Trabajo X

Operating Instructions
Process Documentation
Controltherm MV 5.xx
->10.2008
Original instructions
 Made
 in
 Germany
www.nabertherm.com
Copyright
 Copyright by
Nabertherm GmbH
Bahnhofstrasse 20
28865 Lilienthal
Federal Republic of Germany
Reg: M05.0001 ENGLISCH

Rev: 2013-10
No responsibility is accepted for the correctness of this information. We

reserve the right to make technical alterations.
2
1 Controltherm MV Process Documentation ......................................................................................................... 6
2 Introduction ........................................................................................................................................................... 7
2.1 Warranty and Liability ...................................................................................................................................... 8
2.2 Product Description ........................................................................................................................................... 9
2.3 Decription of the Software Designation .......................................................................................................... 10
2.4 The Following Controllers Can Be Connected: .............................................................................................. 10
2.5 Hardware Upgrade for Connecting Additional Furnaces ................................................................................ 11
2.6 Software Upgrade to a Higher Version ........................................................................................................... 11
3 System Requirements .......................................................................................................................................... 12
4 Technical Data ..................................................................................................................................................... 13
4.1 Scope of Delivery ............................................................................................................................................ 14
5 Installation and Commissioning ......................................................................................................................... 16
5.1 Connection to the Electrical Supply ................................................................................................................ 16
5.2 Maximum Length of the Datalines .................................................................................................................. 17
5.3 Device Installation .......................................................................................................................................... 19
5.4 Installation Preparation ................................................................................................................................... 22
5.4.1 Data Backup................................................................................................................................................ 22
5.4.2 Closing all running programs...................................................................................................................... 22
5.4.3 Screen Resolution ....................................................................................................................................... 22
5.4.4 Task Bar ...................................................................................................................................................... 22
5.4.5 Time Change: Summer Time & Winter Time ............................................................................................ 23
5.4.6 Setting the Interface Address ...................................................................................................................... 23
5.5 Software Installation ....................................................................................................................................... 24
5.6 Starting the Software ....................................................................................................................................... 25
5.7 Operation ......................................................................................................................................................... 26
5.7.1 Function – Program Table .......................................................................................................................... 27
5.7.2 Function – Controller .................................................................................................................................. 30
5.7.3 Function – Program Graphics ..................................................................................................................... 31
5.7.4 Function – Old Graphics ............................................................................................................................. 34
5.7.5 Function – Zone Overview ......................................................................................................................... 37
5.7.6 Function – Messages ................................................................................................................................... 38
5.7.7 Function – Password ................................................................................................................................... 39
5.7.8 Print Window .............................................................................................................................................. 40
5.7.9 Configuring the Software............................................................................................................................ 42
5.7.10 Software Uninstallation .......................................................................................................................... 49
5.8 Operation of Eurotherm 2404 and 2408 Controllers with MV Software ........................................................ 50
5.9 Setting How Eurotherm Controllers Behave after the Program Has Ended .................................................... 53
6 Additional Equipment: Assembly Instructions – RS 422 Interface Set .......................................................... 54
7 Tools Required for Assembly: ............................................................................................................................ 55
8 Safety .................................................................................................................................................................... 55
9 Assembly of the Interface Set ............................................................................................................................. 57
9.1 Add-on Controller Interface Set 635 000 312 ................................................................................................. 57
10 Fault Diagnosis .................................................................................................................................................... 60
10.1 FAQ – Frequently Asked Questions ............................................................................................................... 62
3
11 Upgrade Package 1:............................................................................................................................................. 65
13 Technical Data ..................................................................................................................................................... 66
13.1.1 Key to the Model Names ........................................................................................................................ 66
14.3 Settings and Configuration .............................................................................................................................. 72
15 Operation ............................................................................................................................................................. 75
16 Upgrade Package 2:............................................................................................................................................. 76
18 Technical Data ..................................................................................................................................................... 77
18.1.1 Key to the Model Names ........................................................................................................................ 77
19.3 Settings and Configuration .............................................................................................................................. 87
19.4 Installation Preparation ................................................................................................................................... 88
19.4.1 Data Backup ........................................................................................................................................... 88
19.4.2 Closing all running programs ................................................................................................................. 89
19.5 Starting the Software ....................................................................................................................................... 90
19.6 Operation ......................................................................................................................................................... 91
19.6.1 Searching the Network for Temperature Adapters ................................................................................. 91
19.6.2 Selection of the Temperature Adapter .................................................................................................... 92
19.6.3 Configuring the Temperature Adapter – Configuration Window ........................................................... 93
19.6.4 Adjustment of Thermocouple and Voltage Inputs ................................................................................. 95
19.6.5 Thermocouple Zero-point Adjustment ................................................................................................... 97
19.6.6 Temperature Adjustment of the Internal Comparison Points ................................................................. 98
19.6.7 Temperature Adjustment of the Scale End Value of the Thermocouple ................................................ 99
19.6.8 Voltage Input Zero-Point Adjustment (Optional) ................................................................................. 100
19.6.9 Voltage Input Scale End Value (Optional) ........................................................................................... 101
20 Operation ........................................................................................................................................................... 102
21 Power Failure Strategy ..................................................................................................................................... 103
21.1 Power Failure at the Temperature Adapter DL ............................................................................................. 103
21.2 Power Failure at the Overriding Control System (Start of Nabertherm Controller)...................................... 103
22 Fault Diagnosis .................................................................................................................................................. 103
23 Assignment of the Interface .............................................................................................................................. 104
24 Descriptions of the Interface Commands ........................................................................................................ 105
24.1 Descriptions of the Fault Codes .................................................................................................................... 106
25 Upgrade Package 3:........................................................................................................................................... 107
26 System Requirements ........................................................................................................................................ 108
4
27 Technical Data ................................................................................................................................................... 108
27.1 Scope of Delivery .......................................................................................................................................... 108
28 Installation and Commissioning ....................................................................................................................... 109
28.1 Installation Preparation ................................................................................................................................. 110
28.1.1 Data Backup ......................................................................................................................................... 110
28.1.2 Closing all running programs ............................................................................................................... 110
28.1.3 Setting the Interface Address ................................................................................................................ 110
28.2 Software Installation ..................................................................................................................................... 111
28.3 Starting the Software ..................................................................................................................................... 112
28.3.1 Startup Screen....................................................................................................................................... 113
28.3.2 Weight Display ..................................................................................................................................... 114
28.3.3 Fault Diagnosis ..................................................................................................................................... 115
29 Accessories (Options) ........................................................................................................................................ 116
30 Nabertherm Service .......................................................................................................................................... 117
31 Declaration of Conformity ................................................................................................................................ 118
32 Glossary .............................................................................................................................................................. 121
33 For Your Notes .................................................................................................................................................. 122
5
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1 Controltherm MV Process Documentation

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Controltherm MV
PC
1 Net z
PC Contr
Contr olle r
1
AW02
RS 42
2
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6
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2 Introduction
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Dear Customer,
Thank you for choosing a quality product made by Nabertherm GmbH.
Your purchase of this software means you have decided on a product tailored to meet your
manufacturing and production conditions and that you can be proud to own.
This product has several outstanding features:
 Simple installation without specific knowledge
 Paperless data archiving and documentation
 Parallel operation/monitoring and documentation of up to 16 furnaces with a
maximum of 10 zones
 Tabular input option for temperature curves, charges and master data
 Programming, archiving and printing of programs and graphics
 Free input of texts (charge data)
 Graphic display of heating programs
 Data exportable into Excel format for further evaluation, search function
 Start/stop of the controller from the local PC
 400 additional programs storable (only with Nabertherm controllers)
 Connection of other furnaces on request
Your Nabertherm Team
Note
These documents are intended only for buyers of our products and may not be copied or
disclosed to third parties without our written consent.
(Law governing copyright and associated protective rights, German Copyright Law from
Sept. 9, 1965)
Protective Rights
Nabertherm GmbH owns all rights to drawings, other documents and authorizations, also in
case of applications for protective rights.
Note
All the figures in the instructions have a descriptive character; in other words, they do not
represent the exact details of the furnace.
7
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2.1 Warranty and Liability

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Regarding warranty and product liability, the Nabertherm warranty conditions or the
§ warranty services in the individual contract apply. However, the following also
applies:
Warranty and product liability are excluded in the event of personal injury or property
damage if they can be attributed to one or more of the following causes:
Please read through this license agreement carefully before installing and using the
software. By installing and using the software you declare your agreement with the
provisions of the following license agreement.
Granting of license
Nabertherm hereby accords you the right to use the provided Nabertherm software
irrespective of whether this software is stored on a CD, DVD or other data carrier. Merely
the data carrier containing the Nabertherm software becomes your property. Nabertherm
and/or the grantors of licenses for the non-Nabertherm software retain all property or other
rights to the software. All copies of this software are also subject to this Agreement.
License
Nabertherm hereby accords you the right to install and use this software on the hard disk(s)
of one or more computers. You are also authorized to install this software simultaneously
on multiple computers. You are furthermore authorized to create a machine-readable copy
of the Nabertherm software for backup purposes insofar as you include the copyright and
other property right information on each backup copy of the Nabertherm software that was
contained on the original.
Warranty - exclusion of liability
Errors in the Nabertherm software cannot be ruled out. Nabertherm assumes no liability for
the software being free from error. In particular, Nabertherm assumes no liability for the
software fulfilling the grantee's requirements and purposes or for the software functioning
in combination with programs selected by the grantee. The grantee bears responsibility for
the correct selection of programs and for the consequences of using the software, as well as
for the intended or obtained results of this use. The same applies to the written material
accompanying the software. No liability is assumed for the loss of data. In addition, no
liability is assumed for damage that was caused by other faulty performance of the
Nabertherm software and that could have been avoided through regular, timely checking of
the processed procedures.
As far as legally permissible, Nabertherm assumes no liability for any damage related to
loss of profit, interruption of operation and data loss, for damage to hardware or other
damage of any kind, caused by the use of this software or by the fact that the software
cannot be used, even if Nabertherm or the dealer was informed or instructed about the
possibility of such damage. In any case the entire liability on the part of Nabertherm under
any provision is limited to the amount actually paid by you for this software license.
Other software
Software not from Nabertherm (Adobe, Microsoft, etc.) is subject to the respective
manufacturer's terms of license.
8
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2.2 Prod
duct Desc
cription
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Documentaation and reprooducibility gaain increased attention

a with steadily rising
g quality
standards. The
T powerful Nabertherm software
s proviides for an opttimum solutio on for the
managemen nt of one or m
more furnaces on
o a commerccially availablle PC.
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These operatting instructionns contain thee descriptions for installatio

on, commissioning and operration of the hardware
h and
software.
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Controltherrm MV proceess documenttation

The Controlttherm MV sofftware serves the
monitoring, documentatioon and control of up
to 16 Naberttherm controlllers/furnaces with
w
one temperaature measuremment each perr
controller/fuurnace. CControltherm M
V
M 1.5
MV MV 4.5 MV 8.5 MV
V 16.5
PC PC PC PC
1 Netz 1 Netz 1 Netz 1 Ne

etz
PC Contr PC Contr PC Contr PC Contr
Contr oller Contr olle Contr olller Contr oller
r
1 1 1 1
1 furnacee 4 fu
urnaces
8 furnaces
16 furnaces
f
Upgrade pa
ackage 1 ade package 2
Upgra Upgrrade packag
ge 3
OFF/ON Stop/Sta
art
With upgrade package 1 you can record an Upgrade paackage 2 allows you to record Upgrade ppackage 3 is an update
additional meaasuring point in
i combination up to threee, six or nine measuring
m poin
nts package foor adding and connecting a
with the Contrroltherm MV sooftware. Upgrad de without dissplay per furnacce in combination maximum m of one scale to the
package 1 cann be used indepeendently of the with the Coontroltherm MV V software. Controltheerm MV processs
furnace controol. The measureed temperature is
i Upgrade paackage 2 can bee used documentaation.
also displayedd on the C6 D diisplay device. independenntly of the furnaace control.
Suitable for thhermocouple typpes S and K. Suitable foor thermocouplee types S, K, N
and B.
9
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2.3 Decription of the Software Designation

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Example Explanation
MV x.5
MV = Multi-Version
MV x.5
1 = For connecting a furnace
4 = For connecting four furnaces
8 = For connecting eight furnaces
16 = For connecting sixteen furnaces
MV x.5
5 = Software version
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2.4 The Following Controllers Can Be Connected:

Controller Model
Nabertherm C 6D/S1, C 6Z, C 30, C 40, C 42
S 27, S 30
B 130, B 150, B 170, B 180
C 250, C 280, C 290, C 295
P 300, P 310, P 320, P 330
Controller Model
Eurotherm 2404 (as of version 3.06)
2408 (as of version 3.06)
Temperature transducer Model
Nabertherm DL 1
10
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2.5 Hardware Upgrade for Connecting Additional Furnaces

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As of Controltherm MV x.2, each software version can be upgraded for connection of up to

16 controllers/furnaces. Delivery (depending on the version of your furnace system)
includes all datalines required for the upgraded connection.
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Note
Older hardware and Controltherm MV software versions up to and including Controltherm
versions MV 1.1-34, MV 4.1-34, MV 8.1-34 and MV 16.1-34 are not compatible with
higher-level versions. The new version cannot read or process data from the previous
versions. An upgrade for connecting other controllers/furnaces is not available.
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2.6 Software Upgrade to a Higher Version

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As of the Controltherm MV x.2 version the software can be adapted as required to new
operating systems or controller developments. New Controltherm MV versions contain the
functions of the previous versions.
Software version Version Sequence

MV x.2 2.13 C 30, C 40, C 42 connection to scales from Toledo
MV x.3 3.15 Connection of B 130, B 150, B 170, C 250, C 280, C
290, C 295 up to controller version 2, connection of
scales from Kern, upgrade for operating system
Windows XP
MV x.4 4.26 Connection of B 130, B 150, B 170, C 250, C 280, C
290, C 295 as of controller version 3
4.26-1 Connection of B 130, B 150, C 280, C 290, C 295 as
of controller version 4
MV x.5 5.xx Connection of B 180, P 300, P 310, P 320,
P 330, DL 1 upgrade for operating system
MS-Windows 7/ Vista
11
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3 System Requirements
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Component Requirement
Operating system Microsoft Windows 7 (32 bit), Vista (32 bit), XP with
SP 3, 2000, NT 4.0, Me, 98
Computer/processor Processor with 800 Megahertz (MHz) or faster
Main memory (RAM) at least 64 megabytes (MB)
Graphic card memory (RAM) 16 megabytes
Hard disk 300 megabytes free hard disk memory
Drive CD-ROM or DVD-ROM
Monitor Monitor with a resolution of 1024x768 pixels or
1280x1024 pixels
Internet not required
Web browser not required
Interface - 1x COM port RS 232, 9-pin
- 2x COM port RS 232, 9-pin with optional
use of a scale
alternatively - USB port (not suitable with Windows NT 4.0)
Input device - keyboard
- 3-button mouse
Fig. 1: System requirements
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Computer Monitor
IOIOI
RS 232
I O I O I port
Keyboard
USB
port
Mouse
ENTER key []
[Esc] key Right

mouse button
Shift key []
Left
[Ctrl] key
mouse button
12
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4 Technical Data

Electrical data are located on the type plate on the device housing. The rating plate is
located  see figure below.
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Electrical data and dimensions

Name Interface converter Model MV
Voltage AC 110 V – 240 V
Frequency 50/60 Hz
Power 3 VA
Fuse -
Input RS 232
Output RS 422
Protection class Housing IP20
Dimensions 200 x 110 x 55 mm (WxDxH)
Ambient conditions for electrical Temperature: Humidity: +5°C to +40°C, max. 80% noncondensing
equipment
PC
1 N et
z PC Cont
Con ro ller
tr
1
Fig. 2: Example: rating plate

13
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@2@1
4.1 Scope of Delivery

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Delivery off the Controltherm MV process

p doc
cumentation
n includes:
Accessoriess (number) 1 fu
urnace/ 4 8 166 Figure
F
conttroller furrnaces/ furrnaces/ fuurnaces/
conntrollers conntrollers coontrollers
CD-ROM ccontents: 1 1 1 1
- Controltherrm MV operatinng instructions
with upgradde packages 1, 2 and 3 includin ng
additional eequipment assem mbly instruction
ns
Interface Seet RS 422
- Controltherrm MV Softwarre
- Controller CC6 D operatingg instructions
- Configuratiion software forr upgrade
package 2
- Microsoft .N NET Frameworrk
- Update for upgrade packagge 3
- Scale operaating instructionns
- Adobe Acroobat Reader
MV interfacce converter 1 1 1 1
(MV
V 1.5) (MV
V 4.5) (M
MV 8.5) (M
MV 16.5) PC
1 Netz
PC
Contr
Cont
roller
Dataline, 9--pin Sub-D, 1:1, length 3 m/10

m ft 1 1 1 1
(544 300 0444)
Y-cable 2x 1.5 m/4 ft, RS

S 422 1 4 8 166
(544 300 0445)
Plug terminnating resistor AW02 1 1 1 1

(540 900 1554)
USB/RS 2332 converter adapter

a 3 includ
ding 1 1 1 1
USB-Extennsion (699 0000 265)
Mains poweer cable V00113xx 1 1 1 1

(xx = state ccountry wheree it will be useed)
-Optional- **) 1 4 8 166

Interface swwitching poweer supply 5V D-Sub
D
9 pin 100 VV-240 V (depeending on the
dataline lenngth) (540 1000 193)
-Optional- **) 1 4 8 166
Interface seet for attachable controller
(6350003122)
-Optional- **) 1 4 8 166
Interface seet for basic insstallation
(6350003133)
-Optional- **) 1 4 8 166
Interface seet for installingg Profi MB1 switch
s
cabinet (6355000314)
14
Accessoriess (number) 1 fu
urnace/ 4 8 166 Figure
F
conttroller furrnaces/ furrnaces/ fuurnaces/
conntrollers conntrollers coontrollers
-Optional- **) 1 4 8 166
Interface seet for installinng Profi C40/C
C42
(6350003222)
-Optional- **) 1 4 8 166
Interface seet for installingg Profi Euroth
herm
(6350003266)
-Optional- **) 1 4 8 166
Interface seet for installingg Profi MB1
furnace (635000603)
*) = in scoppe of delivery depending on
n variant
Note
Make sure that
t the acces sories listed above
a are inclu
uded with deliivery.
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Note
Each manual is created inn the PDF (Po ortable Docum ment Format) ffile format usiing Adobe
Acrobat. To
o read the PDF F files you neeed to install th
he Adobe Reaader (Adobe Reader)
R in
your compuuter in advancce.
155
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5 Installation and Commissioning

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5.1 Connection to the Electrical Supply

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The customer is responsible for providing the required services and power (electricity).
 The software must be used as intended. The AC power connection must match the
values given on the rating plate on the device.
 For operation a connection to AC power must be provided in accordance with the
applicable standards and any particular local regulations. The safety requirements are
not fulfilled if the device is not connected to an outlet with a ground contact.
 If an extension cable or a power bar is used, its maximum electrical load capacity
must not be exceeded. Do not use an extension cable with the device if you are not
sure if this will guarantee grounding or not.
 The power cable must not be damaged. Do not place any objects on the power cable.
Lay cables so that nobody can step on or trip over them.
 A damaged power cord must be immediately replaced by an approved, equivalent
cable.
 Ensure protected routing of the connecting lines and cables. Improper connection
nullifies the CE conformity. Because of malfunctioning, do not route the dataline
cable next to the power cable.
 Modifications to system equipment must be agreed upon with Nabertherm in writing.
It is not permitted to remove, bypass, or shut down safety devices.
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Note
Datalines exceeding 50 m between the MV interface converter and the controller / switch
box or between the controllers/switch boxes may require a separate interface switching
power supply at the controller/switch box.
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Powerpack unit
Controller/switch box
Interface switching power supply (540 100 193)
Dataline
Fig. 3: For dataline lengths above 50 m
16
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5.2 Maximum Length of the Datalines

2 2
0 I
4 4 4 4
RS 42
IOIOI 2
RS 232 RS 232 RS 232 RS 232
POWE POWE POWE POWE

R ON R ON R ON R ON
1 CONTROL CONTROL CONTROL CONTROL

LER LER LER LER
2 2 2 2
1.1 AW02
Fig. 4: Max. dataline length
1 Max. 10 m/32 ft (dataline 9-pin Sub-D - 1:1) *)

1.1 Max. 5 m/16 ft including USB-Extension cable
2 Max. 200 m/656 ft (dataline 9-pin Sub-D - 1:1) *)
4 Is needed if data cable 2 is longer than 50 m/164 ft
5 Terminating resistor "AW02" is connected to the last open line.
*) = Do you need a longer dataline? See section on "Accessories"
17
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Distances of up to 500 m between the MV interface converter and the controller have been
empirically found not to be problematic if the following is kept in mind:
Datalines must be looped through from one controller to the next as a "ring-shaped
network". "Star-shaped networks" are not recommended, since each open line must be
given a terminating resistor.
+ + + +
Made Made Made Made
in
Germany
in
Germany
in
Germany
in
Germany
- - - -
AW02 AW02
Fig. 5: Ring-shaped network Star-shaped network
Note
Wiring as of 10 m in length must be shielded and the communication wires continuously
twisted together (CAT 5 "twisted pair").
From a line length over 50 m the plug connectors must have screw-type terminals.
Terminating resistor "AW02" is connected to the last open line.
Power is supplied to the controller interface by the interface converter. Even at a small
distance, the power supply can no longer be ensured from 50 m through the voltage drop of
the line and depending on the number of plug contacts, resulting in malfunctions from (e.g.)
no data (message: "No data": see section on "Error Messages").
To ensure the power supply to the controllers use an interface switching power supply. The
interface switching power supply can be easily retrofitted on the RS 422 controller
interface (9-pin plug) and powers the interface through an outlet.
18
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5.3 Device Installation

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PC
1 Net z
PC Con
Cont troll e
r r
1
3
1
4 2
5 6
Fig. 6: Connection of MV interface converter
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No. Name Comment

1 Plug-in connection to computer RS 232 port
2 Plug-in connection to first controller/switch box RS 422 port
3 Snap-in socket (Power line) 110 V – 240 V~ AC
LEDs for displaying process status and error messages

Light-emitting diode (LED) Color Meaning
4 Power Green Diode "lights up" when line voltage is available.
Line voltage indicator lamp
5 PC Yellow Diode "flickers" during communication with the computer.
Indicator lamp:
communication active
6 Contr Yellow Diode "flickers" during communication with the controller.
Indicator lamp:
19
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Connect accessories as shown in the following figures.

1. Using the data cable 5 included in the scope of delivery, connect the RS 232
interface I O I O I from the computer to the RS 232 interface of the MV interface
converter (see Fig. 7).
Some computers do not have an RS 232 interface I O I O I . In this case, connect the data
cable end to the computer using the included “USB/RS 232 converter/adapter 7 ”.
Then insert the “USB/RS 232 converter/adapter” into an available USB port
(see Fig. 8). Using an USB extension is strongly discouraged. If this is unavoidable,
use only very short USB 2.0 extensions.
2. Connect the socket 2 (see Fig. 6) of the MV interface converter to the interface of
the first controller / switching box 2 (see Fig. 7).
You need a Y cable 3 .
3. Additional controllers / switching boxes (if present) can be connected with

additional Y cables 3 .
4. Attach terminator “AW 02” 4 to the end of the open data cable of the Y cable and
screw it on.
click
5.
Insert the supplied power cord with the “snap-in coupling” into the socket of the MV
interface converter. Connect the power cord 6 of the MV interface converter 1 to a
wall outlet. The values of the power supply must correspond to the values on the
rating plate on the MV interface converter.
6. The power indicator 3 (see Fig. 6) shows whether the interface converter is ready
for operation.
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Note
Datalines exceeding 50 m between the MV interface converter and the controller / switch
box or between the controllers/switch boxes may require a separate interface switching
power supply at the controller/switch box.
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Note
Do you need a longer dataline? See the section on "Accessories"
20
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2 2 2 2
0 I
IOIOI
RS 42
2
3 3 3 3 AW02
1
Example: Connection to one or four controllers
6
PC
1 Net z
PC Con
Contr troll er
5
Fig. 7: Example: connection to an RS 232 port
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2 2 2 2
0 I
RS 42
2
7
3 3 3 3 AW02
1
Example: Connection to one or four controllers
6
PC
1 Net z
PC Con
Contr troll er
5.1
Fig. 8: Example: connection to a USB port

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No. Name Comment

1 MV interface converter
2 Controller/switch box
3 Y-cable 2x 1.5/4 ft m, RS 422 max. 200 m/656 ft
4 Terminating resistor "AW 02" Terminating resistor "AW02" is connected to
the last open line.
5 Dataline, 9-pin Sub-D, 1:1, length 3 m/10 ft RS 232 max. 10 m/32 ft
5.1 max. 5 m/16 ft including USB-Extension cable
6 Power line 110 V – 240 V~ AC
7 USB/RS 232 converter adapter See section on "Accessories"
21
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Installation
5.4 Insta
allation Prreparation
n
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5.4.1 Da
ata Backup
p
Note
Prior to the installation ccreate a backup
p copy of you
ur files on an eexternal data carrier,
c e.g.
on mobile media
m (CD, DDVD, USB sticck or diskette)).
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If Contro
oltherm MV ssoftware prev
viously installled:
Controltherm
m X .xx Back up data:
d
Before insstalling, back uup the folderss "Data" an nd "Excel" (grraphics) as weell as the
file "sysstem.dat" (proogram and con nfiguration settings). The fi
files are located in the
default insstallation pathh in C:\Naberrtherm\Contrroltherm x.xxx.
C
Controltherm 2.xx
Installatioon of the upggrade:
Install the upgrade direcctly in the deffault installatio
on path C:\Naabertherm
After the installation:
Copy the previously
p bac
acked-up foldeers "Data" and "Excel" aand the file
"system
m.dat" to the n
new "Controlthherm x.xx" directory.
When prompted whetheer you wish too replace the existing
e folderr(s) or file, clicck [Yes].
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5.4.2 Clo
osing all running
r prrograms
Close all prrograms visiblle on the monitor by clickinng the [X] in th
the upper rightt corner of
the programm window.
Property Close all prrograms that aare minimizedd in the Windo ows task bar. ((This is the baar, usually
located at th
he bottom righht corner of th
he screen, in which
w the [Staart] button also appears.)
Open Click one of
o the displayeed buttons with h the right mo
ouse button annd then click
Exit "Quit/Exit/CClose..." or thhe like.
Deactivate the power savver function annd the screen saver to ensurre that the proogram
functions prroperly. You ccan find help for deactivation in the instrructions for yo
our operating
system.
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5.4.3 Screen Reso

olution
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The perfectt functioning oof the programm and its functtions can onlyy be ensured using
u a screen
resolution of
o at least 102 4x768 or 1280x1024 pixelss (image dots)). Consult opeerating
instructionss of your opera
rating system tot find out mo ore about the rresolution of the
t screen.
From the MV
M software vversion 5.55 th he screen resollution of the CControltherm MV software
automaticallly adjusts to tthe resolution set in the opeerating system
m.
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7_51.docx @ 40601 @ 3 @ 1
5.4.4 Tas
sk Bar
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By default "Keep the taskkbar on top off other window

ws" is set. If yyou change the settings by
he check box , the effectss of this chang
means of th ge will be show wn in the prev
view window.
For optimall display of thhe program, ch
heck the boxess "Keep thee taskbar on to op of other
windows" and
a "Auto-hidde the taskbarr". For help on n the settings, consult the in
nstructions forr
your operatting system.
22
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5.4.5 Time Change: Summer Time & Winter Time

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The automatic change of the computer system clock from summer time to winter time and
vice versa causes data loss in the documentation of the process data. In the change from
winter time to summer time 23 hours are lost in the data recording and in the change from
summer time to winter time 1 hour is lost.
Change from winter time to summer time
If the last recording occurred before the time change at 1:59:30, then the next recording will
be set for 2:00:30. If now the system clock is advanced one hour in the change from winter
time to summer time, then the next data will be recorded 23 hours later, the next time when
the clock reads 2:00:30.
Change from summer time to winter time
If the last recording occurred before the time change at 2:59:30, then the next recording will
be set for 3:00:30. If now the system clock is set back one hour in the change from summer
time to winter time, then the next data will be recorded one hour later, the next time when
the clock reads 3:00:30.
Disable the automatic time change or avoid running a process during the night in question.
For help on time changes, consult the instructions for your operating system.
Note
A time change or deactivation of the time change can affect other running programs on
your system.
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5.4.6 Setting the Interface Address

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For communication between the Controltherm MV software and the connected controllers
to occur, each controller must be allocated its own interface address between 1 and 16. If
two or more controllers have the same interface address, communication will be disrupted
and the software will not detect and display the controllers.
Setting the interface address differs depending on the controller model. For help in setting
the interface addresses, consult the section on "Setting the Interface Address" in the
operating instructions for your controller.
C 6Z zone controllers are set at the factory and may not be changed.
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Note
Make sure that all connected controllers are switched on so that a connection can be set up
when the Controltherm MV program is started.
The Controltherm MV software functions only if the interface converter provided with your
system is correctly connected.
23
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5.5 Softtware Installation

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Installation
n progress Description
Switch
h on the compuuter and insertt the provided
d CD in the coomputer's drive.
The settup sequence ggenerally starrts automaticallly (otherwisee start Windowws Explorer,
changee to the drive ccontaining thee setup CD and
d open the dirrectory
"ContrrolthermSetu upXxx.zip" by y double-click
king it with thhe left mouse button.
b Start
the Settup Wizard byy double-clicking the file "setup.exe" witth the left mou use button).
Select the
t desired lannguage by cliccking with the
t left mousee button.
Confirmm your selectiion by clickin
ng [OK] with the
t left mousee button.
Specify
y the directoryy on the hard disk
d where thee software is tto be installed
d. We
recommmend the defaault directory C:\Naberther
C rm\Controlthherm
To proceed with the setup click [C
Continue >] with
w the left m
mouse button.
The settup process is executed and

d can take a few minutes deppending on th
he computer
configu
uration.
Follow
wing the installlation, exit thee Setup prograam by left-cliccking [Finish].
Follow ntroltherm sofftware will be created on

wing the installlation a short cut to the Con
the Dessktop. Doublee-clicking this short cut (an icon) launchees the program
m.
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Note
If theree are connectioon problems, check the settting of the CO
OM connection n number.
The “CControltherm M MV” softwaree supports COM connectionn numbers 1 to o 20. For
help with checking/ssetting the COOM connection n number, seee the instructio
ons for your
operatiing system.
Examp ple for Window ws 7:
Start /System Conntrol/Device Manager/Conn
M nections (COM M&LPT)
Commu M…)  Propeerties  Connnection setting
unication connnection (COM gs 
Advancced  COM cconnection nu umber
rs kann es zu Unterbrechungen ... @ 5\mod_1217225271524_51.docx @ 40479 @ @ 1
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24
Note
Use off a screen saveer can cause in
nterruptions off the data floww between the computer
and thee controller(s) . We recomm
mend not using g screen saverss with the softtware. For
help on
n disabling thee screen saverr, consult the instructions
i foor your operating system.
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5.6 Starrting the Software

S
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The start seequence Descriptio

on
Start the prrogram by douuble-clicking the icon of th
he Controltherm
rm MV softwaare with the
left mousee button.
Controltheerm MV startss in 4 steps:
Step 1
After startiing, the progra
ram executes a system test by
b requesting the connectedd interface
converters, controller orr scale. This can take a few minutes depeending on the connected
hardware.
Lese Daten ...
Suche nach Controller

C
SEARCH COM-PORT AND INTER

RFACE CONV
VERTER
Step 2
Setup and checking of thhe connection
n to the interfaace converter
Note - An error messagee occurs:
"No dongle (MV interfaace converter …) found, new w search"
This messaage appears iff the computerr does not find
d the interfacee converter. Th
he
connection
n from the com M interface converter … is interrupted or the
mputer to the MV
employed COM port is bbeing used by y other software (see sectionn on "FAQ – Frequently
F
Asked Queestions").
Step 3
n to the controllers
"No contro
oller found, neew search"
This messaage appears iff the interface converter hass not found a ccontroller. The connection
between th
he interface coonverter and thhe controller(s) is broken orr controllers with
w the
same interface address eexist in the network. (see seection on "FAQ Q – Frequentlly Asked
Questions"").
If you ackn
nowledge onee of the error messages
m (step
ps 2 and 3) byy clicking [No
o], you will
be asked whether
w the "V I this case yoou can only view and print
Viewer" shoulld be started. In
old graphiccs. Clicking [Y
Yes] repeats the
t particular search.
255
The start sequence Description
Step 4
Display of the startup screen with single retrieval of all controllers found in the network
or a scale.

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5.7 Operation
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The "startup screen" gives an overview of the controllers (furnaces) or scale detected
when the program is started. In this example four controllers (furnaces) are monitored. Each
furnace is allocated a window sector in which the furnace name entered in the Setup menu
is given (the name can be entered or changed in the Setup menu; see section on
"Configuring the Software"). In addition, the startup screen displays the current data and
messages.
To select the different functions, left-click 1x the window of the desired controller
(furnace); a main menu appears. In this example controller P 330 furnace 1 was selected.
Furnace 1 Furnace 2
P330 TYPE K Version 4 B180 TYPE K Version 4
Start: Start:
End: End:
Status: END Status: END
Actual temperature: 21 °C Actual temperature: 20 °C
Set temperature: 0 °C Set temperature: 0 °C
Program: 0 Program: 0
Segment: 0 00:00 Segment: 0 00:00
No message No message
Furnace 3 Furnace 4
DL1 TYPE x Version 1 Euro 2440 TYPE 0 Vers. 3.06
Start: Start:
End: End:
Status: IDLE Status: IDLE
Actual temperature: 22 °C Actual temperature: 29 °C
Fig. 9: Example: startup screen of Controltherm MV
26
You can start the individual functions in the main
menu. Click the corresponding buttons 1x with the left
mouse button.
The main menu is closed
The Controltherm MV program is terminated
Fig. 10: Main menu - selection of the functions

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5.7.1 Function – Program Table

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Following selection of the function "Program Table" in the main menu the following screen
appears:
Header
(to edit the table,

click [Edit] in the
footer)
Footer
Status bar
Fig. 11: Program table
Use the "Program Table" feature to view, set or change the thermal profiles and heating
programs.
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27
Designation Description of the header
SG Segment number
The number of segments depends on the controller model
Ta Starting temperature in the segment
The temperature is specified in °C (°F, depending on country)
Tb Final temperature in the segment
The temperature is specified in °C (°F, depending on country)
Time Time interval from the starting temperature to the final temperature of the segment
Rate Heating rate
Dependent on the setting at the controller
HB Holdback
R1 – R8 Programmable relays
The number of programmable relays (extra function) depends on the employed controller
model.
A1 – A4 Analog control track
Dependent on the employed controller model
The temperature is given in °C (°F, depending on country)
LTU Under-temperature range alarm
An under-temperature range alarm can be entered here. A message is displayed if the actual
temperature drops by the amount of the set LTU value of the target temperature (-) .
LTO Over-temperature range alarm
An over-temperature range alarm can be entered here. A message is displayed if the actual
temperature increases by the amount of the set LTO value of the target temperature (+).
Lti Time exceeded alarm
A time-exceeded alarm can be entered here. A message is displayed if the segment time is
exceeded by the entered amount.
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Button Description of the footer

Edit The table is released for editing (the button [Edit] then changes to [OK]). You can now change
(input of heating the values in the table. Accidental changes to values can be undone by pressing [Esc] on the
programs) keyboard.
Program input: Depending on the controller model, varying numbers of segments, like
ramps, jumps, dwell times and cooling times, can be entered (see also controller operating
instructions). During programming of the different controllers only the "actually" available
functions are displayed. Non-available functions appear "light gray" and cannot be selected or
changed.
After editing, give the program table next to
the "Program" field a unique designation, e.g. Program XXXX Charge 01
Charge 01. Confirm and conclude the input OK Delete Copy

by clicking [OK].
Save Open Send table
Delete Deletes all contents of the table. Changes in the program table do not affect the program in the
controller.
Copy Copies the data to the Windows Clipboard.
Paste Inserts the previously copied data from the Windows Clipboard.
Print Clicking this button opens the "Print window" (see section on "Print Window").
28
SG xx - xx Byy clicking the button [SG xxx-xx] you can n change to thee second pagee of the prograam table.
Cllicking the buttton [SG xx-xxx] returns you
u to the first page
p of the proogram table. This
T
funnction dependds on the contrroller model and
a therefore is i not availablle on all contrrollers.
Save Cllick [Save] to save the proggram contained
d in the table to the hard dissk.
When saving a program,

W p a freee program nuumber will be proposed.
Too save the program under a different num mber, you can manually
ennter this number. If the num
mber is alreadyy assigned, a warning
w
wiill occur beforre overwritingg. Clicking [Back] takes youu back to
thee previously opened
o window w.
Thhe "Controltheerm MV" softtware can man nage a maximu um of 400 proograms. This program
p
meemory is shareed by all connnected controlllers. Identicall controller moodels can acceess the same
prrograms. If, fo
or example, tw
wo different coontroller modeels are conneccted and the firrst one
alrready occupiees 150 programm slots, 250 reemain available for the secoond one.
Thhe range of program numbeers that can bee entered startss at 10 and endds at 999. Thee first
nuumbers are resserved for the controllers' ow
wn program slots.
Coonfirm and co onclude the inpput by clicking [OK]
Open Cllick [Open] to o load a prograam stored on the hard disk to the
tabble. The list co
ontains all proograms allocated to the partticular
coontroller. Loadd the desired pprogram by seelecting with thhe mouse
cuursor and conffirming with [O OK]. Click [B
Back] to remo ove the
prrogram selecteed with the moouse cursor fro om the list. Cllicking OK Delete Back
[B
Back] takes yo ou back to the previously oppened window w.
Prrogram tables from other coontrollers cann not be opened.
Send table A program tablee that was new wly written, chhanged or loadded from the ddata carrier caan be
traansferred with
h this functionn to the controller.
W
When m is started at the controllerr, a program cannot be transsferred.
a program
Load tablee Thhe current program table is read from thee controller and displayed.
Controller utton starts thee "Controller" function (see section on "FFunction – Controller").
Cllicking this bu
Graphics Cllicking this bu
utton starts thee "Program Grraphics" functtion (see sectioon on "Functiion –
Prrogram Graphics").
Back Cllicking this bu
utton takes youu back to the startup
s screen
n.
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Designation
n Deescription of the status baar
Thhe current stattus of the seleccted controlleer (furnace) is displayed.
Exxample: Furnaace 1 P3330 TYPE K Version
V 4.
Status Thhe current stattus of the conttroller is displayed (RUN, END
E …).
Segm. Thhe current segment number is displayed.
Start Daate and time of
o the last proggram start.
End Daate and time of
o the probablee program end
d.
Segm.time Diisplays the rem
maining runtim
me of the currrent segment.
Total time Diisplays the tottal program ruuntime from sttart.
Set temp Thhe entered pro
ogram set tempperature is dissplayed.
Actual tem
mp Thhe actual temp
perature in thee furnace cham
mber is display
yed.
Prog. Thhe current program numberr is displayed.
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5.7.2 Function – Controller

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Following selection of the "Controller" function in the main menu or clicking of

[Controller] in the footer of the "Program Table" or "Program Graphics" window, the
following image appears:
Use the "Controller" function to operate the controllers

selected in the "startup screen" window.
Fig. 12: Function – Controller

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Button Description
Start Clicking [Start] displays the window
on the right.
In the "Text" field you can enter an
arbitrary text at the keyboard which "Text"
will then be allocated to the heating Note:
program that starts following input of Entered texts can no longer be changed after
the text. Here you can enter (e.g.) a job [OK] is clicked.
order number, test results or particular
details about the charge. This ensures a
unique correlation with the
corresponding workpiece (see also
section on "Function – Old Graphics":
Search).
Start time
The starting date and starting time can be entered in the "Start time" field. This allows you to
start the controller only on the next day, for example. The current time is set by default. If no
change is made here, the controller immediately starts after [OK] is clicked.
Note
Starting the controllers C 30, S 30, C 40 and C 42 synchronizes the clock of the controller (if
available) with the clock of the computer. Make sure that the computer clock is correctly set
(for setting the clock at the computer consult the instructions for your Windows operating
system).
When the controller is restarted, the text of the new charge will also be allocated. Any changes
to the text must be made before the restart.
Hold (Pause) Halts a running program at the current setpoint without terminating the program. The
controller then retains the current target temperature (Tp, according to controller display).
Note: This function is not available with all controller models.
Stop Clicking this button cancels the running program.
Back Clicking this button takes you back to the previously opened window.
30
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5.7.3 Function – Program Graphics

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Following selection of the "Program Graphics" function in the main menu or clicking of
[Graphics] in the footer of the "Program Table" window, the following image appears:
Header
Graphics window
White scrollbar
Gray scrollbar
Text field
The description of the charge,
of the process or the customer data can be entered as plain text in this window.
Footer
Status bar
Fig. 13: Program Graphics

Use the "Program Graphics" function to display the entire process sequence in either
graphic or tabular form.
Use the gray scrollbars to move the visible area of the graphic. Use the white scrollbars to
zoom in on the graphic, i.e. to stretch or compress the temperature and time axes. This
allows you to display a section of the curve in greater detail.
To display the temperature and runtime of the program (small window in the graphic), click
with the mouse cursor on an arbitrary position in the graphics window.
Should data fail to flow between the controller and the computer during a program run, the
temperature sequence is set to zero (0) in the corresponding period.
The charge number, in the text field below the graphic, serves the unique identification of
the heat treatment and is a serial number that is increased by a unit each time the controller
is started.
Example: Explanation
80515a04
8 0515a04 8 = stands for the year (2008)
8 05 15a04 05 = stands for the month (May)
805 15 a04 15 = stands for the day (15th)
80515 a 04 a = stands for the furnace with the controller address 1, or the
first furnace (b is the 2nd furnace, etc.)
80515a 04 04 = is the serial number within a day (here: the 4th
heat treatment). On the following day the number
starts at 1 again.
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31
Values Clicking [Values] displays the list of
recorded values in the bottom half of
the screen.
The table displays the setpoints and
actual values as well as the completed
segment times.
If the "Update" function is checked ,
the values in the table are updated once
per minute.
Update Update
Click [Print] to print the recorded measurement values. You can select and print ranges or
individual entries simultaneously. Print ranges as follows:
- Select the first entry with the mouse cursor -> Hold down the Shift key [] on the
keyboard,
- Select the final entry with the mouse cursor -> Release the Shift key [] on the keyboard.
Several entries are now marked blue.
- If you now press the [Ctrl] key instead of Shift on the keyboard, only the first and last
entries will be selected.
If no entries are selected, clicking [Print] will print the entire list. Printing all entries may
require several pages.
Clicking [Back] will return you to the "Program Graphics" window.
Curves Click [Curves] to select which curves are to be displayed in the graphic.
If "Set curve PC" is checked , the programmed target curve of the
computer (PC) will be displayed.
If "Set curve Controller" is checked , the programmed target curve of
the controller will be displayed.
If "Controller" and "Zone" are checked , the actual curve of the
controller follows. Depending on the extension of the furnace system, the
curves of the connected zone controllers then follow.
Confirm and conclude the input by clicking [OK].

Clicking [Back] will return you to the "Program Graphics" window.
Print Clicking this button opens the "Print window" (see section on "Print Window").
Controller Clicking this button starts the "Controller" function (see section on "Function – Controller").
Table Clicking this button starts the "Program Table" function (see section on "Function – Program
Table").
32
Text Clicking [Text] displays the window on the
right.
Text
The description of the charge, of the process
or the customer data can be entered as plain
text in the "Text" field. Entered texts can no
longer be changed after [OK] is clicked.
OK Back
Confirm and conclude the input by clicking [OK].

Clicking [Back] takes you back to the previously opened window.
Note:
Entry of charge data with external start
If a heat treatment program is started directly by the controller or the temperature adapter, the
window for entering the charge data will not open automatically. To add charge data to the
archive file, during the process you must open the window for entering the charge data by
clicking "Text" and then enter the data.
After the data are entered and the input confirmed with [OK], the charge data will be added to
the archive file.
The data must be entered during data recording. Subsequent input is not possible.
The Text window for entering the charge data can be opened only once. Corrections are no
longer possible after you conclude the input of the charge data by clicking [OK].
Back Clicking this button takes you back to the startup screen.
33
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5.7.4 Function – Old Graphics

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Following selection of the function "Old Graphic" in the main menu the following screen
appears:
Furnace name: furnace 1 / Charge: 81021a03

Program no.: 0
Start: 15.05.08 07:54 / End: 15.05.08 08:15
Nabertherm …………..
File name
Search field
81021a03.mvd
Footer
Fig. 14: Old Graphic
Use the "Old Graphic" function to retrieve and display the documented process sequence in
either graphic or tabular form.
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Retrieving an old graphic
Select an old graphic from the "File name" list (example: 81021a03). Clicking [OK] retrieves
and displays this graphic.
Search Enter the name of the process
(search for) documentation to be found in the
"Search" field
Example: 81021a03 search for
Example:
Clicking [Search] starts the search for 81021a03
the previously entered process
documentation. OK Search
If the requested process document is found, the "old graphic" can be accessed and displayed by
clicking [OK].
34
Export Use the [Export] feature to save the file selected with the left
mouse button from the "File name" list as a Microsoft Excel file.
The exported files are saved to the directory
"C:\Nabertherm\Controltherm x.xx\Excel".
Delete Clicking [Delete] deletes the process documents (old graphics)

selected in the "File name" column with the left mouse button.
Clicking [Yes] irrevocably deletes the process document(s).
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Time/Temp.-value
Runtime 00:02
Set value 27 °C
Actual value 26 °C
Zone 1 22 °C
Zone 2 20 °C
Zone 3 18 °C
Old graphic - Text

or the customer data can be displayed in this window.
Edit Save
Back
Furnace name: furnace 1 / Charge: 81021a03
Program no.: 0
Start: 15.05.08 07:54
Nabertherm …………..
or the customer data can be displayed in this window.
Fig. 15: Program Graphic

35
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Button Description
Values Description of the "Values" function: see section on "Function – Program Graphic"
Text Clicking [Text] displays the window on the Old graphic - Text
right. Here you can display the text entered for The description of the charge, of the
the graphic. The text is grayed out, i.e. is process or the customer data can be
cannot be changed. displayed in this window.
Edit Save Back
Clicking [Back] will return you to the previously opened window.

Messages Description of the "Messages" function: see section on "Function – Messages"
Table Description of the "Curves" function: see section on "Function – Program Graphic"
Print Description of the "Print" function: see section on "Function – Program Graphic"
Table Description of the "Table" function: see section on "Function – Program Graphic"
Back Clicking this button takes you back to the "Old Graphic" window.
36
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5.7.5 Function – Zone Overview

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Following selection of the "Zone Overview" function in the main menu or clicking of
[Curves] in the footer of the "Old Graphics" screen, the following image appears:
Note
If zone controllers are connected to the controller, you can use the "Zone Overview"
function to display a list of the individual heating zones. If no zone controllers are
available, the "Zone Overview" function is locked.
The first zone (upper left) is always the controller. The following possible zones 1 to 10
then follow in suit. In this example 3 zone controllers were connected.
Besides the actual temperature, the value of the set offset (LSP=Local Set Point) at the
zone controller is displayed, if available.
Offset = change of the setpoint of the zone controller in order to offset an undesired
deviation of the control zone.
Fig. 16: Zone Overview
Button Description
37
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5.7.6 Function – Messages

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Following selection of the "Messages" function in the main menu or clicking of [Messages]
in the footer of the "Old Graphics" screen, the following image appears:
Messages Furnace 1
Print Back
Fig. 17: Messages
This window displays the last 1000 status messages and status changes of the particular
controller. Messages that are displayed: data, time stamp, status (controller, software) as
well as messages from the controller.
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Button Description
Print Click [Print] to print the recorded messages. You can select and print ranges or individual
entries simultaneously. Print ranges as follows:
- Select the first entry with the mouse cursor -> Hold down the Shift key [] on the
keyboard,
- Select the final entry with the mouse cursor -> Release the Shift key [] on the keyboard.
Several entries are now marked blue.
- If you now press the [Ctrl] key instead of Shift on the keyboard, only the first and last
entries will be selected.
If no entries are selected, clicking [Print] will print the entire list. Printing all entries may
require several pages.
Back Clicking this button takes you back to the previously opened window.
38
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5.7.7 Function – Password

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The "Password" function bars the Setup menu to prevent unauthorized use.
Following selection of the function "Password" in the main menu the following screen
appears:
●●●●●|
Fig. 18: Password entry (maximum 31 characters)

Following installation of the Controltherm MV software, the program starts without
requesting the password (default setting).
If desired, you can specify a password prompt to occur after the program is started, by
means of the program setup; see section on "Configuring the Software"->System.
Use the "Password menu" function to set up the Password for locking the main menu.
When the function is selected, the previous password, if available, appears in the field
underneath. This can now be changed. If no password has been entered yet, the field
remains empty. The input must be confirmed with [OK]. The password is then applied.
That is, when the program is started the main menu will be locked and can be enabled again
only with the password. The Setup can then also not be started again.
If a password has been set, the main menu is locked after entry of the Program table
correct password. Only the "Back" and "Password" functions are Controller
possible in that case. Program graphic
Old graphic
Note: Zone overview
Click one of the furnace fields 1x with Messages
the left mouse button to make the main Back
menu visible again.
Password
Terminate program
All functions of the main menu will be enabled again when the Program table
password is reentered. Controller
Program graphic
Note:
Old graphic
Click one of the furnace fields 1x with the Zone overview
left mouse button to make the main menu Messages
visible again. Back
Password
Terminate program
Note
When entering the password pay attention to upper/lower case lettering
39
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5.7.8 Print Window

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Clicking [Print] results in the following screen:
Fig. 19: Print window
Before printing you can choose which data are to be printed: Click the corresponding fields
with the left mouse button .
Depending on the screen (e.g. Function - Program Graphic) from which this function was
started, different data may be locked. The setting of the printer is not saved and is lost when
the Controltherm MV program is exited. We therefore advise using the default Windows
printer, which allows you to format the printout so as to use a preprinted letter head if
required. The possible and adjustable values depend on the printer used and may have to be
adapted.
40
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Button Description
Portrait Use this button to select the page layout of the printout. Click the corresponding field with the
Landscape left mouse button.
Select print The Windows default printer is used automatically. Use this option to Example:
select another printer connected to the PC. Consult the instructions
for the selected printer for the settings.
Print position The positions and order of the selected elements (e.g. table, graphic Table
and messages) on the printed sheet can be set here.
A new window displays an overview. By moving the particular
Graphics
elements with the mouse cursor you can adjust their overall
positions as well individually adjust them vertically and horizontally.
Messages
Print preview Click [Print preview] to preview the printed pages.
Print The "checked" elements will be printed

Back Click this button to close the "Print window"
Note
To print only a particular area of the graphic, use the scrollbars in the graphic window to
move or enlarge the visible area of the graphic. (The print will only show the visible part of
the graphic).
41
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5.7.9 Co
onfiguring the Softw
ware
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For starting
g the "Setup m
menu" function n, you must click [Passworrd] in the main n menu. The
setup menu u can be accesssed only if no
o program is ru
unning at the ccontroller. Ex
xit all running
b entering thee Password "setup" (in
programs att the controlleer. Access the setup menu by
lower case letters). The ffollowing screeen appears:
Text
Does not
n affect running controllers and
therefo
ore requires no further explanation.
e
Fig. 20: Settup menu
The "Controller" field lissts all identifieed controllers.. After the dessired controlleer is selected,
the correspo onding texts aare displayed. All specificattions or changges made in th his window
will then reefer to the seleected controlleer and are saveed by clickingg [Set]
The compan ny name and aaddress can be entered in th he "Master dat ata" fields. Thiis informationn
will then bee displayed annd printed in th he text fields. The master ddata are always allocated to
each heat trreatment.
The "Controller name/zoone name" fielld lists the seleected controlleers. The particcular furnace
can be giveen a name thatt will then be displayed
d in th
he different sccreens of the program.
p
The respecttive heating zoones can be naamed in the "Z Zone 0..10" fiields. These names will
then be dispplayed in the ""Zone overvieew" and in thee graphic screeens. The contrroller is
always zone 0.
42
Button Description
The button is enabled. Clicking this button opens a new window
The button is disabled.
Text Click [Text] to preset controller and zone names.
System Click [System] to preset general system data.
Info Clicking [Info] opens an "Information window". The information window displays contact
data and the current software version.
Controller By clicking [Controller] you can allocate multiple temperature transducers (C6D, DL 1, B
150, etc.) to a master address. The devices set as zones (slaves) can then be allocated to an
arbitrary master address irrespective of the automatic allocation.
OK Clicking this button confirms the input and takes you back to the startup screen.
Set Clicking this button saves the input Con
Back Clicking this button closes the window and takes you back to the startup screen.
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Button Description
System In this window you can preset general system data.
Data backup Use the "Path" function to set the paths in which the particular data are to be additionally
saved. That is, old graphic data are then saved both locally, on the computer hard disk, and
at another memory location, e.g. a server drive. With the "Path" function you can set
different memory paths for the MV software data and Excel data independently of one
another.
43
Path The path in which the recorded Controltherm MV
of data backup data are stored. The memory location can be
selected in the context window. The additional
saving must be enabled by checking the "active"
field .
Path Path in which MS Excel compatible data are stored.

of Excel backup Use the context window to select the memory
location. The additional saving must by enabled by
checking the "active" field .
Password Use the "Password menu" function to set up the Password for locking the main menu. When
Menu the function is selected, the previous password, if available, appears in the field underneath.
This can now be changed. If no password has been entered yet, the field remains empty. The
input must be confirmed with [OK]. The password is then applied. That is, when the
program is started the main menu will be locked and can be enabled again only with the
password. The Setup can then also not be started again.
Remember your password! Without the correct password you won't be able to use the
program!
If you forget your password, contact the Nabertherm Service.
A password that is no longer needed can be deleted. Select the "Password" function and then
delete the displayed password. Confirm the deletion by clicking [OK].
Note
When entering the password pay attention to upper/lower case lettering.
Temp. - Unit Use the "Temperature unit" function to change the temperature unit to °C or °F. Click the
°C °F corresponding field with the left mouse button.
Note
For setting the temperature unit to °F all connected controllers must also be set °F!
Controllers not set to °F cannot be operated with the °F setting in the Controltherm network.
If controllers are operated with a temperature unit different from that set at the
Controltherm, the process data will always be displayed and saved in the Controltherm's
units, irrespective of the units displayed at the controllers.
For the controllers B 130, B 150, B 170, B 180, C 250, C 280 and P 320 the temperature
must be set to the same unit (°C / °F) when the Controller is configured so that a correct
display of the temperature is guaranteed. For help on the settings consult the operating
instructions for your controller: section on "Changing °C/°F".
Language Use the "Language" function to change the Controltherm MV software to the selected
language. Click the corresponding field with the left mouse button.
OK Clicking this button confirms your input and takes you back to the startup screen.
Set Clicking this button saves the input
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Allocation of the interface address ranges ("slave" zone allocation)

The following address ranges are specified for fixed functions as follows:
44
Interface addresses 1-16 are fixed "master" addresses that are generated via the overview
window at the software user interface. Only as many overview windows can be opened as
the license of the MV interface converter allows, however
(1, 4, 8 or 16).
Interface addresses 17-32 are fixed "slave" addresses allocated to the master addresses.
The setting is made at the temperature adapter.
Separate temperature adapters (C6 D, DL 1, B 150, etc.) can be allocated to a furnace as
"zone" "slaves" by a certain setting of the interface addresses. The additional indicator(s)
can also be renamed as described in the section on "Setup Menu".
An allocation occurs as follows:
Address 17 (slave) is allocated as the zone of address 1 (master)
Variable (manual) allocation of separate measuring sensors
"Slave" allocation
17
1 2 18
19
3 4 20
21
The maximum number 22
of licenses is given on
the rating plate on the 32
bottom of the interface 9 01 9 01
23
23
78
78
converter.
45 6 45 6
x10 x1
Example: "MV 4.x"

stands for a license for 1 2 3 4 5 6 16
four furnaces. Master
+ + + + + + +
- - - - - - -
Fig. 21: Example: interface address range of the "master" and "slave" allocation
45
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Multiple temperature adapters (C6 D, DL 1 or B 150, etc.) must be allocated to a master

address, this allocation must be made manually in the Controltherm MV software system
configuration (see section on "Configuring the Software"  Controller) using the
allocation function. The devices set as zones (slaves) can then be allocated to an arbitrary
master address irrespective of the automatic allocation.
The allocation function is opened in the setup menu by clicking Controller
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Button Description
Controller Access to the allocation function is

password-protected. Clicking [Controller]
will prompt you to enter a password. The
password is 1111 and cannot be changed.
Confirm the entry by pressing the [OK]
button. Click [Back] to close the "password"
window and return to the previous window.
●●●●|
Follow this sequence in entering the allocation:

- Entry of the master or furnace controller in the Controller column
- Entry of the zone controllers in the Zone controller columns
- The entries must always be made from the top downwards and from left to right
- Gaps are not permitted
- Zone controllers are deleted from right to left
Note
Except for C 40 and C 42 all software-compatible controllers can be allocated as zones.
46
Configuring the allocation table:
In the table move the mouse cursor to the desired field and
then select it with the left mouse button – the field changes
to red
The list below the table contains all controllers identified at

the network.
First select the master controller from the table with the Example: 01-B130S4
mouse cursor and click [Set].
The master controller is entered in the "Controller" column.
Click one of the fields with the left mouse button and then
click [Delete] to delete the entry.
Enter only the devices in the table which are to be allocated

either as "master" or as "zone". Controllers without zones
need not be entered.
Proceed according to the same scheme with the zone
controllers
Select the device to be entered from the table (channel of a
DL 1 or of a controller) with the mouse cursor and click
[Set]. Example: 17-C295S4
The device is entered in the column "Zone 1".

Click one of the fields with the left mouse button and then
click [Delete] to delete the entry.
Example: allocation table.
Activation of the allocation table:

To activate the allocation table check the "Activate" field
.
Set Clicking this button applies the entries in the allocation table.
OK Clicking this button saves the input.
The settings are saved and will be applied even after restarting the software.
47
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Button Description
Info Clicking [Info] opens an "Information window". The information window displays contact
data and the current software version.
Software Version x.x-xx

xx.xx.xxxx
OK Clicking this button closes the "Info" and "Setup menu" windows and returns you to the
startup screen.
Back Clicking this button closes the "Info" and "Setup menu" windows and returns you to the
startup screen.
Text Clicking these buttons returns you to the respective function window.
System
Controller
48
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5.7.10 So
oftware Un
ninstallatio
on
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_1216214083116_51.docx @ 39977 @ @ 1

on
Properly in
nstalled softw
ware can be uninstalled using
g the Window
ws software maanagement.
To uninstaall the Controlltherm MV program, go to the
t Start menuu and select:
Start  Controol Panel  Software (W
Windows 7 > Proggrams and Functiions)
(The uninsstallation proccedure may difffer among the different opperating system ms)
The screen
n shows a list of all installed
d programs. Select the softw
ware to be rem
moved and
click [Rem
move] with thee left mouse button.
b Follow
w the on-screenn instructions..
Uninstalling Contrroltherm w appears withh the prompt fo

A window or whether thee program is too be deleted.
Controltherm i s deleted Continue?
Confirm th
he prompt with
th [Yes], [OK
K] or [Continuue]
Yes No
The Contro
oltherm MV pprogram will now
n be deleted from your ssystem.
Recorded furnace
f data aare not deleted
d and remain in
i the folders "Data" and "Excel".
499
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5.8 Operation of Eurotherm 2404 and 2408 Controllers with MV Software

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Important information for operating the Eurotherm program:

The segment times are transferred in minutes to achieve a minimum resolution of one
minute. The segment time of the Eurotherm controller is limited by Eurotherm to a
maximum of 960 minutes (16h). Should longer segment times be required, you will have to
program several dwell time segments consecutively, for example.
Example: dwell time 30h
Programming:
dwell time segment 1 to 16h + dwell time segment 2 to 14h -> (16h + 14h = 30h)
Attention: Please do no set Heating-up times of „0“ minutes! The value for heat-up times
must be at least “1” minute in the program.
Note
If the Eurotherm Controllers have more than one program memory location the program of
a heating profile is always transferred on program 1. Other programs – if they exist – do
not respond to the software and can only be used independently of the software.
Start/Hold/End commands also affect only program 1.
If another program is started at the controller, in any case the program table of program 1
will be outputted and archived
Other existing programs do not respond to the software and can be used independently of
the software.
Important information on the Eurotherm holdback function:

To use the holdback function you must set the holdback function for the entire program in
the configuration settings of the Eurotherm controller. The holdback function is incorrectly
set if no holdback value can be entered in the program table of the software; contact
Nabertherm if the change is necessary.
The type of holdback (Lo, Band, Hi: see Eurotherm instructions) must be set at the
controller in program 1. Keep in mind that a holdback status in a dwell time can extend the
sequence of the dwell time, e.g. through an oscillating temperature control, as long as the
temperature lies outside the holdback value. If necessary, select the holdback "Lo" to
switch off an extension of the dwell times in the case of out-of-range values.
In addition, the start of data recording (up to Controltherm MV software version MV 3.xx)
requires a start signal from the Eurotherm controller.
Note
The status "HOLDBACK" (illumination or flashing of the Hold field at the controller) at
the program start is not interpreted as a start signal.
When using the holdback function therefore make sure that a HOLDBACK takes effect
only a few seconds after the program start "RUN": If necessary, correct your program input
for a step in Segment 1, e.g. with a short ramp up time (e.g. 1 minutes) or enlarge the
holdback value for a holdback band in the first segment.
For connecting a Eurotherm controller it must have an RS 422 port. If not available, the
interface can be refitted as a module at the controller.
If the furnace does not have an interface connection at the housing, connection is possible
as described:
50
Connection when retrofitting an interface plug:
COM Modul 1
HA ----
HA
D-Sub 9 pol.
HB HB Pin 8
HC
HD HC Pin 9
HE
HF
männlich weiblich
HD Pin 5
male
male female female
JA HE Pin 7
JB
JC
6
1
2
9
5
4
HF Pin 6
7 8
JD 3 3
8 7
4 2
JE 9 6
5 1
JF
COM Modul 2
Opening the full level

Key Description Display
Press the key 5x, select "ACCS" ACCS
Using the key and the keys set "CODE 1", wait briefly; "PASS" PASS
appears
Press key ; "Goto OPEr" appears Goto OPEr
Using the keys enter "FULL", wait briefly, press key - "ACCS ACCS List
List" appears
Press key 11x, select "CMS" menu, open the menu with key and CMS
enter the dress with the keys
Exiting the full level (important!)

Press the key 3x, select "ACCS" ACCS
Press key , "Code PASS" appears Code PASS
Press key , "Goto FuLL" appears Goto FuLL
Using keys set "OPER" OPER
Press key 2x; you return to the temperature display *** °C/°F
Setting the interface protocol

The interface protocol is set in the configuration level.
In the configuration level basic, process-influencing settings are made that can result in
malfunctions if improperly changed.
In the configuration mode the controller output is switched off for safety reasons.
Terminate any processes before you begin configuring the controller.
Note
Should you become disoriented during the configuration, continue directly with "Exit
configuration level".
51
Opening the configuration level
With key select "ACCS" ACCS
Using the key and the keys set "CODE 1", wait briefly; PASS
"PASS" appears
Using key and keys enter "CONF", wait briefly and press key CONF 0
- "CONF 0" appears
Using keys enter "1106", wait briefly - "CONF PASS" appears CONF
PASS
Note The interface is generally plugged into module 1 "HA". If no module is id no
available, the display shows "id no"; then select module 2 "YES" an. YES
Using key select "HA Conf" – hardware configuration for interface HA Conf
module 1
or using key select "YES Conf" – hardware configuration for interface YES Conf
module 2
Open the menu with key – "id CmS" appears id CmS
Press key ; "Func ??" appears Func ??
Using keys set "EL.Bi" (if not already set) EL.Bi
Scroll further with key – "bAud xx" appears bAud xx
Using keys set "9600" (if not already set) 9600
Scroll further with key – "dELY xx" appears dELY xx
Using keys set "no" (if not already set) no
Exiting the configuration level (important!)

With key select "Exit" Exit
Using keys set "Yes" – wait Yes

The controller is rebooted, and the interface is now ready for operation
52
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5.9 Setting How Eurotherm Controllers Behave after the Program Has Ended
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When Eurotherm controllers equipped with MV software are used it is possible to program
the controller to behave in different ways after the program has ended. Before you can
determine which of the three behavior patterns the controller should follow, you must
release the function in the "controltherm.ini" file. The "controltherm.ini" file is in the folder
of the Controltherm software on your hard-drive. If this file does not exist, it can be
generated by creating a new text document and by renaming the file "controltherm.ini" (the
name is case sensitive).
The following behavior patterns are available:
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Function [dwell] (dwell time)

 Entry in the "controltherm.ini" file: "EUROENDSEGTYPE=0"
After the end of the program, the last setpoint remains active and continues to be regulated
until it is manually ended at the controller or by pressing the stop key.
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Function [reset] (program end)

After the end of the program, the controller goes automatically to stop. The previously set
manual setpoint is regulated.
Warning! If the manual setpoint is larger as the last program setpoint the furnace will heat
up.
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Function [S OP] (heat output 0 %)

After the end of the program, the last setpoint remains active and the heating output is set to
0 %. This switches off the heating output.
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When entering text into the "controltherm.ini" file, always use the correct letter case and
never insert a space. In addition, each new function requires the use of a new line.
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After the entry, the change must be saved. Then the file can be closed. Afterwards, the
Controtherm software must be rebooted. In addition, after each change in the
"controltherm.ini" file, the program table must be reloaded into the controller. The changes
are not effective until the changed program table has been loaded.
53
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6 Addittional Equ
uipment: Assembly
A Instructio
ons – RS 422
4 Interfaace Set
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The followiing assembly instructions explain

e the han
ndling of this system in a feew steps.
The figuress show all the basic steps off assembly. Neevertheless, beefore starting the assembly
you should read the entirre assembly in nstructions.
Follow the safety instrucctions in the asssembly instru
uctions and inn the furnace operating
o
instructionss.
The assemb bly instructionns are part of your
y product.
We expresssly deny any rresponsibility for all direct and
a indirect daamage resultin ng from
faulty assem a cases wheree the generallyy required assembly steps
mbly. This alsso applies to all
are not desccribed.
54
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7 Tools Required for Assembly:

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Drill Metal drill Jigsaw Metal file

Ø 3 mm
Screwdriver Needle-nosed pliers Meter measuring Scriber

tape
Fig. 22: Tools
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8 Safety
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Warning - Danger of Electric Shock!

Work on the electrical equipment may be done only by qualified, authorized electricians.
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Warning! General hazards!

Work on the equipment may only be performed by qualified, authorized specialists. During
work, the voltage supply to the furnace/switching system must be switched off to prevent
unintentional commissioning (disconnect mains power connector) and all moving parts of
the furnace must be secured. Observe BGV A3 or corresponding national guidelines of the
country of use. Wait until the furnace chamber and attaching parts have cooled to room
temperature.
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Make an appropriate punch mark for the drill hole. Always use the second handle to
prevent twisting.
Only use the hand drill for its intended purpose and according to the instructions for use,
and be sure to use only the drill sizes and supplementary tools that are approved or
recommended by the manufacturer.
Do not work with gloves on. Do not connect or chain the chuck key to the drill.
Ensure that the device cable is not in the drilling area. Check the cable frequently.
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Whenever cutting, lay the base plate of the jigsaw fully flat on the workpiece.
Danger of severe cut injuries from operating saw blade!
55
The advancce speed mustt be uniform an nd selected so
o that the saw blade easily cuts
c through
the material. Use a suitabble saw blade..
Use aids lik
ke table extenssions/stops/wedge supportss, etc.
Cover long hair with a caap, hair net orr the like; wear ear protectioon.
Wear close-fitting clothinng.
Do not rem
move waste (spplinters/chips) from the danger area with your hands.
Switch off the machine in brief interruuptions and affter using, andd secure againsst being
switched onn without authhorization.
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@1
Wear protective clothingg
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Wear protective goggles .
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Use suitable hearing prottection if you stay in an area with high nooise levels.
56
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9 Assembly of th
he Interfac
ce Set
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9.1 Add
d-on Contrroller Interrface Set 6
635 000 31
12
The interfa
ace set consissts of:
Name Quantity Figure
Interface module
m RS 1 Flat flexiible cable
422 with 150
1 mm flat
flexible caable
Mo
ounting bolt
Part numb
ber: 635 000 3312
To use the interface

i moddule, disassem
mble the contro
oller in the ordder shown and
d described
below.
Using a screwdriver, loossen all 4 screw

ws on Carefully lift the ccontroller out of its
the front off the controllerr. housing. Loosen thhe ground con nnector
(greeen/yellow) at tthe controller..
First loosen
n the wide (oraange) plug n loosen the naarrow (orangee) plug
Then
connector at
a the controlleer. conn
nector at the coontroller.
577
Remove thee break-out pllate at the controller Smooth the edges of the hole with
w a file.
housing usiing needle-nossed pliers.
Unscrew th he mounting b olts at the inteerface Inserrt the mountinng bolts throug
gh the
plug. Insertt the interface plug from thee correesponding holles at the contrroller
inside throu
ugh the hole inn the housing.. housing and screw w on the interfface plug
tight.
C
Controller
Interface module
m
After installing the interfface module, plug

p the suppllied flat flexibble cable into the
t sockets off
the interface module andd the controllerr.
58
The controller is assembled in the analogous Make sure that no cables poke out or are
reverse order. caught. Beware of sharp edges.
Note
Cables, cable connections and screwed connections must be properly checked.
59
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10 Fault Diagnosis
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Malfunction Cause Remedy

No converter found The interface converter has no power. Verify that the power plug is inserted and that
the wall socket is under power.
[new search?]
The data cable to the PC is not Verify that the data cable from the PC to the
working. interface converter is inserted correctly.
The COM port to which the interface If there are connection problems, check the
converter is connected is occupied by setting of the COM port number. The
another application. “Controltherm MV” software supports COM
port numbers 1 to 20.
No COM port The COM port to which the interface Close the application that is occupying the
converter is connected is occupied by COM port or use a different COM port.
another application.
No data Data cable interruption. Check the data cable.
continuous message
Distance to the MV interface converter Remedy using interface switching power

is too large; therefore the supply supply (see the “Connecting to the power
voltage is too low grid” section).
Interface address assigned twice. Check the interface address on the controller
(see the “Setting the interface address on the
controller” section).
Defective interface switched-mode Replace the interface switched-mode power
power supply supply (see the “Accessories” section).
No data Distance to the MV interface converter Remedy using interface switching power
temporary message is too large; therefore the supply supply (see the “Connecting to the power
voltage is too low grid” section).
Interface address assigned twice. Check the interface address on the controller
(see the “Setting the interface address on the
controller” section).
No controller found The connection to the controller is not Check whether the data cable to the
working. controllers is seated properly and whether the
terminator is attached at the end of the cable.
No address, or an incorrect one, is set Check the controller address (see the
on the controller. controller’s operating instructions). The first
controller must always have address 1.
A controller not found. The connection between the interface Check the data cable and the plug connectors.
converter and this controller is
interrupted
The set controller address is identical Check the controller addresses (see the
to that of another controller, or no controller’s operating instructions). The first
address was entered. controller must always have address 1.
The controller has no power. Check whether the controller is being supplied
with power.
When the software is The set controller address is identical Check the controller addresses (see the
started, a message to that of another controller. controller’s operating instructions). The first
indicates that an controller must always have address 1.
60
Malfunction Cause Remedy
incorrect controller is A controller has been replaced by one Inform Nabertherm Service.
connected. with a later version number.
The first part of the The program was started while the The first part of the burn is in the penultimate
graphic is missing in controller was in operation. batch if the software was in operation at this
the current batch. time and was terminated properly.
There are gaps in the The program was stopped temporarily No remedy required. The missing data can not
recording in the and restarted, e.g. by the operator, due be restored. To adjust the clock, see the
current graphic. to power failure or clock adjustment. “Clock adjustment” section.
A graphic is not shown The controller was operated directly Between stopping and starting on the
correctly. (on the controller). Between the stop controller, a wait time of at least 4 seconds
and the next start, there was a wait time times the number of controllers connected to
of less than 4 seconds for each the network must elapse so that the PC
connected controller. software can register this change.
61
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10.1 FAQ – Frequently Asked Questions

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FAQ Answer
1 The software does not find Check whether the plugs and sockets are wired 1:1. The communication cables
an individual controller must not be crossed.
Check whether the data cables are shielded and whether this shielding is
grounded on the plugs.
Check whether the communication wires have twisted pairs in line lengths
greater than 25 m (CAT 5 twisted pair).
or the MV interface Note that cable lengths greater than 50 m may require a separate interface
converter. Only separate power supply on the controller.
data cables were used for
this purpose. Check that the cable length between the computer (RS 232) and the MV
interface converter does not exceed 10 m.
Check that the cable length between the computer (RS 232) and the USB/RS
232 converter does not exceed 5 m. If there are connection problems, remove
the supplied USB extension.
Check that the cable length between the USB/RS 232 converter and the MV
interface converter does not exceed 10 m.
2 I have connected more than Does the MV interface converter correspond to the number of connected
one furnace to the software controllers? Check the specification “MV x.3” following the serial number on
and one or more controllers the rating plate on the bottom of the housing. “x” must be greater than / equal
are not found. to the number of connected controllers.
Check the interface addresses of the individual controllers. Each address may
be assigned once only in the bus. If two controllers have the same address, the
entire bus may not function. To set the address, see the operating instructions
for the controller.
Connect each controller individually to the PC. If an individual controller is not
found, set the interface address of that controller to “1” and try again. If the
controller is still not detected, the interface may be defective.
For very large networks with >8 controllers or very long cable paths, the
voltage supplied to the MV interface converter for the interfaces of the
controllers may drop so much that this disrupts communication. This can be
checked by measuring the DC voltage on pins 1 and 5 of the data cable. The
voltage must be at least 4.5 V.
3 My PC has two interfaces Check the connections on the PC, on the MV interface converter and on the
and no controller was found controller. Does the layout match the diagram in the operating instructions? Is
on one. the terminator connected to the last open cable?
Under certain circumstances, one of the interfaces may be in use by the
operating system or by another application. When started, the Controltherm
software checks for free com ports. Connected controllers are then searched for
on these free ports. If another application is using this port, it will not be
detected by the Controltherm software. Select another free interface or contact
your administrator.
4 I have a new controller that Check whether the connected controller is displayed on
was not found. the monitor during the search routine when the program is
started.
62
FAQ Answer
Also see FAQ 2.
5 The error message “Backup The software continuously backs up the currently measured data to the file
file can not be created” “system.dat”. The backup copy is placed in “system.bak”. If one or both of
appears. these files are no longer available, this error message appears. A frequent
reason for this is operation via a network. If you operate the Controltherm
software on a local computer and perform the data backup via a network, the
network connection may be interrupted. Check the connection to the server. As
of software version 3.21, a special error message is displayed.
If you save the data locally, rename the “system.dat” and “system.bak” files so
that they can no longer be found by the Controltherm software. Then restart the
Controltherm software, and the program will regenerate the files.
To operate the Controltherm software, you need full write and read privileges
in the software folder (default installation path: C:\Nabertherm).
The Controltherm software is running in Viewer mode –
no legacy graphics are present. The startup screen looks
like this:
The Controltherm software is in Viewer mode, in which you can view only the
old graphics. In this case, the Viewer was inadvertently started following the
initial installation. The system file “system.dat” is not yet available since it is
created only when the Controltherm software is started for the first time. Exit
the program and restart it. As of version 3.21, the Controltherm software starts
normally when a controller is found. For software versions up to 3.20, open the
file “controltherm.ini” (default installation path: C:\Nabertherm) with
Windows TextEditor, change the entry VIEWER=ON to VIEWER=OFF (all
uppercase letters) and save the change. The next time the Controltherm
software is started, the normal startup screen will appear.
6 The directories cannot be The employed directory names must not contain any spaces or special
changed when saving the characters. This problem occurs especially with Windows XP and Windows
data and to Excel. 2000. As of version 3.21, a maximum of 128 characters is allowed.
7 Why are the images not The screen resolution for the Controltherm software
fully displayed with the should be 1024x768 or 1280x1024 pixels. If not all
buttons? buttons are displayed, check the screen resolution as
follows:
For help on setting the screen resolution, consult the instructions for your
operating system.
8 The error message If the Controltherm software is started with a controller connected and this
“System.dat can not be message appears, check the wiring according to the instructions and make sure
found” appears. that the MV interface converter has been connected to the power outlet.
If the Controltherm software is started in Viewer mode without a controller
connected (in network mode), the path for data storage must be set in the
window.
If a network cannot be accessed, copy all files (all mvd files plus system.dat
and system.bak) in the folder C:\Nabertherm\Controltherm\Data to your
computer, so that these legacy graphics can also be opened from here.
9 The batch texts of legacy The batch texts are protected by the password 081163 to prevent inadvertent
graphics cannot be changed tampering from other PC locations.
using the Viewer.
63
FAQ Answer
10 Some software images The interface addresses of the controllers must not be set higher than 16 (99 is
disappear or are dimmed possible). The addressing must be checked and corrected if necessary.
when they are accessed.
11 The screen flickers when Also see FAQ 7
the software is started, or For help on setting the screen resolution, consult the instructions for your
the software interface operating system.
becomes larger or smaller
by itself.
12 Which interface settings Bits per second: 9600
does Controltherm require Data bits:
when the USB/RS 232 7
Parity:
converter is used? Even
Stop bits:
1
Flow control:
None
13 I use a furnace with Error F3 at the end of the process is generated by internal interference in
Eurotherm 2404. At the end communication between the Controltherm MV software and the Eurotherm
of the process, the software 2404 controller. The error occurs in Eurotherm 2404 controllers as of version
issues error F3 although level 4.xx in combination with Controltherm MV software up to version 4.xx.
everything is OK with the A software update of the Controltherm MV software to version 5.xx or later
controller. corrects this problem.
14 A legacy graphic lacks the This error occurs if the program run time is too long. The total of all segment
scaling of the time axis. times must not exceed 21 days / 504 hours. Otherwise, an overflow will occur
during the computation of the old graphic, resulting in an incorrect display.
Some Nabertherm controllers interpret the time entry 99:59 h:min as infinity,
i.e. the time does not elapse (see also the operating instructions of the
controller). Be sure to use the infinite dwell time only once in the entire
program.
FAQ = Frequently Asked Questions
64
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11 Upgrade Package 1:
With upgrade package 1 you can record an additional measuring point in combination with the Controltherm MV
software. Upgrade package 1 can be used independently of the furnace control. The measured temperature is also
displayed on the C6 D display device.
Pos: 167 /Deckblatt/== Deckblatt - EW 1 - Temperaturaufnehmer C6D - Grafik == @ 6\mod_1221822311246_0.docx @ 42770 @ @ 1
Controltherm MV
+ C6D
PC
1 Net z
PC Contr
Con tr oller
°C
min
RS 42
2 start
time1 T time2 stop
C6 D
AW02
65
Pos: 169 /TD/Betrieb_Bedienung/Software/Überschrift - Systemanforderungen 1 @ 5\mod_1213088485272_51.doccx @ 38055 @ 1 @ 1
12 Syste
em Requirrements
Pos: 170 /TD/Betrieb_Bedienung/Software/Systemanforderungen - Temperaturadapter C6D @ 6\mod_12221695000315_51.docx @ 42969 @ @ 1
Componeent Req
quirement
System requirements: s ee Upgrade packagee 1 functions oonly in combiination with
Controltheerm MV operaating the installed and functioning ""Controltherm
m MV"
instruction
ns sofftware
Fig. 23: Sysstem requirem
ments
13 Tech
hnical Data
a

Electrical data
d are locateed on the type plate on the device
d housingg. The rating plate
p is
located  see
s figure beloow.
Pos: 172 /TD/Einleitung/Technische Daten/Software/Tabelle für Temperaturaufnehmer C6 D @ 6\mod_12221698000168_51.docx @ 42979 @ @ 1
Electrical daata and dimeensions

Name Temperaturee adapter Moddel C6 D
Voltage AC 180 – 260 V
Frequency 50/6
60 Hz
Power 2.8 VA
V
Protection cclass Housing IP54
4
Dimensions 180 x 200 x 150 m
mm (WxDxH))
Ambient con nditions for electrical
e Temperaturee: Humidity: +5°CC to +40°C, m
max. 80% noncondensing
equipment
Suitable for thermocouple Type S an
nd K *)
*) = factory adjustment deepending on version
v
Modell/
Model
Schaltplan/
Wiring Diaagram

d_1184245078907_51.docx @ 19775 @ 3 @ 1
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13.1.1 Ke
ey to the Model
M Nam
mes
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Example Explan
nation
C6 D
C = co
ontroller
C6 D
6 = mo
odel
C6 D
D = dw
well time (adju
ustable)
66
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Pos: 177 /TD/Einleitung/Lieferumfang/Software/Lieferumfang Temperaturadapter C6 D @ 6\mod_1222165029027__51.docx @ 42921 @ @ 1
Delivery off upgrade pa

ackage 1 inc
cludes:
Accessoriess Quaantity Fig
gure
CD-ROM ccontents: 1
- Controltherrm MV operatinng instructions with upgrade ppackages 1, 2 an
nd 3 including
additional eequipment assem mbly instruction
ns – Interface S
Set RS 422
- Controller CC6 D operatingg instructions
- Configuratiion software forr upgrade pack kage 2
- Microsoft .N NET Frameworrk
Temperaturre adapter C6 D 1
Mains poweer cable V00113xx 1

(xx = state ccountry wheree it will be useed) *)
S 422 1
(544 300 0445)
Output line and thermocoouples includeed with deliveery, depending

g on furnace ty
ype Accordding to
and variant requireements
*) = In scoppe of delivery depending on
n variant
Note
Make sure that
a are inclu
677


cable.

temperature.
Pos: 183 /TD/Allgemeine Hinweise (für alle Anleitungen)/Warnung - Bei unsachgemäßer Installation ist die Funktion und Sicherheit der Anlage nicht mehr ... @ 3\mod_1193759200813_51.docx @ 26438 @ @ 1

If installed improperly, functioning and safety of the system can no longer be guaranteed.
The connection must be properly installed and put into operation by qualified personnel.
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Note
For wiring and electrical connections, see the attached circuit diagram. The electrical
equipment of the machine can also be seen in the circuit diagram.
68

Pos: 187 /TD/Transport_Montage_Inbetriebnahme/Software/Temperaturadapter C6D Gehäuse_Anschlüsse und Bedienarmaturen - Grafik und Tabelle @ 6\mod_1222245431580_51.docx @ 43065 @ @ 1
2 1 5 4 6
Front side Back side
Fig. 25: Housing of temperature adapter C6 D: operating fittings and ports
No. Name Comment

1 Power switch The control current is turned on and off via the
power switch.
2 Controller C6 D For the recording time of the furnace data, press
function key [time2] to enter the dwell time (for
help on entering the dwell time, see section on
"Operation" of upgrade package 1 (temperature
adapter C6 D.)
3 RS 422 port Connection to the MV interface converter or to
the next controller.
4 CH1 Thermocouple input of types S and/or K
5 Power line
6 Fuse 250 V~ AC / T40mA
7 Display Displays the current temperature of the
thermocouple
69
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Connect accessories as shown on the following diagrams.

1. The temperature adapter is connected to a dataline of a controller 2 or directly to
the MV interface converter 1 . For this purpose the terminating resistor 4 or a
previously connected controller must be disconnected from the dataline. Connect the
Y-cable 3 of the controller to the supplied Y-cable.
2. Connect the RS 422 socket of the temperature adapter 7 to the supplied Y-cable 3
3. Connect "AW02" terminating resistor 4 or previous controller to the end of the
open dataline of the Y-cable and screw tight.
4. Connect power plug 6 of the temperature adapter to a socket. The AC power
connection must match the values given on the rating plate on the temperature
adapter.
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P
+ P
+ P
+ P
+
- - - -
AW02
Fig. 26: Example A
P
+ P
+ P
+ P
+
- - - -
AW02
Fig. 27: Example B
AW02
Fig. 28: Example C

70
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2
0 I
RS 42
2
8
Controltherm MV
+ C6D
3
7
4
AW 02
3
1 6
PC
6 1 Net
z PC
Con
tr
Con
tr olle
1
r
5
Table not included with delivery
Fig. 29: Example: installation of upgrade package 1
We recommend placing the temperature adapter on a secure, nonflammable base (e.g. metal table).
Pos: 193 /TD/Transport_Montage_Inbetriebnahme/Software/Tabelle - Temperaturadapter C6 D - Installation Hardware @ 6\mod_1222170759938_51.docx @ 43017 @ @ 1
No. Name Comment

4 "AW02" terminating resistor Terminating resistor "AW02" is connected to
the last open line.
6 Power line
7 Temperature adapter C6 D
8 Jack for thermocouple
71
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Installation
14.3 Settings and Configuration

Pos: 196 /TD/Transport_Montage_Inbetriebnahme/Software/C6D - Schnittstellenadressierung @ 6\mod_1223880622072_51.docx @ 43899 @ @ 1
Interface addressing
Display
Fig. 30: Controller C6 D

Switch on device (the current temperature is displayed) …°C
Press the key 1x and keep pressed, then briefly press arrow key 1x. 0.000
Both keys may be released.
Press the key until the desired parameter A …_._ appears for entering A … 0.0
the interface address.
Using the arrow keys select the desired address Example: A … 17.0
(master address: 1 to 16 / slave address: 17 to 32)
Press the key to save the values and exit the configuration level. …°C
Parameter Description
P non-functional
I non-functional
D non-functional
A Interface address:Master address: 1 to 16
Slave address: 17 to 32
C non-functional
72
Pos: 197 /TD/Transport_Montage_Inbetriebnahme/Software/Schnittstellenadressierung des Temperaturadapters - C6D - als Master @ 6\mod_1223883570405_51.docx @ 43915 @ @ 1
Interface addressing of the temperature adapter as master

Interface addresses 1 – 16 are fixed "master" addresses through which the Controltherm
MV software's own overview windows are generated. The temperature adapter operates
self-sufficiently (as master) without being allocated to a controller. Only as many
temperature adapters can be displayed as the license of the interface converter allows,
however (1, 4, 8 or 16).
The maximum number of licenses is given on the rating plate on the bottom of the interface
converter.
Example: "MV 4.x" stands for a license for four furnaces.
2 2
"Slave" allocation
3 4 17
18
19
20
21
22
32
"Master"
allocation
1 2 3 4 5 6 16
Master
I
I
+ + + + + +
- - - - - -
Fig. 31: Example: temperature adapter as master (interface address 4)
Note
Each furnace (controller) and each temperature adapter configured as a master is assigned
one license each in the interface converter. For example, if you have an interface converter
for four furnaces (controllers) and if this converter is already allocated to three furnaces,
only one more temperature adapter may be connected as the master.
73
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Interface addressing of the temperature adapter as slave

Interface addresses 17 – 32 are fixed "slave" addresses allocated to the master addresses of
a controller. A certain setting of the interface address automatically assigns the temperature
adapter to a furnace as a "zone" (slave). The setting is made at the temperature adapter.
The allocation occurs as follows:
Address 17 is allocated as a zone to the controller with the address 1
"Slave" allocation
17
18
19
20
21
22
32
1 2 3 4 5 6 16
Master
I
+ + + + + + +
- - - - - - -
Fig. 32: Example: temperature adapter as slave (interface address 17-32)
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Note
As commissioner of the device you are responsible for checking the configuration.
74
Pos: 201 /TD/Betrieb_Bedienung/Überschrift - Betrieb @ 0\mod_1168951185590_51.docx @ 6552 @ 1 @ 1
Operation
15 Opera
ation
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Operation Descriptio
on
The powerr switch switch
hes on the conntrol current
ON
N
Start the Controltherm

C MMV process documentation
(see section on "Controlltherm MV prrocess documeentation  Sta tarting the Sofftware)
he Controltherm
left mousee button.

ram executes a system test byb requesting the connected d interface
hardware.
Display off the startup sccreen with single retrieval of
o all controlleers found in th
he network
or a scale.
The recordding time depeends on the dw

well time entered in .
The entereed dwell time should be at least the entereed recording ttime of the Co
ontroltherm
MV processs documentattion (see Conttroltherm MV V process docuumentation, seection on
"Function - Program Taable  Time"))
Press the function

f key 1x, diode time2 flashes. Select positiion in the dispplay with the
arrow keyss (exammple: 00.00). The corresponding diode fl flashes in the display.
d
Enter the desired
d dwell ttime (in minuutes) using the arrow keys (example: 0120 =
2h). The arrrow keys chaange the valuees from 0-9. Iff necessary, coontinue chang ging with the
arrow keyss (exammple: 000.0) If
I no entry is made
m within 110 seconds, thhe current
temperaturre appears in tthe display. To
o start the data recording, aafter entering the
t dwell
time press the function kkey 1x; the time2 diode lights up.
The powerr switch switch

hes off the conntrol current
OF
FF
755
Pos: 204 /Deckblatt/== Deckblatt - EW 2 - Temperaturadapter DL1 - Überschrift ========================= @ 5\mod_1221112959184_51.docx @ 42374 @ 1 @ 1
Upgrade package 2 allows you to record up to three, six or nine measuring points without display per furnace in
combination with the Controltherm MV software. Upgrade package 2 can be used independently of the furnace control.
Pos: 205 /Deckblatt/== Deckblatt - EW 2 - Temperaturaufnehmer DL1 - Grafik == @ 5\mod_1221634549980_0.docx @ 42629 @ @ 1
Controltherm MV
+ DL 1
PC
1 Net z
PC Contr
Con oller
tr
1
Adre sse
x10 x1
90 90 power
12 3
8
12 3
8
45 45
run
error com
PE N L1 X10
input AC X1 1
85 - 260V Address 2
3 config
run
TH1 RS422
- + TH2
RS 42 - + TH3 input
2 - +
-
0-10 V
AW02
76
Pos: 207 /TD/Betrieb_Bedienung/Software/Überschrift - Systemanforderungen 1 @ 5\mod_1213088485272_51.doccx @ 38055 @ 1 @ 1
17 Syste
em Requirrements
Pos: 208 /TD/Betrieb_Bedienung/Software/Systemanforderungen - Temperaturaufnehmer DL x @ 5\mod_12168088648187_51.docx @ 40398 @ @ 1
Componeent Req
quirement
System requirements: s ee Upgrade packagee 2 functions oonly in combiination with
Controltheerm MV operaating the installed and functioning ""Controltherm
m MV"
instruction
ns sofftware
Microsoft .NET Framew
work Verrsion 2.0
Fig. 33: Sysstem requirem
ments
18 Tech
hnical Data
a

Electrical data
d are locateed on the type plate on the device
d housingg. The rating plate
p is
located  see
s figure beloow.
Pos: 210 /TD/Einleitung/Technische Daten/Software/Tabelle für Temperaturadapter DL x @ 5\mod_12168794132344_51.docx @ 40444 @ @ 1
Electrical daata and dimeensions

Name Temperaturee adapter Moddel DL
Voltage AC 85 – 260 V
Frequency 50/6
60 Hz
Power 2.5 VA
V
Protection cclass Housing IP20
0
Dimensions 220 x 320 x 150 m
mm (WxDxH))
Bearing rail 35 mm
m
Ambient con nditions for electrical
e Temperaturee: humidity: +5°CC to +40°C, m
max. 80% noncondensing
equipment
Suitable for thermocouple Type S, K,
K N and B
Modell/
Model
Schaltplan/
Wiring Diaagram

d_1184245078907_51.docx @ 19775 @ 3 @ 1
Pos: 211 /TD/Einleitung/Produktbeschreibung/Öfen/Überschrift - Entschlüsselung der Modellbezeichnung @ 2\mod_
18.1.1 Ke
ey to the Model
M Nam
mes
Pos: 212 /TD/Einleitung/Produktbeschreibung/Software/Entschlüssellung der Modellbezeichnung Temperaturaufnehhmer DL 1 @ 5\mod_1216803984332_51.docx @ 40297 @ @ 1
Example Explan
nation
DL 1
DL = DataLogger
D
DL 1
1 = Veersion
777

_51.docx @ 40430 @ @ 1
Pos: 215 /TD/Einleitung/Lieferumfang/Software/Lieferumfang Temperaturadapter DL 1 @ 5\mod_1216820234216_5
Delivery off upgrade pa

ackage 2 inc
cludes:
Accessoriess Zon
nes Zoness Zones Figure
Number 3 6 9
CD-ROM ccontents: 1 1 1
- Controltherrm MV operatinng instructions with upgrade ppackages 1, 2 an nd 3
including addditional equipment assembly instructions – IInterface Set 42
22
- Controller C
C6 D operatingg instructions
- Configuratiion software forr upgrade pack
kage 2
- Microsoft .NNET Frameworrk
Temperaturre adapter DL 1 2 3
Mains poweer cable V00113xx 1 2 3

(xx = state ccountry wheree it will be useed) *)
S 422 1 2 3
(544 300 0445)
Output line and thermocoouples includeed with deliveery, depending

g on Accord Accordd Accord
furnace type and variant ing to
t ing to ing to
requ
uire requiree require
mennts ments ments
*) = In scoppe of delivery depending on
n variant
Note
Make sure that
a are inclu
78
Pos: 217 /TD/Einleitung/Produktbeschreibung/Software/Betriebsart - DL 1 - drei Anwendungsmöglichkeiten ... @ 5\\mod_1216807259273_51.docx @ 40382 @ @ 1
With upgraade package 2 you have threee different ap

pplication optiions, dependin
ng on the
technical prrerequisites. N
Note that not every operatting mode is ppossible with each
furnace.
Pos: 218 /TD/Einleitung/Produktbeschreibung/Software/Betriebsart - DL 1 - Anbindung zusätzlicher Messstellen an einen Controller @ 5\mod_1216806107961_51.docx @ 40335 @ @ 1
Connection n of additionaal measuring g points to a controller

c
(Start/stop of the processs documenta ation only viaa the computeer or controlller)
Upgrade paackage 2 with temperature adapter
a transfeers the processs data as a zon
ne to the
graphic of the he "Controltheerm MV" softtware. The allocation to thee
t controller allocated in th
controller occurs
o automaatically throug
gh the addressiing or manuallly through configuration
of the proceess documentaation Controlttherm MV (see section on ""Configuring the t Software"
 Controlller). The proccess documen ntation is starrted and stoppped via the
"Controlth herm MV" sooftware or via a the controlller.
Pos: 219 /TD/Einleitung/Produktbeschreibung/Software/Betriebsart - DL 1 - Eigenständiges Gerät ohne externes Sttartsignal @ 5\mod_1216806677901_51.docx @ 40366 @ @ 1
Stand-alon ne device with hout externall start signal

(Start/stop of the processs documenta ation only viaa the computeer)
a is operrated as a stannd-alone devicce with the
use of an exxternal contro ller (precondiition must be fulfilled)
f or thhe HiProSystem. The
process documentation is started and stopped via a the "Controoltherm MV" " software.
When starteed, the softwaare's user interrface opens a window
w for enntering chargee data. The
scaling is au
utomatically sset via the max ximum tempeerature of the tthermocouple type and can
later be adju
usted with thee zoom bars. The
T temperatu ures transmitteed by the temp perature
adapter DL1 are displayeed in a separatte window. Th he temperaturee values, the setpoint
s as
well as erro
or messages arre saved via th he "Controltheerm MV" softw tware when thhe process is
started.
The maxim mum recordingg time in this operating
o modde is 21 days oor 504 hours. Following
F
this time the "Controltherrm MV" softw ware creates a new file for tthe process daata.
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Stand-alon ne device with h external staart signal

(Start/stopp of the proceess documenta ation only via
a an external switch at thee
temperature adapter orr switch cabin net)
a is operrated as a stannd-alone devicce with the
use of an exxternal controoller (precondiition must be fulfilled)
f or thhe HiProSysteem. The
archiving iss started by thhe "Controltheerm MV" softw ware with the signal "Start recording"
r
(via an exteernal switch att the temperatture adapter orr via an externnal switch at th
he
switchgear)). The temperaature values, thet setpoint ass well as errorr messages aree saved via
the "Controoltherm MV" ssoftware when n the process is started. Thee recording is ended when
the "Start" signal is no loonger pending f more than 330 seconds.
g at the input for
The maxim mum recordingg time in this operating
o modde is 21 days oor 504 hours. Following
F
this time the "Controltheerm MV" softw ware creates a new file for tthe process daata.
Note
Input of chaarge data withh external start (see process documentatioon on Controltherm MV,
section on "Function
" - Prrogram Graph hic"
If a heat treeatment prograam is started directly
d throug
gh the controllller or the temperature
adapter, thee window for eentering the charge data does not open auutomatically. To add
charge dataa to the archivee file, during the process yoou must open the window for f entering
the charge data
d by clickinng "Text" and d then enter the data.
After the daata are enteredd and the inpuut confirmed with
w [OK], thee charge data will w be added
to the archive file.
The data must be enteredd during data recording.
r Sub
bsequent inpuut is not possib ble.
The Text window
w for enttering the charrge data can be
b opened onlyy once. Correcctions are no
longer posssible after youu conclude the input of the charge
c data byy clicking [OK K].
799


cable.

temperature.

Note
80

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1 2 3 5 6
Front side Back side
Fig. 35: Housing of temperature adapter DL: operating fittings and ports
No. Name Comment

1 On/Off switch Switches on device.
2 Start/Stop switch Starts and ends data recording.
3 RS 422 port Connection to the MV interface converter or
to the next controller.
4 CH1/CH2/CH3 Thermocouple inputs of types S, K, N and B
(TH1/TH2/TH3)
5 IN 0 – 10 V A: Output line for external start signal or
B: setpoint input line
6 Power line
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81
1 5 6 7
90 90
8
78
78
9
3
456
3
456
10
11
3
4
2
Fig. 36: Temperature adapter DL

Pos: 232 /TD/Transport_Montage_Inbetriebnahme/Software/Tabelle - Temperaturadapter DL x @ 5\mod_1216796368681_51.docx @ 40215 @ @ 1
No. Name Comment

1 Network connecting terminal 1/N/PE or 2/PE Input AC 85-260 V - 50/60 Hz, 2.5 VA
2 A: Output line for external start signal or
B: setpoint input line
3 Logic input with separate voltage supply for connecting an run
external potential-free contact for "Start/stop data recording"
4 Electrically isolated thermocouple inputs of types S, K, N TH1/TH2/TH3
and B with one 16-bit analog-digital converter (CH1/CH2/CH3)
5 Rotary switch for setting the interface address Address (X10 – x1)
6 Jumper for enabling/disabling the write protection of the config
configuration data (see section on "Configuring the 1 Write protection 1
Temperature Adapter – Configuration Window"  button 2 ON 2 Write protection
[Save]) 3 3 OFF
7 Interface RS 422 – 9-pin Sub-D RS 422
82
LEDs for displaying process status and error messages
Light-emitting diode (LED) Color Meaning
8 power Green Diode "lights up" when line voltage is available.
line voltage
9 run Green Diode "flashes" slowly when the system is active.
system active Diode "flashes" rapidly during the data recording.
10 com Green Diode "flickers" during communication with the computer.
11 error red Diode "flashes" rapidly when an error occurs.
error message Diode goes out when the error is corrected.
Error messages: see section on "Error Messages".
83
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1. The temperature adapter is connected to a dataline of a controller 2 or directly to
the MV interface converter 1 . For this purpose the terminating resistor 4 or a
previously connected controller must be disconnected from the dataline. Connect the
Y-cable 3 of the controller to the supplied Y-cable.
2. Connect the RS 422 socket of the temperature adapter 7 to the supplied Y-cable 3
3. Connect "AW02" terminating resistor 4 or previous controller to the end of the
open dataline of the Y-cable and screw tight.
4. Connect power plug 6 of the temperature adapter to a socket. The AC power
connection must match the values given on the rating plate on the temperature
adapter.
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P
+ P
+ P
+ P
+
- - - -
AW02
Fig. 37: Example A
P
+ P
+ P
+ P
+
- - - -
AW02
Fig. 38: Example B
AW02
Fig. 39: Example C

84
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2
0 I
RS 42
2
8
Controltherm MV
+ DL 1
3
7
4
AW 02
3
6
1
PC
6 1 Net
z PC
Con
tr
Con
tr olle
1
r
5 Table not included with delivery

Fig. 40: Example: installation of upgrade package 2
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7 7
7
4 7 7
4
7
3 4
6 3
6 3
3
6
3
1x upgrade package 2 (temperature 2x upgrade package 2 (temperature 3x upgrade package 2 (temperature

adapter DL) = ports for 3 measuring adapter DL) = ports for 6 measuring adapter DL) = ports for 9 measuring
points (thermocouples) including 1x points (thermocouples) including 1x points (thermocouples) including 1x
setpoint transfer setpoint transfer setpoint transfer
Fig. 41:
Up to nine measuring points (thermocouples TH1, TH2 and TH3) including one setpoint transfer (input 0-10 V) can be
connected to one controller/furnace each. Connect the temperature adapter(s) as shown in the figures above. We
recommend placing the temperature adapters on a safe, nonflammable base (e.g. metal table).
85
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No. Name Comment

4 "AW02" terminating resistor Terminating resistor "AW02" is connected to
the last open line.
6 Power line 230 V~ AC Pretransformer 110 V (see section on
"Accessories")
7 Temperature adapter DL
8 - Connections for thermocouples TH1, TH2 and TH3 Thermocouple types S, K, B and N
- External setpoint signal or
- setpoint input 0-10 V

temperature.

Note
86
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Installation
19.3 Settings and Configuration

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Adresse Before opening the housing cut the power to the temperature adapter. The interface address
x10 x1 is set at the two rotary switches for address x10 and address x1 at the temperature adapter.
0 1 9 01
9 power Only the addresses 1 to 32 can be assigned. Depending on the operating mode other
23
23
78
78
45 6 45 6 addressing is necessary, since the address ranges for the two operating modes are specified.
run
x10 = Address sector 10 - 100 x10 x1
error com
x1 = Address sector 0 - 9 9 0 1 9 01
23
23
78
78
45 6 45 6
Example: interface address 2 8
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Interface addressing of the temperature adapter as master

Interface addresses 1 – 16 are fixed "master" addresses through which the Controltherm
MV software's own overview windows are generated. The temperature adapter operates
self-sufficiently (as master) without being allocated to a controller. Only as many
temperature adapters can be displayed as the license of the interface converter allows,
however (1, 4, 8 or 16).
The maximum number of licenses is given on the rating plate on the bottom of the interface
converter.
Example: "MV 4.x" stands for a license for four furnaces.
3 2
"Slave" allocation
3 4 17
18
19
20
21
22
"Master" 32
allocation 9 01 23 9 01
23
78
78
45 6 45 6
4 x10 x1
9 01 9 01
23
23
78
78
1 2 3 5 6 16
45 6 45 6
x10 x1
Master
+ + + + + +
- - - - - -
Fig. 42: Example: temperature adapter as master (interface address 4)
Note
Each furnace (controller) and each temperature adapter configured as a master is assigned
one license each in the interface converter. For example, if you have an interface converter
for four furnaces (controllers) and if this converter is already allocated to three furnaces,
only one more temperature adapter may be connected as the master.
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87
a of the temp perature ada apter as slavve
Interface ad
ddresses 17 – 32 are fixed "slave"
" addreesses allocatedd to the masterr addresses off
a controllerr. A certain settting of the in
nterface addresss automaticallly assigns thee temperature
adapter to a furnace as a "zone" (slavee). The setting is made at thee temperaturee adapter.
The allocation occurs as follows:
Address 17 7 is allocated aas a zone to thhe controller with
w the addreess 1
Address 18 8 is allocated aas a zone to the
t controller with
w the addrress 2
w the addreess 3
w the addreess 16
"Slavee" allocation
17
18
19
20
21
22
32
9 01 9 01
23
23
78
78
45 6 45 6
x10 x1
1 2 3 4 5 6 16
Master
+ + + + + + +
- - - - - - -
Fig. 43: Example: tempeerature adapterr as slave (inteerface addresss 17-32)
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Note
As com
mmissioner off the device yo
ou are responsible for checkking the config
guration.
Installation
19.4 Insta
n
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The configu uration softwaare for upgradde package 2 allows

a you to m make enter seettings at the
temperaturee adapter DL 1. The configu uration softwaare thus providdes direct acccess to the
settings of the
t temperatur ure adapter DL L 1. The type of
o thermocoupple used (typee S, K, B or
N) in the fu
urnace must bee assigned to the
t corresponding thermocoouple input (C CH1, CH2 or
CH3) at thee temperature adapter DL1. The measurem ment inputs anand the internaal comparison
points (passsword-protectted) must be mutually
m adjussted at the inititial commissiooning. If the
temperaturee adapter is loocated in a swiitchgear from Nabertherm, these settingss were alreadyy
made at thee factory.
19.4.1 Da
ata Backup
p
Note
p copy of you
c e.g.
on mobile media
88
19.4.2 Clo
osing all running
r prrograms
located at th
he screen, in which
Open Click one of
our operating
system.
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@ 5\mod_1214461286519_51.docx @ 39029 @ @ 1
Microsoft .NET Framew work

Prior to thee installation ccheck whetherr the program "Microsoft .N
NET Framewo
ork" is
installed onn your system.. To do so, goo to
Start ->
> Controll Panel -> Software (MS Windows 7> Pr
Programs and Feattures)
If you do not find the item

m in the list, follow
f the insttructions of thhe particular manufacturer.
m
The encloseed CD containns the required d program.
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Warning! General hazzards!

The configu uration softwaare allows you u to change the settings of th the device. Chhanging the
configuratioon can result iin the wrong data
d being tran nsmitted or too functions beiing disabled,
so that proccesses are incoorrectly or inccompletely documented.
No liability
y is assumed fofor the consequ uences of chan nges made to the configuraation.
For operatting the softw ware, keep thee following in n mind:
During the process imporrtant process data are exchaanged betweenn the furnace and the
computer. The
T data connnection must not n be broken if continuous data recording is to be
ensured.
The temperrature data aree buffered not in the device but on the com mputer. If thee data flow is
interrupted,, the data are iirrevocably lo
ost.
A discontinnuity occurringg in the dataliine during opeeration of the ssoftware will be indicated
by an error message. In tthis case check k first the inteerface line andd the tightnesss of the plug-
connectionss. At the devicce check whetther the green LED lights uup.
Check that no third partyy has knowled dge of the serv vice password.. The passworrd cannot be
changed beecause for secuurity reasons it i was encryptted and saved to protect agaainst
unauthorizeed display durring the prograam installation n.
899

S
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The start seequence Description

Switch
d "Controltherm
rm X.xx" CD in
i the
computer's drive.
The tem
mperature adaapter must be switched on for
fo the configuuration.
To switch on the devvice, turn the left
l switch to:
 On
For connfiguring the ttemperature adapter

a it is no
ot necessary too copy the sofftware to the
hard diisk of your commputer. The program
p can be
b directly starrted from the CD-ROM. If
you wish to start thee configuration
n software from your hard ddisk, copy the entire
directo
ory " DL1Seetup" from thee CD-ROM to the hard diskk of your comp puter. We
recommmend the direcctory C:\Nabeertherm\Controltherm
The "DDL1Setup" sofftware consists of the files "DL1Setup.ex
" xe" and
"HERM MES.Interfacce.dll" and thee folder "DeviiceData". Thee file
"HERM MES.Interfacee.dll" and the folder
f "DeviceData" must bbe located in the
t same
directo
ory as "DL1Seetup.exe".
Doublee-clicking the icon DL1S Setup.exe witth the left mouuse button starrts the
configu
uration softwaare.
When the
t software i s started no fiiles are saved to the data carrrier.
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Note
help on
90
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19.6 Ope
eration
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19.6.1 Searching th
he Networrk for Tem
mperature Adapters
A
Double-cliccking the iconn of DL1Seetup.exe open
ns the followinng window.
Fig. 44: Initial screen forr DL1Setup

The configu uration softwaare allows youu to configure several tempeerature adapteers connected
to the netwo ork. To do so,, you must seaarch through the
t network w with [SCAN]. SetS the
address rannge between adddress 0 and address
a 255. If you wish to know the add dress you can
also furtherr narrow downn the range. Th his saves somme time when sscanning the network.
n If
you are not sure which adddress is alloccated to the temperature adaapter DL, scan n the address
range from to . In additio
on, you can seelect the Com port
of the RS 2332 interface of
o the computeer.
Fig. 45: Seaarching for tem

mperature adaapters
After you click
c [SCAN] the software scans
s the prev
viously enteredd address rang
ge. The
search can take
t a few minnutes dependiing on the nummber of tempeerature adapters and set
address ran
nge.
911
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19.6.2 Selection of the Temperature Adapter

The found temperature adapters are listed in the left window.
Fig. 46: Temperature adapters that were found

To select the particular temperature adapter (in the example only one temperature adapter is
available), click the desired temperature adapter 1x with the left mouse button. The set data
will be first outputted and then displayed in the "configuration window".
92
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19.6.3 Configuring the Temperature Adapter – Configuration Window

The type of thermocouple used (type S, K, B or N) in the furnace must be assigned to the
corresponding thermocouple input (CH1, CH2 or CH3) at the temperature adapter DL1. If
the temperature adapter is located in a switchgear from Nabertherm, these settings were
already made at the factory.
Click the temperature adapter to be selected 1x with the left mouse button. The following
screen appears:
Fig. 47: Configuration window
Designation Description
Hardware version Shows the current hardware version of the temperature adapter (DL x).
Software version Shows the current software version of the temperature adapter (DLxSetup).
Actual error The last reported error is displayed.

(see section on "Description of the Fault Codes).
(Clicking [Error reset] clears the fault buffer)
Previous error The next but last reported error is displayed.
(see section on "Description of the Fault Codes).
(Clicking [Error reset] clears the fault buffer)
Number of active Here you can switch off the inputs not being used. For example, if are using only one input,
channels select "1". Inputs two and three are now deactivated, and cannot be configured. Click the
button 1x with the left mouse button (see section on "Device Installation" no. 4).
TE temperature Here you can change the unit of the displayed temperature between degrees Celsius and
unit degrees Fahrenheit. Click the button 1x with the left mouse button.
Note: The same temperature unit must be set in the Controltherm MV software (see
Controltherm MV operating instructions, section on "Configuring the Software" –> System).
Start trigger You can set the start condition for the data recording: Click the button 1x with the left
mouse button
93
Extern trigger
The recording of the process data with the temperature adapter is started when a potential-
free contact is closed. If this contact is opened, the data recording is terminated (see section
on "Device Installation", Fig. 36, no. 3).
MV Software
In this setting the data recording is started and terminated with Controltherm MV software
as of version 5.
Range: 0-1800°C This entry assigns a scale to the voltage signal 0 – 10 V at the analog input. To record the
setpoint of the temperature regulator, the temperature adapter must be told which
temperature corresponds to 10 V. Enter the maximum furnace temperature here. Zero volts
automatically corresponds to 0°C or 0°F. The bottom window displays the current setpoint.
Click the button 1x with the left mouse button.
Analog input 0-10 V Displays the temperature assigned to the voltage signal.
TE input 1 – 3 The type of thermocouple used (CH1, CH2 or CH3) is assigned to the corresponding field
for the particular channel. The measured temperature is adjacently displayed.
Button Description
1 To save the new settings in the temperature adapter, you must connect the jumper at
the temperature adapter to pins 2 + 3 beforehand. Clicking [Save] permanently saves
2 settings in the temperature adapter (see section on "Device Installation," Fig. 36, no.
3 6).
1 To avoid possible data loss, reconnect the jumper to pins 1 + 2 after saving the
settings.
2
3
Clicking [Reload] transfers the data from the temperature adapter back to the computer in
the DL1 setup software.
Both fault buffers ("Actual error" and "Previous error") are cleared by clicking [Error reset].
Go to the configuration level for adjusting the thermocouple and voltage inputs by means of
the button [Change user Level]. This level is password-protected and requires entry of a
password.
See section on "Adjustment of Thermocouple and Voltage Inputs"
94
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19.6.4 Adjustment of Thermocouple and Voltage Inputs

The measurement inputs and the internal comparison points must be mutually adjusted at
the initial commissioning. If the temperature adapter is located in a switchgear from
Nabertherm, these settings were already made at the factory.
Clicking the button [Change user Level] displays a new window prompting you
to enter the password "technologe" (all lower case). The password is issued at the factory
and cannot be changed. Clicking [Continue] displays the fields for the temperature
adjustment and the voltage input.
Fig. 48: Fields for the temperature adjustment and the voltage input
Zero-point adjustment and temperature adjustment
Carry out the adjustment in this order:
1. Set the zero point of the thermocouple inputs [TE offset correction]
2. Temperature adjustment of the internal comparison point [KTY offset correction]
3. Temperature adjustment of the thermocouple scale end value [TE gain correction]
Note
When making the adjustment be sure to maintain the sequence stated in these instructions.
95
Button Description
-1µV Example: display of the current thermoelectrical potential
This function serves the definition of the zero point of the thermocouple
KTY: 29.8°C Example: display of the current comparison point temperature

This function serves the specification of the ambient temperature of the internal
comparison points
T/E: 29°C Example: display of the current measuring point temperature

This function serves the specification of the scale end value of the particular measuring
point
1 To save the new settings in the temperature adapter, you must connect the jumper at the
2 temperature adapter to pins 2 + 3 beforehand (see section on "Device Installation," Fig. 36,
3 no. 6).
Clicking [Save] permanently saves the settings in the temperature adapter.
1 To avoid possible data loss, reconnect the jumper to pins 1 + 2 after saving the settings (see
2 section on "Device Installation," Fig. 36 no. 6).
3
96
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19.6.5 Thermocouple Zero-point Adjustment

To adjust the temperature measuring point, short-circuit the corresponding input at the
temperature adapter DL with a short wire jumper.
Fig. 49: Short-circuiting with a wire bridge
Button Description
Clicking this button takes you back to the "Zero-point adjustment" function.
Clicking the button runs the zero-point

adjustment. Clicking the button cancels the
zero-point adjustment.
The zero-point adjustment can take a few seconds.
The successful zero-point adjustment is indicated by the

window on the right. Clicking the button takes
you back to the configuration window.
3 no. 6).
1 To avoid possible data loss, reconnect the jumper to pins 1 + 2 after saving the settings (see
2 section on "Device Installation," Fig. 36 no. 6).
3
97
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19.6.6 Temperature Adjustment of the Internal Comparison Points

Prior to the adjustment the temperature adapter DL must remain at room temperature,
switched on, for at least 12h. To take into account the self-heating of the comparison point,
follow the following procedure:
For adjusting the comparison points, short-circuit the corresponding input at the
temperature adapter DL with a short wire jumper.
Fig. 50: Short-circuiting with a wire jumper
Using a temperature sensor, measure the surface temperature of the particular sensor. This
(black housing) is located directly next to the thermocouple terminals at the device.
Alternatively, you could also measure the ambient temperature and add about 8°C, to allow
for the self-heating. If the displayed temperature afterwards does not match the actual room
temperature, then repeat the adjustment.
Button Description
Clicking this button takes you to the "Temperature adjustment of the internal comparison
points".
Clicking the button runs the adjustment. Clicking

cancels the temperature adjustment of the
internal comparison points.
The temperature adjustment can take a few seconds. The

temperature in the field above the button "KTY offset
correction" should now match the room temperature,
otherwise repeat the procedure with the "KTY gain
correction". In the adjusted state the true temperature of
the comparison point KTY is displayed. This
temperature is always higher than the room temperature
because of the self-heating.
The successful adjustment is indicated by the window on
the right. Clicking the button returns you to the
configuration window.
3 no. 6).
1 To avoid possible data loss, reconnect the jumper to pins 1 + 2 after saving the settings.
2
3
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98
19.6.7 Temperature Adjustment of the Scale End Value of the Thermocouple
Connect a millivolt sensor to the measurement input with a compensating cable of the
selected thermocouple.
Fig. 51: mV sensor at the thermocouple input, e.g. TH1
Button Description
Clicking this button takes you to the "Temperature adjustment of the scale end value of the
thermocouple".
In the input field specify the corresponding scale end

value and set the same value at the mV sensor.
Clicking the button runs the adjustment. Clicking
cancels the temperature adjustment of the
internal comparison points.
The temperature adjustment can take a few seconds.

the right. Clicking the button takes you back to
the configuration window.
2 temperature adapter to pins 2 + 3 beforehand. (see section on "Device Installation," Fig. 36,
3 no. 6).
2
3
99
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19.6.8 Voltage Input Zero-Point Adjustment (Optional)

These settings are necessary only if the analog voltage input is used. To adjust the voltage
supply, short-circuit the corresponding input at the temperature adapter DL 1 with a short
wire jumper.
Fig. 52: Short-circuiting with a wire jumper
The settings for the voltage input are made in the lower left part of the configuration
window.
Button Description
Clicking the button [Analog input offset correction] takes you to the "zero-point
adjustment".
Clicking the button runs the zero-point
adjustment. Clicking the button cancels the
zero-point adjustment.
The zero-point adjustment can take a few seconds.

the right. Clicking the button takes you back to
the configuration window.
2 temperature adapter to pins 2 + 3 beforehand. (see section on "Device Installation," Fig. 36,
3 no. 6).
2
3
100
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19.6.9 Vo
oltage Inpu
ut Scale End Value ((Optional))
To adjust thhe linearizatioon at the voltag
ge input, apply a known vooltage of (e.g.)) 10 V and
click the bu
utton [Analog input gain correction].
In the follow
wing dialog bbox enter the applied
a The voltage is set to two
voltage in 0.01 V. T
decimal plaaces without a decimal poin nt. "1000" thuss corresponds to 10 V.
Fig. 53: "In

nput 0-10 V"
The settings for the voltaage input are made

m in the lower left part oof the configu
uration
window.
Button Description
Clicking the button
b [Analo g input gain correction]
c tak
kes you to the "zero-point ad
djustment".
Clicking the button

b runs the volttage adjustmen
nt.
Clicking the button
b cancels the zero-point
adjustment.
The adjustment can take a ffew seconds.
The successfu ul adjustment is indicated by the windoww on

the right. Cliccking the buttoon taakes you back to
the configurattion window.
1 To save the new settings inn the temperatu

ure adapter, you
y must connnect the jumpeer at the
2 temperature adapter
a to pinss 2 + 3 beforeh
hand. (see secction on "Deviice Installation
n," Fig. 36,
3 no. 6).
Clicking [Sav
ve] permanenttly saves the settings in the temperature aadapter.
1 To avoid posssible data losss, reconnect th

he jumper to pins 1 + 2 afterr saving the seettings.
2
3
1011
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Operation
20 Opera
ation
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Operation Descriptio
on
To switch on the devicee, turn the left switch to:
 On
Start the Controltherm

C MMV process documentation
(see Controltherm MV pprocess docum mentation in thhe section on "Installation and
a
Commissio oning  Startting the Softw
ware")
he Controltherm
left mousee button.

ram executes a system test byb requesting the connected d interface
hardware.
he network
or a scale.
To start the data recordiing with Too terminate the data

the Controoltherm MV sooftware reccording, turn the right
turn the rig
ght switch to:: sw
witch to:
 Start Sttop 
To switch off the devicee, turn the leftt switch to:

Off 
102
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21 Power Failure Strategy

21.1 Power Failure at the Temperature Adapter DL
In case of a power failure during recording with the external start signal, a new archiving
file is created, since it cannot be ensured that the same program will always be running
when power returns.
21.2 Power Failure at the Overriding Control System

(Start of Nabertherm Controller)
In case of a power failure of less than 30 seconds the recording is continued because of the
internal cutout delay.
In case of a power failure longer than 30 seconds, the recurring start signal is interpreted as
a restart and new recording is started. In this case Controltherm creates a new file with the
process data.
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22 Fault Diagnosis
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Fault message Meaning Correction

F 30 Measurement range exceeded Thermocouple defective.
(thermocouple fault). Replace thermocouple.
F 31 Linearization (thermocouple fault). Thermocouple defective.
Replace thermocouple.
F 40 Thermocouple has wrong polarity. e.g. after thermocouple replacement.
Change polarity.
F 41 e.g. after thermocouple replacement.
Thermocouple has wrong polarity.
Change polarity.
F 61 A/D converter time exceeded (system Controller defective.
error).
F 62 Comparison temperature < -20°C Heat room if necessary.
(ambient temperature too low).
F 63 Comparison temperature > 70°C Ventilate room if necessary.
(ambient temperature too high).
F 64 Data memory error (system error). Controller defective.
F65 Program memory error (system error). Controller defective.
F 66 EPROM defective (system error). Controller defective.
F 67 RAM defective (system error). Controller defective.
F 68 ROM defective (system error). Controller defective.
F 90 Power failure. Appears after power restored.
103
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23 Assignment of the Interface

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The RS 422 interface of the temperature adapter DL is circuited as follows:
1 2 3 4 5
6 7 8 9
Fig. 54: RS 422 interface
Assignment of the pins

Pin Description
1 External 5V power supply
2 External 5V power supply
3 Not assigned
4 Not assigned
5 Ground GND
6 TxD positive
7 TxD negative
8 RxD negative
9 RxD positive
104
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24 Descriptions of the Interface Commands

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Communication between the computer and DL occurs via a standard protocol for serial
communication. The parameters required for the communication are described below.
Parameter ID
Description
Parameter
Mnemonic
Fault codes
Access
Unit
V0 P0002-0 ´V´,´0´ Major version number Read None None
V1 P0003-0 ´V´,´1´ Minor version number Read None None
Identification P0001-0 Í´,Í´ Designation of the device Read None None
HW ident P0038-0 ´H´,´T´ Version number of the Read None None

system PCB
TempCH1 P0201-0 ´T´,´1´ Temperature channel 1 Read °C/°F None
AIN voltage P0225-0 Á´,Ú´ Input voltage of channel Read mV None

AIN
Status P0200-0 ´S´,´T´ Actual status of DL1 Read None None
SetPoint P0204-0 ´S´,´P´ Setpoint value Read / °C None

Write
InputVal P0205-0 ´T´,Ó´ External input state Read None None
Error P0600-0 É´,´R´ System error Read None Fault codes

24 – 28
ErrorCH1 P0610-0 É´,´1´ Error in TH channel 1 Read None Fault codes

30, 31, 40, 59 – 63

30, 31, 40, 59 – 63

30, 31, 40, 59 – 63
LastError1 P0613-0 ´F´,´1´ Last detected error Read None Fault codes
24 – 28
LastError2 P0614-0 ´F´,´2´ Previous last detected error Read None Fault codes
24 – 28
105
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24.1 Descriptions of the Fault Codes

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Fault code Meaning Correction

24 Converter fault, thermocouple channel 1
27 Thermocouple has wrong polarity.
28 Converter fault, initialization 0-10V ADC
30 Converter fault, configuration 0-10V ADC
31 Thermocouple fracture
40 End of table reached
F65 Thermocouple polarity reversed
59 Error in initialization
60 Error in the configuration
61 Timeout of the measurement
62 Reference temperature too low
63 Reference temperature too high
Pos: 70 /=== Seitenumbruch === @ 0\mod_1158819844943_0.doc @ 2981
106
Pos: 295 /Deckblatt/== Deckblatt - EW 3 - Update Waage - Überschrift ================================ @ 6\mod_1222151172803_51.docx @ 42849 @ 1 @ 1
Upgrade package 3 is an update package for adding and connecting a maximum of one scale to the Controltherm MV
process documentation.
Pos: 296 /Deckblatt/== Deckblatt - EW 3 - Update Waage - Grafik == @ 6\mod_1222151526160_0.docx @ 42869 @ @ 1
Controltherm MV
+ Update W
PC
1 Netz
PC Contr
Contr oller
Pos: 297 /TD/Einleitung/Update Waage Controltherm MV @ 5\mod_1221478585434_51.docx @ 42433 @ @ 1
By connecting a scale you can record the weight changes of the incinerator charge during
combustion.
After the start of combustion the measured weight is displayed and recorded along with the
temperature of the furnace.
107
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26 System Requirements
Pos: 300 /TD/Betrieb_Bedienung/Software/Update Waage Controltherm MV - Systemanforderung @ 5\mod_1221479326457_51.docx @ 42455 @ @ 1
Component Requirement
System requirements: see The update functions only in combination with the
Controltherm MV operating installed and functioning "Controltherm MV" software.
instructions
Fig. 55: System requirements
27 Technical Data

Electrical data are located on the type plate on the device housing. The rating plate is
located  see figure below.
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Note
Instructions, data and help on the scale can be found in the operating instructions for your
scale.

Pos: 304 /TD/Einleitung/Lieferumfang/Software/Lieferumfang Waage und Update @ 6\mod_1222165673104_51.docx @ 42953 @ @ 1
Delivery of upgrade package 3 includes:

Accessories Quantity Figure
CD-ROM contents: 1
- Controltherm MV operating instructions with upgrade packages 1, 2 and 3
including additional equipment assembly instructions – Interface Set RS 422
- Controltherm MV Software
- Controller C6 D operating instructions
- Configuration software for upgrade package 2
- Microsoft .NET Framework
- Update for upgrade package 3
- Scale operating instructions
- Adobe Acrobat Reader
Scale including line adapter *) 1
Dataline 1
USB/RS 232 converter adapter 1

(699 000 265)
*) = in scope of delivery depending on variant
Note
Make sure that the accessories listed above are included with delivery.
Pos: 305 /TD/Allgemeine Hinweise (für alle Anleitungen)/Hinweis - Unsere Anleitungen wurden unter Verwendung von Adobe Acrobat im PDF-Format ... @ 5\mod_1220885307170_51.docx @ 42309 @ @ 1
108
Note
Each manual is created in the PDF (Portable Document Format) file format using Adobe
Acrobat. To read the PDF files you need to install the Adobe Reader (Adobe Reader) in
your computer in advance.


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1. Connect the supplied dataline 2 to the port I O I O I of the computer and to the port of
the scale 1
Some computers have no RS 232 port I O I O I . Connect the end of the dataline to the
computer to the USB/RS 232 converter adapter 4 included with delivery. Then
connect the USB/RS 232 converter adapter to a free USB port .
2. Connect the line adapter of the scale to a free socket. The AC power connection
must match the values given on the rating plate on the scale.
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Note
Instructions, data and help on the scale can be found in the operating instructions for your
scale.
Pos: 310 /TD/Transport_Montage_Inbetriebnahme/Software/Waage - Installation Hardware - Grafik @ 6\mod_1222161866683_51.docx @ 42889 @ @ 1
0 I
IOIOI
IOIOI
1
4
5
PC
1 Net z
PC Contr
Contr oller
1
Fig. 56: Example: connection of a precision scale
Pos: 311 /TD/Transport_Montage_Inbetriebnahme/Software/Tabelle - Waage - Installation Hardware @ 6\mod_1222161977552_51.docx @ 42905 @ @ 1
109
No. Naame Commeent
1 Scale including line adapter
2 Daataline 3m/10 ft max. 10
0 m/32 ft
3 ---
4 USSB/RS 232 converter adapteer See secttion on "Acceessories"
5 MVV interface coonverter

Installation
28.1 Insta
n
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The update of upgrade paackage 3 expaands the Contrroltherm MV software for receiving
r and
integrating a scale. Folloowing the instaallation the meeasured weighht is displayed
d and
recorded along with the ttemperature of the furnace.
28.1.1 Da
ata Backup
p
Note
p copy of you
c e.g.
on mobile media
28.1.2 Clo
osing all running
r prrograms
located at th
he screen, in which
Open Click one of
our operating
system.
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28.1.3 Settting the Interface Address

A
Pos: 318 /TD/Einleitung/Produktbeschreibung/Software/Schnittstellenadresse Waage @ 6\mod_1222349591303_551.docx @ 43274 @ @ 1
Should morre than one fuurnace be conn nected to the Controltherm

C M
MV process
documentattion, the scalee at the RS 232 2 interface I O I O I will be alloccated to the
controller/ffurnace with thhe interface adddress "1". Sh hould the scalee be allocated to a differentt
controller/ffurnace, you m must set the interface addresss of the furnaace in question n to "1". For
help in settiing the interfaace addresses, consult the seection on "Settting the Interfface
Address" in n the operatingg instructions for your contrroller.
110
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28.2 Softtware Installation

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Installation
n progress Description
Switch
d CD in the coomputer's drive.
The settup sequence ggenerally starrts automaticallly (otherwisee start Window

ws Explorer,
changee to the drive ccontaining thee setup CD and
d open the dirrectory
"ContrrolthermSetu upWaage.zip" " by double-clicking it withh the left mousse button.
Start th
he Setup Wizaard by double--clicking the file
f "setup.exee" with the lefft mouse
button)).
A winddow appears pprompting you u to exit all Windows appliccations still acctive before
continu
uing with the iinstallation. Click
C [Continu ue >] with thee left mouse buutton to
continu
ue with the insstallation, or click
c [Cancel]] to terminate the installatio
on.
Specify
y the directoryy on the hard disk
d where thee software is tto be installed
d.
We reccommend the ddefault directo ory C:\Naberrtherm\Contrroltherm x.xx x
To proceed with the setup click [C

Continue >] with
w the left m
mouse button.
The settup process is executed and

d can take a few minutes deppending on th
he computer
configu
uration.
Follow
wing the installlation, exit thee Setup prograam by left-cliccking [Finish].
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Note
help on
1111

S
Pos: 325 /TD/Transport_Montage_Inbetriebnahme/Software/Software starten Controltherm MV ... @ 5\mod_12144771944544_51.docx @ 39063 @ @ 1

on
he Controltherm
left mousee button.
Controltheerm MV startss in 4 steps:
Step 1
ram executes a system test by
b requesting the connectedd interface
hardware.
Lese Daten ...
Suche nach Controller

C
SEARCH COM-PORT AND INTER

RFACE CONV
VERTER
Step 2
n to the interfaace converter
"No dongle (MV interfaace converter …) found, new w search"
This messaage appears iff the computerr does not find
d the interfacee converter. Th
he
connection
n from the com M interface converter … is interrupted or the
mputer to the MV
employed COM port is bbeing used by y other software (see sectionn on "FAQ – Frequently
F
Asked Queestions").
Step 3
n to the controllers
"No contro
oller found, neew search"
This messaage appears iff the interface converter hass not found a ccontroller. The connection
between th
he interface coonverter and thhe controller(s) is broken orr controllers with
w the
same interface address eexist in the network. (see seection on "FAQ Q – Frequentlly Asked
Questions"").
If you ackn
nowledge onee of the error messages
m (step
ps 2 and 3) byy clicking [No
o], you will
be asked whether
w the "V I this case yoou can only view and print
Viewer" shoulld be started. In
old graphiccs. Clicking [Y
Yes] repeats the
t particular search.
Step 4
he network
or a scale.
112
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28.3.1 Startup Screen

The "startup screen" gives an overview of the controllers (furnaces) or scale detected
when the program is started. In this example four controllers (furnaces) are displayed with a
scale. The scale allocated to the controller/furnace is recognized by a weight specification
in the lower part of the particular window
(example: furnace 1, controller P 330)
To select the different functions, left-click 1x the window of the desired controller/scale; a
main menu appears. In this example controller P 330 furnace 1 was selected.
Furnace 1 Furnace 2
P330 TYPE K Version 4 B180 TYPE K Version 4
Start: Start:
End End
Status: END Status: END
Actual temperature:21 °C Actual temperature:20 °C
No message Weight 403.08 g No message
Furnace 3 Furnace 4
DL1 TYPE x Version 1 Euro 2440 TYPE 0 Vers. 3.06
Start: Start:
End End
Status: IDLE Status: IDLE
Actual temperature:22 °C Actual temperature:29 °C
Fig. 57: Example: startup screen of Controltherm MV with weight specification
Program table
Controller
Program graphic Go to the main menu to start the "Program graphic"
function. Here you can display the recorded scale data
Old graphic
either in graphic or tabular form.
Zone overview
Messages
Back
Password
Terminate program
Fig. 58: Main menu - selection of the functions

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113
28.3.2 Weight Display
This graph includes the measured weight. The corresponding axis is located on the right
side of the graph and indicates the weight in grams.
Fig. 59: Example: Program graphic with weight data
Before loading, the scale must be set to zero by taring *). Negative values on the scale
display are not shown by the Controltherm MV software.
Note
*) Instructions, data and help on the scale can be found in the operating
instructions for your scale.
114
Fig. 60: Example: Program graphic with weight data
Clicking [Values] gives you the table of measurement values, including the weight.
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28.3.3 Fault Diagnosis

Malfunction Meaning Correction
The scale is not The update was not installed Install the update after installing the
displayed *) Controltherm MV software.
The scale is not connected to the RS Connect the scale to the RS 232 or USB port
232 or USB port of the computer.
No controller found with interface Set the interface address of the controller to
address "1" "1" (for help on the interface address, see the
operating instructions for your controller,
section on "Setting the Interface Address")
Configure the scale (see operating instructions
The scale is not correctly configured
for scale)
Note
*) Instructions, data and help on the scale can be found in the operating
instructions for your scale.
115
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29 Acces
ssories (O
Options)
Pos: 332 /TD/Zubehör/Zubehör für Software Controltherm MV @ 5\mod_1213615310945_51.docx @ 38264 @ @ 1
Componen
nt Part nnumber Figure
F
m ft 544 3300 044

m ft 544 3300 040

m ft 544 3300 041

m ft 544 3300 042

m ft 544 3300 043

m ft 544 3300 077

m ft 544 3300 078
Dataline, Y
Y-cable 2x 1.5 m/5 ft, RS422
2 544 3300 045
USB/RS 2332 converter adapter

a *) 699 0000 265
Interface sw
witching poweer supply 5V D-Sub
D 9-pin 1100 V-240 V 540 1 00 193
Plug terminnating resistor AW02 540 9900 154
Mains poweer cable V00113xx V001 3 xx

(xx = state ccountry wheree it will be useed)
Temperaturre adapter C6 D for thermocouplee S 635 0000 602

for thermocouplee K 635 0000 601
Temperaturre adapter DL 1 for thermocouplee S 635 0001 005
for thermocouplee K 635 0001 006
for thermocouplee B 635 0001 007
for thermocouplee N 635 0001 008
Scale EW 22200-2NM 541 9900 087
Scale EW 44200-2NM 541 9900 088
Scale EW 66200-2NM 541 9900 089
Scale EW 112000-1 NM 541 9900 126
*) = not suiitable for use with

w Windows NT
Fig. 61: Addditional equipm
ment (optionall)
116
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30 Nabertherm Service
Contact Nabertherm Service at any time for maintenance and repair.
If you have any questions, problems, or requirements, contact Nabertherm GmbH. By mail,
phone or e-mail.

Mail
Nabertherm GmbH
Bahnhofstrasse 20
28865 Lilienthal/Germany

Phone or Fax
Phone: +49 (4298) 922-0
Fax: +49 (4298) 922-129

Web or E-mail
www.nabertherm.com
contact@nabertherm.com
When you contact us, please have the type plate details of the furnace or controller at
hand.
Pos: 335 /TD/Service-Typenschild/Typenschild Metallschild ohne CE-Zeichen @ 0\mod_1168956131983_51.docx @ 6660 @ @ 1
Fig. 62: Example: Type plate
117
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31 Declaration of Conformity
Pos: 338 /EG-Erklärungen/Kopfmodul/Konformitätserklärung Niederspannungsrichtlinie 2006/95/EG @ 9\mod_1245848340236_51.docx @ 61263 @ @ 1
EC Declaration of Conformity
in accordance with EC directives 2006/95/EEC and
EMC directive 2004/108/EEC
Hereby
Nabertherm GmbH
Bahnhofstr. 20, 28865 Lilienthal, Germany
Pos: 339 /EG-Erklärungen/Gültigkeitsbereiche/Gültigkeitsbereichstext Produkt - Allgemein @ 0\mod_1154932375002_51.docx @ 903 @ @ 1
declares that the product specified below conforms to the relevant fundamental safety and health requirements of the
appropriate EU Directive both in its basic design and construction as well as in the version marketed by us. The
declaration will cease to be valid if any modifications are made to the machine without our approval.
Pos: 340 /EG-Erklärungen/Produktangaben/Produktangabe ohne Seriennummer @ 0\mod_1155111253956_51.docx @ 1117 @ @ 1
Product Process Documentation

Model Controltherm MV 5.xx
Pos: 341.1 /EG-Erklärungen/Mitgeltende Normen/Folgende harmonisierte Normen wurden angewandt: @ 10\mod_1260360041778_51.docx @ 69544 @ @ 1
The following harmonized standards were applied:

Pos: 341.2 /EG-Erklärungen/Mitgeltende Normen/Normen/DIN EN 60335-1 @ 40\mod_1366632640961_0.docx @ 226100 @ @ 1
DIN EN 60335-1 (10.2012)

Pos: 341.3 /EG-Erklärungen/Mitgeltende Normen/Normen/DIN EN 61000-6-1, DIN EN 61000-6-3 @ 32\mod_1351595672825_0.docx @ 190568 @ @ 1
DIN EN 61000-6-1 (10.2007) , DIN EN 61000-6-3 (09.2011)

Pos: 342 /EG-Erklärungen/Mitgeltende Normen/alt/VDE 0100 @ 6\mod_1223448366703_51.docx @ 43783 @ @ 1
VDE 0100
Pos: 343 /EG-Erklärungen/Ort und Datum @ 0\mod_1155018513651_0.docx @ 1093 @ @ 1
Lilienthal, 10.06.2008
Pos: 344 /EG-Erklärungen/Unterschriftkombinationen/Unterschriften Adamek/Bohling mit Unterschrift @ 6\mod_1222672647977_51.docx @ 43480 @ @ 1
________________________ __________________________
Thomas Adamek Siegfried Bohling
Head of Quality Management
Group Leader for Research & Development
118
Hereby
Nabertherm GmbH

Model C6D with RS 422

DIN EN 60335-1 (10.2012)

DIN EN 61000-6-1 (10.2007) , DIN EN 61000-6-3 (09.2011)

VDE 0100
________________________ __________________________
119
Hereby
Nabertherm GmbH

Model DL1 with RS 422

DIN EN 60335-1 (10.2012)

DIN EN 61000-6-1 (10.2007) , DIN EN 61000-6-3 (09.2011)

VDE 0100
________________________ __________________________
120
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32 Glossary
Pos: 202 /TD/Glossar/Glossar für LHT - Öfen @ 2\mod_1186647093289_6.doc @ 20869
Terms Explanation
CAT5 cable Cat 5 cables are the most commonly encountered basis today; they are used for
signal transmission with high data transfer rates. The specific standard designation
is EIA/TIA-568. Cat 5 cables are designed for operating frequencies up to 100
MHz. Owing to the high signal frequencies special caution must be taken in laying
and installing the cable, especially at the connecting points of the wires.
Gain "Gain" refers to the amplification factor. The input (temperature or voltage) is
specified a fixed and known value by means of a calibration device, temperature
sensor or even mV sensor.
Master A master is an electrical device that can be directly operated by a person. The
master can then in turn control other devices (slaves).
Offset The offset is a corrective factor serving to define the zero point of a linearization.
The measurement input is then short-circuited. The temperature transducer DL1 is
thereby signaled the zero point of the variable to be measured (temperature or
voltage).
RS 232 Interface RS232 uses a simple asynchronous serial method for the data transfer.
"Serial" means that the individual bits of the bytes to be transferred are pushed
consecutively through a single dataline. "Asynchronous" means that there is no
clock line that tells the data recipient exactly when the next bit lies on the dataline.
Such a method can function only if the sender and receiver are operating with
exactly the same internal clock pulse and if the receiver is told exactly when the
first bit begins (synchronization).
RS 422 In contrast to the asymmetric serial interface according to the RS 232 standard the
RS 422 interface is designed as a symmetric transmission. That is, from the sender
to the receiver a positive signal and a negative signal in the form of a twisted line
pair are required. This minimizes synchronization errors while achieving higher
data rates compared with the asymmetric interface EIA-232.
Slave A device designated as a slave is operated by an overriding unit (the master). An
operator has only indirect access to the slave via the master.
Twisted pair Twisted pair cables or cables with twisted wire pairs in telecommunication,
messaging and computer technology are types of cables in which both wires of a
pair are twisted together and different wire pairs with twisting of different degrees,
or lays, are stranded in a cable. Twisted wire pairs offer protection against the
interfering effects of external alternating magnetic on transmitted signals. Different
lays of the wire pairs reduce the crosstalk between neighboring wire pairs in the
cable. An electrically conductive shield (often made of aluminum foil or braided
copper) affords additional protection against disruptive external electromagnetic
fields.
USB The Universal Serial Bus (USB) is a bit-serial bus; the individual bits of the data
package are thus consecutively transmitted. The data transfer occurs symmetrically
through two twisted lines, one transmitting the data signal unchanged, the other
transmitting the inverted signal.The Universal Serial Bus (USB) is a serial bus
system for connecting a computer to external devices. Devices or storage media
equipped with USB can be interconnected during operation (hot plugging), and
connected devices and their properties can be automatically detected.
121
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33 For Your Notes
Pos: 365 /TD/Notizen/Für Ihre Notizen ohne Überschrift @ 32\mod_1351514235816_51.docx @ 189973 @ @ 1
122

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Headquarters: Reg: M05.0001 ENGLISCH
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Nabertherm GmbH Bahnhofstr. 20 . 28865 Lilienthal/Bremen, Germany . Tel +49 (4298) 922-0, Fax -129 . contact@nabertherm.de . www.nabertherm.com

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Operating Instructions

Reg: M05.0001 ENGLISCH

No responsibility is accepted for the correctness of this information. We

1 Controltherm MV Process Documentation

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Your Nabertherm Team

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2.1 Warranty and Liability

Documentaation and reprooducibility gaain increased attention

These operatting instructionns contain thee descriptions for installatio

Controltherrm MV proceess documenttation

1 Netz 1 Netz 1 Netz 1 Ne

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2.3 Decription of the Software Designation

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2.4 The Following Controllers Can Be Connected:

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2.5 Hardware Upgrade for Connecting Additional Furnaces

As of Controltherm MV x.2, each software version can be upgraded for connection of up to

2.6 Software Upgrade to a Higher Version

Software version Version Sequence

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[Esc] key Right

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Electrical data and dimensions

Fig. 2: Example: rating plate

4.1 Scope of Delivery

Delivery off the Controltherm MV process

Dataline, 9--pin Sub-D, 1:1, length 3 m/10

Y-cable 2x 1.5 m/4 ft, RS

Plug terminnating resistor AW02 1 1 1 1

USB/RS 2332 converter adapter

Mains poweer cable V00113xx 1 1 1 1

-Optional- **) 1 4 8 166

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5 Installation and Commissioning

5.1 Connection to the Electrical Supply

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Interface switching power supply (540 100 193)

5.2 Maximum Length of the Datalines

RS 232 RS 232 RS 232 RS 232

POWE POWE POWE POWE

1 CONTROL CONTROL CONTROL CONTROL

Fig. 4: Max. dataline length

1 Max. 10 m/32 ft (dataline 9-pin Sub-D - 1:1) *)

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Fig. 5: Ring-shaped network Star-shaped network

Terminating resistor "AW02" is connected to the last open line.

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5.3 Device Installation

No. Name Comment

LEDs for displaying process status and error messages

Connect accessories as shown in the following figures.

3. Additional controllers / switching boxes (if present) can be connected with

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Fig. 8: Example: connection to a USB port

No. Name Comment

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5.4.3 Screen Reso