STP - MBBR

DESIGN SHEET FOR CONVENTIONAL/BIOX - MBBR MEDIA

DESCRIPTION CAPACITY
PLANT CAPACITY 2500
OPERATING HOURS 24
SERVICE FLOW RATE 104.17
BOD 400
COD 800
TSS 467
BARSCREEN
PEAK FACTOR CONSIDERED 2.5
PEAK FLOW 260.4
VELOCITY 0.7 - 0.9
VELOCITY CONSIDERED 0.7
AREA 0.103
DEPTH TAKEN 0.1
CLEAR WIDTH 1.03
SPACING B/W BARS 20
NO OF CLEAR OPENINGS 52
WIDTH OF FLATS 10
ACTUAL WIDTH 1560
WIDTH OF SCREEN CONSIDERED 1716
WIDTH OF SCREEN PROVIDED 1750
HEIGHT OF SCREEN 500
BARSCREEN CHAMBER
WIDTH OF CHAMBER 1900
LENGTH OF CHAMBER 750
HEIGHT OF CHAMBER 935
CHAMBER DIMENSIONS 1.9 M X 0.75 M X 3M
OIL SKIMMER 10
OIL SKIMMING CHAMBER
RETENTION TIME CONSIDERED 30
VOLUME OF TANK REQUIRED 130
DEPTH TAKEN 2.5
AREA 52.1
LENGTH 5.0
BREADTH 10.4
TANK DIMENSIONS 7.2 M X 5.0 M X 2.5 M
EQUALISATION TANK
RETENTION TIME 6-8
RETENTION TIME CONSIDERED 8
VOLUME OF TANK REQUIRED 833
DEPTH TAKEN 2
AREA 417
LENGTH 20.4
BREADTH 20.4
VOLUME PROVIDED 840
TANK DIMENSIONS 20.4 M X 20.4 M X 2 M
 AIR VOLUME
AIR REQUIREMENT 0.5
AIR REQUIRED 420
SEWAGE TRANSFER PUMP
PUMP CAPACITY 104.17
HEAD 18
MBBR Tank
PLANT CAPACITY 2500
OPERATING HOURS 24
SERVICE FLOW RATE 104.17
BOD 400
COD 800
BOD LOAD 1000
MBBR Tank-I- 60 % BOD Reduction
BOD Load Considered -60% 600
MEDIA REQUIRED FOR SURFACE AREA 5.5
MEDIA VOLUME REQUIRED 109.09
SURFACE AREA CONSIDERED 400
PSA/TSA 0.7
PROTECTED SURFACE AREA 280
MEDIA VOLUME % 25
TANK VOLUME 436
HRT 4.2
ADOPTING HRT 3.5
TANK VOLUME CONSIDERED 365
PACKING HEIGHT 1
TOTAL HEIGHT REQUIRED 4
AREA 91
LENGTH 9.55
BREADTH 9.55
BOD Removal 540
BOD present in the first tank 60
MBBR Tank Dimentions -4 m x4 mx 5 m Depth+ 1 m FB
MBBR Tank-II- 40% BOD Reduction
BOD Load 460
MEDIA REQUIRED FOR SURFACE AREA 5.5
MEDIA VOLUME REQUIRED 83.64
SURFACE AREA CONSIDERED 400
PSA/TSA 0.7
PROTECTED SURFACE AREA 280
MEDIA VOLUME % 25
TANK VOLUME 335
HRT 3.2
ADOPTING HRT 2.5
TANK VOLUME CONSIDERED 260
PACKING HEIGHT 1
TOTAL HEIGHT REQUIRED 3.8
AREA 69
LENGTH 1.1
BREADTH 62.3
MBBR Tank Dimentions - 4.0 m x 2.7 m x 4.8 m Depth+1.0 m FB
Air Volume for MBBR Tank -I
O2 REQUIREMENT 2
O2 REQUIRED 1200
O2 REQUIRED 50.0
DENSITY OF AIR 1.2
O2 IN AIR 23%
OTE 15%
ALPHA FACTOR 0.8
BETA FACTOR 0.95
AIR VOLUME 1589
Air Volume for MBBR Tank -II
O2 REQUIREMENT 2
O2 REQUIRED 720
O2 REQUIRED 30.0
DENSITY OF AIR 1.2
O2 IN AIR 23%
OTE 15%
ALPHA FACTOR 0.8
BETA FACTOR 0.95
AIR VOLUME 953
Total Air Volume Required 2543
FINE DIFFUSERS REQUIRED AIR 9
NO OF DIFFUSERS 283
NO OF DIFFUSERS PROVIDED
PSF
SERVICE VELOCITY CONSIDERED 15
Flow rate 104.17
AREA REQUIRED 6.9
DIAMETER REQUIRED 2.97
DIAMETER PROVIDED 3.27
HEIGHT OF VESSEL 2.5
B/W VELOCTY 24
Area of filter 8.40
Backwash Flowrate 201.67
Backwash Time 10
Backwash Volume 33.61
Air Scoring Velocity 40
Air Flowrate 336.11
Air Blower for Pressure Sand Filters
Quantity 2 (1W+1S)
Air Flowrate 336.1
Head 3000
Type Rotary Twin Lobe Type
Material of construction C.I..
ACF
SERVICE VELOCITY CONSIDERED 12
Flow rate for 16 hrs operation 104
AREA REQUIRED 8.7
DIAMETER REQUIRED 3.33
DIAMETER PROVIDED 3.4
HEIGHT OF VESSEL 2.5
B/W VELOCTY 9
Area of filter 9.07
Backwash Flowrate 81.67
Backwash Time 10.00
Backwash Volume 13.61

Fillter water tank

Volume 104.2
Height 3.5
Area 29.7714285714
Length 6
Breadth 4.9619047619
X - MBBR MEDIA
UOM
M3/DAY
HRS
M3/HR
PPM
PPM
PPM

M3/HR 2.083333
M/S 10.41667
M/S
M2
M 11.025
M
MM
NOS
MM
MM
MM
MM
MM

MM
MM
MM
X 3M
LPH

MIN
M3
M
M2
M
M
2.5 M

HRS
HRS
M3
M
M2
M
M
M3
MX2M as per tender
 M3/HR/M3 OF TANK VOLUME
M3/HR

M3/HR
MWC

KLD
HRS
M3/HR
PPM
PPM
KG/DAY
ction
KG/DAY
Kg OF BOD/M3DAY
M3
M2/M3

M2/M3

M3
HRS
HRS
M3
M
M
M2
M
M
KG/DAY
KG/DAY
m Depth+ 1 m FB as per tender
uction
KG/DAY 241.15
Kg OF BOD/M3DAY
M3
M2/M3

M2/M3

M3
HRS
HRS
M3
M
M
M2
 M
M
8 m Depth+1.0 m FB
k -I 600
KG OF O2/KG OF BOD
KG OF O2/DAY 90.90909
KG/HR 2066.116 1000
KG/M3

M3/HR
k -II
KG OF O2/KG OF BOD
KG OF O2/DAY
KG/HR
KG/M3 360

M3/HR
M3/HR
M3/HR PER DIFFUSER
NOS
NOS

M/HR
M3/HR
M2
M
M
M
M/HR
m2
m3/hr
mins
m3
m/hr
m3/hr

Nos
m3/hr
mmwc
 M/HR
M3/HR
M2
M
M
M
M/HR
m2
m3/hr
mins
m3

m3
m
m2
m
m
> HIGH RATE SOLID CONTACT CLARIFIER
1 Quantity No 1
Chemical Flow rate
2 Coagulant (PAC) m3/hr 0.015
3 Polyelectrolyte m3/hr 0.0075
3 Lime m3/hr 0.006
6 Total Chemical Flowrate m3/hr 0.03
7 Effluent Flowrate m3/hr 104.0
8 Total Flowrate m3/hr 104.2
9 Total Flowrate per day m3/d 4320.7
10 Clarifier Retention Time min 150.0
11 Clarifier Volume m3 450
Draft Tube
12 Detention Time Sec 60
13 Volume m3 3.50
14 Depth m 2.2
15 Area m2 1.6
16 Diameter of tube m 1.4
17 Diameter of tube provided m 1.3
18 Actual Area Provided m2 1.6
Flocculation Zone
19 Detention Time min 20.0
20 Volume m3 60.0
21 Height m 3.5
22 Area m2 17.1
23 Diameter of Flocculation m 4.7
24 Actual Area Provided m2 17.1
HRSCC Dimensions
25 Total Volume m3 513.6
26 SWD m 4
27 Total Area m2 128.4
28 HRSCC Diameter m 12.8
29 HRSCC Diameter provided m 15.4
30 Revised Area m2 88.2
31 Height (SWD + FB) m 4.0+ 0.5
32 Clarifier rise rate m/hr 2.041
33 Retention Time mins 171
34 Surface Loading of clarifier m3/m2/d 49.0
Material of Construction
35 Tank RCC - Epoxy Lined
36 Mechanism MSEP
Dimension 9.3m Dia X 4.0 m SWD + 0.5 m FB
37 Overflow m3/hr 180.0
38 Underflow m3/hr 0.0

CLARIFIER SLUDGE SUMP

13 Volume m3 29
15 Height m 2.000
16 Area m2 14.444
Dimension 4 m x 3.5 m x 2.0m (0.5 FB)
CLARIFIED WATER TANK
12 Capacity m3/hr 104.2
13 Volume m3 52
14 Rtention time hrs 0.500
15 Height m 3.000
16 Area m2 17.367
Dimension 4.5 m x 4 m x 3.0m (0.5 FB)
COAGULANT DOSING SYSTEM
Dosing pump
1 Design flow rate m3/hr 104.2
2 Dosage ppm 10.0
3 Dosage rate Kg/h 1.0
4 specific gravity 1.2
5 dosing rate@100% lph 0.9
6 concentartion % 10
7 dosing rate@100% lph 9
8 dosing pumps 2
Dosing tanks
Retention time hrs 24.0
volume liters 239
height m 2.0
area m2 0.1
diameter m 0.3

Polyelectrolyte
Dosing pump
1 Design flow rate m3/hr 104.2
2 Dosage ppm 0.5
3 Dosage rate Kg/h 0.1
4 specific gravity 1.2
5 Dosage rate@100% lph 0.08
6 concentration % 0.10
7 Dosage rate@1% lph 0.750
Dosing tank
Retention time hrs 24.0
volume liters 19.8

LIME DOSING SYSTEM

Dosing pump
1 Design flow rate m3/hr 104.2
2 Dosage ppm 5.0
3 Dosage rate Kg/h 0.5
4 specific gravity 1.1
5 dosing rate@100% lph 0.584
6 concentartion % 10
7 dosing rate@100% lph 5.84
8 dosing pumps 6
Dosing tanks
Retention time hrs 24.0
volume liters 140.0448
height m 2.0
area m2 0.1
diameter m 0.2

SLUDGE HANDLING SYSTEM

1 Total TSS ppm 467.0
2 PAC ppm 10
3 PE ppm 0.5
4 Lime ppm 5.0
5 Total load Kg/day 1206.3
6 consistency % 2.000
7 Total sludge produced m3/day 24.125
8 Total sludge produced m3/hr 1.01
6 SLUDGE HOLDING TANK - RCC
SLUDGE GENERATED PER 1.01 M3/HR
RETENTION TIME CONSIDE 3.00 HRS
TANK VOLUME 3.02 M3
Height 1.5 M
AREA 2.0104166667 M2
LENGTH 1.5 M
BREADTH 1.3402777778 M
AIR VOLUME 1.005 M3/HR
TANK DIMENSIONS 1.5 x 1.3 x 1.5 m
SLUDGE TR.PUMP
PUMP CAPACITY 1.50 M3/HR
HEAD 15 MWC
 OIL SKIMMER
FLOW RATE 104.2 M3 / DAY

OPERATING HOURS 24 HRS

SERVICE FLOW RATE 4.341667 M3 / HR

OIL & GREASE CONTENT IN INFLUENT 50 PPM

QUANTITY OF OIL & GREASE 0.217083 KG / HR

DENSITY OF OIL 0.9 GM / CC
OIL & GREASE TO BE REMOVED IN LPH 0.241204 LPH
OIL & GREASE TRAP
RETENTION TIME 30.00 MIN

VOLUME OF TRAP 2.170833 M3

HEIGHT OF THE TANK 2.5 M

AREA 0.868333 M2

LENGTH 0.93 M

BREADTH 0.931844 M