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Safety of Floating Drydocks in Accordance With Mil-Std-1625a
Safety of Floating Drydocks in Accordance With Mil-Std-1625a
WASALASKI
I
acting as a factor of safety during docking evolutions.
The dry dock’s structural design limits and the max-
imum allowable keel block loads determine the allow-
able longitudinal load limit that may be placed on the
L
Figure 3. Ship Loading On Shorter Blocking Length
keel blocks. Floating dry docks are normally designed
for a specified longitudinal load in tons per linear foot modified by the displacement of the weight of the fore
based on the maximum size (weight) ship the dry dock is and aft overhangs to the shorter docking support
expected to lift. That is, the maximum weight ship as- length, Lk. Understandably, the ship and the dry dock
sumes a rectangular loading as shown in Figure 2A. In are two elastic structures acting together. However, un-
analyzing the loads that a dry dock will see during a less structurally damaged, the ship’s longitudinal girder
docking evolution, the dock has to lift the weight of the will disperse this loading and transfer it to the keel
docked ship which is normally defined by a weight dis- blocks. It is assumed that through proper differential
tribution. A floating drydock consists of groups of large pumping each pontoon section will lift that portion of
ballast tanks which allow the drydock to ballast down to the ship directly above it, thus subjecting the splice
receive a ship and then to pump the ballast water out to plates or joints between dock sections to zero stress.
lift the ship. To lift the ship without imposing stress on In the past, this problem has been analyzed by the
the dry dock, or inducing trim or list, the buoyancy pro- beam theory method with a trapezoidal load on the keel
duced in the dry dock by the removal of ballast water blocks such that the longitudinal center of gravity
must counteract the weight distribution and center of (LCG) is related to the center of bearing (center of the
gravity of the ship. That is, the buoyancy must be pro- keel block row, CB). By a more modern method, the
duced as shown in Figure 2B such that the amount and amount of bouyancy required to lift the ship is deter-
center of buoyancy are equal to the weight distribution mined by the trapezoidal loading of the keel blocks.
and under the center of gravity of the ship. This relationship is stated by Crandall in reference [4]
This theoretical approach of the ship’s weight distri- and depicted in Figure 3.
bution over the dock is further complicated because the Attention is called here to the assumption that the
length of keel blocking (Lk) on the dock is shorter than length of keel blocking is uniform and uginterrupted. If
the blocking required due to the ship’s length. This im- the ship being docked has interrupted keel blocking,
plies that the ship’s weight distribution on the dock is such as a ship with a separate docking skeg or a de-
stroyer with a hull mounted sonar, additional investi-
gation is required. Furthermore, for a ship with a non-
uniform keel bearing such as a tug or fishing trawler
with a bar keel aft, additional investigation is also re-
quired. The reader is referred to Reference [4] for
information on handling these different docking cases.
Keeping these notes in mind, for a normal ship design
that has an uninterrupted uniform length of keel bear-
Figure 2A. Traditional Approach to Maximum Ship. ing, the aforementioned formulas can be applied.
Assuming this trapezoidal loading on the keel blocks
mentioned above, and the maximum length of keel
blocking on the dock, a limiting curve of lift and LCG
r
Ir-d
--I
rx--
L1
J
‘j:=-- 7,rVll r-7
--
can be prepared for drydock, see Figure 4. Therefore,
the maximum size ship a dock can lift based on max-
imum load per linear foot is limited to the condition
L( where the ship is centered over the dock with the LCG
over the C, which coincides with the amidship of the
dock.
LCB Another aspect of the structural limit of the dry dock
is the maximum load a tank section of the dock can sup-
Figure 2B. Buoyancy Produced in the Dock to Match Weight port. After the lift versus LCG limiting curve has been
Distribution of Ship. developed, analysis of the tank section that will support
76 Naval Engineers Journal, October 1982
WASALASKI SAFETY OF FLOATING DRYDOCKS
\ LCB
MAXIMUM LCB
LIFT
WEIGHT
SHIP \ CKB
Figure 4. Load Limit Curve
zU
a
(3
2
I
I-
I
(3
I
1
IK 5 10 15
normal operation with the added effects of high beam Adequate stability in beam winds is based on a com-
winds and for stability after extensive damage. Before parison of the righting arm curve of the ship-dock sys-
investigating dry dock stability as required by MIL- tem to a wind heeling arm curve. The MIL-STD con-
STD-l625A, a few basic points on the stability of float- siders stability in beam winds in phase 5 with high beam
ing dry docks will be presented. winds defined as 90 knots. This wind heeling arm curve
can be developed from the formula.
INTACT STABILITY - Under normal conditions
the stability of a floating object is defined by its meta- Wind Heeling Arm - 0.004V2A1 cos28
centric height (GM) and its righting arm curve, as shown 2240 XA
in Figure 7. Several important aspects of the configura-
tion and operation of a floating dry dock limits its sta- Where A = projected sail area in square feet of the
bility analysis. First, considering the size of a floating ship-dock system
dry dock in its normal operating condition, the GM is 1 = lever arm from half draft to
substantial due to the dock’s large beam. Second, due to centroid of sail area, feet.
its shape, as the dock is inclined, the edge of the pon- V = nominal wind velocity, knots.
toon deck will go under water at a small angle (point A), e = angle of heel.
greatly reducing its waterplane area and corresponding- A = displacement of the ship-dock system.
ly causing a large reduction in GM. Third, considering
the function of a floating dry dock and its docking
blocks, the angle (point B) at which an overturning mo- STABILITY LIMIT - The stability limit of floating
ment could cause the ship to rotate on or fall off the dry docks is based on the maximum load the dock can
blocks is of prime importance and limiting in nature. Fi- lift at a specified maximum KG above the keel of the
nally, the mooring system which holds the dock in posi- dock. Evaluation of the intact stability of the ship-dock
tion may impose a heel limit on the dock. In view of the system over the entire spectrum of the docking-undock-
above, the first portion of the righting arm curve is of ing evolution shown in Figure 8 will determine the crit-
primary interest, in that the GM is normally used to ical stability condition.
judge the stability of floating dry docks. Of primary concern is the stability during that critical
period of operation which occurs between the times
STABILITY IN BEAM WINDS; SAIL AREA LIM- when the dock floor (or pontoon deck) is at the water
IT - The effects of beam winds on intact stability is level and when the tops of the keel blocks are at the
important because of the heeling moments produced on water level. Various factors for both the dock and the
the dock and on the ship. Prior to the ship landing on ship-dock system make this period critical because of
the keel blocks, a large beam wind could cause the ship the small value of the GM. At this point, the system has
to heel away from the wind and thereby cause an unlevel a minimum waterplane area. During this phase, the free
landing of the ship on the keel blocks which could over- surface of the contained water is at a maximum because
load or topple the side blocks. After the ship has landed the water levels in the ballast tanks are below the dock
on the keel blocks and de-ballasting of the dry dock has floor in the widest part of the tanks. In addition, the
commenced, large beam winds on the ship-dock system, ship-dock system has a maximum KG because the total
particularly during the critical periods of operation weight of the ship is on the dock. Considering all these
when the stability is at a minimum, could also cause factors, a limiting curve of ship displacement versus KG
excessive loading on the side blocks. for the minimum stability phase can be determined for
78 Naval Engineers Journal, October 1982
===
WASALASKI SAFETY OF FLOATING DRYDOCKS
@t I
I
I
I
@t I
GM-FEET
OFFLOATING
OPERATION DRYDOCKS light operating condition draft, or deadweight survey,
substantiates a maximum lifting capacity, but it is again
The design section of the MIL-STD recommended de- based on the assumption that the total dock will partici-
veloping envelopes for use in operating a floating dry pate in lifting the ship. However, in some cases, due to a
dock facility. It is pointed out, however, that these en- shorter keel block length, only a portion of the tanks
velopes apply only to the maximum capacity of the dock may be required to lift the total ship. For this reason a
when using its maximum keel block length. Similar lim- pumping plan shall be prepared for every docking-
iting curves may be developed for docking ships with undocking operation. Furthermore, the condition of the
shorter docking lengths. However, the importance of ship may change while in the dock due to removed, relo-
the envelopes is to point out the dock’s maximum dock- cated or added items. It is common practice in drydock-
ing capacity and to classify the dock accordingly. In ing a ship with bow or keel mounted sonar domes to de-
preparation for an actual docking of a naval ship, these ballast the sonar dome during the docking and reballast
envelopes may be used to select a list of dry dock facil- it during undocking. This weight loss or addition has to
ities but only specific calculations by the facility can be accounted for in the docking-undocking plan. One
make the final determination on whether a ship can be need only look at our failures to see the effects of not
safely docked at the chosen dry dock facility. tracking weight changes while in drydock.
A properly prepared pumping plan shows the amount
Actual Maximum Lifting Capacity of water required in each of the ballast tanks at various
stages during the docking evolution. Considering that
With the aforementioned in mind, attention is fo-
the condition of a ship may vary in displacement and
cused on how the actual lifting capacity of the dock may
LCG, a pumping plan shall be prepared for every opera-
vary from the design capacity. The actual lifting capac-
tion based on the ship’s displacement and LCG prior to
ity of the dry dock may be decreased substantially from
the docking evolution. As a minimum the pumping plan
its designed maximum lift due to a number of contrib-
shall address the five phases of operation defined in
uting factors, such as, changes in design during con-
MIL-STD-1625A as discussed earlier under “Intact Sta-
struction, modifications after construction, silt build up
bility”. An additional condition referred to as “Keel
in the tanks, debris on the dock, and the specific gravity
contact” between phases 1 and 2 is useful in matching
of the water at the dry dock’s berthing site. A dry dock
the trim of the dock to the trim of the ship to avoid
designed to operate at a stated lifting capacity in salt overloading the knuckle blocks.
water will set deeper in fresh water and will have a cor-
The pumping plan can be prepared using the form-
responding decrease in lifting capacities. For these rea-
ulae stated earlier under “Structural Load Limit” from
sons, an operational check and survey of the dry dock to
Reference [4] remembering the note on continuous keel
determine its actual maximum lifting capacity is neces-
blocking. Considering the actual weight and LCG of a
sary. This deadweight survey (or inclining experiment)
ship as it sets on the blocks in a drydock, it is assumed
should be conducted in accordance with Reference [6],
for calculative purposes that the total load is taken by
and included as part of the certification. Periodically
during the certification period, the dock should be the keel blocks. By assuming a trapezoidal loading,
Crandall [4], a distribution can be computed such that
pumped to the residual water level in the tanks to evalu-
the centroid of the keel blocking is in line with the center
ate any change in the light dock draft and thereby any
of gravity of the load. By this method, one calculation
reduction in maximum lifting capacity.
will give the loading in tons per linear foot at the knuck-
The lifting capacity of a dry dock may be further de-
le blocks, a load distribution for each tank, and the cen-
creased by constraints on the physical characteristics of
troid of removed water in line with the center of gravity
the ship and the required work to be performed on the
of the load. By knowing the amount of water in each
ship while in dock. A ship may be able to enter a dock
tank required to submerge the dry dock to a chosen
with one foot of clearance on each side, however the draft, subtracting out the amount of water equivalent to
ship work required may be sand blasting and painting or the load over each tank will give the water levels re-
replacing of shell plating which would require consider- quired in the ballast tanks for the dock-ship system at
ably more clearance. Likewise, it the ship work required the chosen draft. A sample pumping plan format for the
is the changing of a propeller or rudder, greater clear- ARDM-4 is included in APPENDIX A.
ances would be required.
Finally, during an actual drydocking operation, ther- Longitudinal Strength and
mal deflection that develops in the dock and ship, and Deflection Limits
small unaccountable differences in the ship’s loading
condition (considering both draft and trim) are compen- As stated under “Structural Load Limits, ” the analy-
sated for by the longitudinal strength of the dock, which sis used here to develop the pumping plan assumes that
provides an additional factor of safety on the pumping each tank has adequate capacity to lift the load over it.
plan. In actual practice, however, variation in loading or loca-
Ballasting/Pumping Plan tion of the ship on the dock may exceed the lifting
capacity of a particular tank due to the tank’s capacity
As discussed earlier, the design envelopes express the or differential heads between adjacent bulkheads or
limits for the maximum lifting capacity of the dock. The pontoon sections. Many of these instances can be ac-
80 Naval Engineers Journal, October 1982
WASALASKI SAFETY OF FLOATING DRYDOCKS
commodated by allowing adjacent tanks to help lift this [4] Crandall, Paul S., Problems of Drydocking Unusual
load. If the deficiency in a tank’s capacity is large or if Ships, Presented at the October 1965 meeting of the New
the moment created is substantial, the pumping plan England Section of the Society of Naval Architects and
shall be prepared to account for the sharing of lifting Marine Engineers.
load. [5] MIL-STD-1625A
This would have to be checked on a case by case basis. [6] Naval Ship’s Technical Manual Chapter 096, Weight and
Stability, NAVSEA 0901-LP-096-0000, 15 Feb. 1976.
Small stresses deflection and trim levels imposed on the
dock are assumed by the longitudinal strength of the
dock, as the longitudinal strength provides an addi-
tional factor of safety to the pumping plans and is cap- APPENDIX A
able of accepting small variations of loads. The deflec- SAMPLE PUMPING PLAN FOR CONTINUOUS
tions that are developed in the dock act as a warning de- UNIFORM KEEL BLOCKING
vice to advise the operator that stresses are being devel-
oped in the dock.
This point calls attention to the responsibility of the ARDM-4 Pumping Plan for Docking of
docking officer or master and the use of the pumping
plan. The pumping plan is a tool for the docking officer Date:
or master to assist in proper pumping and ballasting to Ship Information: NAME:
avoid overloading the dock. The pumping plan does not DRAFTS: FWD
alleviate the docking officer or master of controlling de- AFT
flection, list and trim. However a properly prepared and DISPLACEMENT:
LCG:
followed pumping plan will significantly reduce the Blocking: Ship Docking Block Number is located
amount of corrective action required and greatly en- on Dock Block Number
hance the safety of the operation. Number of Keel Blocks used
Length Of Blocking (Lk) = Lk
CONCLUSION Center of Blocking (CB) = -
2
B=- LK
In summary, MIL-STD-1625A was written to insure 6
the safety of naval ships in floating dry docks by certi-
fying the facilities for a maximum rated lifting capacity. A = Distance from center of gravity of ship (LCG)
Review of the design characteristics of a floating dry to CB
= CB - (Lpp- LCG-OHA)
dock shows that a series of limiting curves can be devel-
oped to define envelopes for the maximum lifting capac- Where L,, = Length between perpendiculars of ship
ity of the dry dock. These envelopes address the struc- LCG =
tural strength of the dock, its buoyancy capacity, and OHA = Length of overhang from after perpendicu-
stability during the drydocking evaluations. Sample lar to first keel block
curves are presented with supporting calculations in
IF A<B
APPENDIX B.
This review also pointed to the more important fea-
ture of the actual lifting capacity of the dock when dry-
docking a particular ship. To be specific, the pumping A
plan for a particular ship docking is the ultimate safety
criteria to insure a safe docking.
The pumping plan which gives the docking officer or LA - LF
AND Slope = ~
REFERENCES
WA
SL = -
111 Naval Ships’ Technical Manual Chapter 997, Docking LE
Instructions and Routine Work in Drydock, NAVSEA
59086-7G-STM000, 15 Dec. 77. NOTE: For the condition just after keel contact, the keel
121 Floating Drydock Training Manual, Bureau of Ships, loading is regularly triangular and the above can be
June 1953. used to calculate the loading by
[31 Operating Procedures for Floating Drydocks, Frederick
R. Harris, Inc., Consulting Engineers, New York 5 , WE = W (displacement at trimmed waterline 2 feet
N.Y., Third Edition, July 1945. below LWL)
Naval Engineers Journal, October 1982 81
SAFETY OF FLOATING DRYDOCKS WASALASKI
APPENDIX B
SAMPLE CALCULATIONS
ARDM-4 DRYDOCK ANALYSIS
Based on equations: La =
W
Lk
- (1 + 3
W A
Lkjn = -(1
Lk
- -)B
1. Particulars of the Drydock, ARDM-4
3. Buoyancy limit: LK
(Dp - FN - DL) X LBPX BOA But B = -
Buoyancy = 6
specific volume
- (16.25 - 1.5 - 6.2) X 432 X 96
2w
specific volume A = [--(1
LK
+ 46LK
-45.61 -
LK3
12(36)W
- 354585.6 - 2W LK + 6A LK3
specific volume - ) - 45.61 -
LK 12(36)W
= 10131 for salt water
2 w (LK + 6A) - 45.6 L$LK3
= 9850 for fresh water = [ 1-
LK’ 12(36)W
Buoyancy per tank group: Assuming LK = LBP
LK
Specific Volume = 36 ft3/ton = (2wLK + 2W6A -45.6 LK’) -
(fresh water) 432W
9850 432AW = 2WL2 +
12AwL~- 45.6L~’
Buoyancy = - = 22.8 t o d f t . = tanks length 432AW = 2WL2 - 12AwL~’= - 4 5 . 6 L ~ ~
432 36’ end tanks;
48’ center tanks
La + Lf = 45.6 ton
82 Naval Engineers Journal, October 1982
WASALASKI SAFETY OF FLOATING DRYDOCKS
~~
LK
(1 + %--(I-%
B LK B
= [-(1
LK
+ -)-45.61-
B 39.5 KMT = transverse metacentric above keel.
A 2W A LK’ = BM + KB
(1 + %-(1--)
B B
= [-(1
LK
+ -)-45.61-
B 35.5w I
BM = -
V
2A-
- Therefore:
-
B I - CCt - (GB X V)
2w A LK’ (B) GM =
A = [-(1
LK
+ -)-45.6]--
B 39.5w 2
vS/D
WDKGD+ WcwKGcw
474AW =
4 5 . 6 L ~=~ + WBG, = (MSIDKMT- Clt - GM VS/D) AS/D
vS/D
-
-
- (VWDKMT - Cit - GM VS/D) VS/D
- -
W = vS/D 36
As A moves off CB
W
The stability on a floating drydock is critical between the
A F.W. S.W.
drafts of when the pontoon deck is just awash and before the
0 8151 8384
keel of the ship is in the water. This is the area defined by the
5 7585 7785
keel block height. It is critical because the moment of inertia of
10 7092 7266
the waterplane of flotation consists of only the two wingwalls
15 6660 6812 while the summation of the moments of inertia of the con-
20 6277 6411
tained water consists of the widest parts of the tanks.
D = 16.5’
The following formula can be used in calculating the
metacentric height, GM, of a floating drydock. AS/D = 17000
Naval Engineers Journal, October 1982 83
SAFETY OF FLOATING DRYDOCKS WASALASKI
ERRATA
TO FOSTER INNOVATION IN NAVAL SHIPS, Dr. Alan Powell
Naval Engineers Journal, April 1982
P. 254, The Environment, left column, line 5 from top, add paragraph after ‘ I . . . after World War 11.”
The two industries have different structures. The aircraft industry has many famous names - Douglas and Curtis, A.V.
Roe and de Havilland, Heinkel and Messerschmidt, and many more. These individuals were personally involved in all the
phases of their enterprises, the total management of innovation: ideas, experiments, construction, test, and finally, if a
customer appeared, production. With a closely knit organization under their one roof, often literally so, they took risks -
business as well as technical. They achieved almost incredible progress, interspersed with many disappointments. While to-
day the individual entrepreneurship has been superseded, aircraft companies generally still engage in the total innovation
process.
P. 256, right column, The Hamilton Episode, line 4 up from bottom of first paragraph, correct reference
demonstration on the Hamilton [111.
P. 257, left column, The Peregrine Experiment, line 13, sentence left out, should read:
to 1950 [13]. Frank Vane was in charge of that part of the work executed by the DTMB [13]; his only ...
P. 258, left column, Mismatch with Some Management Criteria an Inhibitor, line preceding quote:
As Quchi [19] points out: