (Fig. 15) yet allow for some movement along the pipeline axis for at
least one of the pipe flanges to make an effective seal.
Figure 15: At least one of the pipe flanges should be able to move along the pipeline axis.
RF Valves, Inc. • 1342 Charwood Rd, Ste A • Hanover, MD 21076 • USA RF Valves, Oy • Tullitie 9 • 53500 Lappeenranta • FINLAND
Tel: +1 (410) 850-4404 • Fax: +1 (410) 850-4464 • Email: rfvalves@rfvalve.com Tel: +358-(0)20-785-1790 • Fax: +358-(0)20-785-1799 • Email: rfvalves@rftek.fi
WWW.RFVALVE.COM
DOI: 1/28/09
RF Valve® Installation, Operation, and Maintenance Manual Page 8
Make sure the pipe flanges are close to parallel (Fig. 16).
Reduced port RF Valves® are uni-directional. Flow direction is from the inlet
(the large opening ∅A in Fig. 17) to the outlet (the small opening ∅B in Fig.
17).
Look for an arrow on the exterior of the RF Valve® showing the proper
Figure 16: Check for angular
direction of flow (Fig. 17). misalignment.
Figure 18: Electrical power and pneumatic/hydraulic lines to the RF Valve® and accessories must be flexible.
RF Valves, Inc. • 1342 Charwood Rd, Ste A • Hanover, MD 21076 • USA RF Valves, Oy • Tullitie 9 • 53500 Lappeenranta • FINLAND
Tel: +1 (410) 850-4404 • Fax: +1 (410) 850-4464 • Email: rfvalves@rfvalve.com Tel: +358-(0)20-785-1790 • Fax: +358-(0)20-785-1799 • Email: rfvalves@rftek.fi
WWW.RFVALVE.COM
DOI: 1/28/09
RF Valve® Installation, Operation, and Maintenance Manual Page 9
3.9 Flange Bolt Torque Requirements Table 1: ANSI 150# FLANGE TORQUE
Proper torque of the flange bolts is required when ∅DN BOLT THREAD T
in mm inch metric ft-lbs Nm
installing the RF Valve® to the pipeline or the
1 25 1/2-13 M12 x 1.75 20 27
elastomer tube may be damaged.
1.25 32 1/2-13 M12 x 1.75 20 27
1.5 40 1/2-13 M12 x 1.75 20 27
STEP 1: Use Table 1 or Table 2 to determine the 2 50 5/8-11 M16 x 2.0 20 27
2.5 65 5/8-11 M16 x 2.0 20 27
specified torque value for the RF Valve® flange
3 80 5/8-11 M16 x 2.0 30 41
bolts. 4 100 5/8-11 M16 x 2.0 25 34
5 125 3/4-10 M20 x 2.5 30 41
6 150 3/4-10 M20 x 2.5 40 54
STEP 2: Start with 50% of the required torque and
8 200 3/4-10 M20 x 2.5 50 68
tighten the bolts in a star pattern (Fig. 19). 10 250 7/8-9 M22 x 2.5 40 54
12 300 7/8-9 M22 x 2.5 40 54
STEP 3: Now use 100% of required torque and 14 350 1-8 M24 x 3.0 60 81
16 400 1-8 M24 x 3.0 50 68
tighten the flange bolts in a star pattern (Fig. 19). 18 450 1 1/8-7 M30 x 3.5 60 81
20 500 1 1/8-7 M30 x 3.5 65 88
STEP 4: It may take more than one sequence until
the bolts are at 100% of specified torque. Repeat Table 2: DIN PN10 FLANGE TORQUE
∅DN BOLT THREAD T
STEP 3 as necessary until all flange bolts are
mm in metric inch Nm ft-lbs
tightened 100%. 25 1 M12 x 1.75 1/2-13 12 9
32 1.25 M16 x 2.0 5/8-11 20 15
STEP 5: Once line pressure is introduced, check 40 1.5 M16 x 2.0 5/8-11 20 15
50 2 M16 x 2.0 5/8-11 20 15
the flanges for leaks. If a leak develops, tighten
65 2.5 M16 x 2.0 5/8-11 25 18
the flange bolt(s) nearest to the origin of the leak 80 3 M16 x 2.0 5/8-11 30 22
in 10 ft-lbs (13 Nm) increments until the leaking 100 4 M16 x 2.0 5/8-11 30 22
125 5 M16 x 2.0 3/4-10 35 26
ceases.
150 6 M20 x 2.5 3/4-10 45 33
200 8 M20 x 2.5 3/4-10 55 41
250 10 M20 x 2.5 3/4-10 55 41
300 12 M20 x 2.5 3/4-10 65 48
350 14 M20 x 2.5 3/4-10 65 48
400 16 M24 x 3.0 1-8 81 60
450 18 M24 x 3.0 1-8 81 60
500 20 M24 x 3.0 1-8 81 60
RF Valves, Inc. • 1342 Charwood Rd, Ste A • Hanover, MD 21076 • USA RF Valves, Oy • Tullitie 9 • 53500 Lappeenranta • FINLAND
Tel: +1 (410) 850-4404 • Fax: +1 (410) 850-4464 • Email: rfvalves@rfvalve.com Tel: +358-(0)20-785-1790 • Fax: +358-(0)20-785-1799 • Email: rfvalves@rftek.fi
WWW.RFVALVE.COM
DOI: 1/28/09
RF Valve® Installation, Operation, and Maintenance Manual Page 10
4.0 MAINTENANCE
Follow the steps below to change out the elastomer tube while the RF Valve® is installed in the pipeline.
STEP 1: RF Valve® should be isolated from the plant process and actuated to its open position. Take
appropriate lock-out measures to prevent accidental actuation of the RF Valve® until it is ready to be put back in
operation. Review section 1.1 Safety about the pinch point hazards around the RF Valve®.
Figure 20: Remove flange bolts (B) and loosen flange bolts (A).
Figure 21: Remove the body bolts and take away the lower valve body.
RF Valves, Inc. • 1342 Charwood Rd, Ste A • Hanover, MD 21076 • USA RF Valves, Oy • Tullitie 9 • 53500 Lappeenranta • FINLAND
Tel: +1 (410) 850-4404 • Fax: +1 (410) 850-4464 • Email: rfvalves@rfvalve.com Tel: +358-(0)20-785-1790 • Fax: +358-(0)20-785-1799 • Email: rfvalves@rftek.fi
WWW.RFVALVE.COM
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RF Valve® Installation, Operation, and Maintenance Manual Page 11
STEP 4: Loosen the B-nut (Fig. 22). Take care that the A-nut does not turn. Spread the pull bars apart to take
away the lower pinch bar and remove the elastomer tube.
STEP 5: Install the replacement elastomer tube. Reverse STEPS 1 to 3 to reassemble the RF Valve®. Ensure
that the lower pinch bar is installed in the proper orientation (Fig. 23).
Figure 23: Be sure to re-install the lower pinch bar in the proper orientation.
STEP 6: Once the RF Valve® is reassembled, follow the procedures in section 3.8 Flange Bolt Torque
Requirements.
RF Valves, Inc. • 1342 Charwood Rd, Ste A • Hanover, MD 21076 • USA RF Valves, Oy • Tullitie 9 • 53500 Lappeenranta • FINLAND
Tel: +1 (410) 850-4404 • Fax: +1 (410) 850-4464 • Email: rfvalves@rfvalve.com Tel: +358-(0)20-785-1790 • Fax: +358-(0)20-785-1799 • Email: rfvalves@rftek.fi
WWW.RFVALVE.COM
DOI: 1/28/09
RF Valve® Installation, Operation, and Maintenance Manual Page 12
STEP 1: Remove the RF Valve® from the pipeline. Then place the RF Valve® either standing on its actuator or
lay it on the ground (Fig. 24) preferably on a smooth, clean surface. When laying the RF Valve® down be sure
not to crush any fragile accessories.
Figure 24: Two options to change the elastomer tube with the RF Valve® off the pipeline
STEP 2: The remaining procedures are the same as STEPS 2 to 5 shown in section 4.1 Changing an Elastomer
Tube – In-Line Tube Change.
RF Valves, Inc. • 1342 Charwood Rd, Ste A • Hanover, MD 21076 • USA RF Valves, Oy • Tullitie 9 • 53500 Lappeenranta • FINLAND
Tel: +1 (410) 850-4404 • Fax: +1 (410) 850-4464 • Email: rfvalves@rfvalve.com Tel: +358-(0)20-785-1790 • Fax: +358-(0)20-785-1799 • Email: rfvalves@rftek.fi
WWW.RFVALVE.COM
DOI: 1/28/09
RF Valve® Installation, Operation, and Maintenance Manual Page 13
4.3 Calibration
Tampering with or changing the position of the A-nut will disturb the
factory calibration which can have adverse effects on the elastomer tube
life and/or the function of the RF Valve®.
Figure 24: Factory calibration is set with a set
screw and a coating of rubber on the pull bar.
Re-calibration becomes necessary when:
• it appears the A-nuts have been disturbed (for example: missing set screw and/or missing blue rubber
coating). See Fig. 24.
• after removing the elastomer tube, deep cuts are found on the exterior of the elastomer tube where the pinch
bars come into contact
If recalibration seems warranted, its best to consult RF Technologies for confirmation. Contact information is at
the bottom of the page.
RF Valves, Inc. • 1342 Charwood Rd, Ste A • Hanover, MD 21076 • USA RF Valves, Oy • Tullitie 9 • 53500 Lappeenranta • FINLAND
Tel: +1 (410) 850-4404 • Fax: +1 (410) 850-4464 • Email: rfvalves@rfvalve.com Tel: +358-(0)20-785-1790 • Fax: +358-(0)20-785-1799 • Email: rfvalves@rftek.fi
WWW.RFVALVE.COM
DOI: 1/28/09
RF Valve® Installation, Operation, and Maintenance Manual Page 14
BE 4/3 PF 90 - 5 1 3 T
BE 100/80 PF 6 - 5 1 3 T
Body Type Valve ID Actuator Operating Flange Body Material Face-to-Face Accessories
(DN) Type Pressure Drilling Standard
BE = Body 1 - 60 (inches) A = Air Actuated (aiRFlex) 15 = 15psi 1= DIN PN10 1 = Cast Iron 1 = DIN 3202 F5 A= Manual Air Valve Switch
Enclosed 25 - 1500 (mm) with: Positioner 50 = 50psi 2= DIN PN16 2 = Welded Carbon Steel 2 = DIN 3202 F15 C= MONSYS Box
BS = Body F = ElectroPneumatic 90 = 90psi 3= DIN PN25 3 = Stainless Steel 3 = ASME B-16 G= Gauges
Sealed Reduced Port D = Pneumatic 150 = 150psi 4= DIN PN40 (AISI 316) (Short) L= Proximity Limit Switches
BO =Body (Inlet / Outlet) E = Electro-mechanic Actuator 300 = 300psi 5= ANSI 150# 4 = Aluminum 4 = ASME B-16 N= Mechanical Limit Switches
Open with: F = Electric Positioner 1 = 1bar 6= ANSI 300# 5 = Ductile Cast Iron (Long) Y= Magnetic Limit Switches
H = Hydraulic Actuator 4 = 4bar 7= ANSI 600# 9 = Other 5 = ISO 5752 P= Pressure Switch
with: M = Manual Pump 6 = 6bar 8= JIS 10 (Table 6) Q= Quick Exhaust Valves
G = Motor Gear 10 = 10bar 9= AS2129 9 = No Standard R= Filter/Regulator
M = Manual Handwheel 16 = 16bar (Table D/E) S= Solenoid
with: G = Gear Reducer 25 = 25bar 0 = Other T= Opening Tags
L = Lock Out 40 = 40bar V= Vacuum Pump
P = Pneumatic Actuator X= Special
with: M = Manual Override Requirements
Positioner
F = ElectroPneumatic
D = Pneumatic
Air Spring
RO = Fail Open
RC = Fail Close
Mechanical Spring
KO = Fail Open
KC = Fail Close
RF Valves, Inc. • 1342 Charwood Rd, Ste A • Hanover, MD 21076 • USA RF Valves, Oy • Tullitie 9 • 53500 Lappeenranta • FINLAND
Tel: +1 (410) 850-4404 • Fax: +1 (410) 850-4464 • Email: rfvalves@rfvalve.com Tel: +358-(0)20-785-1790 • Fax: +358-(0)20-785-1799 • Email: rfvalves@rftek.fi
WWW.RFVALVE.COM
HO 006.0
Update 2004-01-15/JR
Valve is leaking (in flow Air pressure in the actuator is Check the air supply pressure.
direction). too low Generally min 6 bar.
Or fluid pressure higher than Check fluid pressure. Valve type
rated. marking indicates the max rated
pressure.
Flow fluid is leaking through Sleeve is broken or worn out. Change the sleeve.
the valve body bushings.
Process control indicates Proximity switch is not Check the position of sensors
that the valve does not open functioning or sensors do not and the distance between sensor
or close. signal. plates and sensors. (Generally
between 5-6 mm, max 8 mm)
Remove possible strange objects
and dirt from plates/sensors.
Check the air supply pressure.
HO 037.2
SERVICE BULLETIN Page 1 / 2
Update 2009-02-24/JR
RF Valves, Inc. • 1342 Charwood Rd, Ste A • Hanover, MD 21076 • USA RF Valves, Oy • Tullitie 9 • 53500 Lappeenranta • FINLAND
Tel: +1 (410) 850-4404 • Fax: +1 (410) 850-4464 • Email: rfvalves@rfvalve.com Tel: +358-(0)20-785-1790 • Fax: +358-(0)20-785-1799 • Email: rfvalves@rftek.fi
WWW.RFVALVE.COM
HO 037.2
SERVICE BULLETIN Page 2 / 2
Update 2009-02-24/JR
RF Valves, Inc. • 1342 Charwood Rd, Ste A • Hanover, MD 21076 • USA RF Valves, Oy • Tullitie 9 • 53500 Lappeenranta • FINLAND
Tel: +1 (410) 850-4404 • Fax: +1 (410) 850-4464 • Email: rfvalves@rfvalve.com Tel: +358-(0)20-785-1790 • Fax: +358-(0)20-785-1799 • Email: rfvalves@rftek.fi
WWW.RFVALVE.COM
1
APPENDICES
Bill of Materials
Dimensional drawings
When Rotork personnel or nominated agents are contracted to carry out site
commissioning and/or acceptance, documentation of commissioned actuator
configuration can be made available for customer records.
This manual provides instruction on: THE ROTORK IQ RANGE – THE FIRST VALVE ACTUATOR THAT YOU
CAN COMMISSION AND INTERROGATE WITHOUT REMOVING
* Manual and electrical (local and remote) operation. ELECTRICAL COVERS.
Using the supplied infra-red Setting Tool to access the actuator set up
* Preparation and installation of the actuator onto
procedures, “point and shoot” setting of torque levels, position limits and
the valve. all other control and indication functions can be made safely, quickly and
conveniently, even in hazardous locations. The IQ allows commissioning
* Subsequent commissioning and adjustment of the and adjustment to be carried out with the main power supply to the
Primary Settings for correct valve operation. actuator switched on or off.
The actuator containing the Setting Tool will be identified with a yellow
label on the terminal cover.
Refer to Publication E180E2 for repair, overhaul and
spare part instructions. Visit our web site at www.rotork.com for more information on the IQ and
other Rotork actuator ranges.
CONTENTS 1
2 Storage 3
5.5 IQM Modulating Actuators 12 Primary Functions 20
5.6 IQML Linear Drive Unit 12 Primary Functions Contents 21
3 Operating your IQ Actuator 3 5.7 IQML Adjusting Linear Stroke 12
3.1 Operating by Hand 3
9 Commissioning –
6 Cable Connections 14 Secondary Functions 29
3.2 Operating Electrically 3
6.1 Earth/Ground Connections 14 Secondary Functions Contents 31
3.3 Display – 4
6.2 Removing Terminal Cover 14 Default Options 63
Local Indication
6.3 Cable Entry 14
3.4 Display – Alarm Indication 5 10 Maintenance, Monitoring
6.4 Connecting to Terminals 15
4 Preparing Drive Bush 7 and Troubleshooting 65
6.5 Replacing Terminal Cover 15
4.1 IQ10 to IQ35 7 10.1 Help Screens 67
Thrust Base Types A and Z
7 Commissioning 16 10.2 IrDA Diagnostics & Configuration 72
7.1 The Setting Procedure 16
4.2 IQ10 to IQ35 8 11 Weights and Measures 74
Non-Thrust Base Type B 7.2 The Setting Tool 17
Binary, Hexadecimal and Decimal 75
4.3 IQ40 to IQ95 8 7.3 Entering the Actuator 18
Conversion Table
Thrust Base Types A and Z Setting Procedure
7.4 Setting Mode – Password 18 12 IQ Approvals 76
4.4 IQ40 to IQ95 9
Non-Thrust Base Type B 7.5 New Password 18
7.6 Checking Mode 18
5 Mounting the Actuator 10
7.7 Procedure Branch – 19
5.1 Rising Stem Valves – 11
Crossroad
Top Mounting
7.8 The Actuator Display – 19
5.2 Valve with Gearbox – 11
Setting/Checking Mode
Side Mounting
7.9 Returning to Valve 19
5.3 Non-Rising Stem Valves – 11 Position Display
Top Mounting
2
1 Health and Safety
This manual is produced to enable a not be installed in atmospheres where Only persons competent by virtue of BSEN 61010 (Safety Requirements For
competent user to install, operate, gases are present with an ignition their training or experience should be Electrical Equipment for measurement,
adjust and inspect Rotork IQ range temperature less than 135°C, unless allowed to install, maintain and repair control and laboratory use).
valve actuators. suitability for lower ignition Rotork actuators. Work undertaken
temperatures has been indicated on the must be carried out in accordance with Enclosure Materials
The electrical installation, maintenance IQ10 to IQ35 are manufactured from
actuator nameplate. instructions in the manual. The user
and use of these actuators should be aluminium alloy with stainless steel
and those persons working on this
carried out in accordance with the Any test instruments applied to the fasteners and the thrust bases are
equipment should be familiar with their
National Legislation and Statutory actuator should be of equivalent manufactured in cast iron. IQ40 to IQ95
responsibilities under any statutory
Provisions relating to the safe use of certification. The electrical installation, enclosures are manufactured in
provisions relating to the Health and
this equipment, applicable to the site of maintenance and the use of the aluminium alloy and cast iron with
Safety of their workplace.
installation. actuator should be carried out in stainless steel fasteners and the thrust
accordance with the code of practice
For the UK: Electricity at Work WARNING: bases are manufactured in cast iron.
relevant for that particular Hazardous
Regulations 1989 and the guidance Motor Temperature
Gas Area certification. The user must ensure that the
given in the applicable edition of the With excessive use the motor surface
operating environment and any
“IEE Wiring Regulations’’ should be No inspection or repair should be temperature could reach 132ºC (270ºF).
materials surrounding the actuator
applied. Also the user should be fully undertaken unless it conforms to the cannot lead to a reduction in the safe
aware of his duties under the Health specific Hazardous Gas Area Thermostat Bypass
use of, or the protection afforded by,
and Safety Act 1974. certification requirements. Under no If the actuator is configured to bypass
the actuator. Where appropriate the
circumstances should any modification the motor thermostat, when using the
For the USA: NFPA70, National Electrical user must ensure the actuator is
or alteration be carried out on the ESD function, the hazardous area
Code ® is applicable. suitably protected against it’s operating
actuator as this could invalidate the certification will be invalidated.
environment.
The mechanical installation should be conditions under which its certification
carried out as outlined in the manual was granted. Control and Indication Should further information and
and also in accordance with relevant Where the actuator build allows remote guidance relating to the safe use of the
Access to live electrical conductors is control and indication supplies higher Rotork IQ range of actuators be
standards such as British Standard
forbidden in the hazardous area unless than 150V a.c. but below 300V a.c. required, it will be provided on request.
Codes of Practice. If the actuator has
this is done under a special permit to (refer to actuator wiring diagram) the
nameplates indicating that it is suitable
work, otherwise all power should be remote control and indication supplies WARNING: Operating by Hand
for installation in Hazardous Gas Areas
isolated and the actuator moved to a must be derived from a supply which is With respect to handwheel operation
then the actuator is suitable for use in
non-hazardous area for repair or designated as installation category of Rotork electric actuators, see
Zone 1 and Zone 2 (or Div 1 and Div 2)
attention. (overvoltage category) ll as defined in warning on p3.
explosive atmospheres only. It should
3
2 Storage 3 Operating your
IQ Actuator
If your actuator cannot be installed 3.1 Operating by Hand To engage handwheel drive depress the When the selector is locked in the Local
immediately store it in a dry place until Hand/Auto lever into “Hand” position or Remote positions the Stop facility is
you are ready to connect incoming and turn the handwheel to engage the still available. The selector can also be
cables. WARNING clutch. The lever can now be released locked in the Stop position to prevent
With respect to handwheel when it will return to its original electrical operation by Local or Remote
If the actuator has to be installed but
operation of Rotork electric position. The handwheel will remain control.
cannot be cabled it is recommended
actuators, under no circumstances engaged until the actuator is operated
that the plastic transit cable entry plugs
should any additional lever electrically when it will automatically
are replaced with metal plugs which are
device such as a wheel-key or disengage and return to motor drive. If
sealed with PTFE tape.
wrench be applied to the required the Hand/Auto lever can be
The Rotork double-sealed construction handwheel in order to develop locked in either position using a
will preserve internal electrical more force when closing or padlock with a 6.5mm hasp.
components perfectly if left opening the valve as this may
undisturbed. cause damage to the valve and/or 3.2 Operating Electrically
actuator or may cause the valve Check that power supply voltage agrees
It is not necessary to remove any to become stuck in the with that stamped on the actuator
electrical compartment covers in order seated/backseated position. nameplate. Switch on power supply. It
to commission the IQ actuator. is not necessary to check phase
Rotork cannot accept responsibility for rotation.
deterioration caused on-site once the
covers are removed. Do not operate the actuator
Fig. 3.1
Every Rotork actuator has been fully
electrically without first checking,
tested before leaving the factory to give using the infra-red Setting Tool, Local Control
years of trouble free operation, that at least the Primary Settings With the red selector positioned at
providing it is correctly commissioned, have been made (refer to Section 8 Local (anti-clockwise) the adjacent black
installed and sealed. page 20). knob can be turned to select Open or
Close. For Stop, turn red knob
Selecting Local/Stop/Remote clockwise.
Operation
The red selector enables either Local or Remote Control
Fig. 3 Remote control, lockable in each position Rotate the red selector to the Remote
using a padlock with a 6.5mm hasp. position (clockwise), this gives remote
4
control only for Open and Close but The liquid crystal display screen has 2 Open Closed
local Stop can still be used by turning modes of position indication: Red indicator and open symbol Green indicator and closed symbol
the red knob anti-clockwise. displayed displayed
1. Valve position – power on
3.3 Display–Local Indication 2. Valve position – power off
On power up the actuator’s liquid
2
crystal display screen is back-lit with a
“soft amber” light and one of the
indicator lamps will be on, dependent
on position. The display screen will
show percentage open or an end of
3 4 1 travel symbol. (See Figs 3.3, 3.4 and
3.5)
As standard, red lamp signifies valve
open, yellow intermediate, and green Fig. 3.3
lamp signifies valve closed. Open and Fig. 3.5
6
Mid Travel
closed colour functions can be reversed Yellow indicator and percentage open With the main power supply switched
5
on request. value displayed off, the liquid crystal display screen is
Fig. 3.2 The Actuator Display powered by a battery and continues to
The display consists of: display actuator position. However, the
battery does not support screen back-
1. Red – position indication lamp lighting, or position indicator lamps.
2. Yellow – position indication lamp
3. Green – position indication lamp
4. Liquid crystal display screen (LCD)
5. Infra-red sensors
6. Infra-red signal confirmation
indicator (Red)
Fig. 3.4
5
3.4 Display–Alarm Indication The valve alarm icon, Fig 3.6, is Control Alarm Local and Remote operation will be
The IQ display incorporates valve, displayed when a valve problem causes inhibited while an active ESD or
control system, actuator and battery the actuator to “trip-off’’ due to the interlock signal is present (refer to [A1]
alarm indication in the form of four configured torque value being ESD Action page 34, [A8] External
display icons. Located in the top portion developed (refer to [tC]/[tO] pages Interlocks page 36 and Conditional
of the display, each icon represents 25/26).The possible causes are: Control [A9] page 36.)
certain alarm conditions. Standard help
• Valve tight or obstructed in mid travel. Investigate the operational conditions
screens are also available to assist in
of the actuator remote control system.
determining the actuator operational • Valve stuck or jammed
and alarm status (refer to Help Screens
• Valve process conditions changed
page 67).
(increase in pressure, flow etc.)
Fig. 3.7
Once the actuator has tripped off on
torque, electrical operation in the same The control system alarm icon, Fig 4.5,
Valve Alarm is displayed when the remote control
direction is inhibited. The icon will
remain displayed until movement in the system maintains an active ESD or
opposite direction takes place. interlock signal (the ESD, interlock
function or conditional control having
The valve alarm icon will not be been enabled.)
displayed when stopping at end of
travel for valves configured to torque
seat or torque back seat at end of
travel (refer to [C2]/[C3] pages 23/24).
Try handwheel operation of the valve to
Fig. 3.6 ‘‘feel’’ for stiffness (refer to page 3).
6
4.1 IQ10 to IQ35 2. Unscrew the bearing stop from the assembly working loose, as shown in
Thrust Base Types A and Z drive bush. Slide the bearing off the Fig 4.2. Refer to the table below for
drive bush. Keep the drive bush and required tightening torques.
Removal of Drive Bush for stop ring in a safe clean place.
Machining Socket set Allen key Torque Torque
3. For all sizes ensure the drive bush screw size bit size Nm lbs/ft
male thread (stop ring) is not
damaged during machining. For sizes M4 M2 2.2 1.62
IQ20, IQ25 & IQ35, ensure the O-ring
M6 M3 7.8 5.75
located in the drive bush is not
damaged during machining. Machine
drive bush to suit the valve stem,
allowing generous clearance on the
Fig. 4.1 Components of Type A screw thread for rising stem valves.
Thrust Base Re-assembly
bearing stop ring. The bearing stop ring 1. Remove all swarf from the drive
is locked with one socket set screw. bush, ensuring the O rings on the
drive bush and bearing stop ring
Fig. 4 Bronze Drive Bush Fitted into IQ20, IQ25 and IQ35 have a thrust race (where fitted) are undamaged, clean
Thrust Taking Base and greased.
ball bearing within the steel bearing
Turn actuator onto its side, remove the housing, located on the drive bush and 2. Slide the bearing assembly onto the Fig. 4.2
two cap-headed screws holding base retained by the steel bearing stop ring. drive bush and ensure it is fitted
plate onto thrust base, pull out the The bearing is sealed within its housing down to the drive bush shoulder. 4. Refit the drive bush assembly into
drive bush complete with its bearing by O-rings located on the drive bush the base casting on the actuator,
3. Screw the stop ring with the locking
assembly. and on the bearing stop ring. The ensuring that the slots in the drive
socket set screw(s) uppermost on to
Before machining the drive bush the bearing stop ring is locked with two bush are located into the drive dogs
the drive bush until it comes to a
thrust bearing must be removed. socket set screws. of the hollow output shaft.
stop – hand tight and lock with the
IQ10, IQ12 and IQ18 actuators have a locking socket set screws. The 5. Refit the base plate and secure with
sealed thrust bearing located on the 1. Locate and loosen the locking socket locking socket set screws must be cap-headed screws.
drive bush and retained by the steel set screw(s) in the bearing stop ring. done up tight to prevent the
8
Fig. 4.9 Type A Drive Bush in Fig. 4.11 Type Z3 Drive Bush in
Position 2 Position 3
Fig. 4.13 B3/B4 Drive Bush
If the actuator has a type Z3 drive bush Re-Assembly
(Fig. 4.10) this can only be fitted below Having confirmed the position required,
the actuator base (Fig. 4.11). insert the machined drive bush ensuring
that the actuator output shaft dogs are
in full engagement with the bush. Fit Fig. 4.12 Tightening Retainer Set
drive bush retainer securely, turning Screw
clockwise until fully tightened using
hammer and punch. Rotate by hand Types B3 and B4
wheel to align retainer set screw with Identical drive bushes secured by cap
hole in the side of base and tighten. headed screws.
B3 is supplied pre-machined to ISO
4.4 IQ40 to IQ95 5210 standard.
Non-Thrust Base Type B B4 is supplied blank and must be
Type B1 machined to suit the input shaft of the
Output shaft bored and keyed to ISO gearbox or valve that it will drive.
Fig. 4.10 Type Z3 Drive Bush 5210 standard. There is no drive bush Fig. 4.14 B3/B4 Drive Bush in Situ
to machine.
10
5 Mounting the Actuator
Fig. 5.1
11
5.1 Rising Stem Valves – Fit the machined drive bush into the 5.2 Valve with Gearbox –
Top Mounting thrust base as previously described, Side Mounting
lower the actuator onto the threaded Check that the mounting flange is at
a) Fitting the Actuator and valve stem, engage “hand” and wind right angles to the input shaft, and that
Base as a Combined Unit – the handwheel in the opening direction the drive bush fits the shaft and key
All Actuator Sizes to engage the drive bush onto the with adequate axial engagement.
stem. Continue winding until the Engage “hand”, offer up actuator to
actuator is firmly down on the valve the input shaft and turn handwheel to
flange. Wind two further turns, fit align keyway and key. Tighten
securing bolts and tighten fully. mounting bolts.
5.5 IQM Modulating Actuators 5.6 IQML Linear Drive Unit 5.7 IQML Adjusting Linear Stroke
The IQM range of actuators are suitable Consists of a lead screw assembly With actuator securely fitted to valve,
for modulating control duty of up to arrangement attached to the base of but with the linear drive disconnected,
1200 starts per hour in accordance with the actuator in order to provide a linear ensure valve is at its fully closed (down)
IEC 34-1 to S4 50%. output stroke between 8mm (3/8 in) position.
minimum and 120mm (43/4in)
IQM actuators have a dynamic braking Remove cover tube from actuator
maximum.
facility as standard. If mechanical handwheel, locate the down stop
overrun of the actuator and valve prove The IQML can be supplied with or adjustment on the linear drive unit and
to be excessive for accurate control, the without a yoke mounting adaptor. with two spanners loosen the lock nut,
brake can be enabled by fitting a link to This adaptor consists of four pillars and run the lock nut and tubular down stop
the actuator terminal block as indicated a base flange to suit the valve. to the end of the thread.
by the wiring diagram. With dynamic
braking enabled, motor heating effects
increase and therefore the number of
actuator starts should be reduced to
prevent motor thermostat tripping
(refer to publication E 410E for more
information).
Commissioning of IQM range actuators
is identical to the standard IQ (refer to Fig. 5.5 IQML without Yoke
Sections 7, 8 and 9 commencing on
page 16).
functions is achieved by using the Infra- Torque and Position Refer to Section 10.
Red Setting Tool. The Setting Tool is configured before dispatch to
certified Intrinsically Safe to allow Rotork standard default settings Q
commissioning in hazardous areas. unless alternatives have been
specified with the order. Should
Password P? O PC O Ir O Ic
Q
All the commissioning functions are
stored in non-volatile memory in the difficulty be encountered during
actuator. The Setting Tool enables the
user to view all the functions in turn via
commissioning the default
settings can be reinstated,
Setting Branch cr O
the actuator display window. As each
function is viewed its setting can be
returning the actuator
(crossroad)
Q
checked and, if required, changed configuration to its original
within the bounds of that function. manufactured state. Site
commissioning can then begin
Commissioning may be carried out with
main power switched on or off. Refer again (refer to Section 9.16 page 63). Primary Functions Secondary Functions
to page 20 for Power Off Setting. Direction Indication Contacts
The default function should be used Limit Actions Control Mode
The setting procedure is divided into Torque Values Options
two stages: with caution as settings selected after
manufacture may be essential for the Limit Positions Help Screens
1. Primary Functions safe operation of the valve and/or Defaults
Settings for end of travel limit plant.
actions, torque values, limit
positions etc.
Note: The Primary Functions
must be commissioned first.
17
7.3 Entering the Actuator 7.4 Setting Mode – Password 7.5 New Password [PC] 7.6 Checking Mode
Setting Procedure To enable setting and adjustment of the To configure a new password, the The actuator function settings can be
With the actuator securely mounted on actuator functions the correct password actuator must be in setting mode with checked without entering the correct
the valve, the mains supply on and must be entered. The factory set (default) the password display – setting mode password. The settings can only be
Local control or Stop selected. password is [ld]. If the actuator has enabled – showing, viewed and not altered. The setting bars
previously been set with a site password will not be seen.
PRESS THE Q KEY. this must be displayed.
PRESS THE O KEY.
The actuator display will change and The display will change to [PC]. Using the
Use the + or - keys to scroll through the + or - key scroll through the available
the Torque & Position display will be available passwords 00–FF (hexadecimal).
seen. (For instantaneous torque & passwords until the desired password is
With the correct password displayed press
position monitoring, refer to Section displayed.
the enter key.
10, page 66.) PRESS THE KEY.
PRESS THE KEY.
Two “setting” bars will appear and will
PRESS THE Q KEY. remain visible on every function display Password Display, Checking Mode
The actuator display will change and screen.
Once the procedure has been entered in
the password protection display will the required mode
be seen.
PRESS THE Q KEY.
The procedure branch [Cr] (crossroad)
display can now be seen (refer to Section
7.7 page 19).
Password Changed to [IE]
Default Password, NOTE: The new password becomes
Setting Mode Enabled effective the next time setting mode is
The Actuator Function Settings entered.
can be protected by the Use
of a Password
19
7.7 Procedure Branch – 7.8 The Actuator Display – Tool + or - keys will cause the setting 7.9 Returning to
Crossroad [Cr] Setting/Checking Mode to be changed. In checking mode the Valve Position Display
Actuator functions as laid out in the settings cannot be altered. There are four ways of returning to
Primary and Secondary commissioning valve position display:
In setting mode, once displayed, a new
stages, can be individually displayed by
setting can be entered into the actuator 1. Approximately 5 minutes after the
using the Setting Tool arrow keys.
memory by pressing the key. last Setting Tool operation the
The Q arrow key will always display The setting will flash off and back on, display will automatically return to
the FIRST function on the next level confirming its selection. position display.
DOWN within the procedure.
TOP PORTION 2. Press the Q and O arrow keys
To access the Primary Function settings The O arrow key will always display Function e.g. together.
press the arrow Q key (refer to the NEXT function on the SAME level
Section 8 Commissioning Primary and will wrap around the functions on
tC = Torque Close 3. Press the Q arrow key until the
Functions page 20). the same level. display returns to position.
LOWER PORTION
To access the Secondary Function The actuator display indicator lamps will Function Setting 4. With any actuator function screen
settings press the arrow O key (refer continue to indicate valve position. e.g. Value = 40% displayed, select Remote control
to Section 9 Commissioning Secondary using the red Local/Stop/Remote
Functions page 31). Actuator functions are displayed in selector.
code form in the top portion of the Typical Actuator Function Display
liquid crystal display screen. Setting Mode Enabled
The setting for the displayed function is
shown in the lower portion of the
screen. Depending on the actuator
function displayed, its setting may be
an option or a value. In setting mode
the Setting
20
8 Commissioning –
Primary Functions
The actuator’s Primary Function settings Power Off Setting
affect the correct operation of the valve IQ allows settings to be viewed and set
by the actuator. If the actuator has without main power. To enable this
been supplied with the valve, the valve function, engage handwheel drive and
maker or supplier may have already rotate until the output drive moves
made these settings. (refer to page 3). The Setting Tool can
now be used. As long as a Setting Tool
ELECTRICAL OPERATION MUST NOT
key press takes place within the 30
TAKE PLACE UNTIL THE PRIMARY
seconds timeout period, Power Off
SETTINGS HAVE BEEN MADE AND
Setting will remain enabled. If no infra-
CHECKED.
red Setting Tool communication takes
This instruction assumes setting mode place the display will return to
has been entered (refer to section 7.4 indicating position. The actuator must
page 18). then be operated by handwheel to
re-enable Power Off Setting.
Viewing the Primary
Function Settings Settings and operation must be
With the actuator mounted on the verified by electric operation and
valve, the power supply on and Local or function test of the actuator to
Stop control selected, point the Setting
Tool at the actuator indicator window ensure correct operation.
from a distance of no more than
0.75m. By pressing the Q key and,
when appropriate, the O key, it is
possible to move through the
procedure, displaying the various
functions and their settings as shown in
Fig. 8.1 (refer to page 21).The right-
hand side of Fig.8.1 explains the
function of each LCD display.
Fig. 8
21
Position Display
50 (This may be an open or closed symbol or a % open value.) Refer to Section 7
Commissioning
Q Q
Torque and Position Display
Q Q
P? O PC O Ir O Ic Password O Password Change O IrDA O Cell Phone
Q Q
cr Procedure Branch (crossroad)
Q Q
c1 O c2 O c3 Direction to Close O Close Action O Open Action PRIMARY FUNCTIONS CONTENTS
Q Q page
tC O tO Torque Value Closing O Torque Value Opening C1 Direction to Close 22
Q Q C2 Close Action 23
LC O LO Limit Closed O Limit Open C3 Open Action 24
Q Q tC Torque Value Closing 25
50 Position Display tO Torque Value Opening 26
LC Set Limit Closed 27
Fig. 8.1 Primary Setting Function Displays LO Set Limit Open 27
The actuator can be configured to be clockwise or anti-clockwise to close.
22
C1 Direction to Close
Manually operate actuator and valve to Using the + or - key, display character Having ensured that the display
establish correct closing direction. If the conforming to correct closing direction. corresponds to the established
handwheel labelling is found to be closing direction
incorrect please apply to Rotork for
conversion labels.
PRESS THE KEY.
The displayed option will flash,
indicating that it has been set.
50
PRESS THE O KEY.
Q
[C] in the Setting Field Indicating
Clockwise to Close
Q
P? O PC O Ir O Ic
Q
cr
Q
c1 O c2 O c3
[A] in the Setting Field Indicating
Q Anti-clockwise to Close
tC O tO
Q
LC O LO
Q
50
23
C2 Close Action
The actuator can be configured to close (Refer to valve manufacturer for Using the + or - key, display the NOTE: When set to close on torque,
on torque for seating valves and limit recommended selection). desired option. the actuator will apply the value of
for non-seating valves. torque as set for [tC] in seating the
In the absence of valvemaker
valve (refer to [tC] page 25).
instructions refer to the following table
The actuator can be configured to Using the + or - key display the desired NOTE: When set to open on torque,
open on torque for back seating valves option. the actuator will apply the value of
or limit for non back seating valves. torque as set for [tO] in back seating
Refer to valve manufacturer for the valve (refer to [tO] page 26).
recommended setting. In the
absence of valvemaker instructions
set “Open Limit”.
Q
P? O PC O Ir O Ic
Q
cr
[OL] in the Setting Field Indicates
Q Open on Limit
c1 O c2 O c3 PRESS THE KEY.
Q The displayed option will flash,
tC O tO indicating that it has been set.
Q PRESS THE O KEY.
LC O LO
Q
50
25
tC Torque Value Closing
The value of torque available in the Using the + and - keys display
close direction can be configured. Refer recommended value. In the absence of
to valve manufacturer for a recommended torque value, try a low
recommended value. setting and increase until satisfactory
valve operation is achieved.
The closing torque value can be varied
between 40% and Rated, in 1% PRESS THE KEY.
increments.
The displayed value will flash, indicating 40% of Rated Torque
that it has been set.
50 Should the set value of torque be
Q developed in closing, the actuator will
torque trip and stop.
PRESS THE O KEY.
Q NOTE: Rated torque is quoted on the
P? O PC O Ir O Ic actuator nameplate. 99% of Rated Torque
Q
cr
Q
c1 O c2 O c3
Q
tC O tO Rated Torque
Q
LC O LO
Q
50
26
tO Torque Valve Opening
The value of torque available in the The opening torque value can be varied Should the set value of torque be
open direction can be configured. Refer between 40% and Rated, in 1% developed in opening, the actuator will
to valve manufacturer for increments. In addition “Boost” can be torque trip and stop.
recommended value. configured when no open torque
protection is required.
PRESS THE Q KEY.
NOTE: It is possible to set the Open With [LC] displayed 50 With [LO] displayed
Limit Position [LO] first.
Q
50
Q
Q P? O PC O Ir O Ic
Q
Q Limit Closed
cr
Limit Open
P? O PC O Ir O Ic Move valve manually to the closed
Q
Move valve manually to the open
position. Allow for overrun by winding position. Allow for overrun by winding
Q actuator output open by two c1 O c2 O c3 actuator output closed by two
cr handwheel turns. handwheel turns.
Q
Q PRESS THE KEY. PRESS THE KEY.
tC O tO
c1 O c2 O c3 The two bars will flash and the closed
Q
The two bars will flash and the open
indicator lamp will illuminate, indicating indicator lamp will illuminate, indicating
Q closed limit position has been set. LC O LO open limit position has been set.
tC O tO PRESS THE O KEY. Q PRESS THE Q KEY.
Q To check closed limit position hand 50 The open symbol (refer to Fig. 3.3.
LC O LO wind valve open until the amber lamp page 4) should now appear.
illuminates. Wind valve back closed
Q until the closed lamp illuminates. NOTE: When in checking mode Set
50 Limit Open [LO] does not appear.
50 Positional Display
Q
Q
IrDA Cell
comms Phone
P? O PC O Ir O Ic
Q Contact Function Value Contact Form
cr O Contact S1 r1 O r1 O r1
Q Q
Contact S2 r2 O r2 O r2
Primary
Functions
Q
Contact S3 r3 O r3 O r3
Q
Contact S4 r4 O r4 O r4
Q ESD ESD Thermostat ESD Overide ESD Override Maintained 2-wire External Conditional Torque Switch
ESD Action Contact Type Bypass Interlocks Local Stop Local Control Control Interlocks Control Bypass
Control Mode
Configuration A1 O A2 O A3 O A4 O A5 O A6 O A7 O A8 O A9 O At
Q
Extra Indication Folomatic Remote Bus Interrupter Setting Tool Power Loss
Contacts CPT Remote Control Control Source System Timer Local Control Inhibit
Option Selection OE O OI O OF O Od O OP O OJ O Or O OS
Q
Option Functions - If OE, OF, OP, or OJ are fitted and selected “ON” their appropriate set-up screens will be inserted here.
Q
Help Screens H1 O H2 O H3 O H4 O H5 O H6 O H7 O H8 O H9
Q
Default Option d1 O d2
Q
Return to Positional Display Fig. 9.1 Secondary Functions
31
9.1 Accessing the
Secondary Functions
SECONDARY FUNCTIONS CONTENTS Having established that the Primary In order to display the Secondary
Functions have been correctly set, the Functions it is necessary to press the
page Secondary Functions can now be Qkey until [Cr] appears.
configured to suit site control and
9.1 Accessing the Secondary Settings 31 If you have chosen to enter Secondary
indication requirements.
Functions in the checking mode the
9.2 Indication Contacts S1, S2, S3 and S4 32 It is possible to move through the display will be as Fig. 9.2.
9.3 Control Mode Configuration 34 various Secondary Functions as shown
in Fig. 9.1 using the O and Q keys.
If you have chosen to enter Secondary
9.4 Option Extra Indication Contacts S5–S8 37 Functions in the setting mode the
9.5 Option CPT (Current Position Transmitter) 38 The actuator wiring diagram will display will be as Fig. 9.3 (refer to
indicate any options fitted. Section 7).
9.6 Option Folomatic Remote Control 39
9.7 Remote Control Source 42 Options Setting Tool Local Control [Or]
and Power Loss Inhibit [OS] are
9.8 Bus System Option Pakscan 43 standard features, their use being
9.9 Bus System Option Modbus 47 optional.
9.10 Bus System Option Profibus DP 51
9.11 Bus System Option DeviceNet 55
9.12 Bus System Positioning Control Settings 58 Fig. 9.2 Fig. 9.3
9.13 Option Interrupter Timer 60
9.14 Setting Tool Local Control 62
PRESS THE O KEY.
9.15 Inhibit Operation After Power Loss 62
9.16 Default Options 63
9.17 Default Options 64
10.1 Help Screens 67
10.2 IrDA Diagnostics and Configuration 72
32
9.2 Indication Contacts r1 Contact S1 - Function
S1, S2, S3 and S4
Indication contacts S1 [r1], S2 [r2], S3 [24] 24V power failure *** ** [LP] Function not available for Using the + or - key display the desired
[r3] and S4 [r4] may each be set to trip [rr] motor running phases 1 & 2, only for phase 3. For function.
for any one of the following functions: [UA] Valve alarm* phase loss detection on phase 1 & 2
please use monitor relay PRESS THE KEY.
Code Function [Ht] thermostat tripped
*** [24] Function not available if the 3 The displayed function will flash
[CL] closed end position [CA] Control alarm* indicating that it has been set.
phase supply is lost.
[OP] open end position [rP] relay parity
[Po] intermediate position
[tC] torque trip close
The S contact form can be set normally
[tO] torque trip open
open [no] or normally closed [nc].
[tt] torque trip any position
[tl] torque trip mid travel The procedures for setting up contacts
S2, S3 and S4 are the same as those
[dC] actuator closing shown for S1.
[dO] actuator opening
[d?] actuator rotating Unless specified with order, the Contact S1 Configured to Trip
at Valve Closed Limit
[St] motor stalled default settings for indication
[bA] battery low contacts are as follows: PRESS THE O KEY.
[HA] hand operation
S1 – [CL] closed end position [no]
[bL] blinker
[LS] local stop S2 – [OP] open end position [no]
[Ol] open interlock S3 – [CL] closed end position [nc]
[Cl] close interlock
[lL] interlock active S4 – [OP] open end position [nc]
[ES] ESD signal
[LP] lost phase ** * Contact alarm indication will operate
under the same conditions as the
[Lo] local selected
display alarm indication icons (refer to
[rE] remote selected page 5 for information).
[AA] actuator alarm *
33
r1 Contact S1 - Value r1 Contact S1
Contact Form
When the S contact function is set to Use the + or - keys to select between
[P0], the required intermediate position [nO] (normally open) and [nC]
value must be set. (normally closed).
No other contact function requires PRESS THE KEY.
a value to be set.
The displayed option will flash
The value can be set from 1% open to indicating that it has been set.
99% open in 1% increments.
Using the + or - key, display the
required value.
PRESS THE KEY.
The displayed value will flash indicating
that it has been set.
Contact S1 Configured as a
Normally Open Contact
NOTE: If function [PO] is selected and
it is configured as a normally open
contact it will make at the set value
with the actuator moving in the open
direction.
Value Set to Indicate
25% Open To access S2–S4
Actuators are delivered with the Where a high level of safety integrity is The default setting for Torque Switch
interlock facility disabled [OF] Refer to required, Conditional Control can be Bypass is [OF], the torque switches are
the actuator wiring diagram or configured. In this mode two discreet not bypassed during the unseating
publication E120E for interlock control signals are required for remote movement.
circuits. operation. Remote control will be
To bypass the torque switches during
conditional on both a control signal
To enable remote external interlocks the unseating movement press the + or
(open or close) and the appropriate
press the + or - key. - key.
interlock signal being applied
The display will change to [On]. simultaneously. Failure of either or a The display will change to [On].
spurious signal will not cause operation.
PRESS THE KEY. PRESS THE KEY.
Interlocks [A8] must be set [On].
The displayed option will flash Interlock signals are not required for The displayed option will flash
indicating that it has been set. local operation. indicating that it has been set.
The default setting for conditional The torque switches will be bypassed
control is [OF]. To enable conditional from closed limit to 5% open when
control press the + or - key.The display opening and from open limit to 95%
will change to [On]. when closing. Bypassing the torque
switches makes torque in excess of
PRESS THE KEY. rated and up to actuator stall available
for unseating a ‘‘sticky’’ valve. Outside
The displayed option will flash
Interlocks Disabled these positions the torque setting will
indicating that it has been set.
revert to the values set for [tC], see
Note: If interlocking is required in only
page 25 and [tO] page 26.
one direction, it will be necessary to
connect a link between the actuator
terminals associated with the other
direction.
The available forms of remote control The setting of Remote Control Source To change the remote source press the
are listed below: will be determined by the option that + or - key until the required setting is
has been fitted, if any. displayed.
Standard hardwired control
Analogue control-Option Folomatic [rE] Standard hardwired remote PRESS THE KEY.
Network control including: control.
The displayed option will flash
Option Pakscan
[bo] Option Folomatic. indicating that it has been set.
Option Modbus
Option Profibus [oP] Options Pakscan, Profibus,
Modbus, Foundation Fieldbus
The setting for Remote Control Source
or DeviceNet.
will depend on the type of remote
control required and the option [OF] All remote control disabled
specified and fitted. Check actuator (Actuator available for local
circuit diagram for remote control form. control only).
Standard Hardwired
Remote Control
43
9.8 Bus System PA Pakscan Address Pb Pakscan
Option Pakscan [OP] Baud Rate
Setting instructions for actuators Use the + or - key to turn on Pakscan The actuator Pakscan Field Control Unit The actuator Pakscan Field Control Unit
including an optional Pakscan Field set-up screens. must be allocated a unique loop baud rate must be set to the loop baud
Control Unit – check wiring diagram for address. rate. For a Pakscan 2-wire control loop
inclusion. the selected baud rate must be common
The actuator must be in “Loopback”
to the master station and all the field
Before setting the parameters for for its address to be set or changed.
control units included in the loop.
Option Pakscan ensure Remote Loopback can be achieved in two ways:
Control Source [Od] has been The actuator must be in “Loopback”
1. Turn OFF the master station.
selected to [oP] in Section 9.7. for its baud rate to be set or changed.
(refer to page 42) 2. Isolate the actuator from the
Loopback can be achieved in two ways:
Pakscan Set-up Screens ON 2-wire control loop.
Pakscan set-up screens can be turned
1. Turn OFF the master station.
off to provide extra security. The action PRESS THE KEY. Using the + or - keys display the
of turning screens on or off does not required loop address. 2. Isolate the actuator from the
affect its operation. The displayed option will flash
2-wire control loop.
indicating that it has been set. Address to be set within the range
01–F0 Hexadecimal. (refer to table on
Press the Q key to display the Pakscan
page 75).
set-up screens.
2400 Baud
PRESS THE KEY.
PRESS THE KEY.
The displayed option will flash
indicating that it has been set. The displayed option will flash
indicating that it has been set.
Press the O key to display [Pb]. Press the O key to display [PF].
48
PF Modbus Remote
Auxiliary Input
The IQ actuator has the facility to accept 4 auxiliary inputs (AUX1 – AUX4). These Rules
are used when supplementary remote control or digital auxiliary inputs are required
in addition to the standard control and feedback features incorporated into the 1. Function bit set to ‘‘0’’
Modbus module. It is also possible to have a combination of both remote control Any function bit set to ‘‘0’’ indicates that the particular aux input is to be treated as
and volt-free inputs to provide, for example, open and close control as well as a a digital signal for field status reporting, e.g. a level switch or motor running status.
high and low tank level alarm indication, supplied via an external transducer.
If the corresponding invert bit is set to a ‘‘0’’, an open contact is reported as a logic
The hexadecimal number displayed under PF can be considered as a ‘‘software ‘‘1’’ and a closed contact is reported as a logic ‘‘0’’ (i.e. this will invert the input).
mask’’. It is this mask that tells the Modbus module what type of input to expect,
control or input signal, and what form the input will be, normally open or normally If the corresponding invert bit is set to a ‘‘1’’, an open contact is reported as a logic
closed (refer to page 75 for Binary, Hexadecimal and Decimal Conversion Table). "0" and a closed contact is reported as a logic ‘‘1’’ (i.e. this gives a noninverting
input).
To decipher the mask the number needs to be split into two separate hexadecimal
characters, each of which can be sub-divided into 4 binary bits. The first 4 bits 2. Function bit set to ‘‘1’’
represent the function and the second 4 represent the input source (known as Any function bit set to ‘‘1’’ indicates that the particular aux input is to be treated as
invert). Pictorially this can be represented as: a digital command to operate the actuator.
Left side hex character Right side hex character When the corresponding invert bit is set to a ‘‘0’’ this represents an N.C. contact as
Aux 4 to 1 (function) AUX 4 to 1 (Invert) being the command source, i.e. a closing contact de-energises the input and an
Bits 4321 4321 opening contact energises the input.
When used for remote control of the actuator bits 4 to 1 of the function character When the corresponding invert bit is set to a ‘‘1’’, this represents an N.O. contact as
have been designated as follows: being the command source, i.e. a closing contact energises the input and an
opening contact de-energises the input.
Bit 4 (AUX4) – ESD
Bit 3 (AUX3) – Stop/Maintain 3. ESD Control
When using ESD (aux input 4), the ESD contact mode setting [A2] should be set to
Bit 2 (AUX2) – Close the default value of [nO]. The [A1]–ESD direction setting should be set to either
Bit 1 (AUX1) – Open Open or Close the valve (refer to page 34).
(When used for digital signal inputs they are simply designated as AUX 4 to AUX 1.)
49
PF Modbus Remote PP Modbus Parity
Auxiliary Input
4. Stop/Maintain Control Using the or keys display the required Where Modbus parity bit detection is
When energised this will make the Aux input Open/Close control push-to-run. mask setting. used the module must be set with the
When de-energised, the Aux input Open/Close control will be maintained. ESD is parity bit setting of the host.
always push to run (non maintained).
Using the + or - keys display the
required parity bit:
5. Remote I/P Setting
Ensure that the correct [Od] setting is selected (refer to page 42). [no] No parity bit
For Modbus this is [rE]. [En] Even parity bit
The factory default for [PF] is [OF]. Auxiliary Input Mask [OF] [Od] Odd parity bit
4. Stop/Maintain Control
When energised this will make the Aux input Open/Close control push to run When
de-energised, the Aux input Open/Close control will be maintained. ESD is always
push to run (non maintained).
54
PF Profibus Remote PP
Auxiliary Input
Using the + or - keys display the Setting [PP] is not used by
required mask setting. Profibus. Entered settings will
be ignored.
Setting instructions for actuators The DeviceNet module must be The DeviceNet module must be set to
including an optional DeviceNet DFU allocated a unique address. the DeviceNet highway baudrate.
module – check wiring diagram for
Using the + or - keys display the Using the + or - keys display the
inclusion.
required address. required baudrate:
DeviceNet module set up screens can
Address to be set within the range 01 [01] 125 k baud
be turned off to provide extra security.
to 3F Hexadecimal. See page 72 for
The action of turning screens on or off [03] 250 k baud
conversion. If an address value outside
does not effect its operation.
this range is entered, the address set [06] 500 k baud
Use the + or - key to turn on will revert to 01 (for 00) or 3F (for value
DeviceNet set up screens. above 3F).
H1
BATTERY LOW ON POWER UP
H2
LOW BATTERY
Bar ON = Low battery detected On Bar ON = Battery level low.
Power Up. Bar OFF = Battery OK.
Phase Position ESD
Loss Error If [OS] is selected [On] (set as default ) Active Bar ON when the battery is low but still
the actuator operation will be inhibited able to support the necessary actuator
when powered up with a discharged functions.
Low
battery (refer to [OS] page 58). Battery The battery should be replaced at the
The battery should be replaced at the earliest possible opportunity.
Local earliest opportunity (refer to page 65). Battery
Controls Discharged ESD SIGNAL ACTIVE
Error LOCAL CONTROLS ERROR Bar ON = ESD Signal is present.
Battery Low Bar ON = Invalid Local Control
Help Screen 2 When applied, an Emergency
on Signals Detected.
Power-up Shutdown Signal will override any
For example if a Local Open and Close BATTERY DISCHARGED existing local or remote control signal,
Help Screen 1 signal is detected at the same time this causing the actuator to respond in the
Bar ON = Battery Discharged.
would be classed as an invalid or fault direction selected for ESD.
POSITION ERROR condition. Bar ON when the battery is no longer
Bar ON = Current Position Error able to support actuator functions The ESD function will be determined by
Present. PHASE LOSS under loss of power conditions. the settings on Control Mode
Bar ON = Phase Lost (3 Phase Configuration screens [A1] to [A5]
During power up the actuator position The battery must be replaced (refer to (refer to Section 9.3 page 34).
processor compares the current position Actuators Only).
Section 10 page 65) and limit positions
to that stored in the Eeprom. If there is Loss of third monitored power supply reset (refer to [LC] and [LO] page 27). The actuator will not respond to any
a discrepancy this is shown as a current phase connected to actuator terminal 3. local or remote control while an ESD
position error. signal is maintained.
Re-setting of both actuator limits
should now be carried out (refer to
page 27).
69
H3 Factors Inhibiting H4 Remote Control H5 Remote Interlocks,
Electrical Operation Inputs Local Control
Inputs, & T/stat
H3 H4
REMOTE CLOSE 1
Anti
Clockwise ESD 2 Remote REMOTE MAINTAIN 1 Thermostat Close
Limit Close 1 Bar OFF = Remote Maintain Tripped Interlock
signal present.
Inhibit Remote Bar ON = Remote Maintain not Local Open Local not
Close 2 ESD 1 present and/or Remote Stop not Present Selected
active.
Remote Remote Local Close Remote
Help Screen 3 Open 2 Maintain 1 REMOTE OPEN 2 not not
Bar OFF = Remote Open signal Present Selected
CLOCKWISE LIMIT Help Screen 4
present from BUS option pcb. Help Screen 5
Bar ON = Actuator has reached All remote signals designated with ‘1’
clockwise limit of travel. are standard hard wired remote inputs. REMOTE CLOSE 2 OPEN INTERLOCK
Bar OFF = Remote Close signal Bar ON = Open Interlock Active.
ANTI-CLOCKWISE LIMIT When a Pakscan, Profibus or
present from BUS option pcb. (Actutator disabled)
Bar ON = Actuator has reached Foundation Fieldbus card is fitted,
Anti-clockwise limit. remote control inputs are designated Unauthorised Open electrical operation
ESD 2
with a ‘2’. can be prevented by interlocking the
Bar OFF = ESD signal present
INHIBIT from BUS option pcb. actuator (Open) control with an
Bar ON = Actuator inhibited. REMOTE OPEN 1 external interlock contact.
Bar OFF = Remote Open Signal
REMOTE MAINTAIN 2 If external interlocks are not required
Possible Causes: Present.
Bar OFF = Remote Maintain the interlock function must be selected
Phase Loss (3 phase only). signal present from BUS option OFF.
Power Loss Inhibit (page 62). pcb.
Internal Failure.
70
H5 Remote Interlocks, H6 Torque Switch Status & IR
Local Control Inputs, Setting Tool Comms for
& T/stat continued Vandal Proof Applications
CLOSE INTERLOCK THERMOSTAT TRIPPED
H6
TORQUE SWITCH TRIPPED
Bar ON = Close Interlock Active. Bar ON = Thermostat tripped. Bar OFF = Torque switch tripped.
(Actuator disabled)
The actuator motor is protected by IR Remote When the actuator generates a value of
Control not
Unauthorised Close electrical operation thermostats. Selected torque equal to that set for Open
can be prevented by interlocking the (when opening) or Close (when closing)
Should the motor become overheated IR Local Local
actuator (Close) control with an it will stop, protecting itself and the
the thermostats will trip and the Control Controls
external interlock contact. Disabled not Fitted valve from damage. This feature is
actuator will stop. On cooling the
known as Over Torque Protection.
If external interlocks are not required thermostat will automatically reset,
the interlock function must be selected enabling operation. See the actuator IR Closed Once a torque trip has occurred further
OFF. nameplate for the motor rating. Signal not operation IN THE SAME DIRECTION is
Present prevented.
REMOTE NOT SELECTED LOCAL STOP NOT SELECTED IR Open Torque
Bar ON = Local Stop not selected. This ‘‘latching’’ of the event protects the
Bar ON = Remote control not selected. Signal not Switch
Present Tripped actuator and valve from repeated
Bar OFF = Remote control selected. Bar OFF = Local stop selected.
“hammering” against the obstruction
Help Screen 6 as a response to a maintained control
LOCAL CLOSE NOT PRESENT LOCAL NOT SELECTED
Bar ON = Local control not selected. When actuators are supplied for Vandal signal.
Bar ON = Local Close signal not present.
Bar OFF = Local Close signal present. Bar OFF = Local control selected. Proof applications the local control To ‘‘de-latch’’ the actuator it must be
knobs are removed to prevent reversed.
LOCAL OPEN NOT PRESENT unauthorised operation.
Bar ON = Local Open signal not present. (For actuator torque adjustment, refer
The local control functions are then to [tC ] and [tO] pages 25 and 26)
Bar OFF = Local Open signal present. carried out by using the Infra-red
Setting Tool.
Refer to actuator nameplate for unit specific approval details USA – hazardous Area
FM. Class 1, Division 1, Groups C, D, E, F, G hazardous areas.
European – Hazardous area
Factory Mutual - Explosionproof to NEC Article 500.
EExd IIB T4. ATEX (94/9/EC) II 2GD
Temperature -30°C to +60°C (-22°F to +140°F).
CENELEC Norm EN50014 and EN50018
*Option -40°C to +60°C (-40°F to +40°F).
Temperature -20°C to +70°C (-4°F to +158°F).
*Alternative for Group B hazardous area. Temperatures as for Groups C and D.
*Option -30°C to +70°C (-22°F to +158°F).
*Option -40°C to +70°C (-40°F to +158°F). Canada – hazardous Area
*Option -50°C to +40°C (- 58°F to +104°F). CSA EP. Class 1, Division 1, Groups C and D hazardous areas.
Canadian Standard Association - Explosionproof
EExd IIC T4. ATEX (94/9/EC) II 2GD Temperature -30°C to +70°C -22°F to +158°F).
CENELEC Norm EN50014 and EN50018. *Option -50°C to +40°C (-58°F to +104°F).
Temperature -20°C to +70°C (-4°F to +158°F). *Alternative for Group B hazardous area. Temperatures as for Groups C and D.
EExde IIB T4. ATEX (94/9/EC) II 2GD International Non hazardous
CENELEC Norm EN50014, EN50018 and EN50019. WT: Standard watertight, BS EN 60529 :1992, IP68, 7 metres/72 hours.
Temperature -20°C to 70°C (-4°F to +158°F). Temperature -30°C to +70°C (-22°F to +158°F).
*Option -30°C to +70°C (-22°F to +158°F). *Option -40°C to +70°C (-40°F to +158°F).
*Option -40°C to +70°C (-40°F to +158°F). *Option -50°C to +40°C (-58°F to +104°F).
*Option -50°C to +40°C (-58°F to +104°F).
US – Non hazardous
EExde IIC T4. ATEX (94/9/EC) II 2GD NEMA 4, 4X and 6.
CENELEC Norm EN50014, EN50018 and EN50019. Temperature -30°C to +70°C (-22°F to +158°F).
Temperature -20°C to +70°C (-4°F to +158°F). *Option -40°C to +70°C (-40°F to +158°F).
International – Hazardous area *Option -50°C to +40°C (-58°F to +104°F).
IEC. Exd IIB T4 Canada – Non hazardous
IEC60079-0 and IEC60079-1 for Exd IIB T4 CSA WT: Canadian Standard Association –Watertight.
Temperature -20°C to +60°C (-4°F to +140°F) Wiring and components complying with CSA Enclosure 4 and 4X.
IEC. Exd IIC T4 Temperature -30°C to +70°C (-22°F to +158°F).
*Option -40°C to +70°C (-40°F to +158°F).
IEC60079-0 and IEC60079-1 for Exd IIC T4
*Option -50°C to +40°C (-58°F to +104°F).
Temperature -20°C to +60°C (-4°F to +140°F)
Rotork can supply actuators to national standards not listed above.
For details please contact Rotork.
If your Rotork actuator has been correctly Australia Brunei Caribbean (Puerto Rico) China
installed and sealed, it will give years of Western Australia Agent Agent Agent Hong Kong
trouble-free service. Tel: +61 8 9314 1827 Tel: +673 3 336122 Tel: +1 787 751 4415 Rotork Company
Fax: +61 8 9314 1837 Fax: +673 3 336142 Fax: +1 787 250 1842 Tel: +852 2520 2390
Should you require technical assistance or E-Mail: sales@pipact.com.au E-Mail: cnets@brunet.bn E-Mail: Fax: +852 2528 9746
spares, Rotork guarantees the best service E-Mail:rotorkhk@netvigator.com
in the world. Contact your local Rotork Austria Canada Chile
representative or the factory direct at the Agent Rotork Company HQ Agent Colombia
address on the nameplate, quoting the Tel: +43 7224 66008 Tel: +1 403 569 9455 Tel: +56 2 441 1033/699 2001 Agent Main Office
actuator type and serial number. Fax: +43 7224 66008 Fax: +1 403 569 9414 Fax: +56 2 441 1023 Tel: +57 1 621 27 40
E-Mail: kilches_keg@magnet.at E-Mail: info@rotork.ca E-Mail: valvulas@ineco.cl Fax: +57 1 621 25 61
Algeria E-Mail: autom2@col1.telecom.com.co
Tel: + 213 6 37 4854 Bahrain Canada China
Fax: + 213 6 37 2613 Rotork Regional Office Edmonton North/Beijing Costa Rica
E-Mail: Tel: +973 791 976 Rotork Company Rotork Company Agent
Fax: +973 791 976 Tel: +1 780 449 6663 Tel: +86 10 6497 4142/94590 Tel: +506 228 8630/1
Argentina E-Mail: hmrotork@batelco.com.bh Fax: +1 780 449 6578 Fax: +86 10 6499 4591 Fax: +506 289 4350
Tel: +54 11 4755 5560/4753 7533 E-Mail: info@rotork.ca E-Mail: rotorkbj@public3.bta.net.cn E-Mail:eiomega@sol.racsa.co.cr
Fax: +54 11 4755 5560/4753 7533 Bahrain
E-Mail: metalart@ciudad.com.ar Agent Canada China Croatia
Tel: +973 727790 Montreal Shanghai Agent
Australia Fax: +973 727811 Rotork Company Rotork Company Tel: +385 1 4 577 217
Rotork Company HQ E-Mail: aeradio@batelco.com.bh Tel: +1 514 355 3003 Tel: +86 21 6478 5015 Fax: +385 1 4 577 220
Tel: +61 3 53 381566 Fax: +1 514 355 0024 Fax: +86 21 6478 5035 E-Mail:
Fax: +61 3 53 381570 Belgium E-Mail: info@rotork.ca E-Mail: rotorksh@public6.sta.net.cn
E-Mail: mail@rotork.com.au Agent Cyprus
Tel: +32 2 7263300 Canada China Agent
Australia Fax: +32 2 7263633 S.W. Ontario Sichuan Tel: +357 2 434131
Brisbane E-Mail: prodim@brutele.be Rotork Company Rotork Branch Fax: +357 2 433416
Rotork Company Tel: +1 519 337 9190 Tel: +86 28 6521191 E-Mail: ltdinfo@stavrinides.com.cy
Tel: +61 7 3373 2050 Bolivia Fax: +1 519 337 0017 Fax: +86 28 6521056
Fax: +61 7 3255 5388 Agent E-Mail: info@rotork.ca E-Mail: rotorkcd@mail.sc.cninfo.net Czech Republic
E-Mail: Tel: +591 3 532615 Agent
Fax: +591 3 552528 Canada China (South) Tel: +420 5 48321534
Australia E-Mail: inca@roble.entelnet.bo Toronto Guangzhou Fax: +420 5 48216240
Sydney Rotork Company Rotork Branch E-Mail:
Rotork Company Brazil Tel: +1 905 602 5665 Tel: +86 20 81320500
Tel: +61 2 9 567 2735 Agent Fax: +1 905 602 5669 Fax: +86 20 81320499
Fax: +61 2 9 567 2739 Tel: +55 71 235 6588 E-Mail: info@rotork.ca E-Mail:
E-Mail: Fax: +55 71 235 3299 rotorkgz@public.guangzhou.gd.cn
E-Mail: bahia@fluxopet.com.br
Denmark Hungary Indonesia Jordan Malaysia
Agent Agent Rotork Company Agent East Malaysia
Tel: +45 32531777 Tel: +36 76 495932 Tel +62 21 5806764 Tel: +962 6 581 9982 Agent
Fax: +45 32530504 Fax: +36 76 495936 Fax: +62 21 5812757 Fax: +962 6 582 5818 Tel: +60 85 410079
E-Mail: E-Mail: galatea@externet.hu E-Mail: rotork@indosat.net.id E-Mail: tcops@go.com.jo Fax: +60 85 419484
E-Mail:
Ecuador India Ireland (Northern) Korea (South)
Agent Bangalore Agent Rotork Company Malaysia
Tel: +593 2 222 585 Rotork Factory Tel: +44 28 90 841004 Tel: +82 331 265 0962 West Malaysia
Fax: +593 2 569 950 Tel: +91 80 8395576 Fax: +44 28 90 841007 Fax: +82 331 265 1369 Rotork Company
E-Mail: ecuador@cadrai.com Fax: +91 80 8391601 E-Mail: flotecsales@aol.com E-Mail: rotork@unitel.co.kr Tel: +60 3 7880 9198
E-Mail: rotorkblr@vsnl.com Fax: +60 3 7880 9189
Egypt Ireland (Southern) Kuwait E-Mail: rotork@rotork.com.my
Agent India Dublin Agent Agent
Tel: +20 2 2574830/2573456 Calcutta Tel: +353 1 2952182 Tel: +965 241 5921 Mexico
Fax: +20 2 2575695 Rotork Branch Fax: +353 1 2953713 Fax: +965 241 2485 Agent
E-Mail: mamer@pyramid.com.eg Tel: +91 33 282 3306 E-Mail: pkelly@pli.ie E-Mail: Unetcon@hotmail.com Tel: +52 5 559 2959/2777
Fax: +91 33 282 3473 Fax: +52 5 575 1092
Finland E-Mail: rotorkcal@vsnl.com Italy Latvia E-Mail: rotork@iwm.com.mx
Agent Rotork Company Agent
Tel: +358 9 350 7410 India Tel: +39 02 45703300 Tel: +371 7 315086/315087 Netherlands
Fax: +358 9 374 3590 Chennai Fax: +39 02 45703301 Fax: +371 7 315084 Rotork Company
E-Mail: Rotork Company E-Mail: rotork.italia@rotork.it E-Mail: rino@mailbox.neonet.lv Tel: +31 10 414 6911
Tel: +91 44 625 4219/625 8136 Fax: +31 10 414 4750
France Fax: +91 44 625 7108 Japan Libya E-Mail: sales@rotork.nl
Rotork Company E-Mail: rotork@vsnl.com Osaka Agent
Tel: +33 1 43 11 15 50 Rotork Company Tel: +218 21 47 72628/78598 New Zealand
Fax: +33 1 48 35 42 54 India Tel: +81 728 35 7555 Fax: +218 21 47 72782 Auckland
E-Mail: (name)@rotork.fr Mumbai Fax: +81 728 35 7548 E-Mail: cpsi@go.com.jo Agent North Island
Rotork Branch E-Mail: Tel: +64 9 634 0456
Germany Tel +91 22 5584578 Lithuania Fax: +64 9 625 2678
Rotork Company Fax: +91 22 5584540 Japan Agent E-Mail:
Tel: +49 2103 95876 E-Mail: rotorkbom@vsnl.com Tokyo Tel: +370 7 202410
Fax: +49 2103 54090 Rotork Company HQ Fax: +370 7 207414 New Zealand
E-Mail: info@rotork.de India Tel: +81 3 3294 8551 E-Mail: agava@kaunas.aiva.lt Christchurch
New Delhi Fax: +81 3 3294 6460 Agent South Island –
Greece Rotork Branch E-Mail: mail@rotork.co.jp Head Office
Agent Tel +91 11 5616305 Tel: +64 3 353 4665
Tel: +30 1 6549433/6536610 Fax: +91 11 5502840 Fax: +64 3 353 4666
Fax: +30 1 6517810 E-Mail: rotorkdel@vsnl.com E-Mail:
E-Mail: melco@otenet.gr
New Zealand Pakistan Romania Sweden Turkey
Wellington Agent Agent Partille Agent
Agent North Island Tel: +92 21 5861509/5861510 Tel: +40 44 114187/114664 Agent Head Office Tel: +90 216 327 34 71
Tel: +64 4 477 5070 Fax: +92 21 5874674 Fax: +40 44 114664 Manual Tel: +46 53 3763952 Fax: +90 216 327 34 72
Fax: +64 4 477 5049 E-Mail: tumair@attglobal.net E-Mail:technoplus@technoplus.ro Fax: +46 53 3763955 E-Mail:orhant@omasteknik.com
E-Mail: E-Mail:alnab@alnab.se
Peru Russia U.K.
Nigeria Agent Rotork Company Sweden Head Office,
Agent Tel: +51 1 330 7728 Tel: +7 095 229 24 63 Saffle Tel: +44 1225 733200,
Tel: +234 1 4522955/523225 Fax: +51 1 330 7728 Fax: +7 503 234 91 25 Agent Local Office Fax +44 1225 333467
Fax: +234 1 4522887 E-Mail: E-Mail: rotork.russia@mtu-net.ru Tel: +46 533 763952 E-mail: mail@rotork.co.uk
E-Mail: cakasa3@linkserve.com.ng autinsa@mail.cosapidata.com.pe Fax: +46 533 763955
Saudi Arabia E-Mail:alnab@alnab.se United Arab Emirates
Norway Philippines Agent/J.V. Agent
Stavanger Manila Agent Tel: +966 3 833 1661 Syria Tel: +971 2 632 5111
Agent HQ Tel: +63 2 7312610/7326125 Fax: +966 3 833 9369 Agent Fax: +971 2 621 1934
Tel: +47 51 844204 Fax: +63 2 7312610 E-Mail: Tel: +963 31 230 289 E-Mail: unitech@emirates.net.ae
Fax: +47 51 844102 E-Mail:resi@evoserve.com Fax: +963 31 237 867
E-Mail: Saudi Arabia E-Mail: United States of America
Poland Rotork Company Rotork Company HQ
Norway Agent Tel: +966 3 858 1464 Taiwan Rochester
Bergen Tel: +48 22 723 1770 Fax: +966 3 858 1464 Agent Tel: +1 716 328 1550
Agent Sales Office/Workshop Fax: +48 22 723 1780 E-Mail: rotork@concept.net.sa Tel: +886 2 2577-1717 Fax: +1 716 328 5848
Tel: +47 56 312900 E-Mail: Fax: +886 2 2577-5588 E-Mail:info@rotork.com
Fax: +47 56 312910 Singapore E-Mail:jerdiing@ms24.hinet.net
E-Mail: Portugal Rotork Company United States of America
Agent Tel: +65 4571233 Thailand Rotork Company
Norway Tel: +351 21 486 43 25 Fax: +65 4576011 Rotork Company Duluth
Oslo Fax: +351 21 483 57 17 email: Tel: +66 2 272 7165-6 Tel: +1 770 623 6301
Agent Sales Office E-Mail:Lca.Lcaeng@clix.pt Fax: +66 2 272 7167 Fax: +1 770 623 6124
Tel: +47 67 906120 South Africa E-Mail:mail@rotork.co.th E-Mail:miguel.lopez@rotork.com
Fax: +47 67 906472 Qatar Rotork Company
E-Mail: Agent Tel: +27 11 453 9741-3 Trinidad United States of America
Tel: +974 44 19603 Fax: +27 11 453 9894 Agent Chicago & Mid West
Oman Fax: +974 44 19604 E-Mail: Tel: +1 868 6524889/6523422 Rotork Company
Agent E-Mail:petrotec@qatar.net.qa Fax: +1 868 6522651 Tel: +1 815 436 1710
Tel: +968 601438 Spain E-Mail:trinval@tstt.net.tt Fax: +1 815 436 1789
Fax: +968 699446 Rotork Company E-Mail:
E-Mail:techsales@gpsoman.com Tel: +34 94 676 60 11
Fax: +34 94 676 60 18
E-Mail:rotork@rotork.es
United States of America United States of America Vietnam
Houston South Central Region Agent
Rotork Company Rotork Company Tel: + 84 8 84 62525
Tel: +1 713 7825888 Tel: +1 972 459 4957 Fax: + 84 8 8423218
Fax: +1 713 7828524 Fax: +1 972 745 2041 E-Mail:info@vam-net.com
E-Mail: E-Mail: skip.kuehn@rotork.com
Yemen
United States of America United States of America Agent
New York City Southern California Tel: +967 1 272988
Rotork Company Rotork Company Fax: +967 1 271890
Tel: +1 716 328 1550 Tel: +1 949 348 2913 E-Mail:ssl@y.net.ye
Fax: +1 716 328 5848 Fax: +1 707 769 4888
E-Mail:dave.littlejohns@rotork.com E-Mail:
B A S I C S E T T I N G
To display C2 (CLOSE ACTION)
I N S T R U C T I O N S
Limit Torque
Across Key
Press and together to return to Position Display and move valve to fully closed
condition checking that closed symbol and lamp appear just as the limit of travel is Plus Key
reached.
Move valve to fully open position checking that open symbol and lamp appear just
as the limit of travel is reached.
As we are continually developing our products, the design of Rotork actuators are subject to change without notice.
The name Rotork is a registered trademark PUBLICATION E171E ISSUE 03/01
CLOSED MID TRAVEL OPEN TORQUE AND POSITION
Switch on actuator power supply - select
POSITION
DISPLAY
Bar indicators appear confirming that setting mode has been entered. If bar indicators
Default password is I d - do not change are not displayed, the actuator is in checking mode and settings cannot be changed.
OTHER ACTUATOR
SETTINGS
or or or
or or or
or or
40% to 99% or rated (100%) Rated 40% to 99% or rated (100%) Rated Boost
Display required option, press to set. Value flashes when entered.
Manually operate the actuator to the fully closed position Manually operate the actuator to the fully open position
and back-off half to one turn of the actuator output. and back-off half to one turn of the actuator output.
When the is pressed the bars will flash and the appropriate indicator lamp will be illuminated.
POSITION
DISPLAY
Initial actuator settings are now complete and It is possible to return to the position display from anywhere in
it is possible to operate the actuator electrically. the setting procedure by pressing and together.
Document Title: STANDARD IQ/IQT REMOTE CONTROL CIRCUITRY + FOLOMATIC (24VDC)
THE INFRA RED SETTING TOOL ENABLES ALL CONFIGURABLE NOTE:
ACTUATOR SETTINGS TO BE MADE. ACTUATOR REMOTE CONTROL SIGNALS MAY BE INTERNALLY OR
EXTERNALLY SUPPLIED.
BEFORE PUTTING THE ACTUATOR INTO SERVICE, IT MUST BE
INSTALLED AND COMMISSIONED IN ACCORDANCE WITH INTERNALLY SUPPLIED:
PUBLICATION E170E (IQ) or E175E (IQT) INSTALLATION AND
MAINTENANCE INSTRUCTIONS.
# FIT LINK '#' AS SHOWN AND CONNECT REMOTE CONTROL
CONTACTS TO INTERNAL SUPPLY ON TERMINAL 5.
UNLESS SPECIFIED WITH ORDER, THE ACTUATOR IS
DESPATCHED WITH DEFAULT SETTINGS AS LISTED IN EXTERNALLY SUPPLIED:
PUBLICATION E170E (IQ) or E175E (IQT). CONNECT CONTROL CONTACTS TO EXTERNAL SUPPLY LIVE/+VE.
CONNECT SUPPLY ZERO/-VE AS FOLLOWS:-
FOR IQ/IQT CONTROL AND MONITORING FACILITIES, REFER TO TO TERMINAL 41,36 & 31 FOR SUPPLIES UP TO 60VAC or DC
PUBLICATION E120E. TO TERMINAL 45,40 & 32 FOR SUPPLIES UP TO 120VAC
AL
L
CUSTOMER CONNECTION FOR
TIO
NA
OW
-ve IC IGN
E
TO TE
REMOTE CONTROL
CO C OR UP T MOT
AN ND + ATICT SIG
EC
DC
60V EMO
TD
ON AT T S
EL
Y
Y
C
COMMO DC O
HU
RE
24V
PL
+V PPL
MM OM PU
MA OM PU
VA
OS
V A LS R R
YS
UP
60VNTRO FOR
CO FOL E IN
DE FOLUE IN
DC L SU
-VE
120
UT
120 TRO FO
ve
LS
ON C
IC
IC
NC
E
A LS
I
U
CO OMAT
CO MAT
MA MAT
AIN
ON
AL/
-VE RNA
24V RNA
GE
FO OG
R G
C
CO MO
ALO
E
MM
MM
INT
NU
ER
EN
LO
LO
OS
AL
M
E
E
N
R
L
INT
INT
EM
CO
MA
AN
FO
FO
FO
FO
OP
CL
45 41 4 36 40 33 34 35 5 25 39 26 27
FOLOMATIC
ANALOGUE POSITIONING Analogue
CONTROL ONLY Signal
45 41 4 36 40 33 34 35 5 25 39 26 27
FOLOMATIC # #
ANALOGUE POSITIONING CONTROL Analogue
WITH MANUAL/AUTO SELECTOR Close Open Auto Signal
(PROVIDING ANALOGUE POSITIONING To external supply or terminal 5
CONTROL OR OPEN/CLOSE CONTROL) (see 'Note:' above)
Manual
MANUAL/AUTO SELECTION [FC] MUST BE ENABLED
REFER TO E170E (IQ) or E175E (IQT) FOR DETAILS
4 31 32 33 34 35 5 25
FORM F
# ESD
switch
EMERGENCY SHUT-DOWN CIRCUIT.
THE ESD CIRCUIT CAN BE ADDED TO ANY OF THE CONTROL (stayput)
CIRCUITS SHOWN ABOVE.
AN ESD SIGNAL APPLIED TO THE ACTUATOR WILL OVERRIDE To external supply or terminal 5
ANY EXISTING OPEN OR CLOSE CONTROL SIGNAL. (see 'Note:' above)
THE DEFAULT ESD CONFIGURATION IS "STAY PUT", & MUST BE
DERIVED FROM A N/O CONTACT (SIGNAL APPLIED).
FOR OTHER CONFIGURABLE ESD SETTING OPTIONS, REFER TO
PUBLICATION E170E (IQ) or E175E (IQT) INSTALLATION AND
MAINTENANCE INSTRUCTIONS.
A4