ABS-950 Baggage Scale

A guide to installing, calibrating, configuring and

maintaining the ATRAX baggage scale

ATRAX Group (NZ) Ltd.

390A Church Street, Penrose
P.O. Box 11-087
Auckland, New Zealand
Telephone 64-9-634 5337
Facsimile 64-9-634 5339
E-mail: atrax@atraxgroup.com
Web Site: www.atraxgroup.com

Revised January 2005

Copyright
© 1998 by ATRAX Group NZ Limited
P.O. Box 11 087
Ellerslie,
Auckland,
New Zealand.

All rights reserved. Atrax Group NZ Limited retains full copyright of this work.
Reproduction or use of editorial or pictorial content in any manner is prohibited without
written permission of the author.

UNITED STATES
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference in which case the user will be required to
correct the interference at his own expense.
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Contents

Chapter 1 About the ATRAX Components ......................................3

System Schematic Diagram .................................................4
Scale Base Specifications.....................................................5
Operator Display Panel Specifications.................................6
Passenger Display Panel Specifications...............................8
Power Supply Specifications................................................9

Chapter 2 Installing ...........................................................................11

Scale Base Installation .........................................................12
Operator Display Panel Installation .....................................14
Passenger Display Panel Installation ...................................15
Power Supply Installation ....................................................16
I/O Connections ...................................................................17
Serial Configuration .............................................................19

Chapter 3 Commissioning ................................................................21

Configuration of Scale .........................................................22
Main Menu Structure ...........................................................27
Calibration Menu .................................................................28
Statistics Menu .....................................................................30
Test Menu.............................................................................31
Diagnostic Menu ..................................................................32

Chapter 4 Operating..........................................................................33
Operator Display ..................................................................34
Key Functionality.................................................................34
Operation..............................................................................37
Alert Messages .....................................................................38

Chapter 5 Maintaining .......................................................................41

Regular Maintenance ...........................................................42
Troubleshooting ...................................................................43

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Appendix .............................................................................................45
Operator Display Panel Dimensions .................................... 46
Passenger Display Panel Dimensions .................................. 47
Configuration Settings ......................................................... 48

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Chapter 1 About the ATRAX Components

Overview
Introduction
The ATRAX baggage scale provides advanced technology specifically
designed for weighing airport baggage and is for use in “trade approved”
applications.
It complies with Weights and Measures regulations around the world and
satisfies the requirements of OIML, NTEP and Handbook 44.
The ATRAX baggage scale is normally supplied as a dual weight display
scale for airline check-in counter use.

Important
Only competent technicians should carry out service work
on the ATRAX baggage scale.

In this chapter
This chapter contains the following topics.

Topic See Page

System Schematic Diagram .................................4
Scale Base Specifications.....................................5
Operator Display Panel Specifications.................6
Passenger Display Panel Specifications...............8
Power Supply Specifications................................9

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System Schematic Diagram

Diagram

ABS950 Baggage Scale Base and Electronics

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Scale Base Specifications

Functional specifications
This table describes the functional specifications of the Scale base
component. Customised designs are available, for full range and
specifications, contact Atrax Group directly.

Features Specifications
Type Single frame 4 loadcell (small base single loadcell available
for static scale applications – no conveyer).
Style With or without conveyer.
Size Minimum 650mm x 500mm (26” x 20”).
Maximum 800mm x 2000mm
Capacity Maximum 300kg (550lb).
(including conveyer) Typical 150kg (330lb).
Conveyer weight 200kg (440lb).
(maximum)
Resolution 0.1kg (0.2lb), 0.2kg (0.5lb), 0.5kg (1lb)
Accuracy +/- 0.05 kg (0.1lb).
Loadcell 250kg Shear beam.
Loadcell capacity 250kg (500lb) per loadcell.
Loadcell impedance 350 ohm.
Base frame Designed per customer application.

Example

Scale Base

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Operator Display Panel Specifications

Functional specifications
This table describes the functional specifications of the Operator display
panel component.

Features Specifications
Display Monochrome LCD 160 x 80 Pixel graphics.
Simultaneously displays weight, total and bag count.
Display increments Keyboard selectable to 0.1, 0.2, 0.5 & 1.0
Full scale capacity 1500 kg or 1500 lbs.
Accuracy Class Class III/IV
Auto zero maintenance +/-0.5 grads zero track
Size 159mm x 131mm.
Front panel annunciators Centre of zero, motion, operator & BHS error messages.
Overweight alarm Selectable over entire scale capacity.
Control outputs Overweight setpoint, Belt Start, Spare.
Signal inputs Remote on/off, Add function inter-lock, Spare.
Power input 7.5 Vdc 500mA, supplied by external unit.
Ports Optically isolated multi-drop Admin RS485.
Optically isolated multi-drop Control RS485.
RS485 for Passenger display panel.
RS232 for local PC.
IrDA interface accessible from front fascia.
I/O expansion interface
Operating temperature -10°C to +40°C, compensated.
Enclosure ABS Plastic fascia, Mild Steel rear cover

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Example

Operator Display Panel

Rear View of Operator Display Panel

Refer to appendix for dimensions and mounting details.

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Passenger Display Panel Specifications

Functional specifications
This table describes the functional specifications of the Passenger display
panel component.

Features Specifications
Display LED 7 segment, 3 rows consisting of 5, 5 & 3 digits
respectively.
Simultaneously displays weight, total and bag count.

Example

LED Display Panel

Refer to appendix for dimensions and mounting details.

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Power Supply Specifications

Functional specifications
This table describes the functional specifications of the Power supply
component.

Features Specifications
Power I/P 100 - 240 VAC,
0.33 – 0.19 A,
50/60 Hz +/-10%, clean supply.
Power O/P 7.5 Vdc @ 1.3 A for both Operator and LED Passenger Panel
Both protected by 500mA SMD fuse on Operator Panel

Example

Power supply

Refer to appendix for dimensions and mounting details.

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Chapter 2 Installing

Overview
Introduction
If installed correctly, the ATRAX baggage scale performs with accuracy
and reliability. All indicators are configured & tested prior to shipment to
ensure that they are fully functional.

Before you begin

Check that you have all of the following components before you begin
installing the ATRAX baggage scale:
• Scale base
ƒ Operator display panel (with clamp), (OP-950).
ƒ Passenger display panel (with clamp), PP-950).
ƒ Power supply, (PS-950).
ƒ Mains cable.
ƒ Loadcell cable, (LCC-950).
ƒ Passenger cable, (PPC-950).
In this chapter
This chapter contains the following topics.

Topic See Page

Scale Base Installation .......................................12
Operator Display Panel Installation ...................14
Passenger Display Panel Installation .................15
Power Supply Installation ..................................16
I/O Connections .................................................17
Serial Configuration ...........................................19

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Scale Base Installation

Before installation
Follow these guidelines to choose a suitable area to install the scale base.
• Mount the scale base on a solid foundation that is free from vibration
and has no measurable deflection when the scale base is loaded to full
capacity.
• Ensure there is an absolute minimum clearance of 10mm (0.5 inches)
between the weighing platform (live part) and any other object.
When a conveyer is mounted on top of the scale, the entire conveyer
forms part of the live weighing section and must also have a minimum
of 10mm clearance.

To install the scale base

Example Action

1. Connect the load cell cable (LCC-950) to the scale

base.
Scale base
2. Place the scale base in position.

3. Restrain the scale base horizontally by means of a

cup or a ring that the adjustable feet can fit into.

4. Adjust the scale base to the correct height and level

using the adjustable feet located at each corner.

5. When the scale is level, tighten down the lock nut

on each adjustable foot against the loadcell.

Important
Failure to tighten the lock nuts will result in
weighing errors.

Continued…

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Scale Base Installation, Continued

To install the scale base, Continued

Important
If you are using a conveyer with the scale base, fit it next.
The scale base and conveyer should be handled as two
separate units to avoid damage to the loadcells when
handling the conveyer.

Check for clearance between the conveyer and check-in

desk and any toe-kick or framework used. The total
conveyer forms part of the ‘live’ section of the scale.

Any cables connecting to the conveyer ‘live’ section of the

scale need to be flexible and allowed to move with the
scale as load is applied.

Ensure that all metal parts are electrically bonded to

ground.

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Operator Display Panel Installation

Before installation
The operator display panel includes the main electronics for the scale and
is the unit where calibration adjustments are made.
Follow these guidelines before installing the operator display panel.
• Do not install until the cabinetmakers have finished the counters, to
avoid any damage.
• Choose a place to mount the operator display panel where it is
accessible to the check-in operator, but not where it might be
damaged. Preferred position is vertical, not horizontal.
• Allow access for cable routes in the counter you are mounting the
operator display panel in.
To install the operator display panel

Action

1. Choose a place to mount the operator display panel on the operator side of the check-
in counter.

2. To secure the operator display panel in place, use the retaining clamps which fit
onto the rear of the panel from the reverse side of the counter,
– and/or –
the 4 screws located in the corners of the panel,
– and/or –
the means supplied with the extended operator panel.
Do not over-tighten the retaining clamps.

3. Plug the serial cables from the passenger display panel, Scale base and the low
voltage power cable into the rear of the panel. Refer to the Operator Display Panel
specifications for connection details.

4. Plug the separate power supply from the rear of the panel into a 110 - 240 VAC, 50-
60 Hz AC “Mains” power source.
The mains power source must be a clean source, grounded, 3 wire, AC wall
socket.

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Passenger Display Panel Installation

Before installation
Follow these guidelines before installing the passenger display panel.
• Do not install until the cabinetmakers have finished with the counters,
to avoid any damage.
• Choose a place to mount the passenger display panel where it is
clearly visible to passengers, but not where passengers may rest their
briefcases or hand luggage.
• Ensure the check-in counter is rebated so the passenger display panel
has a flush fit.
To install the passenger display panel

Example Action

1. Choose a place to mount the passenger display

panel.

LED style

2. Use the two clamping brackets to secure the

passenger display panel in place.
The clamping brackets fit onto the panel from
the reverse side of the counter.

3. Plug the passenger display cable into the single

connector located at the rear of the passenger
display panel.

4. Ensure the other end of the passenger display cable

is connected to the rear of the operator display
panel.

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Power Supply Installation

Before installation
Follow this guideline before installing the power supply.
• Mount the power supply in the check-in counter where it is within
1.5 m of the operator panel and within 1.5m of the main power supply.
To install the power supply
¾ Mount the power supply on a shelf behind the operator display panel,
or secure it using the mounting brackets that are located on the power
supply itself if requested as part of purchase.

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I/O Connections
The digital I/O comprises of three fully-isolated input channels & three fully-isolated
output channels. Inputs and outputs are interfaced to the operator panel via connector J9.
Isolation is only intended to provide basic galvanic separation in order to eliminate ground
loops and prevent noise injection, and does not meet any particular isolation or safety
standards. The inputs are DC only while the outputs can be configured for either AC/DC
operation, or DC only operation at double the current.

Input Channels.
Jumper 1-2 and 3-4 to excite Input from ABS950, Remove BOTH jumpers if input
excited externally. External excitation voltage range, 5 – 24vdc max. Note, with
external excitation some optical isolation is lost, internal excitation of inputs with
clean contact operation recommended.

Channel 1 Add Override

Channel 2 Remote On/Off

Channel 3 Spare

Output Channels.
Jumper 1-2 and 3-4 for switching DC loads up to 1.5A, Jumper 2-3 ONLY for
switching AC or DC loads up to 750mA. Outputs are rated to switch up to 50V (DC
or peck AC), but it is recommended that the switched voltages be limited to
nominally 24V (DC or ACrms) for maximum reliability.

Channel 1 Belt Start

Channel 2 Over Weight Relay

Channel 3 Spare

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Serial Configuration
The PC Port is a ASCII – compatible output which can be disabled or enabled with the
print key being assigned to the “*” key.

Data Format: All serial characters are in ACSII – compatible format and consist of the
following:
1 Start Bit
8 Data Bits
1 Stop Bit
2 No Parity

Baud rate is selected through the scale configuration parameters.

To comply with “Legal – For – Trade” regulations, output data is inhibited during the
following conditions.

• Scale in Motion
• Positive Overload
• Negative Overload
• Negative Weight Displayed
• Other “Non Normal” Display mode.

Data String:

Weight:<DATA1><SP>kg<CR/LF>Total<SP>:<DATA2><SP>kg<CR/LF>Bags<SP>
<SP>:<DATA3><CR/LF><CR/LF>

<DATA1> 5 digit numeric data field including decimal point.

<DATA2> 5 digit numeric data field including decimal point.
<DATA3> 5 digit numeric data field.
<CR/LF> 2 character data field, “Carriage Return” followed by “Line Feed”

Data string is 50 bytes long.

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Chapter 3 Commissioning

Overview
Introduction
Once you have fitted and connected all the units, the ATRAX baggage
scale is ready to be commissioned.

Before commissioning
Apply power to the scale and check that all components are working. If
installation has taken place over a long period of time, check all
components and cables again to ensure no damage has occurred.

In this chapter
This chapter contains the following topics.

Topic See Page

Configuration of Scale .......................................22
Main Menu structure ..........................................27
Calibration of Scale............................................28
Statistics Menu ...................................................30
Test Menu...........................................................31
Diagnostic Menu ................................................32

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Configuration of Scale

Introduction
Once you have installed the ATRAX baggage scale, check the
configuration. The configuration sets the scale operating parameters.
Note that the scale must be configured prior to calibration.
Configuration is normally set by the scale supplier prior to shipping, but
should be checked at time of installation. The configuration you select is
stored in the scale’s memory and is retained when there is no power to
the scale.

Changing parameters
There are three levels of access available for changing the configuration
parameters. The operator can change parameters for the Operator LCD
Contrast, Backlight and Beeper volume at any time.
To change any other parameters that doesn’t effect the mythological
features of the scale (eg. Heavy Bag, Overweight Relay), dip switch 1
(located under the small cover on the back of the operator display panel)
must be turned on.
To change all parameters including those that effects the mythological
features (e.g. Calibration, Division Size), both dip switches 1 & 2
(located under the same cover as described above) must be turned on.
After changing the parameters, “dip switch 1 & 2” must be turned off to
prevent unauthorised changes to the configuration that could affect the
scale operating performance.

Example

Continued…

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Configuration of Scale, Continued

Parameters table
This table describes the ATRAX baggage scale parameters.

Example

Parameters Range Description

Backlight 0-100% Controls the backlight setting of the operator
display panel for easy viewing.

Contrast 0-100% Controls the contrast setting of the operator

display panel for easy viewing.

Volume 0-100% Adjusts the volume of the keyboard buzzer.

Beep Duration 1-10 Seconds Duration of over weight alarm. Sets the duration
of the audio alarm for the Heavy Bag Limit
warning. It can be set to sound every for a
duration of 0 and 10 seconds, as long as the
weight on the scale is above the Heavy Bag
limit.

Alarm Message 1-10 Seconds

Beep Duration

Heavy Bag Limit 10-999 Sets the weight for the audio and visual Heavy
(kg/lb) Bag alarm.

Overweight Relay 10-999 Sets the Heavy Bag setpoint for the relay.
Limit (kg/lb)
“Heavy Bay Output” sets how this output
operates (see below). The alarm setpoint is in
kg or lb depending on the scale unit selected.

Language English Allowed for future development.

Continued…

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Configuration of Scale, Continued

Parameters table, Continued

Parameters Range Description

Units Kilograms, Sets the base unit that the indicator will power
Pounds up in and the calibration units. All parameters
are stated in the base unit.
Divisions 0.1, 0.2, 0.5, & 1.0 Sets the division size.
Capacity 20-999 kg Sets the maximum capacity of the scale. Over
20-999 lb load is at +9 divisions of capacity and under
load is at –2% of capacity.
Calibration 20-999 kg This is the default calibration weight requested
Weight 20-999 lb during the calibration procedure.
Allow Units Enabled/disabled “Enabled” allows the conversion between kg
Change and lb units.
Allow Group Enabled/disabled “Enabled” allows the display of group or master
Totals accumulator totals.
Require Add Ret. Enabled/disabled “Enabled” requires the scale to return through
To Zero the zero band before another weight can be
added to the totals. (User interlock to prevent
Operator from adding the same bag more than
once).
Require Belt to Enabled/disabled “Enabled” Allows the belt run input signal to
Add override the Add interlock. (User interlock to
prevent Operator from adding the same bag
more than once).
Require Pass. Enabled/disabled Enables communications monitoring of the
Panel passenger panel. Enable only when a passenger
panel is used in the system.
Belt Start Key [*] Key, [F1] key Assigns the belt start function to either the [*]
or None or the F1 key.
Belt Start Output Disabled/active- Sets the condition of the Heavy Bag Output
low/active-high Relay when the weight on the scale is above
Heavy Bag Relay Limit.
Add Override Disabled/active- “Active-low/Active-high” allows an input to
Input low/active-high override the requirement for the scale to return
through the zero band before another weight can
be added to the totals. Input could be derived
from the running of the scale conveyor.
Remote Power-up Disabled/active- “Active-low/Active-high” allows an input to
low/active-high blank the Operator and Passenger display. Same
operation as the power button.

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Continued…

Configuration of Scale, Continued

Parameters table, Continued

Parameters Range Description

Overweight Bag Disabled/active- Sets the condition of the Heavy Bag Output
Output low/active-high Relay when the weight on the scale is above
Heavy Bag Relay Limit.
Remote Zero Input Enable/disabled
Printer Enable/disabled Assigns the [*] key as the print key.
Printer Baud Rate 300, 600, 1200, Sets the baud rate for the printer interface.
2400, 4800, 9600,
38400, 57600,
115200
Printer Port RS – 232, RS-485
Print Polled Enable/disabled
Print Format Current / History
Print Activation Print Key/ Clear
key/ Input
Print Streaming Enable/disabled
Admin Network Enable/disabled
Admin Address 1-255
Admin Baud Rate 1200, 2400, 4800,
9600, 19.2k,
38.4k, 57.6k,
115k, 230k, 460k,
921k
Admin No/Yes
Termination
Control Network Enable/disabled
Control Address 1 - 255
Control Baud Rate 1200, 2400, 4800,
9600, 19.2k,
38.4k, 57.6k,
115k, 230k, 460k,
921k
Control Yes / No
Termination
ABS950 Mode Main, Satellite

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Logging Raw ADC / Fast “Used at time of manufacture only”

Filter / Slow Filter
/ Long - Term
Input Pin 1 Add override /
Function Remote Power/
Messaging /
Disable
Input Pin 2 Add override /
Function Remote Power/
Messaging /
Disable
Input Pin 3 Add override / Input Pin 2 Function
Function Remote Power/
Messaging /
Disable
Output Pin 1 Over weight / Belt
Function Start / Disable
Output Pin 2 Over weight / Belt
Function Start / Disable
Output Pin 3 Over weight / Belt
Function Start / Disable
Bus Address 1 - 99 Sets the Operator panel address on both RS485
networks.

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Configuration of Scale, Continued

To configure the scale

Example Action

1. To enter the configuration menu, press and

hold the F4 key, for approximately 5 seconds:
Press & Hold

2. Select a parameter from the menu.

Use the “F1” key to scroll up the menu and
the “F4” key to scroll down the menu.

3. Adjust the parameter value.

Use the “F2” key to increase the parameter
value and the “F3” key to decrease the
parameter value.

4. Exit the configuration menu by selection

“Exit” the “>O<” key. Changed parameters
will be saved to the EEPROM.

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Main Menu

The main menu is used to calibrate the scale, display statistics and provide diagnostic tools
to aid in fault finding. Access to this menu is by pressing the [M-] & [C] simultaneously.

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Calibration of Scale

Introduction
The calibration of the ATRAX baggage scale is adjustable to compensate
for the different sensitivities of the loadcells used and any variation in
electronics and installation between scales.

Before calibration
Before you begin, ensure you have performed the following checks.

Checks Description
Required equipment Ensure you have one of the following available for this
procedure:
Minimum of 5 x 20kg test weights (metric calibration)
Minimum of 5 x 50lb test weights (imperial calibration).
Preparing equipment Ensure you leave the baggage scale running (mains power
applied) for 10 minutes prior to calibration, to allow the
electronics and loadcells to reach operating temperature and
stabilise.
Obstructions to scale Ensure the scale is free from any obstructions that may interfere
with weighing.
Height of scale feet Ensure the scale platform is level and that all four of the scale’s
feet are in contact with the conveyer (each foot is height
adjustable).
Locking nuts Ensure the locking nut on each scale foot is tight against the flat
part of the loadcell.
Obstructions to scale Ensure the scale conveyer, located on top of the scale base, is
conveyer clear and not in contact with anything around the conveyer. (The
entire conveyer is part of the weighing system.)
Interconnecting Ensure any interconnecting cables between the weighing scale
cables and static equipment have free movement and are not in contact
with any surrounding objects.
Corner adjustments Ensure the scale weighs consistently on all points of the platform.
(This is a factory set If adjustment is necessary, check the loadcell lock nuts are tight
and will not require and nothing is obstructing the scale, then contact your supplier.
adjustment unless a Should adjustment be required, this is done via 4 resistor pots
loadcell has been located in the trimmer box mounted on the scale base. Atrax seals
replaced.) access to these pots for metrological reasons, should the seal be
broken then approved local Weights and Measures authority must
reseal them.

Continued…

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Calibration of Scale, Continued

To calibrate the scale

Action

1. Remove weight from the scale and enter the “Set-up” menu by pressing and holding
the [M-] & [C] keys simultaneously.

2. Ensure that both dip switches 1 & 2 are on.

Dip switches are located under the small cover on the back of the operator display
panel.

3. Press the “Cal” [*] key to enter the calibration screen.

4. Follow the on screen instructions to calibrate the scales.

5. Exit calibration by pressing “Exit” [>O<] key. Secure calibration information by

switching off both dip switches 1 & 2.

6. On completion of the calibration process, a new random six-digit number is

automatically generated, thus providing an audit trail.

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Stats Menu

Statistics Menu
The Statistics menu allows monitoring the of the Operator electronics
statistics over its lifetime.

Access to Statistics Menu

Enter the “Set-up” menu by simultaneously pressing the [M-] & [C] keys
for 3 seconds. Select “Stats” by pressing the [M+] key.
The table below describes the Statistics menu and the information
contained within.

Time Statistics Description

Powered Up This the period of time that the electronics have been
powered since manufacture.
Since Zero Period of time the electronics have been powered since
last successful zero calibration.
Since Span Period of time the electronics have been powered since
last successful span calibration.
Out of Zero Period of time since the scales where last reading zero
OOZ Total Period of time in total that the scale has not been reading
zero.

Cal Statistics Description

Cal Zero Number of times successful zero calibration has been
performed.
Cal Span Number of times successful span calibration has been
performed.
Over Loads Number of times that the scale has been in an overload
situation.

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Test Menu

Technical personnel
This test menu is for technical personnel who already have some
knowledge of weighing equipment. The test menu should be used in
conjunction with the trouble shooting section of this manual to fault find
and check operation of the ABS-950. This guide should be used to assist
technical personnel in logical fault finding.

Access to Test Menu

Enter the “Set-up” menu by simultaneously pressing the [M-] & [C] keys
for 3 seconds. Select “Test” by pressing the [M-] key.
The table below describes the Test menu functions and suggests possible
uses in fault finding the ABS-950.

Key Label Description Possible Use in Fault Finding

EXIT Exit the Tests menu and
returns to the Set-up
menu.
LCD Enters the test menu for • Two selections are available, “All”
the Liquid Crystal & None.
Display, LCD. • Pressing “All” causes the entire
screen to blacken, enabling ease in
checking for failed/blank pixels.
• Pressing “none” blanks the entire
screen enabling checking for failed
pixels.
Keys Enters the test menu for • Pressing the individual keys causes
the activation of the the corresponding icons on the
keys. screen to respond.
• The [>O<] key exits the test menu
and as such has no corresponding
icon. Functionality is confirmed by
exiting this test menu.
I/O Enters the I/O test menu, • Front panel buttons activates the
enables the testing of the output channels in turn, while the
remote inputs, remote activation of the input channels
outputs and setting of gives a visual indication on the
the dip switches. screen.
Serial Sends a test data stream
out the PC local RS-232
port.

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Diag Menu

Diagnostics Menu
The Diagnostics menu contains more tools available for monitoring the
scale.

Access to Diagnostics Menu

Enter the “Set-up” menu by simultaneously pressing the [M-] & [C] keys
for 3 seconds. Select “Diag” by pressing the [C] key.
The table below describes the Diagnostics menu and the information
contained within.

SDC Description
ADC Raw count from the Analogue to Digital converter.
Filter Raw count from the Analogue to Digital converter after
filtering.
Noise Level of noise at A to D.

Wgt Description
Weight Displayed weight to 3 decimal places.
AZT
Drift
MV/V Analogue reading in mV/V from the load cell.
ZMAXUOH!D Indicates which flags are illuminated.

Boot Description
Boot Loader This feature is used only at time of production &
manufacture. Exit by cycling power.

EE Description
Init Sets the Location line on the start-up menu. (Used only
after initial programming at time of manufacture).
Clear Resets to Zero all the Statistics contained under the
“Stats” menu.

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Chapter 4 Operating

Overview
Introduction
The ATRAX baggage scale is designed to be simple and reliable to
operate, when installed and used according to the manufacturer’s
guidelines.

In this chapter
This chapter contains the following topics.

Topic See Page

Operator Display ................................................34
Key Functionality...............................................34
Operation............................................................35
Display Messages...............................................37

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LCD Display

Key Functionality

Keys
This table describes the functions of the ATRAX baggage scale operating keys.

Key Function
General operating keys
Used to set the scale reading to zero and should only be used when there is
nothing on or beside the scale.
Pressing and holding this key for 1 second will zero the scale.
Note: This key will work only if the scale reading is less than +/-1.9% of
maximum capacity.
The function of this button is assigned in the configuration, can be
configured as either a print key or belt start.

Used to turn the scale on/off.

Note, Only blanks the Operator and Passenger Panel. Doesn’t isolate the
power.
Accumulate bag weights operating keys (Used to accumulate the weight of multiple bags.)

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Used to add the current bag on the scale to the accumulator and increase the
bag count.

A second addition of the same bag is prevented unless the conveyer is

operated or the scale returns to zero.

Note: The capacity of the accumulator is 9 999.9 and the bag count is 99.

Used to subtract the current bag on the scale from the accumulator and
decrease the bag count.

Used to clear the accumulated weight value.

Pressing this key will set the accumulator and bag count to zero.

Note: The accumulator is also reset to zero when the scale is turned off.

These buttons are generally used during the configuration and calibration of
the scale. The functions of these buttons are labelled on the LCD screen
adjacent to the button. Assignments of the buttons are Belt Start, Group
to check-in and lbs/kg conversion.

Operation

Before operation
Before operating the ATRAX baggage scale ensure it is free of weight
and possible obstructions.
Initiation screen
When the scale is powered on, the operator panel with preform internal
operation checks while displaying the initiation screen. This screen
provides information on the following:

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On completion of the initiation, the operator panel will enter the normal
operating mode, and attempt to zero in preparation for weighing.
(if zeroing fails an error message will be displayed).

To operate the scale

Example Action

1. Press the [<O>] key to set the scale to zero if required.

2. Put the bag on the scale.

3. Note the weight of the bag.

To accumulate the weight of multiple bags

Example Action

1. Press the [C] key to clear the scale’s memory.

2. Put the first bag on the scale.

3. Press the [M+] key to record the bag count and add the bag
weight.

4. Remove the bag from the scale and add rest of the bags one at
a time.

5. Repeat Steps 2 through 5 until you have accumulated all the

bag weights.

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To subtract a bag from the accumulate weight of multiple bags

Example Action

1. Place the bag to be deducted from the accumulator on the

scale.

2. Press the [M-] key to reduce the bag count and subtract the
bag weight.

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Display Messages.

Introduction
The ATRAX baggage scale is capable to display meaningful messages to
the Operator. These are sub divided into three groups, Error Messages,
Info and Success Messages, Snag Messages, Wait Messages, and
Periodic Messages.

Error Messages
These display on the lower line of the display for approximately 2
seconds, normally as a result of an operation not being carried out when a
key was pressed. They are accompanied by an audible beep.

Info and Success Messages

These display on the lower line of the display for approximately 2
seconds, normally as a confirmation of an operation.

Snag Messages
These take over the entire display and must be cleared by pressing a key.
They are reserved for more serious conditions such as inability to read
the calibration data from EEROM on power-up.

Wait Messages
These display while the scale is busy, e.g. saving data to EEROM. Once
the operation has completed the display is restored.

Periodic Messages
These display only while the scale is not displaying any other type of
message. Where the conditions exist that would require more than one
periodic message to display, the messages are rotated on the display. If
any other (non-periodic) message condition occurs, that message
overrides the periodic message display.

Alert Message Explanation

Error The function requested cannot be

carried out unless the internal CAL
switch is set. These operations
include calibration of offset and
span, and starting the diagnostic
modes of the scale.
Error The weight on the scale that was to be
subtracted from the accumulator is
greater than the accumulator value.
or

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Bag count is already at zero, use the [C]

key to clear accumulator.
Error The ADD function has exceeded the
maximum total bag count or total
bag weight.
Error Weight difference between the zero
weight and span weight is too large
to calibrate span.
Error Weight difference between the zero
weight and span weight is too small
to calibrate span
Error The ‘Print’, ‘Add’ or ‘Subtract’ key was
pressed when the scale was in motion.
The function is ignored.
Error The ’Add’ or ‘Subtract’ key was pressed
when the scale had not returned to zero.
The function us ignored.
Error The scale reading is outside the zero
setting range.
Error Weight too large to calibrate span
Error The calibration weight is too small
or
The ‘Add’ or ‘Subtract’ key was
pressed when the scale weight was
less than the minimum required. The
function is ignored.
Error Error writing EEROM after
calibrating zero or span
Error Unable to save to EEROM after
calibration
Info The weight on the scale is above the
“Heavy Bag Limit” value preset in the
configuration menu.
Info Group totals now currently
displayed. Displays after the
Passenger/Group toggle key is
pressed.
Info Current passenger totals now
currently displayed. Displays after
the Passenger/Group toggle key is
pressed.
Info Successful zero of scale

Snag Error setting EEROM calibration

data during initialization
Snag Error setting non-critical EEROM
information during initialization
Snag Error reading EEROM calibration
data during initialization
Snag Error reading EEROM configuration
data during initialization

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Snag Error reading non-critical EEROM

information during initialization
Snag Error reading EEROM statistics
during initialization
Snag Error writing EEROM at power-
down
Snag Error updating EEROM after
parameter adjustment
Success The accumulator & bag count totals has
been cleared
Success Group totals cleared. Displayed after
the ‘Clear’ key is pressed.
Success Successful save of calibration data to
EEROM
Success Successful EEROM update after
parameter adjustment
Success Successful EEROM write after
calibrating span
Success Successful EEROM write after
calibrating zero
Wait Saving data to EEPROM.

Periodic No passenger panel has been

detected. This display will only
occur if the passenger panel is
configured as being required.
Periodic The scale has not returned to zero, or
within the zero capture range for a
continuous period of at least 60
minutes

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Chapter 5 Maintaining

Overview
Introduction
The ATRAX baggage scale is a modern, full solid state weighing
machine with no moving parts. To ensure accurate and trouble free
operation, a few simple maintenance procedures are required on a regular
basis.

In this chapter
This chapter contains the following topics.

Topic See Page

Regular Maintenance .........................................42
Troubleshooting .................................................43

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Regular Maintenance

3-monthly maintenance
This table describes the 3-monthly maintenance tasks for the ATRAX
baggage scale.

Task Description
Clean the scale Remove any obstructions and rubbish beneath and around the scale
base to ensure the scale continues operating correctly.
Check for damage Ensure there is no visual damage to the scale’s components.

6-monthly maintenance
This table describes the 6-monthly maintenance tasks for the ATRAX
baggage scale.

Task Description
Clean the scale Remove any obstructions and rubbish beneath and around the scale
base to ensure the scale continues operating correctly.
Check the scale Test the scale calibration (refer to “Calibration of Scale” in Chapter
calibration 3).
This is normally required by local Weights and Measures
regulations on at least an annual basis.
Check the displays Ensure all displays and display segments, on both the operator and
passenger display panels, are working.
• Switch the scale “off” and “on” again.
• Observe the displays during the self-test sequence and note any
faults.
• Check both displays have the same weight information.
Check the keys Ensure the operating keys are working correctly (refer to “Key
Functionality” in Chapter 4).
Check for damage Ensure there is no visual damage to the scale’s components.

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Troubleshooting

Technical personnel
This troubleshooting guide is for technical personnel who already have
some knowledge of weighing equipment. This guide should be used to
assist technical personnel in logical fault finding.
To assist in troubleshooting, the 5 components and 3 cables of the
ATRAX baggage scale can be interchanged (one at a time) with an
adjacent weighing machine.
If the operator display panel and scale base is changed, the scale must
be re-calibrated. During the warranty period, repairs and maintenance
work is to be carried out by an authorised service agent only. Work on
the weighing system by others may render the warranty null and void.
Error messages
The ATRAX baggage scale automatically checks for faults and, if
possible, displays any fault as an error message.
This table describes the ATRAX baggage scale error messages and
suggests possible corrective actions.

Error message Description Possible Actions

Loss of communications • Check the operator/passenger
to the passenger display serial cable connections.
panel.
• Replace PDC-950 serial cable.
• Replace passenger display panel.
Gross overload • Check for excess load on scale base
condition. or physical binding.
• Check loadcell wiring.
• Re-calibrate scale.
• Replace Operator Panel.
• Replace Scale Base.
Gross under range • Check for obstructions.
condition.
• Check loadcell wiring and
connections.
• Re-calibrate scale.
• Replace Operator Panel.
• Replace Scale Base.
Continued…

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Troubleshooting, Continued

Error messages, Continued

Error message Description Possible Actions

Calibration error • Ensure both dip switches are on.
• Check that the load cell cable is
connected and undamaged.
• Replace operator panel.

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Appendix

Overview
Introduction
This appendix contains diagrams of the ATRAX baggage scale
components referred to throughout this manual. Also contains
information relating to this particular installation.

In this appendix
This appendix contains the following diagrams.

Diagram See Page

Operator Display Panel Dimensions ..................46
Passenger Display Panel Dimensions ................47
Configuration Settings ......................................48

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Operator Display Panel Dimensions

Diagram
This diagram provides an example of the Operator display panel front
and rear.

Standard Dimensions

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Passenger Display Panel Dimensions

Diagram

This diagram provides an example of the Passenger display panel

dimensions.

LED Passenger Panel Dimensions

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