Professional Documents
Culture Documents
LS 1000 Maintenance Manual
LS 1000 Maintenance Manual
Maintenance Manual
Dry Fluorescence Immunoassay Analyzer
Model: LS-1000
(Version 1.0)
1
Catalogue
2.4 Troubleshooting..................................................................................................... 8
2
3.4 Disassembly Procedure.......................................................................................... 15
3.4.2 Install the drive assembly with the battery and reset keys................... 15
3.4.5 Combine the front and rear covers to complete the installation........... 18
3
Chapter One
Inspection
1.1 Abstract
To ensure the long-term stability of the analyzer, maintenance personnel need to check, test and
maintain it regularly.This chapter provides the basic test method for the analyzer. Please ask the
maintenance personnel to check and test the analyzer according to the actual situation.
The test and inspection methods provided in this chapter are mainly used to verify whether the
performance of the analyzer can meet the specifications requirements.In the test, if the test
result fails to meet the requirements, it indicates that some functional module of the analyzer is
broken and needs to be repaired or replaced immediately.If you have any other questions,
please contact our after-sales service department.
5
Chapter Two
Troubleshooting
2.1 Abstract
The chapter classifies the fault components and fault phenomena of the analyzer. When
troubleshooting, please refer to the corresponding fault table, and check, locate and
troubleshoot the fault in order.
The recommended solutions provided in this chapter can solve most of the equipment failures
you encounter, but do not include any possible problems. If any failure is not included in this
chapter, please contact our after-sales service department.
6
Fault
Code Definition Fault Type Recovery method
code
Unrecoverable
100 Initialization error Restart the analyzer
error
Unrecoverable
101 AD Initialization error Restart the analyzer
error
Reagent not inserted into the Unrecoverable Insert the reagent to the
200
detection place error detection place and retest
7
2.4 Troubleshooting
2.4.1 Switch fault
Battery connection problem Check the battery to make sure the analyzer
is in good connection to the battery
Cannot switch Power protection Abnormal power supply, check whether the
on (no power power supply voltage meets the
adapter used) requirements
Power panel breakdown Replace power board
8
2.4.4 Input/output fault
Printer cannot The printer's wire cannot Replace the printer wire or reconnect the wire
print connect to the mainboard
tightly
printing paper in reverse Change the direction of the printing paper
Cannot software Wrong program upgrade Choose the right program upgrade package
upgrade package
9
2.4.7 Step motor fault
The step motor of the Step motor fault Replace step motor
drive component is
unable to move or
sound abnormal The stepper motor is not on the same Adjust the level of step motor
level as the card carrier and card carrier
The reagent card was taken by mistake Use reagent card with same
(the reagent card was pushed to the batch
internal scan code and was
automatically withdrawn)
10
Chapter Three
Repair and Disassembly
3.1 Tool
You may need the following tools during the disassembling and replacement of spare parts: cross
screwdriver, hexagon screwdriver, oblique nose pliers, tweezers, etc.
11
Figure 3.3.1
Figure 3.3.2
12
3.3.3 Disassemble mainbard, printer, outer scanner
Remove the flat line marked yellow to remove the outer scan code.Remove the green label
printer cable to remove the printer.Remove the connecting lines of each interface on the
mainboard successively, and then remove the four cross screws marked in red to remove the
mainboard, as shown in figure 3.3.3
Figure 3.3.3
(1)Separate the dismantled printer and the connecting cable as shown in figure 3.3.3.1
(2)Separate the removed outer scanner and the connected flat wire as shown in figure 3.3.3.2
13
3.3.4 Disassemble power mainboard and battery
Remove the yellow-marked power connection cable first, and then remove the battery cover of
the rear case, then remove the battery.Remove the supporting screws of the four red marked
mainboards, and then remove the network port board from the power supply board to remove
the power supply board.As shown in figure 3.3.4
Figure 3.3.4
Step
Motor
Inner
Scanner
Inner
Scanner
Figure 3.3.5
14
3.4 Disassembly Procedure
3.4.1 Install the screen and power key
Place the display in the black area, note the direction of the screen, and secure it with four cross
screws.Put the switch into the red mark position, pay attention to the direction of the switch key,
and fix it with four cross screws.Connect one end of the flat wire to the display screen and one
end of the four-pin cable to the switch button.As shown in figure 3.4.1:
Figure 3.4.1
3.4.2 Install the drive assembly with the battery and reset keys
Put the battery into the rear cover and install the battery cover.Fix the reset key with four cross
screws and connect the connecting line of the two pins, and fix the step motor with six cross
screws at the red mark on the rear shell. As shown in figure 3.4.2:
15
Reset key
connection line
Power line
Step motor
connection line
Scanner
connection line
Figure 3.4.2
Figure 3.4.3
16
3.4.4 Install mainboard, printer, outer scanner and cable
Firstly, the mainboard is fixed on the support screw by four cross screws as shown in figure 3.4.4,
and then the printer and external scanner are installed.
(1) The printer is connected with the wire of five plugs and four pins. The printer is connected
with five pins and the mainboard is connected with four pins, as shown in the green mark.
(2) Connect one end of the flat line, and then install the outer scanner on the rear cover. Connect
the other end of the flat line to the mainboard at the yellow mark as shown in the figure. Refer
to the wiring diagram of the mainboard and the power supply board in 3.4. As shown in figure
3.4.4
17
Figure 3.4.4
3.4.5 Combine the front and rear covers to complete the installation
Connect the screen to the mainboard with soft platen firstly, and then connect the switch
machine key to the mainboard and merge the front and rear cover. Fix with six cross screws at
the marked red position as shown in figure 3.4.5 to complete the assembly.
18
F
Figure 3.4.5
Motor screw
Partial Enlarged
Drawing
Figure 3.5.1
19
Metal rail
Partial Enlarged
Drawing
Figure 3.5.2
20