MECHANICAL TECHNICAL SPECIFICATIONS

The scope of work included in this tender shall include (but not limited to) Design, Supply,
inspection, delivery at site, installation, testing & successful commissioning and handing over to CDRI of
Precision Air Conditioning System for the buildings specified as per Technical specifications .

All designs and documents shall be approved. Providing and fixing at site all equipments
associated with Precision Air Conditioning system listed under the technical specifications. To execute all
incidental work at site including materials supply at site associated with Precision Air Conditioning
system indicated in the Technical specifications.

Performance testing at site of complete Precision Air Conditioning system as per various
technical requirements as stipulated in performance testing clause. Power supply of 3 ph, 415 volts,
50Hz AC shall be provided at one point in main power panel for group testing & commissioning of
complete Precision Air Conditioning system after erection is completed.

Further distribution including cabling, earthing cable trays etc. shall be in Precision Air
Conditioning Contractor’s scope. However, the contractor shall make his own arrangement for power
required during construction, fabrication etc. The equipment shall be suitable to operate on 415 Volts 3
phase, 4 wires, 50 Hz. A.C. supply with a variation of ±10% in Volts and ±5% in frequency respectively.

The supply for illumination and single-phase equipment shall be 230 Volts A.C. 2.2 The Precision
Air Conditioning system Contractor's scope of work shall include all items of work as per these
specifications, drawings, terms and conditions of contract etc. as briefly described in Schedule of
Quantities.

This shall include, but not be restricted to the following:

A) Supply, Installation, Testing & Successful commissioning of the following :

a. Precision Air Conditioning units (Indoor cooling unit & Air Cooled Outdoor
Condensing unit) with motors and Drives etc.

b. Insulation for Refrigerant Piping.

c. Supply air grilles / Diffusers, GSS frame for mounting of Floor grilles / diffusers in false
flooring.

d. False Flooring

e. Floor Insulation

f. Under deck Insulation

g. Foundation bolts, Grouting, Vibration Isolators, Base Frames etc. for mounting the
outdoor condensing unit, indoor Cooling Unit and other equipment.
 B) Other activities:

a. Balancing of the entire Precision Air Conditioning installation.

b. All Minor Masonry, Carpentry and Civil works such as cutting opening in Masonry Walls,
Internal Partitions, RCC Slabs etc. for Pipes and Cables and making them good the same to
match existing works / décor shall be done by the Contractor, wherever asked for by the
Engineer-in-Charge.

c. All other works associated with above items as per specifications, drawings and conditions of
contract except those specifically excluded.

d. Drainage pipe from unit to drain sump. e. Cleaning of site & handing over the works.

f. Test reports, list of recommended spares, as-installed drawings, operation and maintenance
manual for the entire Precision Air Conditioning installation.

g. Training of Owner’s Staff.

COMPRESSED DRY AIR SPECIFICATIONS

Dryer Technology
1. Drying is accomplished by refrigeration technology; water vapor condensate is drained off.
2. Water and oil is adsorbed by granular material; may be recharged with air or heat.
3. Industry standards include activated alumina, silica gel and molecular sieves.
4. Compressed air, saturated with water vapor, flows through a bundle of tube-shaped
membranes and is permeated through the membrane wall and vents to atmosphere.
5. Filtration system other than desiccant; trapped water and oils is drained off.

Air Drying Specifications

1. Drying Capacity is maximum volume of air through dryer; typically given at 100 psig.
2. Maximum rated inlet pressure of dryer.
3. Dew point is a measure of dryness; it describes how much water vapor is present and tells us
how cold the compressed air can get before liquid water will form.
4. Motor horsepower is a reference value often used to approximate dryer size; pressure and
capacity are the differentiating specifications.
5. This is the full required range of ambient operating temperature.
Desiccant Dryer Specifications
1. Compressed air goes through one drying cycle only. Air is dried twice in successive stages.
2. By means of expanding cold dry air to near atmospheric pressure inside the regeneration tower,
the dryer air picks up moisture from the saturated desiccant bed and is then purged to
atmosphere.
 3. Process air enters the dryer through the inlet piping, is then dried as it passes through the
desiccant bed, and discharges through the outlet piping as dry air.
4. Regeneration of the desiccant is accomplished at atmospheric pressure, using steam or electric
heaters, embedded in the desiccant bed.
5. Process air enters the dryer through the inlet piping, is then dried as it passes through the
desiccant bed, and discharges through the outlet piping as dry air.
6. Reactivation is accomplished using a reactivation blower or a cooler.

Power Source
1. Includes simple filters and membrane systems.
2. Direct current power, either battery or line supply.
3. Typical single phase configurations include 115V/60Hz and 230V/50Hz. Three phase
configurations include 208V and 377V.

Features
1. Gauge for monitoring pressure; includes dial or digital readout.
2. Filter for mechanical trapping of moisture, oil, smoke, etc.
3. This feature automatically senses the level or amount of removed moisture and automatically
drains it off.

The design shall be such as to select fan for optimum static & mechanical efficiency and should be of
stable design.

At no level the operation of fans should become unstable in the operating range specified i.e. good
pressure/ volume characteristics. The fan design shall be suitable for handling air at 60 0 C (Max).

HOUSING

The housing shall be fabricated of Mild Steel heavy gauge steel plates, accurately cut & formed and
continuously welded throughout for added strength & total air tight construction. No lock seam joints
shall be allowed.

Access doors bolted type shall be provided with due gaskets. For larger fans the access doors shall be big
enough for person entry. Fans casing shall be single piece. It shall not be split from center line. The cut
off shall be so designed to give smooth quite and efficient performance of air from fan outlet. 25NB
drain plug shall be provided in casing.

IMPELLERS

Full rotating assembly including shaft, impeller and pulley shall be both statically and dynamically
balanced for the close level of vibration & noise free operation at specified speed nearest to the fair
limit but not exceeding fair limit.
SHAFT

Shaft of the fan shall be of material EN-8 and suitably designed to take up the various torque & bending
moments of the total systems. It should be well designed with fillets & radii to take discontinuous stress
at various section changes. The shaft shall be UT tested as per ASTM A-588 and E-317. Raw material test
for checking physical, chemical properties for shaft material shall be carried out. Shaft shall be D.P.
tested after machining.

VARIABLE INLET GUIDE VANE

The variable inlet guide vanes, center plates and supporting rod shall be designed with stainless steel
(SS 304 / SS 316) and body of VIV shall be of mild steel. The minimum thickness of VIV blades shall be
3mm thk SS and minimum thickness of body, lever shall be 5mm. It will be as a complete assembly like
unit with flanged connection. So that it can be fixed to fan inlet having the flange. The bearings / bush of
individual louvers at both the ends shall be of non-metallic type.

SHAFT SEALS

Shaft seals shall be provided for all fans and shall be of labyrinth type for the exhaust fans and filled with
pure Teflon braided. It shall ensure minimum leakage along the shaft and easy replace ability of packing.
The purchaser shall approve the design of seals. For the supply fans shaft seals shall be of plate type for
general leak tightness and shall be of approved design.

FLEXIBLE CONNECTORS

At inlet and outlet of the fans, acid and pressure resistant flexible connections of approved design shall
be provided. The connection shall be preferably of the two layers of synthetic cloth sandwiched with
fiberglass thin filter padding. The design of connection shall be such that replacement is easier.

V-BELT DRIVE

All the fans shall have space saver V- ribbed belt. All the belts shall be selected to transmit the full
horsepower using service factor of not less than 2.5. All V-belt drive shall be equipped with removable
screen cover of heavy-duty wire mesh. The belt shall be of Fenner, Dunlop or equivalent make. Taper
lock pulley shall be used for space saver v-ribbed belt. All the fans pulleys shall be statically &
dynamically balanced.

FOUNDATION

The purchaser shall provide the concrete foundation. However, all the vibration isolators, foundation
bolts, padding & all necessary hardware will be in the scope of the supplier
WELDING

Welding of parts shall meet the high standard and all M.S. welding should be done by manual metallic .

BALANCING

All rotating parts i.e pulley, impeller with shaft shall be statically & dynamically balanced individually and
as an assembly itself shall be put to balancing by appropriate method to ensure and guarantee vibration
level of agreement.

ELECTRIC MOTOR

The prime movers for blowers shall be of squirrel cage type induction motors with rating suitable to the
range of operation as specified.

CLEANING AND, PROTECTION

All equipment shall be neatly finished in workman like manner. All exposed metal surfaces shall be
smooth and free from burrs. Finished surfaces shall be protected against corrosion and mechanical
damage. All steel and cast iron surfaces shall be thoroughly cleaned to remove mill scales rust etc.

INSPECTION AND TESTING

Quality Assurance Plan, manufacturing drawings, inspection & testing procedures, testing setup
drawing etc. shall be got approved from the purchaser before start of manufacturing.

The following stage inspections shall be carried out:

1. Inspection of Brought Out Items

2. Mechanical Run Testing
3. Performance Type Testing
4. Leak Testing (Air Bubble test)
5. VIV Testing
6. General Inspection
7. Documentation of Testing
8. Packaging and Shipment

PRPOCUCTION EQUIPMENT

CUTTING AND MARKING

Inside the shoe factory, the first operations in the manufacturing process are the cutting and marking
operations. The factory will need cutting presses, also called clicker cutting machines. The clicker press is
one of the standard pieces you will see in every shoe factory. These cutting presses require cutting
dies for each shoe pattern part.
STITCHING

Once the parts are ready and sorted into assembly kits, it is time for stitching. The basic electric sewing
machine does the bulk of the heavy lifting. With the stitching processes broken down into many smaller
operations, the workers quickly master their specific tasks.

ASSEMBLY

With the shoe ready for assembly it is time to bring out the heavy equipment. The basic assembly line is
about 100 yards long. On the front of the line, find a steamer to soften the shoe uppers, preparing them
for lasting. The lasting machines are used to get the uppers pulled down tight onto the shoe lasts.

PRIMER AND CEMENT

The lasted uppers and outsoles are on the conveyor line together, each receiving two coats each
of primer and cement. After each application, the parts are placed back on the line to travel through a
heat tunnel to dry the parts. Once the parts are fully primed and covered with cement it is time to join
the parts together. A worker takes the upper and sole in-hand, fitting them together. Once the parts are
fit, a pressing operation ensures the bonding surfaces are completely in contact.

PRESSING

The pressing operation compresses the bottom, sides, and heel of the sole and upper together. To set
the bond, the lasted upper with the bottom attached is often placed in a chiller unit. Once out of the
chiller unit, the shoe is de-lasted by hand or by machine.