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Subsurface Safety Equipment
Subsurface Safety Equipment
com
Introduction
Halliburton safety systems can be used as total systems or as Additional Features
subsystems in an overall safety installation. Halliburton The customer should consider features that go beyond the
offers a full line of surface-controlled tubing-retrievable basic valve function. Although extra features can offer
subsurface safety valves as well as wireline-retrievable advantages in certain applications, increased design
subsurface safety valves, including both surface-controlled complexities can also mean more room for operator error or
and direct-controlled designs. Halliburton’s expertise in potential leak paths. Review all functions to ensure that
subsurface design extends to the entire safety system. This reliability is maintained as the priority—and not sacrificed in
knowledge is applied to develop and integrate surface- pursuit of secondary objectives.
controlled subsurface safety valves, surface safety valves, and
production automation equipment. Reliability
Under API license, Halliburton can apply the API Halliburton gives careful consideration to design
monogram to 14A subsurface safety equipment and 6A relationships when designing a new SSSV. Some important
surface safety valves. reliability design features which are common to Halliburton
subsurface safety valves include:
In addition to normal API verification, Halliburton has brings an increased emphasis to lifecycle cost for wells as
standardized an extended performance-based prototype test opposed to minimized purchase cost.
program that follows SINTEF’s suggested approach. Each
phase of the test is specially designed to verify the overall The final testimony to reliability is performance. The
Halliburton SP™ non-elastomer safety valve provides
valve durability. For example, the extended verification superior reliability because it is specifically designed for
testing of sand slurry environments consists of a minimum
of 120 slam closures against sand slurry as opposed to the extended life applications in which ultimate reliability is
seven closures of an API 14A Class 2 test. required. This valve has an unsurpassed track record with
no hydraulic failures reported anywhere in the world since
Understanding the importance of subsurface safety valve its introduction in 1990.
reliability, both to safety and maintaining well production,
Sandy Service X X X X
API Standard Weight Production Tubing X X X X
Heavyweight Production Tubing X X X X
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Special Features
This section briefly describes some of the special features
of Halliburton’s safety valves including the contoured
flapper and equalizing feature.
Contoured Flapper
Halliburton took advantage of its broad experience with ball
valves to design a reliable contoured flapper valve by
adapting the spherical sealing surface used in ball valves to
the flapper shape. The contoured flapper safety valve 8
2
achieves true metal-to-metal flapper sealing integrity while 0
5
1
L
providing improved valve OD/ID ratios. This unique design A
H
offers a distinct advantage over other typical curved flappers
Contoured Flapper with Continuous
because it passes API Class 1 and 2 verification testing
without relying on a resilient seal. Spherical Sealing Surface
Self-Equalizing Feature
The Halliburton sideport self-equalizing feature uses a
spring-loaded carbide ball lapped to a mating spherical seal
located in the
equalizing flapper
device seat
in the of theseat
flapper safety valve.
allows theLocation of the
flow tube,
when activated, to radially displace the ball outward, opening
an equalizing path around the flapper mechanism. A closely
controlled channel between the flapper seat and the spring
housing provides for a large equalizing area and prevents
debris migration into the metal-to-metal sealing area. After
equalization, the flow tube moves down to open the flapper Housing
and allows the flow tube to downstop against its metal seat, Flapper
thereby isolating the equalizing mechanism from flow.
6
6
8
Flapper
Erosion is a prime consideration with equalizing devices. The 1
1
L Seat
A
sideport equalizing design addresses erosion by forcing the H
equalizing flow through a closely controlled flow path. This Sideport Self-Equalizing Feature
flow path allows the pressure drop to be taken through the
close concentric fit of the flapper seat and mating housing
instead of across the equalizing valve seat itself. This close
concentric fit and controlled flow path provide an enlarged
flow area and enhanced equalizing times while
simultaneously filtering the equalizing flow, which prevents
erosion and helps ensure a long operating life.
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Features
• Simple, compact design
• Complete metal-to-metal well containment in the closed
position (body/seat connections and flapper)
• Metal-to-metal flapper sealing verified to sand service
(no resilient seal required)
• Unique hydraulic actuation (single-piece piston/flow tube)
• Hydraulic chamber construction isolates the majority of
the internal valve components and exposes them to clean
hydraulic fluid
MTM Body Joints
• Positive debris barrier at both ends of flow tube in full-
open position
• Maximized piston area and spring force Flapper with Spherical
Radius Seal
• Establishes the standard for premium, consistent
Flow Tube
metallurgy throughout the valve Face Seat
• Flow tube construction prevents well solids and debris 4
6
from settling on top of the piston 8
1
1
L
A
H
Benefits WellStar® Tubing-Retrievable
• Helps increase optimum reliability and durability Safety Valve
•• Helps
Helps provide
increase superior
valve lifewell containment and safety
Ordering Information
• Low friction, smooth operation Specify: tubing size, weight, grade, and thread; casing size and weight;
temperature and pressure rating requirements; service (standard, %H2S,
• Critical components isolated from well environment %CO2, amines/other chemicals, chloride content, etc.); setting depth;
equalizing or non-equalizing; nipple bore and profile type requirements;
• Enhanced debris isolation and tolerance necessity of API monogramming or other certification requirements; special
material requirements, if applicable.
• Minimized potential leak paths Part Number Prefix: 78LXE, 78LXA, 78HXE, 78HXA, 78HRE, 78HRA
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5.20 132 X, R, RQ, 5,000 34 474 %CO 2, amines/other chemicals, chloride content,
3 1/2 2.562 - 2.813 70 - 71 56.1 1425 etc.); setting depth; equalizing or non-equalizing;
5.38 137 RPT® 10,000 68 948 nipple bore and profile type requirements;
necessity of API monogramming or other
5.62 143 10,000 68 948
certification requirements; special material
5.965* 151 7,500 51 711 requirements, if applicable.
Part Number Prefix: 781LXE, 781LXA, 781HXE,
6.62 168 X, R, RQ, 5,000 34 474 781HXA, 781HRE, 781HRA
4 1/2 3.750 - 3.813 95 - 97 57.5 1460
6.73 171 RPT 5,000 34 474
6.97 177 7,500 51 711
*Slimline options
hostile
ultimateenvironments and extended
reliability is required. life applications
Potential where
leak paths within • Metal-to-metal thread sealing and self-locking capability
• Fluted guide provides maximum debris protection,
the valve are minimized with the single rod-piston design.
allowing fluids to enter and exit during valve operation
The piston achieves a metal-to-metal seal at its uppermost
and lowermost positions to seal well pressure from the • No wear by torsional effects of a helical spring
control system. • Critical components isolated from well debris with valve
in open position
The SP valves incorporate flappers using spherical radius
sealing surfaces that help greatly improve seal reliability. • Area above flow tube free of solids buildup
The spherical radius design provides full metal-to-metal • Flow tube can be manipulated by slickline
sealing integrity. • Protected from high flow rate slam closures
For applications where either the OD or ID is restrained, the
SP valves incorporate the award-winning Halliburton Retainer
contoured flapper. OD/ID relationships are improved by the Non-Elastomer
contoured flapper design that helps provide superior metal- Dynamic Seal
to-metal sealing when compared to other forms of curved
Back-Up Ring
flapper technology.
Piston
Applications Metal-to-Metal Static
• For applications requiring ultimate reliability and Seal Isolates Piston
longevity such as high-temperature, high-pressure Chamber from Well
Pressure
completions, subsea completions, or hostile well
Cap
environments
4 Piston Rod
9
0
2
Features 2
L
A
H
• Non-elastomer dynamic piston seals
• Metal-to-metal static seal at upper and lower piston Single Rod-Piston ( Valve Open)
positions
• Metal-to-metal body joints Metal-to-Metal Static
Seal Isolates Control
• Flow tube fluted guide Line from Well Fluids
• 100% metal-to-metal flapper
Back-Up Ring
• Concentric thrust bearing
Non-Elastomer
• Wiper ring on upper flow tube Dynamic Seal
• Clean-out ports in flow tube’s upper end Seal Retainer
• Internal exercise profile
• Flow tube shock absorber 5
9
0
2
2 Valve OD
L
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Wiper
Ring
6
9
0
2
2
Single Rod-Piston L
A
H
Debris Protection
Piston Rod
Adjusting
Lock Nut
Internal Exercise
Profile Retainer
Ring
Spring Shock
MTM Body Joints Absorber
5
1
Flow Tube Fluted 3
8
Concentric
L
Guide A
H Thrust Bearing
Flapper with Spherical Flow Tube
Radius Seal Shock Absorber/Travel
Flow Tube Compensator
Face Seat
3
8
1
5
1
L
A
H
SP™ Tubing-Retrievable
Safety Valve
Tubing
Size Maximum
OD Internal
Packing Bore Pressure
Rating
DepthStar® Tubing-
Retrievable Safety Valve
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8
0
3
6
1
L
A
H
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Hydraulic
Port Fluid Hydraulic
Pressure Hydraulic
Pressure
8
4
7
0
1
L
A
H
Closed Equalizing
Open
FXE Flapper Valves
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*Lengths are extended for setting depths greater than 1,000 ft.
Ordering Information
Specify: nipple bore; pressure and temperature rating requirements; setting depth; service
environment (standard, %H2S, %CO2, amines/other chemicals, chloride content, etc.); necessity of API
monogramming or other certification requirements; special material requirements, if applicable.
Part Number Prefix: 22oo
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Applications
• Chemical injection for gas well deliquification or scale
treatment purposes
• Available for landing nipples / tubing-retrievable safety Capillary
valves with 2.75-in. and larger sealbores Injection
Line
Features
• Field-proven wireline-retrievable safety valve Regulator
• Equalizing or non-equalizing type flapper closure
1
8
0
2
2
Benefits L
A
H
• Unique design allows system installation with no
requirement for wellhead modification Capillary Deliquification
Safety System
• Installed using standard intervention techniques
Halliburton’s safetycontrol
nipples, hydraulic valve landing
lines, sleeve when
the sleeve the valve
when is run
the valve and closes
is retrieved.
protectors, and accessories.
Applications
Safety Valve Landing Nipples • Designed to be made up and become
part of the tubing to accept surface-
Halliburton safety valve landing nipples controlled, wireline-retrievable
are designed to accept surface- safety valves
controlled, wireline-retrievable safety
valves. An internal profile has been Features
machined in these nipples to allow a • Large ID is compatible with tubing
lock mandrel/safety valve to be landed size and weight
and locked in place. Nipples are
• Solid, non-welded control-line
available withcontrol
two external connections for for
lines and one or connection and protection portion
of nipples
standard or heavyweight tubing with
corresponding honed-bore sizes. • Control port machined into
nipple wall
These non-welded nipples feature a
slightly oval shape, which allows the Benefits
control port to be machined into the • Wireline operator controls locating,
wall of the nipple. This design landing, and locking safety valve in
contrasts with models that have a a preselected location
concentric nipple with a ported lug • Locking principle is designed to
welded to the side. Elimination of hold against pressure from either
welding helps prevent failure that can direction and sudden and/or
be caused by uneven material repeated reversals of pressure
properties in the heat-affected zone of
• Rugged, non-welded design
a weld. An additional advantage of the
6
5
non-welded design is the solid 9
9
4
7
0
0 1
L
construction of the control-line 1
L A
A H
connection and protection portions of H
Sliding Sleeve
the nipple. These raised areas of the Safety Valve
Landing Nipple
Landing Nipple
nipple protect the control-line
connection going into the hole and Ordering Information
pulling out. The non-welded nipples Specify: tubing size, weight, grade, and thread;
casing size and weight; service environment
can absorb shock without damage (standard, %H2S, %CO2, amines/other chemicals,
while welded nipples often cannot. chloride content, etc.); size of nipple bore; sliding
sleeve required (Y/N); special material
requirements, if applicable.
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Halliburton safety valve landing nipples are offered in Other special features symbolized by letter designations
various combinations of lock profiles and features. Standard include:
lock profiles are indicated by the last two alpha characters of • F—unequal upper and lower bores, single control-line
the part number prefix as follows: access
• XO—Otis® X® selective lock • H—equal, upper, middle, and lower bores, dual control-
• RO—Otis R® selective lock line access
• RQ—Otis RQ bottom no-go lock • K—equal middle and lower bores smaller than upper
bore, dual control-line access
• RP—Otis RP top no-go lock
All of the above combinations are shown in the chart below.
• RT—Otis RPV top no-go lock
A duplication of the first letter (XXO, RRP, etc.) indicates
equal bores and single control-line access.
Safety Valve Landing Nipples
Tubing Upper Lower Part Number Prefix
Weight
Size Packing Bore Packing Bore
711 721 711 721* 711 711 711 711 711 711 711 711 711
in. mm lb/ft kg/m in. mm in. mm XXO XXO RRO RRO RRP RRQ FRP FRQ HRQ KRQ XXN FXO HXO
1.660 42.16 2.40 3.57 1.250 31.75
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Control-Line Protectors
Halliburton offers two types of control-line protectors, A variety of channels that can accommodate a combination
both designed to provide maximum control-line of bare control lines and/or dual encapsulated control line
protection. The first type of protector is a unique design is offered for each of the protectors.
that combines a steel outer shell and a resilient inner liner.
The second type is all metal, which provides full over-the- Both types of protectors use a tapered pin lock to provide
coupling protection for virtually any size ESP cable, bare maximum gripping force. The tapered pin lock can be
tube, or encapsulated bundle configuration. The all-metal installed by hand and driven to the locked position by a
protector is also available for mid-joint applications. pneumatic hammer or a manual hammer tool.
Control-Line Tubing
OD Wall Thickness
Material Type
in. mm in. mm
0.049 1.24 316L Seamless
0.049 1.24 316L Welded and Sunk
0.065 1.65 316L Seamless
Specify: tubing
if encapsulated, size, casing
specify shapesize,
andand weight; control line size; number of control lines;
dimensions.
Ordering Information
Control Lines
Specify: size (OD, wall thickness, and length); seamless or welded and sunk; single or
dual; encapsulated with or without stress cable; material (304L SS, 316L SS, AISI 1010
Alloy, Monel, Alloy 825).
Part Number Prefixes: 22SMS—seamless Monel, 22SXX—welded and sunk, 22SSS—
seamless stainless steel, 22SNS—Alloy 825
to allow equalization
equalized, the spring from below.
will open theWhen pressure is
valve automatically.
Spring
Applications
• High-rate wells
Spacer(s)
• Ideal for deep-set applications
• Wells with no provisions for surface-controlled valves
Detent
Features Mechanism
• Detent mechanism
• Metal-to-metal ball and seat assembly
Bean
• Through-conduit design
7
3
5
8
L
Benefits A
H
Ball
Seatand
• Positive snap-action closure
Storm Choke®
• Through-conduit design lessens turbulence and J Safety Valve
sand-fouling problems
• Run and set by standard wireline methods Note: Direct-controlled subsurface safety valves close only
• Adaptable to any Halliburton lock mandrel under predetermined conditions. In many cases, surface-
• Can be located in any Halliburton landing nipple controlled safety valves are preferable.
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Ordering Information
Specify: nipple bore and lock profile, service (standard, %H2S, %CO2, amines), pressure and temperature requirements, closing rate or bean size,
necessity of API monogramming or other certification requirements.
Part Number Prefix: ball-closure—22JO, JOR, JOS, JOX
Features
• Large bore is not restricted by a flow bean
• Metal-to-metal ball and seat
• Designed to resist pressure surges 3
2
7
0
1
Ball and Seat
L
Benefits A
H
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Ordering Information
Specify: nipple bore and lock profile, service (standard, %H2S, %CO2, amines), pressure and temperature
requirements, flowing pressure at closing rate, necessity of API monogramming or other certification requirements.
Part Number Prefix: ball-closure—22HO, HOS, HOX
When the well’s flowing pressure drops below the Equalizing Sub
predetermined dome-pressure charge due to a rupture in
flowline or surface equipment, the dome pressure and main
valve spring close the valve, shutting in the well below the Top Sub
earth’s surface. This valve contains a detent mechanism to
provide a positive snap-action closure at the predetermined
disaster rate of the valve. Its bore is not restricted by a flow
bean. The valve is designed to resist pressure surges. A metal-
to-metal poppet valve and seat comprise the valve’s primary Valve Piston
closure mechanism.
Spring
The K valve is ideal for protecting wells with declining Rod
bottomhole pressure. This valve closes in situations where a
pressure decline would not activate a valve with a flow bean.
Valve Body
To reopen the valve, the operator must fully equalize pressure
either by applying pressure in the tubing from the surface or
by an equalizing prong. The valve will reopen when the
tubing pressure acting on the internal piston area overcomes
the dome charge.
Detent Mechanism
Applications
• Wells with declining bottomhole pressure
Dome Pressure
• High-volume, low-pressure wells
Chamber
• Wells with no provisions for surface-controlled valves
9
9
0
2
Features 2
L
A
H
• Poppet closure
• Large ports with capacity for high-volume wells Storm Choke®
K Safety Valve
• Designed to resist pressure surges
Benefits
• Installed and retrieved under pressure by wireline
methods
• Adaptable to any Halliburton lock mandrel
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®
1 1/2 38.10 1.500 X 1.463 37.16 0.78 19.81 1 1/8-16 UN
Applications
The WI injection valve is primarily used in water injection
applications as an alternative to conventional tubing or
wireline-set safety valves. The valve is also commonly used as
a retrofit solution in water injectors where a tubing to
annulus leak has occurred. The valve can be deployed below
the leak point to eliminate uncontrolled annulus pressure
increases when the injection stops.
Features
• Compatible with all known lock systems
• Enhanced internal flow profile
• Simple design and construction
• Flow-loop testing performed to establish pressure drop
versus pump rate
Ordering Information
Specify: nipple bore and lock profile, service (standard, %H2O, %CO2,
amines), pressure rating and temperature, flow rate.
Part Number Prefix: P.610WI
0
8
8
8
L
A
H
WI Retrievable
Injection Valve
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Benefits
• The WI injection valve is a stand-alone device which can • Operation is not dependent on injection pressure or flow
be configured to run with any retrievable packer or any rate, and there is no requirement for adjustment to the
wireline lock system. WI injection valve for setting depth.
• Minimizes the possibility of turbulent flow damage to • Low maintenance costs resulting from a simple design.
the tubing or casing. Injected fluid exits through a
tapered end cap to further reduce turbulence on entering
the tubing.
MC Injection Valves
Halliburton MC (flapper-type) injection valves are used in
injection wells to automatically shut in the tubing string
Applications
• Injection wells Housing
Features
• MC valves have sealing areas that are out of the direct
Flow Tube
flow path.
Benefits
• Valves designed to automatically shut in tubing string if
injection is stopped or if flow reverses 8
Flapper
3
5
8
• Installed and retrieved by wireline under pressure L
A
H
• Designed to be set on various Halliburton lock mandrels
MC Injection
Valve
Ordering Information
Specify: nipple bore and lock profile, service (standard, %H2O, %CO2, amines), pressure rating
and temperature, flow rate.
Part Number Prefix: flapper-type—22MCR, MCX
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Applications
The AV system is used for the control of annulus fluids in gas
lift applications, for the monitoring of annulus pressures in
critical situations, and in one or two-trip annulus safety
system completions. The completion can be run to depth
and set with the surface tubing hanger flanged up.
Features
4
3
9
1
3
L
A
H
AV
Annulus Safety Valve
Benefits
• Tubing test facility also allows setting and testing of • Single elastomeric seal between lower and upper annulus
hydraulic production packer prior to annulus safety minimizes potential leak paths. All other elastomeric
valve setting. seals are redundant after setting procedure.
• The AV valve provides ability to act as redundant • Annulus release mechanism removes potential leak path
wellhead. tubing to annulus and cannot be accidentally released
• Multiple control-line bypass allows for safety valve during wireline runs.
control, chemical injection, and the addition of DHG • Annulus safety valve is run and retrieved with
below the valve. production tubing.
• Multi-cone slip provides large casing contact which
minimizes slip to casing stress levels.
in. mm lb/ft kg/m in. mm in. mm in. mm Below psi Below bar
47 69.96 8.475 215.27
9 5/8 244.48 5 1/2 139.7 4.680 118.87 5,000 344.5
53 78.87 8.250 215.9
55 81.85 5 1/2 139.7 9.478 240.74 4.680 118.87
10 3/4 273.05 5,000 344.5
60 89.28 7 177.8 9.405 238.8 5.963 151.46
Ordering Information
Specify: Casing size and weight; tubing size; weight; grade; and thread; service environment (standard, %H2O, %CO2, amines/
other chemicals, chloride content, pressures, temperatures, etc.); maximum differential pressure requirement.
Part Number Prefix: P.510AV
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Application Closing
Sleeve
• Can be used in gas lift and electric
submersible pump situations Flow Ports
Emergency
Features Shear Sub
• Accurate fluid-level shot during
pumping because of large ported
area through the vent sleeve. 0
4
5
8
L
A
• Maximum gasflow
increased gas ventrates
flowand
arealower
allows H
0
Annular Vent 0
1
circulating pressures. Sleeve Valve
2
2
L
A
H Production
• Valve will shut off flow from either
Fluid
direction—production or injection.
Annular Safety
Valve Application
0
5
9
1
1
L
A
H
6
Annular
4
9 Vent Valve
4
1
L
A
H
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in. mm in. mm in. mm in. mm in. mm in. mm in.² cm² psi kPa ft m
1.900 EU 48.26 EU 1/8 3.18 3.110 78.99 2.510 63.75 1.250 31.75 1.130 7.30 5,000 34 474 600 182.9
2 50.80
2 3/8 EU 60.33 EU NPT NPT 3.690 93.73 3.090 78.49 1.830 46.48 1.510 9.70 3,000 20 684 500 152.4
1/8 3.18
2 1/2 63.50 2 7/8 EU 73.03 EU 4.140 105.20 3.700 93.98 2.200 55.90 3.440 22.20 3,000 20 684 1,000 304.8
NPT NPT
*Recommended measurements
Ordering Information
Specify: casing size and weight; tubing size, weight, grade, and thread; service (standard, %H 2S, %CO2, amines); setting depth of valve; cable size for electric
submersible pump temperature and pressure requirements.
Part Number Prefix: vent sleeve—778AVS
in. mm in. mm in. mm in.² mm² psi kPa psi kPa psi kPa
1 Nom NPT 1/4 6.35
1 1/2 38.1 1.515 38.48 .7854 506.71 5,000 34 474 1,350 9307.98 3,450 23 787.06
Pin NPT NPT
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